Dasar-Dasar Air Conditioner
Dasar-Dasar Air Conditioner
PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Basic Theory
Alcohol
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Laten Heat
Panas yang dapat merubah wujud/bentuk suatu
benda, tetapi tidak merubah suhu benda tersebut.
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Sensible Heat
Panas yang dapat merubah suhu suatu benda,
tetapi tidak merubah wujud/bentuk benda
tersebut.
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Scale of Temperature
o
Ukuran panas atau dinginnya C o
F
0 32 Titik beku
o
C = ( F– 32) x 5/9
o
o
F = oC x 9/5 +32
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Tekanan (Pressure)
1 cm
1 cm
2
Area : 1 cm
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Atmospheric Pressure
Tekanan yang bekerja pada semua benda diatas bumi
( berat udara di sekitar )
1 atm = 1.03 Kg/cm2
= 14.69 Psi
= 1.01 Bar
= 760 [Link]
= 101.32 kPa
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Humidity (Kelembaban)
Kandungan uap air yang terdapat pada suatu udara
• Absolute Humidity
• Relative Humidity
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Absolute Humidity
Jumlah kandungan uap air didalam udara
dibandingkan udara kering
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Relative Humidity
Jumlah uap air yang terkandung didalam udara
dibanding dengan udara yang sudah tidak dapat
menyerap uap air lagi didalam suhu udara tersebut.
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Humidity Scale
o
o
C C
19.5 oC 25 oC
Kapas
Air
Thermo meter bola kering
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Diagram Psychometric
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Istilah-istilah
Fusi yaitu benda padat yang mencair, dengan
menyerap panas dari udara sekelilingnya
Solidifikasi yaitu cairan yang berubah menjadi padat
dengan melepas panas pada sekelilingnya
Evaporasi yaitu cairan yang menguap menjadi gas
dengan menyerap panas dari sekelilingnya
Kondensasi yaitu gas / uap yang berubah menjadi
cairan dengan melepas panas ke sekelilingnya
Sublimasi yaitu benda padat yang berubah menjadi
gas
Adhesi yaitu gas yang berubah menjadi padat
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Temp. Sensor
or ator Compressor
Expansion valve Evap
A. Compressor
Hi-Lo Pressure B. Condenser
C. Dryer
D. High-low pressure
monitor
ser E. Expansion valve
High pressure gas
o nde n F. Evaporator
High pressure fluid C
Low pressure fluid
G. Temperature sensor
Low pressure gas H. thermostat
Receiver Dryer
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Air Conditioner Operation
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Condenser
Receiver Dryer
Condenser Compressor
Evaporator Fan
“ H ” Block
Expansion Valve
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Compressor
Condenser & Fan
Receiver Dryer
Expansion Valve
Evaporator & Blower Fan
Hoses / Tube
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Compressor
Fungsi :
•* Mensirkulasikan refrigerant ke seluruh sistim
• * Mengkompresikan refrigerant bertekanan
• rendah menjadi bertekanan tinggi dan
• bertemperatur tinggi
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Crank Compressor
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Valve System
Section Stroke
Discharge Stroke
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Compressor Operation
Intake Exhaust Intake
Exhaust
Passage Passage Passage
Passage
Exhaust
Valve Exhaust
Intake Valve
Valve Intake
Valve
Magnetic Clutch
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Hub
Shaft
Bearing
Coil Assembly
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
1. Electro magnet
2. Pulley
3. Hub
4. Flange
5. Compressor shaft
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Condenser
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Condenser Operation
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Receiver Dryer
Fungsi :
• Menyimpan refrigerant bertekanan tinggi
• Menyaring kotoran
• Menyerap air (mengeringkan)
• Melihat jumlah refrigerant
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
1. Discharge Section
2. Tube
3. Silica gel
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
To Expansion Valve
Screen
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Expansion Valve
Fungsi :
* Merubah refrigerant berbentuk cair
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
1. Valve
2. Diaphragm chamber
3. Capillary tube
4. Diaphragm
5. Push rod
6. Pressure spring
7. Adjusting screw
8. Heat sensitizing tube
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Internal
Equalizing Pin
Passage Orifice Orifice
Seat Seat
Super heater
Spring Super heater
Spring
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
1. Ball valve
2. Diaphragm
3. Capillary tube
4. Pressure equalizing
connection
5. Thrust spring
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Diaphragm
Rod
To Evaporator
From Condenser
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Evaporator
Fungsi :
Menyerap panas dari udara yang dilewatkan
melalui fin-fin pendingin, sehingga udara ruangan
menjadi sejuk
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Evaporator Kit
1. Evaporator
1
2. Pressure switch
2
3 3. Expansion valve
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Evaporator Operation
To Compressor
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Others Equipment
• Pressure Switch
• Thermostat Switch
• Ice Control
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Pressure Switch
Fungsi
Mendeteksi ketidak normalan
tekanan didalam sirkulasi dan kalau
hal tersebut terjadi, maka magnetic
clutch akan dimatikan, sehingga
compressor akan berhenti bekerja.
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Thermostat Switch
Fungsi :
Mengatur suhu ruangan dengan cara memutus dan
menghubungkan arus ke magnetic clutcth
berdasarkan sensor temperatur.
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Compressor Clutch
Thermostatic switch
Battery Temperature Adjusting screw
Point opening
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Ice Monitor
Fungsi
Mencegah penimbunan es pada
evaporator dengan cara
memutus arus yang menuju ke
magnetic clutch.
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Tools
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Vacuum Pump
Fungsi
Membuang udara dan uap air yang ada pada system.
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Leak Detector
Fungsi
Mendeteksi kebocoran refrigerant pada system.
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Lakukan Pemvacuuman
Berhenti Pemvacuuman
Perbaiki
Biarkan sel ama 5 menit Komponen
Yang Bocor
Check Kevacuuman
Apakah Berkurang ?
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Pengisian Refrigerant
Pasang manifold gauge
Tutup valve HI
Buka valve LO, atur bukaan valve sehingga pembacaan tekanan
rendah tidak lebih dari 4.2 kg/Cm2 (60 psi )
Buka pintu dan jendela pada cabin
Hidupkan engine dengan putaran 1300 - 1500 rpm
Atur blower dan temperatur pada posisi Hi ( max )
Lakukan pengisian hingga sistim sirkulasi berisi cukup
refrigerant (HI 13 - 17 Kg/Cm2 dan LO 1.2 - 2.1 Kg/Cm2 ), pada
sight glass tidak terlihat adanya gelembung-gelembung tetapi
sekali-sekali gelembung akan terlihat
Tunggu hingga sistim AC stabil
Periksa kembali tekanan HI dan LO
Tambah/kurangi bila tidak sesuai std
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Center Internal
Passage
Low Side Hand valve
OPEN CLOSE
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Center Internal
Passage High Side Hand valve
Low Side Hand valve
CLOSE CLOSE
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Safety Prosedure
Selalu gunakan pelindung mata
Jangan meletakan tabung diatas suhu 40 oC
Jangan menangani refrigerant pada tempat yang
tertutup atau dekat dengan api
Hati-hati jangan sampai refrigerant mengenai kulit
atau mata secara langsung
Bagian yang terkena jangan digosok
Bilas dengan menggunakan air
Bawalah ke dokter sesegera mungkin untuk
perawatan lebih lanjut
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Refrigerant Cycle
KOMPRESSOR EVAPORATOR
Changes to high Take latent heat from
temperature, surrounding air and
high pressure gas evaporator
Refrigerant
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Compressor
Receiver Dryer
Condenser
Fan
Capillary Tube
Expansion
Valve
Evaporator
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Condenser
Receiver Dryer
Condenser Compressor
Evaporator Fan
“ H ” Block
Expansion Valve
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
70o C
55o C
50o C 50o C
Saturation Overheating Saturation Overcooling
5o C
0o C
Pressure constant
13 - 17 kg/cm2
Pressure constant
1,2 - 2.1 kg/cm2
0 kg/cm2
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
0
F 0C 0
F 0C
80 80
180 70 2 180 70
160 60
Gas 160 60
Gas
140 50 140 50
120 40 120 40
1 4
100 30 100 30
80 20 80 20 3
60 10 Cairan 60 10 Cairan
40 0 40 0
20 -10 20 -10
0 -20 0 -20
-40 -40
0 5 10 15 20 25 30 kg/cm2 G 0 5 10 15 20 25 30 kg/cm2 G
0,5 1 1,5 2 2,5 3 Mpa G 0,5 1 1,5 2 2,5 3 Mpa G
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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Mechanic Development Basic Air Conditioner
Electric System
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Mechanic Development Basic Air Conditioner
General
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Mechanic Development Basic Air Conditioner
Air Distribution
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
External Component
[Link]-low pressure
monitor
[Link], refrigerant
reservoir
[Link]
[Link]
[Link]-pressure outlet
[Link]-pressure outlet
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Controls A Fan
•Position Aut : The system automatically controls the fan
speed.
•Position 0 : Shut off.
•Position 1 : 1/4 of full fan speed.
•Position 2 : Half fan speed.
•Position 3 : 3/4 of full fan speed.
•Position 4 : Full fan
B Air distribution
Fusible Plug
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
Pf = Pe + Ps
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PT. PAMAPERSADA NUSANTARA
Mechanic Development Basic Air Conditioner
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