M-38-ELECTRICAL-COGII-STS 1 12/11/2016

DAFTAR ISI
I. PENDAHULUAN
II. ELECTRICAL CONSTRUCTION
Module 01. Support Fabrication
Module 02. Support Installation
Module 03. Cable Tray Installation
Module 04. Cable Pulling/Segregation
Module 05. Cable Glanding
Module 06. Cable Testing
Module 07. Cable Termination
Module 08. Equipment Installation (MCC)
Module 09. Grounding/Earthing
Module 10. Heat Tracing
Module 11. Field Bus
M-38-ELECTRICAL-COGII-STS 2 12/11/2016
 DAFTAR ISI
III. ELECTRICAL INSPECTION

Module 12. Vendor Package/Incoming

Module 13. Preservation

Module 14. Hazardous Area

Module 15. Mechanical Completion

Module 16. Punch – List

Module 17. Site Issue

M-38-ELECTRICAL-COGII-STS 3 12/11/2016
 I. PENDAHULUAN
APA TUJUAN DARI KURSUS ELECTRICAL INI
TUJUAN :
„ Adalah untuk memberikan tambahan pengetahuan bagi para engineer,
Inspector ataupun para teknisi yang bekerja di platform, sehingga
diharapkan setelah selesai mengikuti kursus ini dapat lebih memahami akan
lingkungan kerjanya.
„ Cakupan kursus ini adalah pemahaman secara umum yang mudah untuk
dimengerti bagi seseorang yang kurang familiar dengan bidang Electrical
Industri Minyak dan Gas Bumi.
„ Dimana konsep dari kursus ini adalah pemahaman uraian teori secara
singkat dan mudah dipahami terlebih bila disertai dengan praktek singkat.
„ Module ini diprensentasikan sebagai tambahan pengetahuan pada pelatihan
COGII (Certified Oil and Gas Instrument Inspector) Program
M-38-ELECTRICAL-COGII-STS 4 12/11/2016
 OVERVIEW of CONSTRUCTION
§ PLAN VIEW OF McDERMOTT YARD - BATAM

M-38-ELECTRICAL-COGII-STS 5 12/11/2016
 OVERVIEW of CONSTRUCTION
ARTHIT CPP - 2005~2007

M-38-ELECTRICAL-COGII-STS 6 12/11/2016
 OVERVIEW of CONSTRUCTION
§ FPSO IN OPERATION
§BELANAK CONDITION
FPSO 2001~2003

M-38-ELECTRICAL-COGII-STS 7 12/11/2016
 OVERVIEW of CONSTRUCTION
ƒ CPP (SU TU VANG)

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 I. PENDAHULUAN

„ APA YANG DIMAKSUD DENGAN ELECTRICAL

„ ELECTRICAL ENERGY :

Suatu energi yang dihasilkan oleh adanya aliran elektron.

Energi Listrik pada garis besarnya terbagi dua :

( I ) : Electric Static

( II ) : Electric Dynamic
M-38-ELECTRICAL-COGII-STS 9 12/11/2016
 I. PENDAHULUAN

„ APA YANG DIMAKSUD DENGAN ELECTRICAL

„ Electric Static :
Adalah energi listrik potential yang dihasilkan oleh adanya
muatan listrik statik/diam secara alamiah, contoh sumber
Electric Static adalah :
- Petir
- Manusia
- Kondisi lingkungan, lembab, Panas, dingin, pergerakan Udara,
- dll.
M-38-ELECTRICAL-COGII-STS 10 12/11/2016
 I. PENDAHULUAN
„ APA YANG DIMAKSUD DENGAN ELECTRICAL

„ Electric Dynamic :

Adalah energi listrik yang dihasilkan oleh adanya

perubahan energi mekanik menjadi energi listrik atau
sebalilnya, contoh sumber Electric Dynamic, misalnya :
Generator.

Sumber Tenaga pembangkit lisrik listrik Non-Statik bisa

berupa : Diesel, Bensin, Tenaga Uap, Tenaga Air Terjun,
Tenaga Angin, Solar/Matahari, dll.
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 I. PENDAHULUAN
SUMBER LISTRIK

Generator

Solar Cell
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 I. PENDAHULUAN

„ APA YANG DIMAKSUD DENGAN ELECTRICAL

CONSTRUCTION

Dalam kursus ini kita membicarakan bagaimana proses

konstruksi electrical di platform untuk fasilitas

pengolahan MIGAS di darat atau dilepas pantai.

M-38-ELECTRICAL-COGII-STS 13 12/11/2016
 I. PENDAHULUAN

Power System

[Link] Supply (pembangkitan)

[Link] (penyaluran)

[Link] (distribusi)

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 I. PENDAHULUAN

1. Power Supply (pembangkitan) di Platform

a. Diesel Generator untuk Emergency atau Permanent Power

Supply

b. Gas Turbine Generator untuk permanent Power Supply.

Memanfaatkan gas yang dihasilkan dari perut bumi untuk

memutar Turbin gas

c. Solar Cell untuk pemakaian khusus seperti peralatan

telecom, dll
M-38-ELECTRICAL-COGII-STS 15 12/11/2016
 I. PENDAHULUAN

2. Transmission (penyaluran)

v Medium Voltage Switchgear

v MV Cables
v Power transformer 3 Phase

Misalnya untuk menyalurkan daya listrik dari

production platform ke Wellhead Platform dengan
menggunakan Kabel bawah laut
M-38-ELECTRICAL-COGII-STS 16 12/11/2016
 I. PENDAHULUAN
3. Distribution (distribusi)
v Distribution transformer (trafo distribusi)
v LV Cables
v MCC
v Small Power Distribution Panel
v Lighting Panels
v Heat Tracing Panels
v dll.
M-38-ELECTRICAL-COGII-STS 17 12/11/2016
 I. PENDAHULUAN
TECHNICAL DRAWING
„ DRAWING SYMBOL.

Drawing Symbol ini sangat penting dimana kita akan

mengetahui apa dan makna dari pada Drawing yang
dimaksud.

„ Sebelum kita memulai kerja kita harus membaca

drawing2 tersebut.

„ (Gambar terlampir – ELECTRICAL DRAWING SYMBOL)

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 I. PENDAHULUAN
TECHNICAL DRAWING TERMINOLOGY.

„ DRAFT DRAWING; gambar yg masih dalam tahap awal

„ INTER-DICIPLINE CHECK & ISSUED FOR APPROVAL;

pemeriksaan gambar yang melibatkan departmen yg terkait

„ APPROVED FOR CONSTRUCTION (AFC) DRAWING; gambar

yg sudah disahkan untuk konstruksi

„ RE-ISSUED FOR CONSTRUCTION; gambar yg telah direvisi

„ AS BUILT DRAWING; gambar sesuai kondisi sebenarnya

M-38-ELECTRICAL-COGII-STS 19 12/11/2016
 I. PENDAHULUAN
„ (Gambar terlampir – ELECTRICAL DRAWING SYMBOL)

M-38-ELECTRICAL-COGII-STS 20 12/11/2016
 Sofyan
Sofyan !!!
!!! ““ Ingatlah,
Ingatlah, Menciptakan
Menciptakan dan
dan Memerintah
Memerintah Hanyalah
Hanyalah Hak
Hak ALLAH,
ALLAH,, Maha
ALLAH Maha Suci
Suci Allah
Allah ,, Tuhan
Tuhan Semesta
Semesta Alam”
Alam” (QS.
Alam” (QS. 77:: 54)
54)

Inna
Inna Robbukullohullaji
Robbukullohullaji Holaqosy
Holaqosy Syamawati
Syamawati Wal
Wal Ardo,
Ardo, Fi
Fi Sittati
Sittati A yyamin, Summa
Ayyamin, Summa Astawa
Astawa Alal
Alal Arsy,
Arsy, Yufsil
Yufsil Laila
Laila Annaharo
Annaharo yath
yath Lubuhu
Lubuhu
Hasisya.
Hasisya. Wasysyamsya,
Wasysyamsya
Wasysyamsya,
M-38-ELECTRICAL-COGII-STS, Walqomaro,
Walqomaro, Wannuzuma,Musahhoroti
Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala
Bi Amrih, Ala Lahu
Lahu Al
Al Halqu
Halqu Wala
Wala AlAl Amru.
Amru. Tabarokallohu
Tabarokallohu Robbul
Robbul Alamin
Alamin..
12/11/2016
204
M-38-ELECTRICAL-COGII-STS 1 12/11/2016
 II. ELECTRICAL CONSTRUCTION

M-38-ELECTRICAL-COGII-STS 21 12/11/2016
 II. ELECTRICAL CONSTRUCTION

MODULE : 01

SUPPORT FABRICATION

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 II. ELECTRICAL CONSTRUCTION
MODULE : 01 - SUPPORT FABRICATION

„ SELEKSI MATERIAL YANG AKAN DIGUNAKAN

„ Kenapa kita harus seleksi material? karena jika kita salah pilih artinya

menggunakan material yang salah, kita tidak kommit terhadap diri kita

untuk menjalankan QOP, QWI dan statutory yang di acu sebelum mulai

pekerjaan, yang berakibat pihak client akan menolak karena tidak sesuai

dengan spesifikasi yang telah disepakati antara fabrikator dan client.

„ Pada akhirnya berakibat pengerjaan ulang yg berpotensi kerusakan material

dan kehilangan biaya; manhour, keterlambatan jadwal pekerjaan, dll.

M-38-ELECTRICAL-COGII-STS 23 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 01 - SUPPORT FABRICATION

SUPPORT MATERIAL :

„ Angle

„ Channel

„ Plate

„ Pipa

„ Beam,

„ Hollow

„ dll
M-38-ELECTRICAL-COGII-STS 24 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 01 - SUPPORT FABRICATION

Photo-photo SUPPORT MATERIAL :

„ Angle

„ Plate

„ Pipa

„ Beam,

„ dll

M-38-ELECTRICAL-COGII-STS 25 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 01 - SUPPORT FABRICATION

SUPPORT MATERIAL
Photo-photo SUPPORT
Photo-photo SUPPORT MATERIAL
MATERIAL ::

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 II. ELECTRICAL CONSTRUCTION
MODULE : 01 - SUPPORT FABRICATION
SUPPORT FABRICATION DETAIL :

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 II. ELECTRICAL CONSTRUCTION
MODULE : 01 - SUPPORT FABRICATION

Support

Cables
Ladder

LAY DOWN AREA – Material handling Tray

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 II. ELECTRICAL CONSTRUCTION
MODULE : 01 - SUPPORT FABRICATION
Photo-photo Prosess Fabrikasi Support :

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 II. ELECTRICAL CONSTRUCTION
MODULE : 01
SUPPORT FABRICATION

Alat-alat Fabrikasi Support :

Gergaji
Mesin Grinda
Jenis batu Grinda, utk memotong dan menghaluskan,
carbon steel dan Stainless Steel
Mesin Pemotong
Mesin Bor
Cutting Torch + Flash Back Arrestor
Peralatan Welding
M-38-ELECTRICAL-COGII-STS 30 12/11/2016
 Sofyan
Sofyan !!!
!!! ““ Ingatlah,
Ingatlah, Menciptakan
Menciptakan dan
dan Memerintah
Memerintah Hanyalah
Hanyalah Hak
Hak ALLAH,
ALLAH,, Maha
ALLAH Maha Suci
Suci Allah
Allah ,, Tuhan
Tuhan Semesta
Semesta Alam”
Alam” (QS.
Alam” (QS. 77:: 54)
54)

Inna
Inna Robbukullohullaji
Robbukullohullaji Holaqosy
Holaqosy Syamawati
Syamawati Wal
Wal Ardo,
Ardo, Fi
Fi Sittati
Sittati A yyamin, Summa
Ayyamin, Summa Astawa
Astawa Alal
Alal Arsy,
Arsy, Yufsil
Yufsil Laila
Laila Annaharo
Annaharo yath
yath Lubuhu
Lubuhu
Hasisya.
Hasisya. Wasysyamsya,
Wasysyamsya
Wasysyamsya,
M-38-ELECTRICAL-COGII-STS, Walqomaro,
Walqomaro, Wannuzuma,Musahhoroti
Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala
Bi Amrih, Ala Lahu
Lahu Al
Al Halqu
Halqu Wala
Wala AlAl Amru.
Amru. Tabarokallohu
Tabarokallohu Robbul
Robbul Alamin
Alamin..
12/11/2016
204
M-38-ELECTRICAL-COGII-STS 1 12/11/2016
 II. ELECTRICAL CONSTRUCTION

M-38-ELECTRICAL-COGII-STS 21 12/11/2016
 II. ELECTRICAL CONSTRUCTION

MODULE : 02

SUPPORT INSTALLATION

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 II. ELECTRICAL CONSTRUCTION
MODULE : 02 - SUPPORT
INSTALLATION
Jenis-jenis support Untuk :

„ Cable Tray support

„ Lighting Support

„ Speaker Support (Stanchion)

„ Instrument Support

„ JB Support

„ dll
M-38-ELECTRICAL-COGII-STS 32 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 02 - SUPPORT
INSTALLATION
Photo jenis-jenis support :

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 II. ELECTRICAL CONSTRUCTION
MODULE : 02 - SUPPORT
INSTALLATION

Cable Tray support

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 II. ELECTRICAL CONSTRUCTION
MODULE : 02 - SUPPORT
INSTALLATION

Lighting support

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 II. ELECTRICAL CONSTRUCTION
MODULE : 02 - SUPPORT
INSTALLATION

JB support

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 II. ELECTRICAL CONSTRUCTION
MODULE : 02 - SUPPORT
INSTALLATION

Support Installation Drawing :

„ Datum

„ Orientation

„ Dll

M-38-ELECTRICAL-COGII-STS 37 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 02 - SUPPORT
INSTALLATION
Support Installation Drawing :

M-38-ELECTRICAL-COGII-STS 38 12/11/2016
 Sofyan
Sofyan !!!
!!! ““ Ingatlah,
Ingatlah, Menciptakan
Menciptakan dan
dan Memerintah
Memerintah Hanyalah
Hanyalah Hak
Hak ALLAH,
ALLAH,, Maha
ALLAH Maha Suci
Suci Allah
Allah ,, Tuhan
Tuhan Semesta
Semesta Alam”
Alam” (QS.
Alam” (QS. 77:: 54)
54)

Inna
Inna Robbukullohullaji
Robbukullohullaji Holaqosy
Holaqosy Syamawati
Syamawati Wal
Wal Ardo,
Ardo, Fi
Fi Sittati
Sittati A yyamin, Summa
Ayyamin, Summa Astawa
Astawa Alal
Alal Arsy,
Arsy, Yufsil
Yufsil Laila
Laila Annaharo
Annaharo yath
yath Lubuhu
Lubuhu
Hasisya.
Hasisya. Wasysyamsya,
Wasysyamsya
Wasysyamsya,
M-38-ELECTRICAL-COGII-STS, Walqomaro,
Walqomaro, Wannuzuma,Musahhoroti
Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala
Bi Amrih, Ala Lahu
Lahu Al
Al Halqu
Halqu Wala
Wala AlAl Amru.
Amru. Tabarokallohu
Tabarokallohu Robbul
Robbul Alamin
Alamin..
12/11/2016
204
M-38-ELECTRICAL-COGII-STS 1 12/11/2016
 II. ELECTRICAL CONSTRUCTION

M-38-ELECTRICAL-COGII-STS 21 12/11/2016
 II. ELECTRICAL CONSTRUCTION

MODULE : 03

CABLE TRAY INSTALLATION

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 II. ELECTRICAL CONSTRUCTION
MODULE : 03 - CABLE TRAY INSTALLATION

JENIS-JENIS BAHAN CABLE TRAY :

„ Galvanize

„ Stainless Steel

„ Fiber Glass, FRP

„ Dll

M-38-ELECTRICAL-COGII-STS 40 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 03 - CABLE TRAY
INSTALLATION

JENIS-JENIS BENTUK CABLE TRAY :

„ Cable ladder

„ Evaporated Tray

„ Channel Tray

„ Dll

M-38-ELECTRICAL-COGII-STS 41 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 03 - CABLE TRAY
INSTALLATION
JENIS-JENIS BENTUK CABLE TRAY :

M-38-ELECTRICAL-COGII-STS 42 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 03 - CABLE TRAY
INSTALLATION

Support

Cables Ladder

LAY DOWN AREA – Material handling Tray

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 II. ELECTRICAL CONSTRUCTION
MODULE : 03
CABLE TRAY INSTALLATION

JARAK PEMASANGAN CABLE TRAY UNTUK :

„ Power Cable Tray

„ Intrument Cable Tray

„ PAGA CableTray

„ dll

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 II. ELECTRICAL CONSTRUCTION
MODULE : 03 - CABLE TRAY
INSTALLATION
DRAWING PEMASANGAN CABLE TRAY :

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 II. ELECTRICAL CONSTRUCTION
MODULE : 03 - CABLE TRAY
INSTALLATION
DRAWING PEMASANGAN CABLE TRAY :

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 II. ELECTRICAL CONSTRUCTION
MODULE : 03
CABLE TRAY INSTALLATION
PHOTO PEMASANGAN CABLE TRAY :

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 II. ELECTRICAL CONSTRUCTION
MODULE : 03 - CABLE TRAY INSTALLATION

Inside Building - Installation

Lighting
Cables

Field Run
Tray

Emergency
Button
Panel/Junction Box

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 II. ELECTRICAL CONSTRUCTION
MODULE : 03 - CABLE TRAY INSTALLATION

Outside - Installation
Ladder
Cable

Support

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 II. ELECTRICAL CONSTRUCTION
MODULE : 03 - CABLE TRAY INSTALLATION

Outside - Installation

Speaker

Lighting

M-38-ELECTRICAL-COGII-STS 50 12/11/2016
 Sofyan
Sofyan !!!
!!! ““ Ingatlah,
Ingatlah, Menciptakan
Menciptakan dan
dan Memerintah
Memerintah Hanyalah
Hanyalah Hak
Hak ALLAH,
ALLAH,, Maha
ALLAH Maha Suci
Suci Allah
Allah ,, Tuhan
Tuhan Semesta
Semesta Alam”
Alam” (QS.
Alam” (QS. 77:: 54)
54)

Inna
Inna Robbukullohullaji
Robbukullohullaji Holaqosy
Holaqosy Syamawati
Syamawati Wal
Wal Ardo,
Ardo, Fi
Fi Sittati
Sittati A yyamin, Summa
Ayyamin, Summa Astawa
Astawa Alal
Alal Arsy,
Arsy, Yufsil
Yufsil Laila
Laila Annaharo
Annaharo yath
yath Lubuhu
Lubuhu
Hasisya.
Hasisya. Wasysyamsya,
Wasysyamsya
Wasysyamsya,
M-38-ELECTRICAL-COGII-STS, Walqomaro,
Walqomaro, Wannuzuma,Musahhoroti
Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala
Bi Amrih, Ala Lahu
Lahu Al
Al Halqu
Halqu Wala
Wala AlAl Amru.
Amru. Tabarokallohu
Tabarokallohu Robbul
Robbul Alamin
Alamin..
12/11/2016
204
M-38-ELECTRICAL-COGII-STS 1 12/11/2016
 II. ELECTRICAL CONSTRUCTION

M-38-ELECTRICAL-COGII-STS 21 12/11/2016
 II. ELECTRICAL CONSTRUCTION

MODULE : 04

CABLE PULLING / SEGREGATION

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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION

CABLE :
„ Power Cable
„ PAGA cable
„ Fire & Gas Cable
„ Instrument Cable
„ IS Cable
„ Heat Tracing Cable
„ Field Bus Cable

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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION
CABLE PULLING / SEGREGATION :

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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION
CABLE SCHEDULE :

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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION

CABLE TYPES :
„ Flame Retardant

e.q. : 250V RFOU (c) 1.5 SQMM X 1P IEC 60332-3A

2007 0422M
„ Fire Resistance

e.q. : 250V BFOU (i & c) 1.0 SQMM X 4P IEC 60332-

3A 2007 0422M
„ IS / Non IS Cable

e.q. : 250V RFOU/B (i) 1.5 SQMM X 2P IEC 60332-

3A 2007 0332M
„ Field Bus Cable
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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION
CABLE TYPES :

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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION

Lan Cables
(Telecom)

Instrument
Cable
Source : Cable Catalogue - Kukdong
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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION

CABLE : Power Cable

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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION
CABLE : PAGA

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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION

CABLE : Instrument Cable

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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION

CABLE : Instrument Cable

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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION

Fiber Optic

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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION

SUB-SEA CABLE

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 II. ELECTRICAL CONSTRUCTION
MODULE : 04 - CABLE PULLING / SEGREGATION
SUB-SEA CABLE

M-38-ELECTRICAL-COGII-STS 64 12/11/2016
 Sofyan
Sofyan !!!
!!! ““ Ingatlah,
Ingatlah, Menciptakan
Menciptakan dan
dan Memerintah
Memerintah Hanyalah
Hanyalah Hak
Hak ALLAH,
ALLAH,, Maha
ALLAH Maha Suci
Suci Allah
Allah ,, Tuhan
Tuhan Semesta
Semesta Alam”
Alam” (QS.
Alam” (QS. 77:: 54)
54)

Inna
Inna Robbukullohullaji
Robbukullohullaji Holaqosy
Holaqosy Syamawati
Syamawati Wal
Wal Ardo,
Ardo, Fi
Fi Sittati
Sittati A yyamin, Summa
Ayyamin, Summa Astawa
Astawa Alal
Alal Arsy,
Arsy, Yufsil
Yufsil Laila
Laila Annaharo
Annaharo yath
yath Lubuhu
Lubuhu
Hasisya.
Hasisya. Wasysyamsya,
Wasysyamsya
Wasysyamsya,
M-38-ELECTRICAL-COGII-STS, Walqomaro,
Walqomaro, Wannuzuma,Musahhoroti
Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala
Bi Amrih, Ala Lahu
Lahu Al
Al Halqu
Halqu Wala
Wala AlAl Amru.
Amru. Tabarokallohu
Tabarokallohu Robbul
Robbul Alamin
Alamin..
12/11/2016
204
M-38-ELECTRICAL-COGII-STS 1 12/11/2016
 II. ELECTRICAL CONSTRUCTION

M-38-ELECTRICAL-COGII-STS 21 12/11/2016
 II. ELECTRICAL CONSTRUCTION

MODULE : 05

CABLE GLANDING

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 II. ELECTRICAL CONSTRUCTION
MODULE : 05 - CABLE GLANDING

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 II. ELECTRICAL CONSTRUCTION
MODULE : 05 - CABLE GLANDING

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 II. ELECTRICAL CONSTRUCTION
MODULE : 05 - CABLE GLANDING

Jenis–Jenis CABLE GLAND (Universal Gland) :

M-38-ELECTRICAL-COGII-STS 68 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 05 - CABLE GLANDING
Jenis–Jenis CABLE GLAND (Universal Gland) :

M-38-ELECTRICAL-COGII-STS 69 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 05 - CABLE GLANDING

Jenis-Jenis CABLE GLAND (Barrier Gland) :

M-38-ELECTRICAL-COGII-STS 70 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 05 - CABLE GLANDING
Jenis-Jenis CABLE GLAND (Stuffing Gland) :

M-38-ELECTRICAL-COGII-STS 71 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 05 - CABLE GLANDING
Jenis-Jenis CABLE GLAND (Stuffing Gland) :

M-38-ELECTRICAL-COGII-STS 72 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 05 - CABLE GLANDING

Source : Cable Gland Catalogue - Hawke

M-38-ELECTRICAL-COGII-STS 73 12/11/2016
 Sofyan
Sofyan !!!
!!! ““ Ingatlah,
Ingatlah, Menciptakan
Menciptakan dan
dan Memerintah
Memerintah Hanyalah
Hanyalah Hak
Hak ALLAH,
ALLAH,, Maha
ALLAH Maha Suci
Suci Allah
Allah ,, Tuhan
Tuhan Semesta
Semesta Alam”
Alam” (QS.
Alam” (QS. 77:: 54)
54)

Inna
Inna Robbukullohullaji
Robbukullohullaji Holaqosy
Holaqosy Syamawati
Syamawati Wal
Wal Ardo,
Ardo, Fi
Fi Sittati
Sittati A yyamin, Summa
Ayyamin, Summa Astawa
Astawa Alal
Alal Arsy,
Arsy, Yufsil
Yufsil Laila
Laila Annaharo
Annaharo yath
yath Lubuhu
Lubuhu
Hasisya.
Hasisya. Wasysyamsya,
Wasysyamsya
Wasysyamsya,
M-38-ELECTRICAL-COGII-STS, Walqomaro,
Walqomaro, Wannuzuma,Musahhoroti
Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala
Bi Amrih, Ala Lahu
Lahu Al
Al Halqu
Halqu Wala
Wala AlAl Amru.
Amru. Tabarokallohu
Tabarokallohu Robbul
Robbul Alamin
Alamin..
12/11/2016
204
M-38-ELECTRICAL-COGII-STS 1 12/11/2016
 II. ELECTRICAL CONSTRUCTION

M-38-ELECTRICAL-COGII-STS 21 12/11/2016
 II. ELECTRICAL CONSTRUCTION

MODULE : 06

CABLE TESTING

M-38-ELECTRICAL-COGII-STS 74 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 06 - CABLE TESTING
CABLE TESTER (Multimeter) :

M-38-ELECTRICAL-COGII-STS 75 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 06 - CABLE TESTING
CABLE TESTER (Continuity Tester) :

M-38-ELECTRICAL-COGII-STS 76 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 06 - CABLE TESTING
CABLE TESTER (Megger/Cable Leakage Insulation Tester) :

M-38-ELECTRICAL-COGII-STS 77 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 06 - CABLE TESTING

CABLE TESTER (Megger) :

M-38-ELECTRICAL-COGII-STS 78 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 06 - CABLE TESTING

CABLE TESTER (mili ohm meter) :

M-38-ELECTRICAL-COGII-STS 79 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 06 - CABLE TESTING
CABLE TESTER (Phase Meter) :

M-38-ELECTRICAL-COGII-STS 80 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 06 - CABLE TESTING
CABLE TESTER (Clamp Amp Meter) :

M-38-ELECTRICAL-COGII-STS 81 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 06 - CABLE TESTING
HV/MV Cable Testing :
• VRU Compressors CM-1910 (cable H-100-460) finish
already Hi Pot testing, the results:
• Insulation Resistance test Before Press test 5Kv Merger :
Ø L1-L2+L3+E = 150 GOhm
Ø L2-L1+L3+E = 150 GOhm
Ø L3-L1+L2+E = 150 GOhm
• Leak Current average are 0.02 mA for sequence time (1
till 9 minutes) & variable voltage (6.6kV till 15 kV)

M-38-ELECTRICAL-COGII-STS 82 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 06 - CABLE TESTING

HV/MV Cable Testing :

• Insulation Resistance test After Press test 5Kv Merger :

Ø L1-L2+L3+E = 130 GOhm

Ø L2-L1+L3+E = 130 GOhm

Ø L3-L1+L2+E = 100 GOhm

M-38-ELECTRICAL-COGII-STS 83 12/11/2016
 Sofyan
Sofyan !!!
!!! ““ Ingatlah,
Ingatlah, Menciptakan
Menciptakan dan
dan Memerintah
Memerintah Hanyalah
Hanyalah Hak
Hak ALLAH,
ALLAH,, Maha
ALLAH Maha Suci
Suci Allah
Allah ,, Tuhan
Tuhan Semesta
Semesta Alam”
Alam” (QS.
Alam” (QS. 77:: 54)
54)

Inna
Inna Robbukullohullaji
Robbukullohullaji Holaqosy
Holaqosy Syamawati
Syamawati Wal
Wal Ardo,
Ardo, Fi
Fi Sittati
Sittati A yyamin, Summa
Ayyamin, Summa Astawa
Astawa Alal
Alal Arsy,
Arsy, Yufsil
Yufsil Laila
Laila Annaharo
Annaharo yath
yath Lubuhu
Lubuhu
Hasisya.
Hasisya. Wasysyamsya,
Wasysyamsya
Wasysyamsya,
M-38-ELECTRICAL-COGII-STS, Walqomaro,
Walqomaro, Wannuzuma,Musahhoroti
Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala
Bi Amrih, Ala Lahu
Lahu Al
Al Halqu
Halqu Wala
Wala AlAl Amru.
Amru. Tabarokallohu
Tabarokallohu Robbul
Robbul Alamin
Alamin..
12/11/2016
204
M-38-ELECTRICAL-COGII-STS 1 12/11/2016
 II. ELECTRICAL CONSTRUCTION

M-38-ELECTRICAL-COGII-STS 21 12/11/2016
 II. ELECTRICAL CONSTRUCTION

MODULE : 07

CABLE TERMINATION

M-38-ELECTRICAL-COGII-STS 84 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 07 - CABLE TERMINATION
CABLE TERMINATION DWG :

M-38-ELECTRICAL-COGII-STS 85 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 07 - CABLE TERMINATION
CABLE TERMINATION :

M-38-ELECTRICAL-COGII-STS 86 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 07 - CABLE TERMINATION
CABLE TERMINATOR :

M-38-ELECTRICAL-COGII-STS 87 12/11/2016
 Sofyan
Sofyan !!!
!!! ““ Ingatlah,
Ingatlah, Menciptakan
Menciptakan dan
dan Memerintah
Memerintah Hanyalah
Hanyalah Hak
Hak ALLAH,
ALLAH,, Maha
ALLAH Maha Suci
Suci Allah
Allah ,, Tuhan
Tuhan Semesta
Semesta Alam”
Alam” (QS.
Alam” (QS. 77:: 54)
54)

Inna
Inna Robbukullohullaji
Robbukullohullaji Holaqosy
Holaqosy Syamawati
Syamawati Wal
Wal Ardo,
Ardo, Fi
Fi Sittati
Sittati A yyamin, Summa
Ayyamin, Summa Astawa
Astawa Alal
Alal Arsy,
Arsy, Yufsil
Yufsil Laila
Laila Annaharo
Annaharo yath
yath Lubuhu
Lubuhu
Hasisya.
Hasisya. Wasysyamsya,
Wasysyamsya
Wasysyamsya,
M-38-ELECTRICAL-COGII-STS, Walqomaro,
Walqomaro, Wannuzuma,Musahhoroti
Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala
Bi Amrih, Ala Lahu
Lahu Al
Al Halqu
Halqu Wala
Wala AlAl Amru.
Amru. Tabarokallohu
Tabarokallohu Robbul
Robbul Alamin
Alamin..
12/11/2016
204
M-38-ELECTRICAL-COGII-STS 1 12/11/2016
 II. ELECTRICAL CONSTRUCTION

M-38-ELECTRICAL-COGII-STS 21 12/11/2016
 II. ELECTRICAL CONSTRUCTION

MODULE : 08

EQUIPMENT INSTALLTION

M-38-ELECTRICAL-COGII-STS 88 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 08 - EQUIPMENT INSTALLATION

EQUIPMENT LAYOUT :

M-38-ELECTRICAL-COGII-STS 89 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 08 - EQUIPMENT INSTALLATION
ONE LINE DIAGRAM :

M-38-ELECTRICAL-COGII-STS 90 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 08 - EQUIPMENT INSTALLATION
MCC LAY OUT :

M-38-ELECTRICAL-COGII-STS 91 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 08 - EQUIPMENT INSTALLATION
MCC LAY OUT :

M-38-ELECTRICAL-COGII-STS 92 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 08 - EQUIPMENT INSTALLATION

Trafo
Switchgear
Generator

M M

Distribution board
M-38-ELECTRICAL-COGII-STS 93 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 08 - EQUIPMENT INSTALLATION

Switch Gear - MCC

M-38-ELECTRICAL-COGII-STS 94 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 08 - EQUIPMENT INSTALLATION

Transformer

M-38-ELECTRICAL-COGII-STS 95 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 08 - EQUIPMENT INSTALLATION

Outside – Installation (cont’d)

CCTV and
Speaker

Switch Gear and MCC

Panel
Pump & Motor
M-38-ELECTRICAL-COGII-STS 96 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 08 - EQUIPMENT INSTALLATION

PRESSURE INDICATING TRANSMITTER (LIQUID SERVICE)

PRESSURE
TRANSMITTER
¾” PLUG

ELECTRICAL CABLE

INSTR. MOUNTING
3 WAY NEEDLE VALVE
BRAKET
½’ TUBING
CONNECTOR

½’ PROCESS TUBING

INSTRUMENT STAND

M-38-ELECTRICAL-COGII-STS 97 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 08 - EQUIPMENT INSTALLATION

TEMPERATURE TRANSMITTER

TEMPERATURE ELEMENT

UNION

THEMOWELL FLANGE TYPE

M-38-ELECTRICAL-COGII-STS 98 12/11/2016
 Sofyan
Sofyan !!!
!!! ““ Ingatlah,
Ingatlah, Menciptakan
Menciptakan dan
dan Memerintah
Memerintah Hanyalah
Hanyalah Hak
Hak ALLAH,
ALLAH,, Maha
ALLAH Maha Suci
Suci Allah
Allah ,, Tuhan
Tuhan Semesta
Semesta Alam”
Alam” (QS.
Alam” (QS. 77:: 54)
54)

Inna
Inna Robbukullohullaji
Robbukullohullaji Holaqosy
Holaqosy Syamawati
Syamawati Wal
Wal Ardo,
Ardo, Fi
Fi Sittati
Sittati A yyamin, Summa
Ayyamin, Summa Astawa
Astawa Alal
Alal Arsy,
Arsy, Yufsil
Yufsil Laila
Laila Annaharo
Annaharo yath
yath Lubuhu
Lubuhu
Hasisya.
Hasisya. Wasysyamsya,
Wasysyamsya
Wasysyamsya,
M-38-ELECTRICAL-COGII-STS, Walqomaro,
Walqomaro, Wannuzuma,Musahhoroti
Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala
Bi Amrih, Ala Lahu
Lahu Al
Al Halqu
Halqu Wala
Wala AlAl Amru.
Amru. Tabarokallohu
Tabarokallohu Robbul
Robbul Alamin
Alamin..
12/11/2016
204
M-38-ELECTRICAL-COGII-STS 1 12/11/2016
 II. ELECTRICAL CONSTRUCTION

M-38-ELECTRICAL-COGII-STS 21 12/11/2016
 II. ELECTRICAL CONSTRUCTION

MODULE : 09

GROUNDING / EARTHING

M-38-ELECTRICAL-COGII-STS 99 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 09 - GROUNDING / EARTHING

TYPE of GROUNDING / EARTHING :

„ Dirty Earth or Power Earth (PE) :
To be terminated directly to structure from each
equipment frame, earth wire
Function Î Leakage Current Discharge, electric shock
prevention (electrical safety), etc.
„ Clean Earth or Instrument Earth (IE):
To be terminated at one point only, floating at end of line
field instrument, devices.
Function Î Electro Static Discharge, Signal
Interference/noise Discharge.
M-38-ELECTRICAL-COGII-STS 100 12/11/2016
 II. ELECTRICAL CONSTRUCTION
MODULE : 09 - GROUNDING / EARTHING

TYPE of GROUNDING / EARTHING :

M-38-ELECTRICAL-COGII-STS 101 12/11/2016

 II. ELECTRICAL CONSTRUCTION
MODULE : 09 - GROUNDING / EARTHING

SHUTDOWN VALVE CONTROL PANEL

DIRTY EARTH
SOLENOID VALVE
[Link]

AIR REGULATOR

M-38-ELECTRICAL-COGII-STS 102 12/11/2016

 II. ELECTRICAL CONSTRUCTION
MODULE : 09 - GROUNDING / EARTHING

CLEAN EARTH

M-38-ELECTRICAL-COGII-STS 103 12/11/2016

 Sofyan
Sofyan !!!
!!! ““ Ingatlah,
Ingatlah, Menciptakan
Menciptakan dan
dan Memerintah
Memerintah Hanyalah
Hanyalah Hak
Hak ALLAH,
ALLAH,, Maha
ALLAH Maha Suci
Suci Allah
Allah ,, Tuhan
Tuhan Semesta
Semesta Alam”
Alam” (QS.
Alam” (QS. 77:: 54)
54)

Inna
Inna Robbukullohullaji
Robbukullohullaji Holaqosy
Holaqosy Syamawati
Syamawati Wal
Wal Ardo,
Ardo, Fi
Fi Sittati
Sittati A yyamin, Summa
Ayyamin, Summa Astawa
Astawa Alal
Alal Arsy,
Arsy, Yufsil
Yufsil Laila
Laila Annaharo
Annaharo yath
yath Lubuhu
Lubuhu
Hasisya.
Hasisya. Wasysyamsya,
Wasysyamsya
Wasysyamsya,
M-38-ELECTRICAL-COGII-STS, Walqomaro,
Walqomaro, Wannuzuma,Musahhoroti
Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala
Bi Amrih, Ala Lahu
Lahu Al
Al Halqu
Halqu Wala
Wala AlAl Amru.
Amru. Tabarokallohu
Tabarokallohu Robbul
Robbul Alamin
Alamin..
12/11/2016
204
M-38-ELECTRICAL-COGII-STS 1 12/11/2016
 II. ELECTRICAL CONSTRUCTION

M-38-ELECTRICAL-COGII-STS 21 12/11/2016
 II. ELECTRICAL CONSTRUCTION

MODULE : 10

HEAT TRACING

M-38-ELECTRICAL-COGII-STS 104 12/11/2016

 II. ELECTRICAL CONSTRUCTION
MODULE : 10 – HEAT TRACING

„ Heat Tracing adalah kawat element panas yang berungsi

untuk menjaga suhu tertentu suatu process piping sesuai

suhu yang telah diperhitungkan

M-38-ELECTRICAL-COGII-STS 105 12/11/2016

 II. ELECTRICAL CONSTRUCTION
MODULE : 10 – HEAT TRACING

M-38-ELECTRICAL-COGII-STS 106 12/11/2016

 II. ELECTRICAL CONSTRUCTION

MODULE : 11
FIELD BUS FOUNDATION
TECHNOLOGY

M-38-ELECTRICAL-COGII-STS Rev. 04/11 1 02/03/2011

 II. ELECTRICAL CONSTRUCTION
MODULE : 11 – FIELD BUS

◼ Field Bust Technology adalah :

Suatu terobosan menggantikan instalasi cable paralel

menjadi seri untuk sejumlah instrument.

◼ Manfaat dari tehnology ini adalah untuk meminimalkan

perkabelan

M-38-ELECTRICAL-COGII-STS Rev. 04/11 2 02/03/2011

 III. ELECTRICAL INSPECTION

MODULE : 12

VENDOR PACKAGE / INCOMING

M-38-ELECTRICAL-COGII-STS 1 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 12 – VENDOR PACKAGE / INCOMING

M-38-ELECTRICAL-COGII-STS 2 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 12 – VENDOR PACKAGE / INCOMING
INSPECTION – material received and installation
FINDING : TAG NO : ZET – 7203 / 2500 / 3125 kvA
Cable control power was terminated with out pin See, the picture of
circuit breaker and contactor Not available boss point/terminal for
grounding wire/core

M-38-ELECTRICAL-COGII-STS 3 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 12 – VENDOR PACKAGE / INCOMING
INSPECTION – material received and installation

FINDING :

Cable control power was

terminated with out pin See,

the picture of circuit breaker

and contactor Not available

boss point/terminal for

grounding wire/core

M-38-ELECTRICAL-COGII-STS 4 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 12 – VENDOR PACKAGE / INCOMING
INSPECTION – material received and installation

SAMPLING GAS PANEL FINDING :

• Panel PDB 3025 – NON - UPS – 1 & 2,
• Open circuit on grounding system (see Picture #3)
• Wiring system in instrument Junction boxes: instrument core Was
terminated device side installed with out pin (see Picture #7) Was
terminated instrument core with out core markers (see Picture #8)
Remind install cable for Solenoid valve, at back side panel and shall be
grounded
• Need to be improvement grounding system for all instrument Junction
boxes
• Refer for hazardous area ,was installed conduit pipe and fitting with out
epoxy sealing compound (see Picture #1/2/6)
• Terminal box shall be mounted on support (see Picture #1)
• All Junction shall be grounded
M-38-ELECTRICAL-COGII-STS 5 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 12 – VENDOR PACKAGE / INCOMING
INSPECTION – material received and installation
TAG NO : ZET – 7203 / 2500 / 3125 kvA

Open circuit on grounding system

M-38-ELECTRICAL-COGII-STS 6 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 12 – VENDOR PACKAGE / INCOMING
INSPECTION – material received and installation

M-38-ELECTRICAL-COGII-STS 7 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 12 – VENDOR PACKAGE / INCOMING
INSPECTION – material received and installation

Conduit pipe and fitting with out epoxy sealing compound

M-38-ELECTRICAL-COGII-STS 8 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 12 – VENDOR PACKAGE / INCOMING

INSPECTION – material received and installation

Instrument core terminated with out core markers

M-38-ELECTRICAL-COGII-STS 9 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 12 – VENDOR PACKAGE / INCOMING

INSPECTION – material received and installation

M-38-ELECTRICAL-COGII-STS 10 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 12 – VENDOR PACKAGE / INCOMING

INSPECTION – material received and installation

M-38-ELECTRICAL-COGII-STS 11 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 12 – VENDOR PACKAGE / INCOMING
INSPECTION – material received and installation

Motor

M-38-ELECTRICAL-COGII-STS 12 27/01/2021
 Sofyan !!! “ Ingatlah, Menciptakan dan Memerintah Hanyalah Hak ALLAH, Maha Suci Allah , Tuhan Semesta Alam” (QS. 7: 54)

Inna Robbukullohullaji Holaqosy Syamawati Wal Ardo, Fi Sittati Ayyamin, Summa Astawa Alal Arsy, Yufsil Laila Annaharo yath Lubuhu
Hasisya. Wasysyamsya, Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala Lahu Al Halqu Wala Al Amru. Tabarokallohu Robbul Alamin.
M-38-ELECTRICAL-COGII-STS 13 27/01/2021
 III. ELECTRICAL INSPECTION

MODULE : 13

EQUIPMENT PRESERVATION

M-38-ELECTRICAL-COGII-STS 1 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 13 - EQUIPMENT PRESERVATION
PRESERVATION
Merupakan tugas tambahan bagi E&I Inspector untuk memastikan
preservation team menjalankan prosedur Preservation (pemeliharaaan) yang
bertujuan untuk :
1) Melindungi equipment, instrument, seperti ; Motor, generator, Junction Box
(JB), dari kerusakan akibat cuaca, debu, karat, terbentur, dll. Dimulai sejak
penerimaan, penyimpanan, pemasangan/instalasi, inspeksi, sampai diserahkan
ke team commissioning.
2) Menyambung peralatan yang dilengkapi dgn space heater seperti motor ke
sumber listrik untuk menghilangkan udara lembab yg ada di dalam ruang
kumparan.
3) Secara teratur mengukur suhu yg dibangkitkan space heater, dan mengukur
tahanan kumparan untuk memastikan tahanannya sesuai ketentuan
spesifikasi yg ditentukan.
M-38-ELECTRICAL-COGII-STS 2 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 13 - EQUIPMENT PRESERVATION
PRESERVATION
Bentuk preservation berupa :

1) Membungkus/menutupi peralatan dengan bahan tahan air/hujan, menutupi

dari matahari langsung, pasir/debu, juga dari benturan benda jatuh, atau
tersenggol benda benda keras selama proses konstruksi.

2) Untuk menghilangkan udara lembah (dessication) dalam ruang tertutup

diberi bahan yg dibuat khusus untuk menyerap uap air (hygroscopic) yg
disebut dessicant atau silica gel.

3) Untuk memastikan bahwa tahanan kumparan motor sesuai dengan

ketentuan/spec, maka dilakukan pengukuran tahanan setiap kumparan
dengan ohm meter
M-38-ELECTRICAL-COGII-STS 3 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 13 - EQUIPMENT PRESERVATION

M-38-ELECTRICAL-COGII-STS 4 27/01/2021
 Sofyan !!! “ Ingatlah, Menciptakan dan Memerintah Hanyalah Hak ALLAH, Maha Suci Allah , Tuhan Semesta Alam” (QS. 7: 54)

Inna Robbukullohullaji Holaqosy Syamawati Wal Ardo, Fi Sittati Ayyamin, Summa Astawa Alal Arsy, Yufsil Laila Annaharo yath Lubuhu
Hasisya. Wasysyamsya, Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala Lahu Al Halqu Wala Al Amru. Tabarokallohu Robbul Alamin.
M-38-ELECTRICAL-COGII-STS 5 27/01/2021
 III. ELECTRICAL INSPECTION

MODULE : 14

HAZARDOUS AREA

M-38-ELECTRICAL-COGII-STS 1 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 14 – HAZARDOUS AREA

Hazardous Area Definitions

Hazardous Area Classification

Hazardous Area Inspection

M-38-ELECTRICAL-COGII-STS 2 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 14 – HAZARDOUS AREA
Hazardous Area Definitions
1) Approved
Acceptable to the authority having jurisdiction.
2) Arcing Device
A device, such as make/break component, that under normal
conditions produces an arc with energy sufficient to cause ignition of
an ignitable mixture. See also “non-incendive circuit”.
3) Associated Apparatus
Apparatus in which the circuits are not intrinsically safe themselves
but affect the energy in the intrinsically safe circuits and are relied
upon to maintain intrinsic safety. An example being an intrinsic
safety barrier.
M-38-ELECTRICAL-COGII-STS 3 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 14 – HAZARDOUS AREA

Hazardous Area Definitions

4) Authority Having Jurisdiction
The organization, office, or individual that has the responsibility and
authority for approving equipment, installations, or procedures.
5) Automation System
The system which provides overall control and monitoring functions of a
specific process or application. Generally consists of a network of
computers, controllers, and I/O MODULE.
6) Certified Equipment
Equipment that has been evaluated by a recognized testing agency and
confirmed to be in compliance with the applicable standard's).
M-38-ELECTRICAL-COGII-STS 4 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 14 – HAZARDOUS AREA

Hazardous Area Definitions

7) Class I, Division 1 Location
A location (1) in which ignitable concentrations of flammable gases or
vapors can exist under normal operating conditions; (2) in which ignitable
concentrations of such gases or vapors may exist frequently because of
repair or maintenance operations or because of leakage; or (3) in which
breakdown or faulty operation of equipment or processes might release
ignitable concentrations of flammable gases or vapors and might also cause
simultaneous failure of electrical equipment that could act as a source of
ignition.
M-38-ELECTRICAL-COGII-STS 5 27/01/2021
 III. ELECTRICAL INSPECTION
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8) Class I, Division 2 Location
A location (1) in which volatile flammable liquids or flammable gases are
handled, processed, or used, but in which the liquids, vapors, or gases will
normally be confined within closed containers or closed systems from
which they can escape only in case of accidental rupture or breakdown of
such containers or systems, or in case of abnormal operation of equipment;
(2) in which ignitable concentrations of gases or vapors are normally
prevented by positive mechanical ventilation and might become hazardous
through failure or abnormal operation of the ventilating equipment; or (3)
that is adjacent to a Class I, Division 1 location and to which ignitable
concentrations of gases or vapors might occasionally be communicated
unless such communication is prevented by adequate positive-pressure
ventilation from a source of clean air and effective safeguards against
ventilation failure are provided. Electrical conduits and their associated
enclosures separated from process fluids by a single seal or barrier are
classified as a Class I, Division 2 location if the outside of the conduit and
enclosures is a non-hazardous (unclassified) location
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9) Class II location
A location that is hazardous because of the presence of combustible dust.
10) Class II, Division 1 Location
A location (1) in which combustible dust is in the air under normal
operating conditions in quantities sufficient to produce explosive or
ignitable mixtures; (2) in which mechanical failure or abnormal operation
of machinery or equipment might cause such explosive or ignitable
mixtures to be produced and might also provide a source of ignition
through simultaneous (the word “simultaneous” is not included in the
Canadian definition) failure of electric equipment, operation of protection
devices, or from other causes; or (3) in which combustible dusts of an
electrically conductive nature may be present in hazardous quantities.
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Hazardous Area Definitions

11) Class II, Division 2 Location (United States)
A location in which combustible dust is not normally in the air in
quantities sufficient to produce explosive or ignitable mixtures and dust
accumulations are normally insufficient to interfere with the normal
operation of electrical equipment or other apparatus, but combustible
dust may be in suspension in the air as a result of infrequent
malfunctioning of handling or processing equipment and where
combustible dust accumulations on, in, or in the vicinity of the electrical
or may be ignitable by abnormal operation or failure of electrical
equipment.
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Hazardous Area Definitions
12) Class II, Division 2 location (Canada)
A location in which combustible dusts are not normally in suspension in air
likely to be thrown into suspension by the normal or abnormal operation or
the failure of equipment or apparatus in quantities sufficient to produce
explosive or ignitable mixtures, but in which:
a) Deposits or accumulations of dust may be sufficient to interfere with
the safe dissipation of heat from electrical equipment or apparatus;
or
b) Deposits or accumulations of dust on, in, or near electrical equipment
may be ignited by arcs, sparks, or burning material from the electrical
equipment.
13) Class III Location
A location that is hazardous because of the presence of easily ignitable
fibers or flying but in which such fibers or flying are not likely to be in
suspension in the air in quantities sufficient to produce ignitable
mixtures.
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Hazardous Area Definitions
14) Class III, Division 1 Location
• A location in which easily ignitable fibers or materials producing flying
are handled, manufactured or used.
15) Class III, Division 2 Location
• A location in which easily ignitable fibers are stored or handled
(except in the process of manufacture).
16) Code of Practice
• An International term referring to a document that describes basic
safety features and methods of protection and recommends the
selection, installation, and maintenance procedures that should be
followed to ensure the safe use of electrical apparatus.
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Hazardous Area Definitions
17) Dust, Combustible
• Dust that (when mixed with air in certain proportions) can be ignited
and will propagate a flame. The combustible properties of dust are
dependent upon test conditions and dust particle size, chemical
structure, and other particle characteristics.
18) Dust-ignition proof
• A term used in the United States to describe an enclosure that will
exclude ignitable amounts of dusts that might affect performance or
rating and that, when installed and protected in accordance with the
original design intent, will not permit arcs, sparks, or heat otherwise
generated or liberated inside the enclosure to cause ignition of
exterior accumulations or atmospheric suspensions of a specified
dust.
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Hazardous Area Definitions

19) Dust layer, combustible
• Any surface accumulation of combustible dust that is thick enough to
propagate flame or will degrade and ignite.
20) Dust-protected enclosure
• An international term describing an enclosure in which the ingress of
dust is not totally prevented, but dust does not enter in sufficient
quantity to interfere with the safe operation of the equipment or
accumulate in a position within the enclosure where it is possible to
cause an ignition hazard.
21) Dust-tight
• An enclosure so constructed that dust will not enter the enclosing
case under specified test conditions.

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22) Encapsulation
• An international term describing a type of protection in which the
parts that could ignite an explosive atmosphere by either sparking or
heating are enclosed in an encapsulant in such a way that this
explosive atmosphere cannot be ignited. This type of protection is
referred to By CENELEC as "Ex m" in draft Standard EN50028.
23) Explosion proof enclosure
• An enclosure that is capable of withstanding an explosion of a gas or
vapor within it and of preventing the ignition of an explosive gas or
vapor that may surround it and that operates at such an external
temperature that a surrounding explosive gas or vapor will not be
ignited thereby. This type of enclosure is similar to a flameproof
enclosure.
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24) Explosion proof equipment (apparatus)
Equipment or apparatus enclosed in an explosion proof enclosure.
25) Fault (as applicable to intrinsically safe systems)
A defect or electrical breakdown of any component, spacing, or insulation
that alone or in combination with other defects or breakdowns may
adversely affect the electrical or thermal characteristics of the
intrinsically safe system. If a defect or breakdown leads to defects or
breakdowns in other components, the primary and subsequent defects and
breakdowns are considered to be a single fault. Certain components may
be considered not subject to fault when analyses or tests for intrinsic
safety are made.
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Hazardous Area Definitions

26) Fibers and flyings, easily ignitable
• Fibers and flying that are easily ignitable including rayon, cotton
(including cotton linters and cotton waste), sisal or henequen, , jute,
hemp, tow, cocoa fiber, oakum, baled waste kapok, Spanish moss,
excelsior and other materials of similar nature.
27) Flameproof Enclosure
• An International term describing an enclosure that can withstand the
pressure developed during an internal explosion of an explosive mixture
and that prevents the transmission of the explosion to the explosive
atmosphere surrounding the enclosure and that operates at such an
external temperature that a surrounding explosive gas or vapor will not
be ignited thereby. This enclosure is similar to an explosion proof
enclosure. This type of protection is referred to by IEC as "Ex d."
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Hazardous Area Definitions
28) Galvanic Isolation
• A form of isolation which meets stringent standards for intrinsically
safe circuits.
29) Ground
• A conducting connection, whether intentional or accidental, between an
electrical circuit or equipment and the earth or to some conducting body
that serves in place of the earth.
30) Group
• A classification of flammable materials of similar hazard. Consists of
Groups A, B, C, D, E, F, and G to NEC and CEC standards and Groups I,
IIA, IIB and IIC to IEC standards.
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31) Group A

• Acetylene Atmospheres.

32) Group B

• Atmospheres containing Butadiene, ethylene oxide, propylene oxide,

acrolein, or hydrogen (or gases or vapors of equivalent hazard to

hydrogen, such as manufactured gas).

33) Group C

• Atmospheres containing Cyclopropane, ethyl ether, ethylene, hydrogen

sulfide, or gases or vapors of equivalent hazard.

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34) Group D
• Atmospheres such as acetone, alcohol, ammonia, benzine, benzol,
butane, gasoline, hexane, lacquer solvent vapors, methane, naphtha,
natural gas, propane, or gases or vapors of equivalent hazard.
35) Group E
• Atmospheres containing combustible metal dusts regardless of
resistively or other combustible dusts of similarly hazardous
characteristics having receptivity of less than 102 ohm-centimeter
(magnesium, aluminum, bronze powder, etc).

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Hazardous Area Definitions
36) Group F
• Atmospheres containing carbon black, charcoal, coal, coke dusts that
have more than 8% total volatile material (coal and coke dusts per
ASTM 3175-82) or atmospheres containing these dusts sensitized by
other materials so that they present an explosion hazard and having
resistivity greater than 102 ohm-centimeter but equal to or less than
108 ohm-centimeter.
37) Group G
• Atmospheres containing combustible dusts (flour, starch, pulverized
sugar and cocoa, dairy powders, dried hay, etc) having resistivity of
less than 108 ohm-centimeter or greater.
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38) Group I
Below ground installations in which methane may be present.

39) Group IIA

Above ground installations with propane or equal atmospheres. This group
most closely matches Group D in the United States and Canadian
classifications.

40) Group IIB

Above ground installations with ethylene or equal atmospheres. This group
most closely matches Group C in the United States and Canadian
classifications
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41) Group IIC
Above ground installations with acetylene, hydrogen or equal atmospheres.
This group most closely matches Group A in the United States and Canadian
classifications.

42) Hazardous (Classified) Location

A location in which fire or explosion hazards may exist due to flammable gases
or vapors, flammable liquids, combustible dust, or easily ignitable fibers or
flying.

43) Hazardous Materials

Gases, vapors, combustible dusts, fibers, or flyings which are explosive under
certain conditions.
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Hazardous Area Definitions

44) Hermetically Sealed Device
A device that is sealed against the entrance of an external atmosphere and in
which the seal is made by fusion. Continuous soldering, brazing, welding and
the fusion of glass to metal are examples of recognized methods.

45) I/O MODULE

A Module which provides basic input and output functions between the
automation system and the field devices. Disregarding specialty Modules,
there are four basic types available from various vendors - analog input, analog
output, discrete input, and discrete output.

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46) Ignitable Gas Mixture
A gas -air mixture that is capable of being ignited by an open flame, arc or
spark or high temperature.
47) Ignition (auto-ignition) Temperature
The minimum uniform temperature required to initiate or cause self-sustained
combustion of a solid, liquid, or gaseous substance (independent of any other
ignition source).
48) Increased Safety
An international term that describes a type of protection in which various
measures are applied so as to reduce the probability of excessive
temperatures and the occurrence of arcs or sparks in the interior and on the
external parts of electrical apparatus that do not produce them in normal
service.
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Hazardous Area Definitions

49) Indoor Locations
Areas which are protected from exposure to the weather.
50) Intrinsic Safety
A type of protection in which a portion of the electrical system contains only
intrinsically safe equipment (apparatus, circuits, and wiring) that is incapable
of causing ignition in the surrounding atmosphere. No single device or wiring is
intrinsically safe by itself (except for battery-operated self-contained
apparatus such as portable pagers, transceivers, gas detectors, etc., which are
specifically designed as intrinsically safe self-contained devices) but is
intrinsically safe only when employed in a properly designed intrinsically safe
system. This type of protection is referred to by IEC as “Ex I”.
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51) Intrinsic Safety Barrier
A component containing a network designed to limit the energy (voltage and
current) available to the protected circuit in the hazardous (classified)
location under specified fault conditions.

52) Intrinsically Safe Circuit :

A circuit in which any spark or thermal effect, produced either normally or in
specified fault conditions, is incapable of releasing sufficient electrical or
thermal energy to cause ignition of a specific hazardous atmospheric mixture
in its most easily ignitable concentration.

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53) Intrinsically Safe Equipment (apparatus, circuits, and wiring)
Equipment and wiring that, under normal or abnormal conditions, are incapable
of releasing sufficient electrical or thermal energy to cause ignition of a
specific hazardous atmospheric mixture in its most easily ignitable
concentration.
54) Intrinsic Safety Ground Bus
A grounding system that has a dedicated conductor separate from the power
system so that ground currents will not normally flow and that is reliably
connected to a ground electrode (e.g., in accordance with Article 250 of NEC,
ANSI/NFPA 70, or Section 10 of CEC Part I, CSA C22.1).
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Hazardous Area Definitions
55) Intrinsically Safe System :
An assembly of interconnected intrinsically safe apparatus, associated
apparatus, and interconnecting cables in which those parts of the system that
may be used in hazardous (classified) locations are intrinsically safe circuits.

56) Knockout
A portion of the wall of an enclosure so fashioned that it may be removed
readily by a hammer, screwdriver, and pliers at the time of installation in
order to provide a hole for the attachment of an auxiliary device or raceway,
cable, or fitting.

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Hazardous Area Definitions
57) Labeled Equipment.
Equipment or materials, to which has been attached a label, symbol , or other
identifying mark of an organization concerned with product evaluation, that
may maintain periodic inspection of the production of labeled equipment or
materials, and by whose labeling the manufacturer indicates compliance with
appropriate standards or performance in a specified manner.
58) Listed
Equipment or materials, included in a list published by an organization
concerned with product evaluation, that maintains periodic inspection of
production of listed equipment or materials and whose listing states either
that the equipment or materials meets appropriate standards or has been
tested and found suitable for use in the specified manner
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Hazardous Area Definitions
59) Maintenance, Corrective
Any maintenance activity that is not normal in the operation of the equipment
and requires access to the equipment's interior. Such activities are expected
to be performed by qualified personnel who are aware of the hazards involved.
Such activities typically include locating causes of faulty performance,
replacement of defective components, adjustment of internal controls, and
the like.
60) Maintenance, Operational
Any maintenance activity, excluding corrective maintenance, intended to be
performed by the operator and required in order for the equipment to serve
its intended purpose. Such activities typically include the correcting of "zero"
on a panel instrument, changing charts, record keeping, adding ink and the like.
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Hazardous Area Definitions
61) Maximum Surface Temperature
The highest temperature attained by a surface accessible to flammable gases,
vapors, or combustible dusts under conditions of operation within the ratings
of the apparatus (including recognized overloads and defined fault conditions.

62) Non-hazardous (unclassified) Location

A location in which fire or explosion hazards are not expected to exist
specifically due to the presence of flammable gases or vapors, flammable
liquids, combustible dusts, or ignitable fibers or flyings. Internationally, such
a location is referred to as a safe area.

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63) Nonincendive Circuit.
A circuit in which any arc or thermal effect produced in normal operating
conditions of the equipment is not capable, under prescribed conditions, of
igniting the specified flammable gas, vapor-in-air mixture, combustible dusts,
or ignitable fibers or flying.
64) Nonincendive Component.
A component having contacts for making or breaking a specified incentive
circuit in which the contacting mechanism is constructed so that the
component is not capable of ignition of the specified flammable gas or vapor-
in-air mixture when tested as specified by appropriate test procedure. The
housing of a nonincendive component is not intended to (1) exclude the
flammable atmosphere or (2) contain an explosion.
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Hazardous Area Definitions
65) Nonincendive Equipment.
Equipment having electrical/electronic circuitry and components that are
incapable under normal conditions, of causing ignition of a specified flammable
gas or vapor-in-air mixture due to arcing or thermal effect. this type of
protection is referred to by IEC as “Ex n”. Ex n protection is limited to gas
and vapor hazards.
66) Nonincendive Field Wiring.
Wiring that enters or leaves an equipment enclosure and, under normal
operating conditions of the equipment, is not capable, due to arcing or thermal
effects, of igniting a specified flammable gas or vapor-in-air mixture or
combustible dust-in-air mixture. Normal operation includes opening, shorting,
or grounding the field wiring.
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Hazardous Area Definitions
67) Normal Conditions
As related to intrinsically safe and nonincendive systems, equipment is under
normal conditions when it conforms electrically and mechanically with its
design specifications and is used within the limits specified by the
manufacturer. Normal conditions for intrinsically safe systems include the
following :
a) Supply voltage at maximum rated value.
b) Environmental conditions within the ratings given for the apparatus or
associated apparatus.
c) Tolerances of all components at their most unfavorable conditions.
d) Adjustments at their most unfavorable conditions.
e) Opening of any one, shorting of any two, and grounding of any one of the
field wires of the intrinsically safe circuit(s).
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Normal conditions for nonincendive equipment include the following :
a) Supply voltage, current, and frequency at rated values.
b) Environmental conditions within the ratings given for the apparatus.
c) All tool-removable parts (i.e. covers) in place.
d) Adjustments at their most unfavorable settings.
e) All operator accessible adjustments at their most unfavorable settings.
f) Opening, shorting, and grounding of the nonincendive field wiring.

68) Outdoor Locations

Areas which are exposed to the weather

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Hazardous Area Definitions
69) Purging
The process of supplying an enclosure with clean air or inert gas at a specified
flow rate and a positive pressure to reduce the concentration of any
flammable gas or vapor initially present to an acceptably safe level and to
maintain this safe level by positive pressure with or without continuous flow.
Refer to 5.2.1 and [Link] and definitions of Type X,Y, and Z purging.

70) Purging, Type X

In the United States and Canada, a method of reducing the classification
within an enclosure from Division 1 to Nonhazardous (unclassified).

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71) Purging, Type Y
In the United States and Canada, a method of reducing the classification
within an enclosure from Division 1 to Division 2.

72) Purging, Type Z

In the United States and Canada , a method of reducing a classification within
an enclosure form Division 2 to Non-hazardous (unclassified)

73) RS-232
An EIA standard which specifies the electrical, mechanical, and functional
characteristics for serial communications. Used in point-to-point applications.
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Hazardous Area Definitions
74) RS-485
An EIA standard which specifies the electrical characteristics of a balanced-
voltage digital interface. Used in multi-point applications.

75) Safe Area

A non-hazardous location.

76) Seal, Cable, Explosion-proof

A cable terminator filled with compound and designed to contain an explosion
in the enclosure to which it is attached or to minimize passage of flammable
gases or vapors from one location to another. A conduit seal may also be used
as a cable seal. This method differs from the international practice, which
requires cable glands.
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Hazardous Area Definitions

77) Seal, Conduit, Explosionproof
A sealed fitting, poured with a cement-like potting compound, designed to
contain an explosion in the enclosure to which it is attached and to minimize
passage of flammable gases or vapors from one location to another.

78) Serial Interface

A method of digitally transmitting data between devices over a pair of
conductors. See RS-232 and RS-485.

79) Short-Circuit Proof

The ability of an intrinsic safety barrier or isolator to withstand the shorting
of its' intrinsically safe connections to ground. Determined by dividing the
rated voltage by its' internal resistance. If the resulting value is less than the
fuse rating, the barrier is said to be short-circuit proof.

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Hazardous Area Definitions
80) Simple Apparatus (as applied to intrinsic safety)
A device that will not generate nor store more than 1.2V, 100mA, 25mW, or
20µJ. Examples are switches, thermocouples, light-emitting diodes, and
resistance temperature devices.

81) Temperature Identification Number (Temperature Class)

A system of classification by which one of 14 temperature identification
numbers (internationally, six temperature classes) is allocated to an electrical
apparatus. The temperature identification number represents the maximum
surface temperature of any component that may come in contact with the
flammable gas or vapor mixture.
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82) Termination Panel
A mechanical assembly which resides in front of the I/O system and performs
signal conditioning, electrical isolation, and other functions.

83) Zone
The international method of specifying the probability that a location is made
hazardous by the presence, or potential presence, of flammable
concentrations of gases and vapors. The term Division is used in the United
States and Canada.

84) Zone 0
An area in which an explosive gas-air mixture is continuously present or
present for long periods. Equal to a Division 1 hazardous location in the United
States and Canadian classifications.
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85) Zone 1
An area in which an explosive gas-air mixture is likely to occur in normal
operation. Equal to a Division 1 hazardous location in the United States and
Canadian classifications.
86) Zone 2
An area in which an explosive gas-air mixture is not likely to occur and if it
does occur, will only exist for a short time. Equal to a Division 2 hazardous
location in the United States and Canadian classifications.

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Interpretation of NEC Definistions of

Hazardous Location
Class I, II, III.
Groups A, B, C, D, E, F & G.
Div 1 and 2
Class I locations (Gases or Vapors)
flammable gases or vapors may be present

Class II locations (Combustible Dust)

Class III (Easily Ignitable Flyings & Fibers)

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500-7,8,9
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Hazardous Area Classification

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Hazardous Area Classification

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Hazardous Area Lay Out Drawing

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Hazardous Area Lay Out Drawing

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Hazardous Area Equipment Register

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Hazardous Area Equipment Register

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Pressure Differential Transmitter type :

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 Sofyan !!! “ Ingatlah, Menciptakan dan Memerintah Hanyalah Hak ALLAH, Maha Suci Allah , Tuhan Semesta Alam” (QS. 7: 54)

Inna Robbukullohullaji Holaqosy Syamawati Wal Ardo, Fi Sittati Ayyamin, Summa Astawa Alal Arsy, Yufsil Laila Annaharo yath Lubuhu
Hasisya. Wasysyamsya, Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala Lahu Al Halqu Wala Al Amru. Tabarokallohu Robbul Alamin.
M-38-ELECTRICAL-COGII-STS 50 27/01/2021
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MODULE : 15

MECHANICAL COMPLETION - ITR

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MODULE : 15 – MECHANICAL COMPLETION

ITP = Inspection Test Plan

MC – ITR = Mechanical Completion – Inspection Test Record

Mechanical Completion mencakup Hook-up, Construction,

Installation, Termination, Calibration, Testing, and Inspection

tahap awal yang harus dilakukan oleh MC Team, sebelum

diserahkan ke QC ➔ Client ➔ DMCC ➔ Commissioning ➔

Start-up ➔ Operation/Production.

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 III. ELECTRICAL INSPECTION
MODULE : 15 – MECHANICAL COMPLETION

◼ Adalah tahap pemeriksaan awal suatu hasil instalasi oleh MC-Team

sebelum diserahkan ke QC untuk diperiksa. Pemeriksaan dilakukan
untuk memastikan konstruksi dan instalasi peralatan sesuai dengan AFC
drawing, dan spesifikasi yang telah ditetapkan.
◼ Mechanical Completion-Inspection Test Record; adalah hasil
pemerikasaan team MC yang dituangkan kedalam form MC-ITR yg telah
ditentukan. Docoment MC-ITR harus dilengkapi lampiran AFC drawing,
lay out, wiring diagram, vendor data sheet, design drawing dan data
pendukung lainnya (jika diperlukan).
◼ Selanjutnya MC-ITR tersebut diserahkan ke QC (E&I) inspector,
untuk diperiksa sebelum diserahkan ke client untuk diperiksa sekali lagi
dan mengesahkan bilaman sudah sesuai AFC dan Spec.

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 III. ELECTRICAL INSPECTION
MODULE : 15 – MECHANICAL COMPLETION

◼ Commissioning team akan melanjutkan ke tahap commissioning setelah

client mengesahkan MC-ITR.
◼ Apabila disetiap tahapan inspeksi, MC team, QC Inspector, dan Client
Inspector menemukan ketidaksesuaian dengan AFC dan Spec, maka
setiap tahapan tersebut berwenang menuangkan ketidaksesuaian
tersebut di atas form Punch List.
◼ Selanjutnya punch list tersebut akan diketik oleh PIMS (Project
Information Management System) kedalam database sebagai
record/catatan untuk ditindaklanjuti/diperbaiki.
◼ Demikian juga apabila ditemukan ketidaksesuaian antara AFC drawing
dan kenyaatan maka AFC drawing tersebut harus di beri catatan
perubahan tersebut lalu di stempel “As Built”, dan selanjutnya
engineering akan melakukan revisi drawing seperlunya.

M-38-ELECTRICAL-COGII-STS 4 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 15 – MECHANICAL COMPLETION

DISCIPLINE MECHANICAL COMPLETION (DMCC)

Adalah suatu kumpulan dari suatu hasil MC-ITR, Calibration

Certificates (jika diperlukan), Test Certificates,
Installation Certificates dll, yang telah disetujui oleh
Client, Pihak Terkait (Classification Authority, Gov’n, 3rd
Party), dan dicompiled jadi satu sehingga menjadi suatu
As Built Dossier atau umum disebut (Manufacturing Data
Record “MDR”) sesuai dengan Sub System yang dibutuhkan.
(Ikuti QMS tentang Proses Filing dan Penyusunan MDR atau
As Built Dossier yang berlaku)

M-38-ELECTRICAL-COGII-STS 5 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 15 – MECHANICAL COMPLETION

DISCIPLINE MECHANICAL COMPLETION (DMCC)

◼ DMCC sering juga disebut Three Party Walk Down. Three

party terdiri dari perwakilan MC-Team, Client, dan
Commissioning Team.
◼ DMCC merupakan tahapan lanjutan setelah MC-ITR
sebelum diserahkan ke commissioning team.
◼ Pada tahap DMCC, punch list akan diterbitkan bilamana
dijumpai ketidaksesuaian instalasi berdasarkan AFC
drawing dan Spec.

M-38-ELECTRICAL-COGII-STS 6 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 15 – MECHANICAL COMPLETION

ITP = Inspection Test Plan

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 III. ELECTRICAL INSPECTION
MODULE : 15 – MECHANICAL COMPLETION

ITP = Inspection Test Plan

M-38-ELECTRICAL-COGII-STS 8 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 15 – MECHANICAL COMPLETION

ITP = Inspection Test Plan

M-38-ELECTRICAL-COGII-STS 9 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 15 – MECHANICAL COMPLETION

ITP = Inspection Test Plan

M-38-ELECTRICAL-COGII-STS 10 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 15 – MECHANICAL COMPLETION

MC – ITR

Mechanical Completion –
Inspection Test Record

M-38-ELECTRICAL-COGII-STS 11 27/01/2021
 Sofyan !!! “ Ingatlah, Menciptakan dan Memerintah Hanyalah Hak ALLAH, Maha Suci Allah , Tuhan Semesta Alam” (QS. 7: 54)

Inna Robbukullohullaji Holaqosy Syamawati Wal Ardo, Fi Sittati Ayyamin, Summa Astawa Alal Arsy, Yufsil Laila Annaharo yath Lubuhu
Hasisya. Wasysyamsya, Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala Lahu Al Halqu Wala Al Amru. Tabarokallohu Robbul Alamin.
M-38-ELECTRICAL-COGII-STS 12 27/01/2021
 III. ELECTRICAL INSPECTION

MODULE : 16

PUNCH LIST

M-38-ELECTRICAL-COGII-STS 1 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 16 – PUNCH LIST
PL - PUNCH LIST

◼ Adalah pekerjaan yang tertunda/belum rampung dilakukan pada tahap

konstruksi/instalasi/mechanical completion.
◼ Punch List dibuat selama proses inspeksi, termasuk yang dilakukan oleh
MC-team, QC, Client, DMCC, Commisioning, Start-up, bahkan Operaion.
◼ Perbedaan Punch List dengan Site Issue (Client Site Issue, QAN, NCR)
sbb:
PL ➔ diterbitkan selama proses MC-ITR, DMCC, atau Commissioning
Site Issue ➔ diterbitkan selain proses MC-ITR, DMCC, atau
Commissioning

M-38-ELECTRICAL-COGII-STS 2 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 16 – PUNCH LIST

PUNCH LIST CLEARANCE

◼ Adalah tahapan perbaikan, penyelesaian terhadap pekerjaan

yang tertunda/belum rampung dilakukan pada tahap
konstruksi/instalasi/mechanical completion.
◼ Setelah perbaikan selesai dilakukan maka pihak QC dan
Client diundang untuk memeriksa/menyaksikan sekali lagi
hasil perbaikan tersebut dan mengesahkan/membubuhkan
tandatangan pada kolom pengesahan yg telah disediakan di
punch list form sebagai bukti/saksi bahwa perbaikan telah
dilakukan sesuai AFC drawing dan Spec, kalau tidak
perbaikan harus dilanjutkan sampai sesuai spec yang
berlaku.

M-38-ELECTRICAL-COGII-STS 3 27/01/2021
 III. ELECTRICAL INSPECTION

MODULE : 17

SITE ISSUE

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 III. ELECTRICAL INSPECTION
MODULE : 17 – SITE ISSUE

SITE ISSUE

SITE ISSUE – Mencakup;

a) Client Site Issue – CSL
Diterbitkan oleh Client Inspector
b) Quality Advice Notes – QAN
Diterbitkan oleh QC Inspector (QC
Fabricator), dan
c) Non Conformance Record – NCR
Diterbitkan oleh setiap departemen yang terlibat
dalam project yang sama.

M-38-ELECTRICAL-COGII-STS 2 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 17 – SITE ISSUE

CLIENT SITE ISSUE - CSI

◼ Client SITE ISSUE – diterbitkan oleh pihak Client apabilah mereka

menemukan hasil perkerjaan (hook-up, kontruksi, instalasi, dll)
menyimpang dari spec atau standard/code yang berlaku pada project
bersangkutan, atau berpotensi terjadinya penyimpangan atau
berpotensi mengakibatkan kesalahan/kegagalan yang lebih besar pada
proses pekerjaan selanjutnya apabila tidak dikoreksi .

◼ Client SITE ISSUE – bertujuan untuk melakukan koreksi sedinih

mungkin, untuk menghidari proses pengerjaan ulang yang lebih banyak
menyita waktu, biaya, dan memperlambat progress pekerjaan.

M-38-ELECTRICAL-COGII-STS 3 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 17 – SITE ISSUE
QAN - QUALITY ADVICE NOTE

◼ QAN – diterbitkan oleh pihak QC apabilah menemukan hasil

perkerjaan (hook-up, kontruksi, instalasi, dll) menyimpang dari spec
atau standard/code yang berlaku pada project bersangkutan, atau
berpotensi terjadinya penyimpangan atau berpotensi mengakibatkan
kesalahan/kegagalan yang lebih besar pada proses pekerjaan
selanjutnya apabila tidak dikoreksi .
◼ QAN – bertujuan untuk melakukan koreksi sedinih mungkin, untuk
menghidari proses pengerjaan ulang yang lebih banyak menyita waktu,
biaya, dan memperlambat progress pekerjaan.
◼ QAN dan Client SITE ISSUE, pada prinsipnya kedua-duanya adalah
sama persis, perbedaannya hanya nama dan pihak yang menerbitkan,
QAN diterbitkan oleh pihak QC Inspector Fabrikator, dan SITE
ISSUE diterbitkan oleh pihak Inspector Client

M-38-ELECTRICAL-COGII-STS 4 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 17 – SITE ISSUE
NCR-Non Conformance Record

◼ NCR - diterbitkan apabilah ditemukan suatu hasil pekerjaan

(konstruksi, instalasi, hook-up, dll) yang tidak sesuai dengan spec atau
Standard/Code.

◼ NCR – boleh diterbitkan oleh siapa saja yang terlibat dalam proses
konstruksi (Fabricator dan Client), mulai dari pihak QC, Inspector,
Engineer, Supervisor, Superintendent, Manager, dll.

◼ NCR – Pada prinsipnya sama dengan Client Site Issue, atau Quality
Advice Note.

M-38-ELECTRICAL-COGII-STS 5 27/01/2021
 III. ELECTRICAL INSPECTION
MODULE : 17 – SITE ISSUE
PERBEDAAN PL dan Site Issue (CSI, QAN, dan NCR)

Perbedaan Punch List dengan Site Issue (Client Site Issue, QAN, NCR)
sebagai berikut :

◼ PL ➔ diterbitkan khusus selama proses MC-ITR, DMCC, atau

Commissioning

◼ Site Issue ➔ diterbitkan di setiap proses mulai dari tahpan vendor

package incoming inspection, proses hook-up, kpnstruksi, instalasi,
sampai poses operation (diluar proses MC-ITR, DMCC, atau
Commissioning

M-38-ELECTRICAL-COGII-STS 6 27/01/2021
 Sofyan !!! “ Ingatlah, Menciptakan dan Memerintah Hanyalah Hak ALLAH, Maha Suci Allah , Tuhan Semesta Alam” (QS. 7: 54)

Inna Robbukullohullaji Holaqosy Syamawati Wal Ardo, Fi Sittati Ayyamin, Summa Astawa Alal Arsy, Yufsil Laila Annaharo yath Lubuhu
Hasisya. Wasysyamsya, Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala Lahu Al Halqu Wala Al Amru. Tabarokallohu Robbul Alamin.
M-38-ELECTRICAL-COGII-STS 7 27/01/2021
 IV. OTHERS

TERMONOLGY

M-38-ELECTRICAL-COGII-STS 1 27/01/2021
 IV. OTHERS
TERMINOLOGY
SITE QUERY - SQ

◼ Adalah suatu prosedur tindakan yang perlu dilakukan oleh PE-

Process/Construction Engineer apabilah ditemukan suatu material,
hook-up, konstruksi, instalasi menyimpang dari ketentuan yang berlaku
(AFC drawing, Bill of Material–BOM, spec, Standard/Code yang
berlaku pada project bersangkutan. Penyimpangan bisa saja berupa
penggantian material karena alasan tertentu seperti stock material
dipasaran tdk ada, kalaupun ada akan memerluka waktu beberapa
bulan untuk proses pengadaan/pembelian.
◼ SITE QUERY – diterbitkan sebagai bentuk permohonan PE untuk
mendaptkan persetujuan dari pihak Client (Construction Engineer)
terhadap penyimpangan yang diuraikan di atas.
◼ Persetujan atau penolakan sangat ditentukan oleh latar belakang dan
alasan penyebab adanya penyimpangan.

M-38-ELECTRICAL-COGII-STS 2 27/01/2021
 IV. OTHERS
TERMINOLOGY

TECHNICAL QUARY - TQ

◼ Pada prinsipnya sama dengan SITE QUERY, hanya lebih

menjurus ke hal hal yang bersifat teknis, sperti perubahan

gambar konsruksi, hook-up/instalasi, dll, karena alasan

tertentu

M-38-ELECTRICAL-COGII-STS 3 27/01/2021
 IV. OTHERS
TERMINOLOGY

METHOD STATEMENT

◼ Method Statement diterbitkan oleh Process/Construction

Engineer dengan persetujuan Client Engineer .

◼ Method Statement diterbitkan sebagai panduan baku/

resmi pengerjaan perbaikan, penggunaan bahan kimia, dll

M-38-ELECTRICAL-COGII-STS 4 27/01/2021
 IV. OTHERS
TERMINOLOGY
SITE INSTRUCTION

◼ Adalah perintah perubahan AFC drawing, relokasi; Hook-

up, Instalasi, penggantian material, dll.

◼ Site Instruction; diterbitkan oleh pihak Engineer Client

M-38-ELECTRICAL-COGII-STS 5 27/01/2021
 IV. OTHERS
TERMINOLOGY

COMMISSIONING

◼ Adalah tahapan pengujian fungsi setiap peralatan,

instrument, motor, generator, dll.
◼ Team Commissioning merupakan team independent/
kontraktor yg terpilih oleh client dan bukan dari pihak
fabrikator maupun pihak client, namun dibawah pengawasan
client dan operation (end user)
◼ Commissioning meliputi simulasi pengujian peralatan secara
individu, sub-system, dan terpadu.

M-38-ELECTRICAL-COGII-STS 6 27/01/2021
 IV. OTHERS
TERMINOLOGY

START-UP

◼ Adalah tahapan pengujian tahap akhir sistim secara

keseluruhan sebelum pengoperasian yang sesungguhnya.

◼ Start up termasuk tahap simulasi priduksi dan dilakukan

dilokasi yang sebernya dimana platform akan dioperasikan.

M-38-ELECTRICAL-COGII-STS 7 27/01/2021
 IV. OTHERS
TERMINOLOGY

FIRST OIL/GAS PRODUCTION

◼ Adalah tahapan PRODUKSI PERTAMA kali dari

keseluruhan sistim sesuai rancangan awal, dan

pengurangan atau penambahan terhadap rancangan awal

tadi selama proses konstruksi.

M-38-ELECTRICAL-COGII-STS 8 27/01/2021
 END
OF ELECTRICAL
INSPECTOR
COURSE

THANK YOU
FOR YOUR KIND ATTENTION,
SEE YOU THEN
GOOD LUCK

M-38-ELECTRICAL-COGII-STS 9 27/01/2021
 Sofyan !!! “ Ingatlah, Menciptakan dan Memerintah Hanyalah Hak ALLAH, Maha Suci Allah , Tuhan Semesta Alam” (QS. 7: 54)

Inna Robbukullohullaji Holaqosy Syamawati Wal Ardo, Fi Sittati Ayyamin, Summa Astawa Alal Arsy, Yufsil Laila Annaharo yath Lubuhu
Hasisya. Wasysyamsya, Walqomaro, Wannuzuma,Musahhoroti Bi Amrih, Ala Lahu Al Halqu Wala Al Amru. Tabarokallohu Robbul Alamin.
M-38-ELECTRICAL-COGII-STS 10 27/01/2021