R

UNION WIRE MESH

PT. UNION METAL

A UNION SAMPOERNA CO.
UNION
1972
INFORMASI PRODUK
PRODUCT INFORMATION

Union Wire Mesh adalah jaring baja tulangan bermutu tinggi yang Union Wire Mesh is made from high tensile reinforcing wire rod
mempunyai tegangan leleh karakteristik 5.000 kg/cm² yang dirangkai having characteristic yield strength of 5,000 kg/cm² and it is
sedemikian rupa menggunakan las listrik untuk mendapatkan tegangan electrically welded to obtain high quality shearing strength of 2,500
geser berkualitas tinggi sebesar 2.500 kg/cm² di setiap titik pertemuan kg/cm² in each welded point.
kawatnya.

UNION STANDARD MESH Tulangan Memanjang Tulangan Melintang

Line Wire Cross Wire

2100

150
150
75
Potongan Rata
Cut Off 5400

Juntaian
Overhang
JKBL ULIR DEFORMED JKBL POLOS PLAIN

BERAT PER LEMBAR MASS PER SHEET

TYPE M4 M5 M6 M7 M8 M9 M10 M12 M16
DIAMETER (mm) 4 5 6 7 8 9 10 12 16
BERAT PER LEMBAR (kg) 15,45 24,14 34,76 47,31 61,79 78,21 96,55 139,03 247,17

Spesifikasi Specification
Diameter JKBL Union : 4 mm sampai 16 mm Diameter of Union Mesh : 4 mm up to 16 mm
Standar Bahan : SNI 07-0663-1995 Material Standard : SNI 07-0663-1995
Tegangan Leleh Karakeristik : 5.000 kg/cm², mutu U-50 Characteristic Yield Strength : 5,000 kg/cm², grade U-50
Tegangan Geser Kampuh Las : 2.500 kg/cm² Welding Shear Strength : 2,500 kg/cm²
Bentuk Permukaan Kawat : Polos dan Ulir Types of Bar Surfaces : Plain and Deformed
Spasi Standard : 150 mm x 150 mm (Type M) Standard Spacings : 150 mm x 150 mm (M Type)
100 mm x 200 mm (Type B) 100 mm x 200 mm (B Type)
Ukuran Standard : Lembar : 5,4 m x 2,1 m (M4 - M16) Standard Sizes : Sheet : 5.4 m x 2.1 m (M4 - M16)
Roll : 54 m x 2,1 m (M4 - M6) Roll : 54 m x 2.1 m (M4 - M6)

Produksi Union Wire Mesh Union Wire Mesh Production

Dengan dukungan dari mesin pembentuk JKBL kami yang modern dan By means of our modern and computerized wire mesh welding
menggunakan teknologi komputer, kami terbukti berkemampuan untuk machines, we have proven capability to produce various sizes of
memproduksi ukuran JKBL yang bervariasi dengan hasil pengelasan mesh with perfect welding result up to diameter 16 mm.
sempurna sampai dengan diameter 16 mm.

- Jarak spasi : 50 mm; 100 mm; 150 mm; 200 mm; 250 mm; dan 300 mm - Spacings : 50 mm; 100 mm; 150 mm; 200 mm; 250 mm and 300
- Juntaian kawat memanjang maksimum 1.200 mm kedua sisi nya mm
- Jarak spasi kawat melintang minimum 50 mm sesuai dengan diameter - Line wire over hang maximum 1,200 mm both sides
- Jika tulangan ukuran spesial diperlukan, staff berpengalaman kami - Cross wire spacing minimum 50 mm subject to diameters
siap untuk membantu mendesainkan yang terbaik dan paling efisien - If special sizes of reinforcement are required, our experienced
- Untuk M12 sampai dengan M16, harap konsultasi dengan kami technical staffs are ready to assist for designing the best and most
efficient ones
- For M12 to M16, please consult with us
Penggunaan Applications
1. Lantai beton : pabrik, gudang, gedung bertingkat, parkir, dll 1. Concrete floor : factory, warehouse, high rise building, car park, etc
2. Dinding beton : gedung bertingkat, perumahan, penyekat ruangan, dll 2. Concrete wall : high rise building, houses, room divider, etc
3. Jalan beton, konstruksi cakar ayam, landasan pesawat terbang 3. Rigid pavement, strip footing construction, landing strip
4. Saluran irigasi, saluran drainase, bronjong 4. Irrigation and drainage open channels, gabion basket
5. Kerangka kolom dan balok praktis untuk perumahan 5. Non structural column and beam reinforcement for houses
6. Dinding penahan, dinding pemikul beban di dalam gedung 6. Retaining wall, structural wall inside the building
7. Pagar, teralis, kandang hewan 7. Fence, railings, cages

PERENCANAAN & DESAIN

PLANNING & DESIGN

Perhitungan Konversi Conversion Calculation

Mengganti tulangan biasa (U-24) Substituting union wire mesh (U-50)

dengan JKBL Union (U-50) for ordinary reinforcement (U-24)

Rumus : Formula :
Luas JKBL union Luas tulangan biasa Tegangan leleh U-24 Union Wire Mesh area Mild Steel bar area Yield stress U-24
(U-50) = (U-24) Tegangan leleh U-50 (U-50) = (U-24) Yield stress U-50

Contoh : Example :
Diketahui : Tulangan U-24 Given : Mild Steel bar U-24
Diameter = 10 mm Diameter = 10 mm
Jarak spasi = 150 mm Spacing = 150 mm
Luas tulangan = 5,24 cm²/m’ Cross sectional area = 5.24 cm²/m’

Luas JKBL union = 5,24 cm²/m’ X 2.400 kg/cm² Union Wire Mesh area = 5.24 cm²/m’ X 2,400 kg/cm²
5.000 kg/cm² 5,000 kg/cm²
= 2,515 cm²/m’ = 2.515 cm²/m’

Dari Tabel diperoleh : JKBL Union From the Table is obtained : Union Wire Mesh
Diameter 7 mm dengan spasi 150 mm Diameter 7 mm with 150 mm spacing
Luas 2,57 cm²/m’ Area 2.57 cm²/m’

TABEL LUAS PENAMPANG KAWAT WIRE AREA TABLE

2
Diameter Kawat Luas Kawat Jumlah Luas Penampang Kawat (cm /m’) Menurut Spasinya Setiap Arah
Ø Ø Total Wire Area (cm²/m’) According to Spacing Each Direction
Wire Diameter Wire Area Spasi / Spacing (mm)
(mm) (cm²) 50 75 100 125 150 175 200 225 250 275 300 325
4.0 0.126 2.51 1.68 1.26 1.01 0.84 0.72 0.63 0.56 0.50 0.46 0.42 0.39
4.5 0.159 3.18 2.12 1.59 1.27 1.06 0.91 0.80 0.71 0.64 0.58 0.53 0.49
5.0 0.196 3.93 2.62 1.96 1.57 1.31 1.12 0.98 0.87 0.79 0.71 0.65 0.60
5.5 0.238 4.75 3.17 2.38 1.90 1.58 1.36 1.19 1.06 0.95 0.86 0.79 0.73
6.0 0.283 5.65 3.77 2.83 2.26 1.88 1.62 1.41 1.26 1.13 1.03 0.94 0.87
6.5 0.332 6.64 4.42 3.32 2.65 2.21 1.90 1.66 1.47 1.33 1.21 1.11 1.02
7.0 0.385 7.70 5.13 3.85 3.08 2.57 2.20 1.92 1.71 1.54 1.40 1.28 1.18
7.5 0.442 8.84 5.89 4.42 3.53 2.95 2.52 2.21 1.96 1.77 1.61 1.47 1.36
8.0 0.503 10.05 6.70 5.03 4.02 3.35 2.87 2.51 2.23 2.01 1.83 1.68 1.55
8.5 0.567 11.35 7.57 5.67 4.54 3.78 3.24 2.84 2.52 2.27 2.06 1.89 1.75
9.0 0.636 12.72 8.48 6.36 5.09 4.24 3.64 3.18 2.83 2.54 2.31 2.12 1.96
9.5 0.709 14.18 9.45 7.09 5.67 4.73 4.05 3.54 3.15 2.84 2.58 2.36 2.18
10.0 0.785 15.71 10.47 7.85 6.28 5.24 4.49 3.93 3.49 3.14 2.86 2.62 2.42
12.0 1.131 22.62 15.08 11.31 9.05 7.54 6.46 5.65 5.03 4.52 4.11 3.77 3.48
16.0 2.011 40.21 26.81 20.11 16.08 13.40 11.49 10.05 8.94 8.04 7.31 6.70 6.19
PEMASANGAN & KONSTRUKSI
INSTALLATION & CONSTRUCTION

Pemasangan dan penyambungan JKBL Union tidaklah susah, tetapi Installation and joint of Union Wire Mesh is easy, just need to pay
perlu diperhatikan beberapa hal, sehingga didapati hasil yang optimal attention to the following matters in order to get an optimum and good
dan benar. result.

A. Sambungan JKBL Union A. Union Wire Mesh Overlap

1. Sambungan Sekuat Tegangan Leleh 1. Full Yield Strength Lap Splice
Suatu sambungan akan setara tegangan leleh penuh kalau lembaran A lap will have a full strength of yield stress when the mesh is
itu berhimpitan sejauh satu kotak spasi (dua kampuh las), ditambah placed overlap by one spacing (two welds) plus a minimum of 2.5
minimal 2,5 cm. cm.
2. Sambungan Separuh Tegangan Leleh 2. Half Yield Strength Lap Splice
Suatu sambungan akan setara dengan separuh tegangan leleh, kalau A lap will be equal to a half strength of yield stress when the mesh
lembaran itu berhimpitan sejauh satu kampuh las ditambah minimal 2,5 is placed overlap by one weld plus a minimum of 2.5 cm.
cm.

* Sambungan dengan Tegangan Leleh Penuh * Sambungan dengan Setengah Tegangan Leleh
Full Yield Strength Lap Splice Half Yield Strength Lap Splice
Sambungan minimum Sambungan minimum
Minimum splice Minimum splice

Minimum 2,5 cm Minimum 2,5 cm

Catatan : Note :
Tambahan sebesar 2,5 cm adalah jarak minimal agregat beton yang The addition of 2.5 cm referred to above is the minimum allowable
diijinkan oleh Peraturan Beton Indonesia (PBI 8.16.1), membantu agar spacing for concrete aggregate, which is required by the Indonesian
beton tersebut dapat padat di sekitar kawat tersebut. Concrete Regulation (PBI 8.16.1), so as to make the concrete
Persyaratan sambungan separuh tegangan leleh kadang-kadang becomes dense around the bar.
diijinkan untuk sambungan di tepi plat satu arah (one way slab), tetapi In some cases, one weld overlap be allowed for the side laps of one
sebaiknya sambungan tersebut ditentukan oleh insinyur bangunan. way slab, the decision on this practice should be made by the
Sebaiknya sambungan digunakan sekuat tegangan leleh dan structural engineer.
ditempatkan di titik-titik yang bertegangan tarik tidak maksimum. It is strongly recommended to apply the full yield strength lap splice
and the laps should be in such places where the tension stress is not
maximum.

B. Perletakan JKBL Union Union Wire Mesh Position

Plat Lantai Bangunan Bertingkat Suspended Slab

1/4 Lo 1/4 Lo 1/4 Lo 1/4 Lo

P JKBL UNION

H
Min 7,5 cm Min 7,5 cm

Lo
B B

Lapis Atas Top Layer Lapis Bawah Bottom Layer

JKBL UNION JKBL UNION

Lantai Beton di Atas Tanah Concrete Floor on Top Soil

Pengisi untuk sambungan beton

Filler to concrete overlap JKBL UNION

Batang pasak di tengah pelat beton

Dowel bar in the centre of slab

Saluran Drainase Drainage Open Channels

JKBL UNION
JKBL UNION JKBL UNION

Dinding Penahan & Pondasi Retaining Wall & Foundation

JKBL UNION

Pasir Urug

JKBL UNION
Pondasi Bending
Beton
K-225

Pasir Urug

KEUNTUNGAN MENGGUNAKAN UNION WIRE MESH

THE ADVANTAGES OF USING UNION WIRE MESH

1. Menghemat waktu konstruksi bangunan 1. Save time for building constructions

2. Dapat diproduksi atas dasar desain konsultan (Engineering Mesh) 2. Can be produced based on consultant’s designs (Engineering Mesh)
3. Mereduksi berat besi tulangan dalam beton 3. Reducing weight of steel wire in concrete

CAPITAL RESIDENCE, Jakarta GRAND INDONESIA, Jakarta CITY TOWER, Jakarta

 PT. UNION METAL
Quality Steel Building Material
UNION
1972

Head Office : Menara Karya Building 6th Floor

Jl. H.R. Rasuna Said Blok X-5 Kav. 1-2
Jakarta 12950 Indonesia
Phone # (62-21) 579.44409 (hunting)
Fax # (62-21) 579.44410
Email : marketing@[Link]
Website : [Link]

Factory : Jl. Jababeka V Blok U No. 1

Kawasan Industri Jababeka I
Cikarang - Bekasi 17530 Indonesia
Phone # (62-21) 893.5234 (hunting)
Fax # (62-21) 893.4949

Branch Office : BANDUNG

Jalan Kejaksaan No. 28, Bandung 40111
Phone # (62-22) 423.1849, (62-22) 423.6489
Fax # (62-22) 420.8314
E-mail : unionbdg@[Link]
R Q UA L I
SURABAYA IS
TE T
Y
G

Ruko Panji Makmur Blok A-33

A
D'S R E

S
S U R A NC

Jalan Panjang Jiwo No. 46 - 48, Surabaya 60271

OY

UKAS
LL

Phone # (62-31) 847.8812, (62-31) 847.8815

E

. MANAGEMENT
I SO SYSTEMS
9 00 1
Fax # (62-31) 848.0952 001
E-mail : unionsby@[Link] CERTIFICATE NUMBER : JKT 0403076

A UNION SAMPOERNA CO.

04/2014