GRUP B3 PVC

OKTOBER 2018
M S S R K J S M
Pertemuan Awal
1 2 3 4 5 6

7 8 9 10 11 12 13 II 4

14 15 16 17 18 19 20 III 11

21 22 23 24 25 26 27 IV 18

I 28 29 30 31 V 25
DEADLINE
SOFTFILE

DESEMBER 2018
M S S R K J S

VI 2 3 4 5 6 7 8

VII 9 10 11 12 13 14 15

VIII 16 17 18 19 20 21 22

23 24 25 26 27 28 29

30 31
 NOVEMBER 2018
S S R K J S

1 2 3

5 6 7 8 9 10

12 13 14 15 16 17
JADWAL 3
(09.00 S/D SELESAI)
19 20 21 22 23 24

26 27 28 29 30
 JADWAL 1
(12.40 S/D SELESAI)

JADWAL 2
(12.40 S/D SELESAI)

>>REKAP DATA<<
26 Oktober 2018 : 1 Pembagian Tugas

2 Pembahasan Rencana Awal (minggu 1 - Minggu akhir)

29 Oktober 2018 : 1 Bahas Prinsip Mould

2 Bahas Gambar Kerja

3 Bahas Rencana Proses

1 November 2018 : 1 Bahas Gambar Kerja

2 Bahas Proses

6 November 2018 : 1 Bahas Gambar Kerja

2 Bahas Proses & Waktunya

8 November 2018 : 1 Bahas Gambar Kerja

2 Bahas Proses & Waktunya

13 November 2018 : 1 Bahas Gambar Kerja

2 Bahas Proses & Waktunya
3 Bahas CPM Assy

15 November 2018 : 1 Bahas Gambar Kerja

2 Bahas CPM Assy
3 Bahas Gantt Chart

20 November 2018 : 1 Finishing

2 Finishing
3 Finishing
Sequencing Tugas PVC
1 ESTIMASI
1.1 Proses Perhitungan HPP
1. Biaya Bahan Langsung |||||
2. Biaya Proses ||||||
> Jenis Proses |||||||||||||||||||
(+) Gambar Kerja |||||||||||||
> Jumlah Tenaga Kerja
> Jumlah Jam Kerja
3. Biaya Overhead
1.2 Harga Jual Produksi
1. Batas Bawah HJP
2. Batas Atas HJP

2 PENJADWALAN
2.1 Network Planning dengan CPM
1. Jadwal pemesanan material
2. Jadwal proses pemesinan
3. Jadwal proses sub assy iiiiiiii
4. Jadwal proses assembling iiiiiiii
2.2 Gantt Chart dari CPM
2.3 Alternatif Gantt Chart
 Data Yang Dibutuhkan

List biaya material XXXXX

Jenis Mesin Available XXXXX

17500 UMR

Data Lama Pengiriman

Jumlah Mesin Available Sequencing Process from CPM

SUB ASSY ===> Keterangan baut dan ring berapa

Molding
BOX DOC
BALOK SILINDER
No Jenis Volume Massa Jenis Massa
Nama Komponen Nama Standar Qty Jenis Barang Ukuran Jadi Ukuran Raw Harga/Kg Harga Satuan Jumlah Harga
Part Material Ukuran Jadi (mm) Ukuran Raw (mm) mm3 (Kg/m3) (Kg)
(mm) (mm)
1 Pelat bawah Lower Plate 1 Non-Standar 1.0037 50 x 900 x 940 55 x 905 x 945 47037375.00 7,850 369.24 Rp 15,500 Rp 5,723,273 Rp 5,723,273
2 Pelat ejektor bawah Ejector Back Plate 1 Non-Standar 1.0037 40 x 430 x 940 45 x 435 x 945 18498375.00 7,850 145.21 Rp 15,500 Rp 2,250,790 Rp 2,250,790
3 Pelat ejektor atas Holder Ejector Plate 1 Non-Standar 1.0037 30 x 430 x 940 35 x 435 x 945 14387625.00 7,850 112.94 Rp 15,500 Rp 1,750,614 Rp 1,750,614
4 Pelat ganjal Spacer 2 Non-Standar 1.0037 180 x 250 x 940 185 x 255 x 945 44580375.00 7,850 349.96 Rp 15,500 Rp 5,424,317 Rp 10,848,634
5 Pelat kaviti bawah Support Plate 1 Non-Standar 1.0037 100 x 800 x 940 105 x 805 x 945 79876125.00 7,850 627.03 Rp 15,500 Rp 9,718,928 Rp 9,718,928
6 Kaviti atas 1 Cavity Insert 1 1 Non-Standar 1.1730 15.3 x 800 x 940 20 x 805 x 945 15214500.00 7,850 119.43 Rp 26,000 Rp 3,105,279 Rp 3,105,279
7 Kaviti atas 2 Cavity Plate 1 Non-Standar 1.1730 137.7 x 800 x 940 143 x 805 x 945 108783675.00 7,850 853.95 Rp 26,000 Rp 22,202,748 Rp 22,202,748
8 Pelat kaviti atas Upper Plate 1 Non-Standar 1.1730 70 x 900 x 940 75 x 905 x 945 64141875.00 7,850 503.51 Rp 26,000 Rp 13,091,357 Rp 13,091,357
9 Inti (core) Core Insert 4 Non-Standar 1.1730 190 x 270 x 350 195 x 275 x 355 19036875.00 7,850 149.44 Rp 26,000 Rp 3,885,426 Rp 15,541,705
10 Kaviti insert sirip Core Insert (Rib) 4 Non-Standar 1.1730 10.7 x 50.5 x 158 16 x 56 x 163 146048.00 7,850 1.15 Rp 26,000 Rp 29,808 Rp 119,234
11 Kaviti insert Core Insert 1 8 Non-Standar 1.1730 27 x 25 x 46.12 32 x 30 x 51 48960.00 7,850 0.38 Rp 26,000 Rp 9,993 Rp 79,942
12 Sprue bush Sprue Bush 1 Non-Standar 1.2510 Ø 60 x 65 Ø 65 x 70 232281.51 7,850 1.82 Rp 80,000 Rp 145,873 Rp 145,873
13 Silinder penahan Spacer (shaft) 2 Non-Standar 1.0037 Ø 80 x 250 Ø 85 x 255 1446997.94 7,850 11.36 Rp 15,500 Rp 176,063 Rp 352,127
14 Pena pengarah ejektor Guide Ejector Pin 4 Non-Standar 1.2510 Ø 40 x 265 Ø 45 x 270 429416.45 7,850 3.37 Rp 80,000 Rp 269,674 Rp 1,078,694
15 Poros pendorong Push Back Ejector Pin 4 Non-Standar 1.2510 Ø 40 x 310 Ø 45 x 315 500985.85 7,850 3.93 Rp 80,000 Rp 314,619 Rp 1,258,476
16 Penyentak Ejector 16 Non-Standar 1.2516 Ø 25 x 453.82 Ø 30 x 459 324447.98 7,850 2.55 Rp 50,000 Rp 127,346 Rp 2,037,533
17 Tiang pengarah Guide Pillar 4 Non-Standar 1.2510 Ø 65 x 230 Ø 70 x 235 904385.99 7,850 7.10 Rp 80,000 Rp 567,954 Rp 2,271,818
18 Selubung pengarah Guide Pillar Bushing 4 Non-Standar 1.2510 Ø 86 x 100 Ø 91 x 105 682907.63 7,850 5.36 Rp 80,000 Rp 428,866 Rp 1,715,464
19 Selubung pengarah Guide Ejector Pin Bushing 4 Non-Standar 1.2510 Ø 60 x 70 Ø 65 x 75 248873.04 7,850 1.95 Rp 80,000 Rp 156,292 Rp 625,169
20 Ring penepat Locator Ring 1 Non-Standar 1.0037 Ø 150 x 25 Ø 155 x 30 566075.73 7,850 4.44 Rp 15,500 Rp 68,877 Rp 68,877
21 Pelat penyekat - 28 Standar 3.2315 4 x 20 x 130 7,850 Rp 20,000 Rp 560,000
22 Pelat penyekat - 38 Standar 3.2315 4 x 20 x 85 7,850 Rp 20,000 Rp 760,000
23 Pelat penyekat - 8 Standar 3.2315 4 x 20 x 30 7,850 Rp 20,000 Rp 160,000
24 Sumbat tirus - 8 Standar 2.0402 Ø 8.6 x 12 7,850 Rp 20,000 Rp 160,000
25 Baut inbus - 6 Standar 1. M 20 x 318 7,850 Rp 8,000 Rp 48,000
26 Baut inbus - 6 Standar 1. M 20 x 90 7,850 Rp 8,000 Rp 48,000
27 Baut inbus - 18 Standar 1. M 16 x 70 7,850 Rp 8,000 Rp 144,000
28 Baut inbus - 4 Standar 1. M 16 x 50 7,850 Rp 8,000 Rp 32,000
29 Baut inbus - 10 Standar 1. M 8 x 20 7,850 Rp 550 Rp 5,500
30 Baut inbus - 8 Standar 1. M 6 x 50 7,850 Rp 550 Rp 4,400
31 Pena silinder A - 2 Standar 1.2210 Ø 10 x 32 7,850 Rp 20,000 Rp 40,000
32 Pegas - 4 Standar [Link] Ø36/Ø50 x 200 7,850 Rp 80,000 Rp 320,000
33 Nipel pendingin - 16 Standar 2.0402 R 1/4" x 47 7,850 Rp 20,000 Rp 320,000
34 Ring O - 74 Standar VITON70"S Ø 21.3 x 2.5 Rp 20,000 Rp 1,480,000
35 Baut inbus - 8 Standar 1. M 5 x 30 7,850 Rp 10,000 Rp 80,000
36 Baut inbus - 4 Standar 1. M 12 x 60 7,850 Rp 10,000 Rp 40,000
37 Pelat kaviti bawah 1 Core Plate 1 Non-Standar 1.0037 40 x 800 x 940 45 x 805 x 945 34232625.00 7,850 268.73 Rp 15,500 Rp 4,165,255 Rp 4,165,255
38 Bush Sprue Puller Bushing 1 Non-Standar 1.2510 Ø 40 x 184 Ø 45 x 189 300591.51 7,850 2.36 Rp 80,000 Rp 188,771 Rp 188,771
39 Penyentak Sprue Puller 1 Non-Standar 1.2516 Ø 18 x 450 Ø 23 x 455 189041.41 7,850 1.48 Rp 50,000 Rp 74,199 Rp 74,199
40 Pena silinder A - 1 Standar 1.2210 Ø 6 x 20 7,850 Rp 20,000 Rp 20,000

TOTAL HARGA Rp 102,636,659

No. Material Harga/Kg MASSA
TOTAL
1.0037 Rp 15,500 369.24
1.1730 Rp 26,000 145.21
1.2510 Rp 80,000 112.94
1.2516 Rp 50,000 699.91
1.2210 Rp 110,000 627.03
119.43
853.95
503.51
597.76
4.59
3.07
1.82
22.72
13.48
15.73
40.75
REMINDER 28.40
Silver steel / kilo juga? 21.44
7.81
4.44
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
268.73
2.36
1.48
0.00
Hs = (AxBxV)(V/n)+(CxV)
10 A :
Hs = ( Rp 140,516 x 12 x 10 ) ( ) + ( Rp 9,091 x 10 )
5 B :
Hs = Rp 33,814,673 V :
n :
C :

A :
B :
V :
n :
C :
UMR dibagi 30 (Rp/hari)
Nilai intelektual subektif (Newbie=3 ; Average=6 ; Professional=12)
Beban Pekerjaan (Hari)
Jumlah hari kerja (Hari)
Biaya Operasional/hari (Rp/hari)

Rp 3,091,345 / 22 hari = Rp 140,516

12
10
5
Rp 200,000 / 22 hari = Rp 9,091
HARGA JUAL PRODUK

No Jenis Pengeluaran
1 Biaya Perancangan Rp 33,814,673
2 Biaya Bahan Langsung Rp 102,636,659
3 Biaya Proses Pembuatan Rp 110,761,671
4 Biaya Tenaga Kerja Langsung (8 Orang; Rp 17,500 /jam) Rp 75,880,000
5 Overhead (30%) Rp 86,783,499
6 Harga Pokok Produksi
7 Biaya Assembling (20%)
8 Biaya Trial (10%)
9 Rejection (3%)
10 Total Harga Pokok Produksi
11 Biaya Pemasaran (5%)
12 Biaya Administrasi (5%)
13 Harga Pokok Jual
14 Keuntungan (50%)
15 Harga Jual Sebelum Pajak
16 Pajak (1.5%)
17 Harga Jual Produk Setelah Pajak
 Harga

Rp 409,876,503
Rp 81,975,301
Rp 40,987,650
Rp 12,296,295
Rp 545,135,748
Rp 27,256,787
Rp 27,256,787
Rp 599,649,323
Rp 299,824,662
Rp 899,473,985
Rp 13,492,110
Rp 912,966,095
Molding
BOX DOC
No. Ukuran Part Massa Waktu Jumlah Waktu
Nama Komponen Qty Urutan Jenis Proses, Mesin, dan Estimasi Waktu Proses (Menit) Jumlah Harga
Part Balok Silinder (Kg) (menit) / Part (Jam) / Total Qty
ML Plano SG Jakobsen BO Plano KB QC CMM
1 Pelat bawah 50 x 900 x 940 369.24 1 300 180 180 30 60 750 12.50 Rp 3,235,000
Rp 1,750,000 Rp 210,000 Rp 1,050,000 Rp 25,000 Rp 200,000
ML Plano SG Jakobsen BO Plano KB QC CMM
2 Pelat ejektor bawah 40 x 430 x 940 145.21 1 240 120 300 30 60 750 12.50 Rp 3,515,000
Rp 1,400,000 Rp 140,000 Rp 1,750,000 Rp 25,000 Rp 200,000
ML Plano SG Jakobsen BO Plano KB QC CMM
3 Pelat ejektor atas 30 x 430 x 940 112.94 1 240 120 300 30 60 750 12.50 Rp 3,515,000
Rp 1,400,000 Rp 140,000 Rp 1,750,000 Rp 25,000 Rp 200,000
ML Plano SG Jakobsen BO Plano KB QC CMM
4 Pelat ganjal 180 x 250 x 940 349.96 2 240 120 120 30 60 570 19.00 Rp 4,930,000
Rp 1,400,000 Rp 140,000 Rp 700,000 Rp 25,000 Rp 200,000
ML Plano SG Jakobsen BO Plano KB QC CMM
5 Pelat kaviti bawah 100 x 800 x 940 627.03 1 300 180 300 30 60 870 14.50 Rp 3,935,000
Rp 1,750,000 Rp 210,000 Rp 1,750,000 Rp 25,000 Rp 200,000
ML Plano SG Jakobsen BO Plano KB HT Subcont ML Plano SG Jakobsen QC CMM
6 Kaviti atas 1 15.3 x 800 x 940 119.43 1 300 180 180 30 180 60 60 930 15.50 Rp 6,543,677
Rp 1,750,000 Rp 210,000 Rp 1,050,000 Rp 25,000 Rp 2,388,677 Rp 1,050,000 Rp 70,000 Rp 200,000
ML Plano SG Jakobsen BO Plano KB HT Subcont ML Plano SG Jakobsen QC CMM
7 Kaviti atas 2 138 x 800 x 940 853.95 1 300 180 240 30 180 60 60 990 16.50 Rp 21,584,037
Rp 1,750,000 Rp 210,000 Rp 1,400,000 Rp 25,000 Rp 17,079,037 Rp 1,050,000 Rp 70,000 Rp 200,000
ML Plano SG Jakobsen BO Plano KB QC CMM
8 Pelat kaviti atas 70 x 900 x 940 503.51 1 300 180 300 30 60 870 14.50 Rp 3,935,000
Rp 1,750,000 Rp 210,000 Rp 1,750,000 Rp 25,000 Rp 200,000
ML Sch53N SG Jakobsen BO,ML Plano KB HT Subcont ML Plano QC CMM
9 Inti (core) 190 x 270 x 350 149.44 4 300 120 360 30 180 60 1050 70.00 Rp 27,015,158
Rp 250,000 Rp 140,000 Rp 2,100,000 Rp 25,000 Rp 2,988,789 Rp 1,050,000 Rp 200,000
ML,BO Sch53N KB HT Subcont SG Supemax QC Std
10 Kaviti insert sirip 10.7 x 50.5 x 158 1.15 4 120 30 120 60 330 22.00 Rp 1,311,718
Rp 100,000 Rp 25,000 Rp 22,930 Rp 100,000 Rp 80,000
ML Sch53N SG Supemax BO Fehlman KB HT Subcont SG Supemax QC Std
11 Kaviti insert 27 x 25 x 46.1 0.38 8 120 120 60 30 120 60 510 68.00 Rp 3,941,494
Rp 100,000 Rp 100,000 Rp 80,000 Rp 25,000 Rp 7,687 Rp 100,000 Rp 80,000
TU Sch150 HT Subcont CG Tschudin QC Std
12 Sprue bush Ø 60 x 65 1.82 1 300 180 60 540 9.00 Rp 606,468
Rp 250,000 Rp 36,468 Rp 240,000 Rp 80,000
TU Sch150 SG Supemax KB QC Std
13 Silinder penahan Ø 80 x 250 11.36 2 180 120 30 60 390 13.00 Rp 710,000
Rp 150,000 Rp 100,000 Rp 25,000 Rp 80,000
TU Sch150 HT Subcont CG Tschudin KB QC Std
14 Pena pengarah ejektor Ø 40 x 265 3.37 4 180 180 30 60 450 30.00 Rp 2,249,674
Rp 150,000 Rp 67,418 Rp 240,000 Rp 25,000 Rp 80,000
TU Sch150 HT Subcont CG Tschudin TU (Cut) Sch102 SG Supemax QC Std
15 Poros pendorong Ø 40 x 310 3.93 4 180 180 60 60 60 540 36.00 Rp 2,534,619
Rp 150,000 Rp 78,655 Rp 240,000 Rp 35,000 Rp 50,000 Rp 80,000
TU Sch150 KB QC Std
16 Penyentak Ø 25 x 454 2.55 16 30 30 60 120 32.00 Rp 2,080,000
Rp 25,000 Rp 25,000 Rp 80,000
TU Sch150 HT Subcont CG Tschudin TU (Cut) Sch102 SG Supemax QC Std
17 Tiang pengarah Ø 65 x 230 7.10 4 180 240 60 60 60 600 40.00 Rp 3,107,954
Rp 150,000 Rp 141,989 Rp 320,000 Rp 35,000 Rp 50,000 Rp 80,000
TU Sch150 HT Subcont CG Tschudin SG Supemax QC Std
18 Selubung pengarah Ø 86 x 100 5.36 4 180 240 60 60 540 36.00 Rp 2,828,866
Rp 150,000 Rp 107,216 Rp 320,000 Rp 50,000 Rp 80,000
TU Sch150 HT Subcont CG Tschudin SG Supemax QC Std
19 Selubung pengarah Ø 60 x 70 1.95 4 180 240 60 60 540 36.00 Rp 2,556,292
Rp 150,000 Rp 39,073 Rp 320,000 Rp 50,000 Rp 80,000
TU Sch150 BO Fehlman QC Std
20 Ring penepat Ø 150 x 25 4.44 1 240 60 60 360 6.00 Rp 360,000
Rp 200,000 Rp 80,000 Rp 80,000
ML Plano SG Jakobsen BO Plano KB HT Subcont ML Plano SG Jakobsen QC CMM
37 Pelat kaviti bawah 1 40 x 800 x 940 268.73 1 300 180 180 30 180 60 60 930 15.50 Rp 9,529,522
Rp 1,750,000 Rp 210,000 Rp 1,050,000 Rp 25,000 Rp 5,374,522 Rp 1,050,000 Rp 70,000 Rp 200,000
TU Sch150 HT Subcont CG Tschudin SG Supemax QC Std
38 Bush Ø 40 x 184 2.36 1 180 180 60 60 480 8.00 Rp 567,193
Rp 150,000 Rp 47,193 Rp 240,000 Rp 50,000 Rp 80,000
TU Sch150 TG Appiani KB QC Std
39 Penyentak Ø 18 x 450 1.48 1 30 60 30 60 180 3.00 Rp 170,000
Rp 25,000 Rp 40,000 Rp 25,000 Rp 80,000
TOTAL 542.00 Rp 110,761,671

Keterangan : ML = Milling TG = Tool and Cutter Grinding HT = Heat Treatment Waktu efektif : 6.5 jam/hari : 84 Hari
TU = Turning CG = Cylindrical Grinding (Lap) = Lapping 5 hari/minggu: 17 Minggu
BO = Boring SG = Surface Grinding (Cut) = Cutting 4 minggu/bulan: 5 Bulan
Harga Proses :
Jenis Proses Mesin Haga (Rp/jam)
Plano Rp 350,000
Milling (ML) Schaublin 53N ( Sch53N ) Rp 50,000
Feleer Rp 100,000
Grazioli ( Grazi ) Rp 50,000
Turning (TU) Schaublin 150 ( Sch150 ) Rp 50,000
Schaublin 102 VN ( Sch102 ) Rp 35,000
Boring (BO) Fehlman Rp 80,000
Cylindrical Grinding (CG) Tschudin Rp 80,000
Supemax Rp 50,000
Surface Griding (SG)
Jakobsen Rp 70,000
Tool & Cutter Grinding (TG) Appiani Rp 40,000
KB Rp 50,000
CMM Rp 200,000
QC
Standar ( Std ) Rp 80,000

Subcont:
HT Rp 20,000 /kg
Molding
BOX DOC
No Aktivitas Waktu
Nama Komponen Nama Standar Assy Aktivitas Nama Kegiatan Bagian Assy Aktivitas
Part Sebelum (Menit)
1 Pelat bawah Lower Plate MOVING SIDE 1 Sub Assy 1 MOVING SIDE SA1 9, 38
2 Pelat ejektor bawah Ejector Back Plate MOVING SIDE 2 Sub Assy 2 MOVING SIDE SA2 37, 5
3 Pelat ejektor atas Holder Ejector Plate MOVING SIDE 3 Sub Assy 3 MOVING SIDE SA3 SA1, SA2
4 Pelat ganjal Spacer MOVING SIDE 4 Sub Assy 4 MOVING SIDE SA4 SA3, 11
5 Pelat kaviti bawah Support Plate MOVING SIDE 5 Sub Assy 5 MOVING SIDE SA5 SA4, 18
6 Kaviti atas 1 Cavity Insert 1 FIX SIDE 6 Sub Assy 6 MOVING SIDE SA6 3, 16, 38
7 Kaviti atas 2 Cavity Plate FIX SIDE 7 Sub Assy 7 MOVING SIDE SA7 32, 15
8 Pelat kaviti atas Upper Plate FIX SIDE 8 Sub Assy 8 MOVING SIDE SA8 SA6, SA7
9 Inti (core) Core Insert MOVING SIDE 9 Sub Assy 9 MOVING SIDE SA9 SA8, 19
10 Kaviti insert sirip Core Insert (Rib) FIX SIDE 10 Sub Assy 10 MOVING SIDE SA10 SA9, 2
11 Kaviti insert Core Insert 1 MOVING SIDE 11 Sub Assy 11 MOVING SIDE SA11 SA5, SA10
12 Sprue bush Sprue Bush FIX SIDE 12 Sub Assy 12 MOVING SIDE SA12 SA11, 14
13 Silinder penahan Spacer (shaft) MOVING SIDE 13 Sub Assy 13 MOVING SIDE SA13 SA12, 4, 13
14 Pena pengarah ejektor Guide Ejector Pin MOVING SIDE 14 Sub Assy 14 MOVING SIDE SA14 SA13, 1
15 Poros pendorong Push Back Ejector Pin MOVING SIDE 15 Sub Assy 15 FIX SIDE SA15 17, 7
16 Penyentak Ejector MOVING SIDE 16 Sub Assy 16 FIX SIDE SA16 SA15, 8
17 Tiang pengarah Guide Pillar FIX SIDE 17 Sub Assy 17 FIX SIDE SA17 SA16, 6
18 Selubung pengarah Guide Pillar Bushing MOVING SIDE 18 Sub Assy 18 FIX SIDE SA18 SA17, 10
19 Selubung pengarah Guide Ejector Pin Bushing MOVING SIDE 19 Sub Assy 19 FIX SIDE SA19 SA18, 12
20 Ring penepat Locator Ring FIX SIDE 20 Sub Assy 20 FIX SIDE SA20 SA19, 20
21 Pelat penyekat 21 Total Assy TA SA14, 20
22 Pelat penyekat 22
23 Pelat penyekat 23
24 Sumbat tirus 24
25 Baut inbus 25
26 Baut inbus 26
27 Baut inbus 27
28 Baut inbus 28
29 Baut inbus 29
30 Baut inbus 30
31 Pena silinder A 31
32 Pegas 32
33 Nipel pendingin 33
34 Ring O 34
35 Baut inbus 35
36 Baut inbus 36
37 Pelat kaviti bawah 1 Core Plate MOVING SIDE 37
38 Bush Sprue Puller Bushing MOVING SIDE 38
39 Penyentak Sprue Puller MOVING SIDE 39
40 Pena silinder A 40
 [Link] CORE & 0
0
20
[Link] PULLER BUSHING (0)

[Link] PLATE &

SUB ASSY 1 (10)
MOVING SIDE
0 30
0 0
0 30
[Link] PLATE (0) SUB ASSY 2 (30)
SUB ASSY 3 (30)

[Link] INSERT 1 (0)

60
0
60

SUB ASSY 4 (10)

GUIDE BUSH PILLAR (0)

70
0 070

16. EJECTOR ;
[Link] EJECTOR ; &
0
0
[Link] PULLER (0) 50 S(
U6
0 SUB ASSY 6 (30) B0
0 )
0
A
[Link] & 0 30 S
0 0
75 80 S
[Link] (0) SUB ASSY 7 (5)
Y
SUB ASSY 8 (10)
5

[Link] BUSH EJ (0)

40
0
90
SUB ASSY 9 (30)

[Link] BACK PLATE (0) SUB ASSY 10 (10)

70 130
0 0
120 130
SUB ASSY 11 (30)

[Link] EJ PIN (0)

160
0
160

SUB ASSY 12 (30)

[Link] (0) 190

0
190
[Link] SLNDR (0)
SUB ASSY 13 (30)

[Link] PLATE (0) SUB ASSY 14 (30)

220 250
0 0
220 250
 [Link] CORE & 0
1
20
[Link] PULLER BUSHING (0)
SUB ASSY 1 (10)

[Link] PLATE

[Link] PLATE (0)

&
2
0
0
SUB ASSY 2 (30)
6
30
30 MOVING SIDE
SUB ASSY 3 (30)

[Link] INSERT 1 (0)

60
9
60

SUB ASSY 4 (10)

GUIDE BUSH PILLAR (0)

70
12 070

16. EJECTOR ;
[Link] EJECTOR ; &
0
3
[Link] PULLER (0) 50 S(
U6
SUB ASSY 6 (30) B0
)
A
[Link] & 0 30 S
4 7
75 80 S
[Link] (0) SUB ASSY 7 (5)
Y
SUB ASSY 8 (10)
5

[Link] BUSH EJ (0)

40
10
90
SUB ASSY 9 (30)

[Link] BACK PLATE (0) SUB ASSY 10 (10)

70 130
13 15
120 130
SUB ASSY 11 (30)

[Link] EJ PIN (0)

160
17
160

0 SUB ASSY 12 (30)

0
0

[Link] (0) 190

19
190
[Link] SLNDR (0)
SUB ASSY 13 (30)

[Link] PLATE (0) SUB ASSY 14 (30)

220 250 TOTAL ASSY (60) 310
20 21 22
220 250 310

0
5
70
[Link] PILLAR (0)
SUB ASSY 15 (60)

[Link] PLATE (0) 60

8
130

SUB ASSY 16 (20) S(

U2
B0
)
6,CAVITY INSERT 1 (0) 80 A
11
150 S
S
SUB ASSY 17 (30) Y

2
[Link] RIB (0) 110 0
14
180

SUB ASSY 18 (30)

12. SPRUE BUSH (0)

16
140
210
SUB ASSY 19 (20)
FIX SIDE
[Link] RING (0) 160
18
230
Molding
BOX DOC
Jumlah Tenaga Kerja Normal : 8 Orang | Jam Kerja Normal : 8 Jam/hari
No
Nama Komponen Nama Standar Qty
Part
1 Pelat bawah Lower Plate 1
2 Pelat ejektor bawah Ejector Back Plate 1
3 Pelat ejektor atas Holder Ejector Plate 1
4 Pelat ganjal Spacer 2
5 Pelat kaviti bawah Support Plate 1
6 Kaviti atas 1 Cavity Insert 1 1
7 Kaviti atas 2 Cavity Plate 1
8 Pelat kaviti atas Upper Plate 1
9 Inti (core) Core Insert 4
10 Kaviti insert sirip Core Insert (Rib) 4
11 Kaviti insert Core Insert 1 8
12 Sprue bush Sprue Bush 1
13 Silinder penahan Spacer (shaft) 2
14 Pena pengarah ejektor Guide Ejector Pin 4
15 Poros pendorong Push Back Ejector Pin 4
16 Penyentak Ejector 16
17 Tiang pengarah Guide Pillar 4
18 Selubung pengarah Guide Pillar Bushing 4
19 Selubung pengarah Guide Ejector Pin Bushing 4
20 Ring penepat Locator Ring 1
21 Pelat penyekat - 28
22 Pelat penyekat - 38
23 Pelat penyekat - 8
24 Sumbat tirus - 8
25 Baut inbus - 6
26 Baut inbus - 6
27 Baut inbus - 18
28 Baut inbus - 4
29 Baut inbus - 10
30 Baut inbus - 8
31 Pena silinder A - 2
32 Pegas - 4
33 Nipel pendingin - 16
34 Ring O - 74
35 Baut inbus - 8
36 Baut inbus - 4
37 Pelat kaviti bawah 1 Core Plate 1
38 Bush Sprue Puller Bushing 1
 39 Penyentak Sprue Puller 1
40 Pena silinder A - 1
Jumlah Tenaga Kerja

Milling Milling CNC

2. Schaublin 53N 2. Hyundai WIA

4. Plano

Surface Grinding Cylinder grinding

1. Supemax 1. Tscudin
2. Okamtoto

Bor QC
1. Schaublin Dede cmm
2. Radial

>>>> OLAH DATA

Jumlah Tenaga Kerja : 8
 ML GD BO CF

Jam/hari
Hari Ke-
Pekerjaan Sebelum Flont
1 2 3 4 5 6 7 8 9 10 11 12
- 3 4 4 2 1
Lower Plate 3
Ejector Back Plate 3 3 3 3 3 3 5
Support Plate 3 1 4 4 4 4 4 6
Core Plate 3 5 5 5 5 5 7
Cavity Plate 3 8
Upper Plate 3 9
- 3 4 4 2 1
Core Plate 3
Core Insert 3
Core Insert 3
Cavity Plate 3
Spacer 3
Guide Ejector Pin Bushing 3
Core Plate 3
Core Insert & Ejector Back Plate 3
Guide Pillar Bushing 3
Core Plate 3
Ejector Back Plate & Holder Ejector
3
Plate
Cavity Plate 3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Cavity Plate 3
Core Plate 3
 Sprue Puller Bushing 3
3
Kerja 1 1 2 2 2 1 3 3 3 3 3 5

DIAGRAM FREKUENSI TEN

8
7

Jumlah Tenaga Kerja

6
5
Gerinda alat 4
Appiani 3
2
1
Bubut 0
1 2 3 4 5 6 7 8 9 10 11 12 13
Grazioli
Schaublin 150 Hari ke
Schaublin 102NVM
Frekuensi Aktual

1 2 3 4 5 6 7 8 9 10 11 12

Frekuensi : 1 2 4 6 8 9 12 15 18 21 24 29

Persentase Frekuensi : 1.1% 2.3% 4.5% 6.8% 9.1% 10.2% 13.6% 17.0% 20.5% 23.9% 27.3% 33.0%

Distribusi Normal : -2.3 -2.0 -1.7 -1.5 -1.3 -1.3 -1.1 -1.0 -0.8 -0.7 -0.6 -0.4

M : 0.1605

b : -2.286

Distribusi Normal Linier : -2.1 -2.0 -1.8 -1.6 -1.5 -1.3 -1.2 -1.0 -0.8 -0.7 -0.5 -0.4

P(u) : 0.0 0.1 0.1 0.1 0.1 0.2 0.2 0.2 0.3 0.3 0.3 0.4

Frekuensi Normal : 0.6 0.8 1.1 1.5 1.9 2.3 2.9 3.4 4.0 4.5 4.9 5.3
Hari Ke-
13 14 15 16 17 18 19 20 21 22 23 24

5 5 5 5 7 7 5 4 4 4 4 4
6 6 6 6 8 8 6 5 5 5 5 5
7 7 7 7 9 9 7 6 6 6 6 6
8 8 8 8 10 10 8 7 7 7 7 7
9 9 9 9 11 11 9
12 12
13 13
 5 5 5 5 7 7 5 4 4 4 4 4 Total: 88

RAM FREKUENSI TENAGA KERJA

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Hari ke-

Frekuensi Aktual Frekuensi Normal

13 14 15 16 17 18 19 20 21 22 23 24 x (u=0) : 14.24
34 39 44 49 56 63 68 72 76 80 84 88 x (u=1) : 8.01
38.6% 44.3% 50.0% 55.7% 63.6% 71.6% 77.3% 81.8% 86.4% 90.9% 95.5% ### stDev. : 6.2E+00
-0.3 -0.1 0.0 0.1 0.3 0.6 0.7 0.9 1.1 1.3 1.7 ∆w : 1

-0.2 0.0 0.1 0.3 0.4 0.6 0.8 0.9 1.1 1.2 1.4 1.6

0.4 0.4 0.4 0.4 0.4 0.3 0.3 0.3 0.2 0.2 0.1 0.1

5.5 5.6 5.6 5.4 5.1 4.7 4.2 3.7 3.1 2.6 2.1 1.7