ALUR PROSES PEMERIKSAAN AQL INSPECTION INSTRUKSI KERJA KETERANGAN

MULAI

INSTRUKSI KERJA AQL INSPECTION FACTORY/ADIDAS FINAL AQL INSPECTION REPORT

(QIP/ WI / IV / 01-02 ) (QIP/APP/24/00/05- APPENDIX-24 )
MENERIMA
DAILY SCHEDULE INSPECT AQL INSPECTION DEFECTS CLASSIFICATION
INSPECTION CERTIFICATE
(QIP/APP/25/00/02- APPENDIX-25 )
UPDATE PENGAJUAN INSPECT PADA KOMPUTER( SCHEDULE METHOD ANSI / ASQC Z.14 TABLE I, TABEL II DAN TABLE III
INSPECTION) (QIP/EXH/08/00/00- EXHIBIT-H )

PERIKSA KELENGKAPAN DOKUMEN ( Dokumen inspeksi yang diperlukan : Lihat Final Random Inspection Procedure )
- INSPECTION CERTIFICATE ( QIP/APP/25/00/02- APPENDIX-25 )
- Packing and weight list
- Purchase order
TENTUKAN NOMOR KARTON YANG
DIINSPEK - Comercial Invoice
- A-01 Certificate ( QIP/EXH/01/00/00-EXHIBIT-A)
- Spec. Grading Sheet
AMBIL KARTON BERDASARKAN - Shas & Packing Manual
SAMPLE LOT
- QIP Manual
- Bonding Test Report
PERIKSA JUMLAH KARTON BERDASARKAN - FGT Report
JUMLAH QUANTITY ORDER - CPSC certificate (only for PO's with USA as final destination for J, K, C
and I product sizes

PILIH KARTON DAN BERI STAMP

PADA KARTON
( Alat-alat inspeksi : Lihat Final Random Inspection Procedure )
Stiker panah
BAWA KARTON YANG TELAH DISTAMP Sticker QIP Checked
KE RUANG PEMERIKSAAN
B-grade Stamp
Non Metal Tool
SUSUN KARTON Pen/Pencil
SESUAI SIZE Board marker
Ruler 6" Steal
Meteran ( pengukur tali sepatu )
PERIKSA KELENGKAPAN ALAT-ALAT Pokayoke Hasil Jahit
INSPEKSI Pincher ( tang )
Hardness Shore A ( Rubber )
Asker C ( Phylon Eva )
A Sticker Anti Bacterial

Disiapkan oleh : Disetujui oleh :

Nila Rahmawati Anis Chairunnisa

Quality Procedure Head of Quality Procedure

Edisi :A Bab : IV
Revisi :5 Halaman :2
Tanggal : 24 Februari 2021
 ALUR PROSES PEMERIKSAAN AQL INSPECTION INSTRUKSI KERJA KETERANGAN

A
A
T
T
A
C PERIKSA KESESUAIAN INFORMASI ORDER
H
PADA KARTON DAN DOKUMEN
B
A
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R
D
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D
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BUKA KARTON DAN PERIKSA SIZE PADA INNER BOX
I
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SAMAKAN DENGAN UCC & SHIPPING
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DITENTUKAN
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(QIP/EXH/16/00/01- EXHIBIT-P )
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PASTIKAN TEMPEL STICKER PASS AQL PADA TUTUP INNER BOX
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KANAN BAWAH & BERIKAN STICKER ANTI BACTERIAL PADA
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Disiapkan oleh : Disetujui oleh :

Nila Rahmawati Anis Chairunnisa

QIP Procedure Head of QIP Procedure

Edisi :A Bab : IV
Revisi :5 Halaman :3
Tanggal : 24 Februari 2021
 ALUR PROSES PEMERIKSAAN AQL INSPECTION INSTRUKSI KERJA KETERANGAN

B INSTRUKSI KERJA PROSES RE-INSPECTION

(QIP/ WI /IV / 03 )
INSPECTOR MENENTUKAN HASIL
AQL INSPECTION
TIDAK
RELEASED? RE-INSPEK DAN
YA
REPACKING OLEH QC &
RE-SCAN & PACK KARTON RE-INSPEK OLEH AQL
YANG TELAH DIINSPEK INSPECTOR & AQL HEAD
PRODUKSI.
Re-scan pack dilakukan pada karton yang telah diinspek oleh QIP Inspector

RELEASED? - Inspeksi pihak ke-3 hanya dilakukan jika diperlukan atas persetujuan.
ISOLASI KEMBALI DENGAN ADIDAS TIDAK adidas dan Factory.
TAPE (GREY), TEMPEL STICKER QIP YA SEPATU DIKLASIFIKSIKN - Sepatu yang telah diinspek oleh pihak ke-3 ( Intertek ) akan dilakukan
SEBAGAI B-GRADE Re-scan and pack lalu diisolasi dengan adidas tape grey dan ditempel
CHECKED DAN SEPATU SIAP sticker intertek dan distamp oleh intertek inspector.
DIINSPEK OLEH 3RD PARTY

TIDAK RE-INSPEK DAN

RELEASED? Gunakan adidas Tape ( Warna Grey)
REPACKING OLEH QC & Gunakan Stiker checked
YA
RE-SCAN & PACK KARTON YANG PRODUKSI.
RE-INSPEK OLEH LO adidas
TELAH DIINSPEK
ISOLASI KEMBALI DENGAN ADIDAS

TAPE (GREY), ISOLASI DENGAN Gunakan adidas Tape ( Warna Grey)

RELEASED?
GREEN TAPE (3rRD PARTY TAPE) PADA Gunakan Stiker checked
TIDAK
YA SEPATU DIKLASIFIKSIKN
ATAS STICKER QIP CHECKED DAN
SEBAGAI B-GRADE
STAMP PADA BAGIAN GREEN

TAPE(3RD PARTY STAMP)

KIRIM KE GUDANG

Disiapkan oleh : Disetujui oleh :

Nila Rahmawati Anis Chairunnisa

QIP Procedure Head of QIP Procedure

Edisi :A Bab : IV
Revisi :5 Halaman :4
Tanggal : 24 Februari 2021
 ALUR PROSES PEMERIKSAAN AQL INSPECTION INSTRUKSI KERJA KETERANGAN

INSTRUKSI KERJA MESIN METAL DETECTOR DI FG Calibration Metal Detector FG WH In

WAREHOUSE IN (QIP/WI/IV/04) (QIP/APP/36a/00/01-APPENDIX-36a)

Daily Metal Detector FG WH In Report

(QIP/APP/36c/00/01-APPENDIX-36c )

PERIKSA OUTER KARTON

INSTRUKSI KERJA MESIN METAL DETECTOR Calibration Metal Detector Re-metal
MENGGUNAKAN
METAL DETECTOR RE-METAL (QIP/WI/IV/14) (QIP/APP/36f/00/00-APPENDIX-36f)

Daily Metal Detector Re-metal Report

(QIP/APP/36c/00/01-APPENDIX-36c )

INSTRUKSI KERJA MESIN METAL DETECTOR DI FG Calibration Metal Detector FG WH Out

TIDAK WAREHOUSE OUT (QIP/WI/IV/15) (QIP/APP/36d/00/01-APPENDIX-36d)

RELEASED? Daily Metal Detector FG WH Out Report

LETAKKAN PADA
(QIP/APP/36e/00/01-APPENDIX-36e)
AREA REJECTED

YA

TRANSFER KE CONTAINER

Disiapkan oleh : SELESAI Disetujui oleh :

Nila Rahmawati Anis Chairunnisa

QIP Procedure Head of QIP Procedure

Edisi :A Bab : IV
Revisi :5 Halaman :5
Tanggal : 24 Februari 2021
 FLOW CHART AQL INSPECTION WORKING INSTRUCTION REFERENCE

START

WORKING INSTRUCTIONS FOR FINAL RANDOM INSPECTION FACTORY/ADIDAS FINAL RANDOM INSPECTION REPORT
(QIP/ WI / IV / 01-02 ) (QIP/APP/24/00/05- APPENDIX-24 )
RECEIVE THE DAILY INSPECTION FINAL INSPECTION DEFECTS CLASSIFICATION
SCHEDULE INSPECTION CERTIFICATE
(QIP/APP/25/00/02- APPENDIX-25 )
METHOD ANSI / ASQC Z.14 TABLE I, TABEL II DAN TABLE III
THE DAILY INSPECTION SCHEDULE WRITE DOWN AT WHITE BOARD
(QIP/EXH/08/00/00- EXHIBIT-H )

( Reguired Documents : see on the Final Random Inspection Procedure )

- INSPECTION CERTIFICATE ( QIP/APP/25/00/02- APPENDIX-25 )
CHECK THE ACCURACY OF DOCUMENT - Packing and weight list
- Purchase order
- Comercial Invoice
- A-01 Certificate( QIP/EXH/01/00/00-EXHIBIT-A)
DETERMINE THE NUMBER CARTON INSPECTED - Spec. Grading Sheet
- Shas & Packing Manual
- QIP Manual
- Bonding Test Teport
TAKE THE CARTONS BASED ON QUALITY ORDER - FGT Report
- CPSC certificate (only for PO's with USA as final destination for J, K, C
and I product sizes

CHECK THE NUMBER OF CARTONS BASED ON QUALITY ORDER

( INSPECTION TOOLS : see on the Final Random Inspection Procedure )

- Arrow Sticker
SELECT AND STAMP THE CARTON
- QIP Checked Sticker
- B-grade Stamp
- Cutter
BRING THE CARTONS WHICH ALREADY STAMP TO FINAL INSPECTION - Pen/Pencil
ROOM - Board marker
- Ruler 6" Steal
- Meteran ( pengukur tali sepatu )
ARRANGE THE CARTON ACCORDING TO SIZE. - Pokayoke Hasil Jahit
- Pincher ( tang )
- Hardness Shore A ( Rubber )
- Asker C ( Phylon Eva )
CHECK THE COMPLETE OF INSPECTION TOOLS

Prepared by : Approved by :

Nila Rahmawati Anis Chairunnisa

QIP Procedure Head of QIP Procedure

Edition :A Chapter : IV
Revision :5 Page(s) :2
Date : February 24, 2021
 FLOW CHART AQL INSPECTION WORKING INSTRUCTION REFERENCE

CHECK THE ACCURATELY ORDER INFORMATION AT THE CARTON AND

DOCUMENT

OPEN CARTONS AND CHECK THE SIZE AT INNER BOX.

TAKE SHOES BASED ON SAMPLE WHICH HAVE DETERMINED

PUT SHOES AT INSPECTION TABLE

CHECK POINT FOR FINAL RANDOM INSPECTION

(QIP/EXH/16/00/01- EXHIBIT P )
PREPARE THE CFM SAMPLE SHOES AND COMPARE SHOES WITH CFM SAMPLE
SHOES
Use arrow Sticker

DO INSPECTION PER PAIRS ACCORDING TO FINISH SHOES INSPECTION

STANDARD

IF THE SHOES WITH PROBLEM(S) SHOULD BE IDENTIFIED WITH ARROW

STICKER AND PUT IT ON THE DEFECT RACK

AFTER INSPECTION FINISHED, SHOES WITH PROBLEMS HAVE TO RECORD

Prepared by : Approved by :

Nila Rahmawati Anis Chairunnisa

QIP Procedure Head of QIP Procedure

Edition :A Chapter : IV
Revision :5 Page(s) :3
Date : February 24, 2021
 FLOW CHART AQL INSPECTION WORKING INSTRUCTION REFERENCE

WORKING INSTRUCTIONS FOR RE-INSPECTION

(QIP/ WI / IV / 03 )
INSPECTOR DETERMINE THE INSPECTION RESULT

NO RE-INSPEK AND REPACKING BY QC &

RELEASED? PRODUCTION

YES

Re-scan and pack will conduct for carton which already inspected by
RE-SCAN & PACK CARTON WHICH RE-INSPEK BY INSPECTOR ADIDAS
INSPECTED
QIP Inspector

- Inspection process by 3rd party ( intertek ) conducted only required

according to adidas and factory approval.
RE-SEALED WITH ADIDAS TAPE (GREY), - Shoes which already inspected by 3rd party will Re-scan and pack
YES
ATTACHED QIP CHECKED STIKDER AND then sealed by adidas tape grey and attach the intertek sticker and
SHOES ARE READY TO INSPECT BY 3RD RELEASED?
PARTY ( INTERTEK ) stamped by intertek inspector.
NO

SHOES CLASSIFIED AS B-GRADE

Use adidas Tape ( Grey color ) and Checked QIP sticker.

B-GRADE DETERMINED BYADIDAS

NO OPERATION MANAGER, COUNTRY
RELEASED? MANAGER AND MANAGEMENT
FACTORY

YES
Use adidas Tape ( Grey color ) and Checked QIP sticker.
RE-SCAN & PACK CARTONS WHICH ALREADY
INSPECTED

RE-SEALED CARTONS WITH ADIDAS TAPE GREY

AND ATTACH QIP CHECKED CHECKED WHICH
ALREADY SIGN BY QIP INSPECTOR

SEND TO WAREHOUSE

Prepared by : Approved by :

Nila Rahmawati Anis Chairunnisa

QIP Procedure Head of QIP Procedure

Edition :A Chapter : IV
Revision :5 Page(s) :4
Date : February 24, 2021
 FLOW CHART AQL INSPECTION WORKING INSTRUCTION REFERENCE

WORKING INSTRUCTION FOR METAL DETECTOR MACHINE IN Calibration Metal Detector FG WH In

FG WAREHOUSE IN (QIP/WI/IV/04) (QIP/APP/36a/00/01-APPENDIX-36a)

Daily Metal Detector FG WH In Report

(QIP/APP/36c/00/01-APPENDIX-36c )
C
WORKING INSTRUCTION FOR METAL DETECTOR MACHINE Calibration Metal Detector Re-metal
RE-METAL (QIP/WI/IV/14) (QIP/APP/36f/00/00-APPENDIX-36f)

Daily Metal Detector Re-metal Report

(QIP/APP/36c/00/01-APPENDIX-36c )

CHECK THE OUTER CARTON USE METAL WORKING INSTRUCTION FOR METAL DETECTOR MACHINE Calibration Metal Detector FG WH Out
DETECTOR WAREHOUSE OUT (QIP/WI/IV/15) (QIP/APP/36d/00/01-APPENDIX-36d)

Daily Metal Detector FG WH Out Report

(QIP/APP/36e/00/01-APPENDIX-36e)

NO
RELEASED?
PUT IT ON THE
REJECTED AREA

YES

TRANSFER TO CONTAINER

Prepared by : Approved by :

FINISH

Nila Rahmawati Anis Chairunnisa

QIP Procedure Head of QIP Procedure

Edition :A Chapter : IV
Revision :5 Page(s) :5
Date : February 24, 2021