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extlll lastinslecture 1; 4 dae, i
CLLLL
Se Course Content;
%e chapter 2 classic and. Tnclusttial control.
%@ chapter
i pal y feed backivce ss / j olesed ep control
classic Control Nes. RUtae Cys Se
contol circuit
-reliy — Sswibches
De = lamps.
lower circuit
- Contac bors — supplies
-Citcult bizeket = over leak
R Le
ig [arene aero Dee | Sovetna UY e aR!
ob? els a
base shi) by, (Werrially pen)
1 ) contactor: 1.40
Az 2 everloacl >
Z Ssks condMinutute civcuid breeker\MEB). LALA» coh Zow\y,
Molded case c.B (MCCh) LO00A x0) LbA\.~
Ait citcait brea Ker (AOR) sna doh Ste ieducs Ssup \Giy
8300A 39) S00A us, note eeel. esha
Ene ee nechanicad pe a between oe Citcaik
and contted circuit. ae 2 connec ——
bie ta Wndin Ya. Lhe
Main Contact
contol ad witch SR Seni). hobbies
pee switl. ee eee
ue =
Z-0 star oe timer.
Lz on aAtbay dimer KE
2a of Sh Owes GIN
Se. delay binera—lect, :
“Le L’ Classic and industrial conttol
+
fiigal cabal Is aloradc gtiod
gy cc matic acllantages agantst Manual.
ey To operate dangerous end Conplex systens such
OE ih tempetatute Furnace ot pdidows thenical
on.
re i reguited bo get the desited practised specitionte
Ih time.
Redia bilidy; The custemer needs the continuity of i
Opeltation. : a
Economics ancl cnetgy soing! bute ratic Control sé
expenses anol labels. Pd :
KF Anantial contiel has moe time constentag
than an automated conttol. Manual contr
or mote Menaas pet timing task.
control involve one of mete.
Mantal
D To match through pub
2) Ho ats. wal keel CaB Automation is
b 2 The rate of ndtuction is altered to match the thetghyas
b DAoxinan peed ced by automation:
» 2) fluctuations increase the capital cost oh eguipment ,
b Dbinited tlexibi tity.
pI Ugh capital cost, bw opetatiay cott.
pO Difficult to introduce value abled services
i 3
» Wypaot contol systensi : _
» 2) Ofen Loop: A system In which Lhe output Is he perdyy
pon input bat controlling actlon Is lolally indeptnclent
vot the ont put
0 is a
» 2dchesed bop} input feed back. .3
> Achialor
)
» Lhet, contiolla > Procest => Oullud
i ahah *
) thet, contoller 5 Actuator, Plant soph pnt
’ ui ze
) Senlot whats
'
'
'
Auto matic Contfol components st SAS
lontollen Caste -M————_——
| Moni toting and data aeguls} Ne
| Tn bad devices i pees
Buttons (Push button - selectals
dinid switches ). .
Seasots (Pioximity sensols = Sh
Contiol panelCassi ic Control;
E typ. eof controtler Consisted of ditterent ¢ sai
cuca to do Ue deste function
ee ea
= amy Cee hush buttons, Jodhds t
Dis crete sensors.
Electric. crcusid ja
i |
Power circwid control cine
J ee re anal |_
Ovel lal circuit _condaclor Suitehes Timer lanp heday
breaker
Relay: Used to Conttol the Sephatne ate f operates
in machines.
+ a
aa Role and throw = i
D) Sing le Pode Sin le ‘i Contains
one Citeuid with Mo ot MantDouble lole single thtow OPST? equivalent bo twe SPST
relays actuated by a single Coit: s
Sayre
YDouble fale Dee ble How DDT: equivalent to two SPDT
relays actiabed by a single Coit:
F Contactor A mechanical pee between the power ;
citeuit and contiol cipcuit + bse he to. connect power ton
the at_main to the loud. fs eal Lae i #8
Contactor stanclarelsi. : Sct a0 ake
Coil of contactols may Wolk on voltage CALOVAE
LLOVAC , Y8VBL, LYVDC oe
° The conkacter os holed standate Cutten z 9-L4-L6 -to-
25h SSL Piel Nos
TTT TTT KT we eC ww wT we)NGllaad boslydre idenks the Vilokis cineuid beam cho
Weed current.
BR. by
(Pes.
406 +ich , ACB Phasé
Ing Le Pod ej Line sNY ntitad. ys singlet Nia or 39°36. pees |
Bible Poles @ soG\ peasy “
hice fp fej 3 Phase Nis bynes \\_ poss
!
teat Pyle; 3 Phase\ @rentlal \\5 Lines. S\ ease
—|
liners: bool used to conttol tine Lo tun <_<
& machine after a certain Abies sent iea
> ae
On delay tines >| GZ 5S ss a
Power on - Contacts at ter ting petiod. chap far fever
contacts return to notmal position.
H cleleytner Mi .
eT we Oe retain to its fe iti
epoclyw wy
=
» 7 Direct-on-line statting ins
» The motors started, by comnectiay it, clirectly 4
» 2-Phare supply. The inpedasce of the nobor a
» Stand till is relotively Low and when yt Is clirectly
i) Connected bo be Lipp by system the starting lurrerg
» will be-hjoh tbo to Limes te bulb toatl Citttént onolerd
p@ Low power tattol Uae AAS stole
i FThs me thecl 1s suibablertor rélatwely small upto AS Kus
0 houwe power racine. i s
T Stator resistance starting CLAN SA EM
\ external resistance are connected in sete with cach
Phase of slater winding luring statting. This Causes
Voltage drop aves the resistances So tee voltage
available ‘across moter terminals is reduced and hence
the statting cunt. when the notor addathstalect ip eed
the resistances 21 oS bhbowk wn tall Mae
veltag@x|s appliecl tothe lobol: 3 SSN Q2\3) soblsfasle us
DAYS WSWAK os ds Gags Gazal pas Gr FB jy.
Law backs i
The reduced yollagé
Starting periocl lowers
ncteases Lhe accelelatigg
2) Alot of Power |6 Wd
a
ppb te A Ly the potor dating the
4 6 stalling telgue ancl hence
f 2 shatbiag resistance.
att close L, 2,3
Mert chese 4%. $6
ellyi thie bb, %* Nabotranstrner statting:
aaeetin the inductlon moter toa tedycecl. ee
: starting. and then connecttyg it_to the till
Litape as the nator picks up sutticieat speed. The
; ne piey on the audbanslorner Is sed in thE Chroust
2%"te 20% of line voltage \s appheol to the motor
t When the nobor attains about 80% ot normal speed, the
Change over switch is thtown tun position.
aahy tagesi
i ) ee power loss 2)low stating cunment Dlesstacliated
Cat.
for-lajy 2 machines over. 25H. this_methocl of startigg ts
atten tieol. +
F Star - delta stattigi i :
Used for medtium-size machines Upto 25 Ae *
Starting cunent In star Contectton [5 lewet tar
cuwtend in dle connection So we Comect itustariconhections!U Cclure pi
Lnelustriod control ; system ot inter comected Cyl ment
“ed to monitor and control physical eguipnent ja
Industrial environment.
Lrelustrial control systen ICS: genctal ten that
Includes wa ee Peed systems Usted In
inelistriad procluction. Includyg SCAU, DCS, He
Components of classic Control,’ Zt
2) a i electhnital Component tat can breakan
electrical circuit. —
2) bush button a
D Releyi electrically operated. switch» Used where itis
necessary to Control a circuit by a lew-power signal
or ao several Cieuils pluh be contelled kyon
Sonal SS
OD boidacris electrically contiolléd switch. Used for
Wout, sintlar to rely
Switching an elacttica
except with higher
D) Over lod te Le
es, It contains w
mt flows thtoigh the
glue to inciéaseol
PEPER EERE EERE E RRR ReEeeecceControl ancl Power circuit. of single phase heater, Single
p OM/otf with hdicating lamp) heat sensor
Fewer. citeuit , Control cincuthe
fuse _[]] Mo conbact
con tactol of t_\
Mo contact rene
i ws
Heater Cn al
i
ests ovttlard. Srine kK
staticload os eZ
Control ancl Power citeuit of singlé phase heater, Double OX/otf
with inchicating lanp a
Pouer circuit ¢
Z
contol ciiceat
fuseDC -fobor , one dencton Single Onlett, with overload
ower circuit Con mn Cle
if
ere tye.
ae
BM LLEE
Double omfott
Control circuit
eee aCECE
De Kotor, Onedirection , Double ov Presedl Simubtancously
Ne ith over loacl
Lads cdl Gas fuer cict > SN
Contiol cenit l :
stat Z j
~
‘
.
w
~
.
>
S .
.
s shack
%
3
:
°
a
:
@with Cooling tan andl. otf - delay
Me Moto, One byection ,
tin er
Power circuit
2a aa @Qaeaaaneaeanhainm,
|
Control circuit
l
I] 6
RA S\ 5
overload
SSEGSHeseseaseneannanae€@eé
We SessionZ/
NS Control and Power Citcuit ot Db-Holor , Two hirectons
Ne with interlock
ss ij ‘
€
Dé Motor, Tuo direc tion, inder Lock, Period of tine has
to be lapsed betote reverting the Ditection»
aside Sats Lass l spadaapsr Sogo
lel lb) bel beled bd bbb EEE CEE EEEControl und bp wer clreuit ot Thiee art
fitsd Uoboi d stats atler a Petiod fon Land L steps. Hola 3
statts eltera etiod trom: 4 Hotes L starts
atlera petiod of nor $ and 3 :Conbtol citeuitlechuresi Introduction bo P.l.€.
Toman microprocessor based device that can be useot
to controd inclustrial process ot system suchas electric
motor, Conveyor, and tobot a Clotcling to the clesiynect
Plog ran. :
Tabs Dat keasNi sale jd 98S gSrrece ays PC IN
i tuk OLE Mv Components 9 witfeS.
alSg felsias Lets oS os Terminal black ) = s\s jy
wit anbvie PLC contfed. Pane 4l__@sjapl
why Plo? i \
D ensit implement. Changes (abil ancl mocli ty in contol
citcuid at Changes are implemented In software
tather than mote complex harduaté modlitications that
would be the case witha relay system,
2) Expancled by acloting new moclubes to the PLC
wheieus hateluare changes ate necessary with relay system,
(Ahitify-to aclel more timers, colubas,telays ancl io
decivase physical components ancl wifes.)
2) Hore tobust and rebiable than olay systems with
Heir large number of mechanical com ponents.
Dore conpact than rely systens,
D) Reguites Ds es relay systems.
Dene faster than telgy system.
D High capital cost but bw overall cost.
NO9S8S Listlh C pols pbc heats oa So c3 he VoltPLC branolsi ; e j
D MdanSicadl fe Awa 3) Siemens Y)Aidsubishi
5) Schneicler Electric. —
PLC types based on SIZCi : ‘i
4) Compact or mitlo~ Motos os 0l50 micro Pl),
2) Yodlularor minix.- nini ty 2 yc-\\_ applications.)
oA. pylss.r35) Alas gs fl: 2s lS bsstt
oc an ees ES eaye\ Rack
Ge EF Ak SL a
Thfd | ed
Bidale »[CPZ} | Moelle | Out tad Healele
t ees
i — Preg tami ing Nee
ee Zi ame centlo Med
Prog. tanning
Ae CE
Tift
heute.
W/W RRA RMOOHOHEODEDEEEEEECEELEIEEI LLL LL GLHow does a PLC wor
£- Operating gysten
Ine. . a ste
2- CPL start yeacti) the data from the inpk —
module apd pleek fhe on of onde — Not Gates
9 If haye only one lope ji
2 operation is always thé
Lele /
wy UC 3 a
SU
reSseese—NAND bale? a
AND gate with an veld tit.
LKA
_ Nok Gate;
OR gate with an inverdedl oidbgtd
Zale. Lie : si
2K+ Swe hg (Marl
hf :
‘hy
- Exclusive OR (KOR) Gate rikg@h oS
The. outputis £ only whenon elnpud 1. L ot bho
other, bat nod both. wed for the conpallton ot to
bingy numbels- 5 yp :
S.0pBoolean Adgebra laws
a) 2) Conmmuta tue Law ee ee
) A+B= R+A 5
Ne Eee :
\
te 2) Associative Lu
Ne UAB) Ce A (Reo)
Ne (A-p)- Cz A- (p-c)
~~ f £:- :
a) ee Disttibudive Vos hold true only In boolean alycbia.
Se A (BH) = (AB+(AO) :
Mp Ax (Bc) = (Ath): (Ato). 3
CECE
~ ett
Nerdbwited logic vets plegtammed fle ea
Se aid wired leyici begse—Contiod tanct lens that até
so deler mined by the way devica até clecttically —_
se intercomec tad can be inplenented wipg le legs ant
telay ladida schenatics. Thi tired; Changeable only
@ by alternating the way olevives ae é eclitta lly
9 interconnec te phe
6
Be eeeeeeeeeeeYoter start Istyp badder lagic Pregtam
T/p i
ty “op ke
(M. p [
Tee ce ~1G-A\ sR
ol os
(ee Heo
tadloler a ee
Relay s x aS yar
ok bate Sy Aiualoy ges A Sas 00 ae
Pe et ae
Relay A ispiay ladoler a Sh
Mf Cable —
[;Z70 07270
XOR balesA noter Control circuit with two start/stop buttons,
when either statt button Is plesed , the natel (uns.
ej ther Stop button stops the nodor when pressed. —
p -
ia
LTT Tew wwneweww~w~vv~vvvvvwv~vvv7y
| | 4 |
|
|bectuiede hood Aken A
3 vat is steel
2aL. DC 106106 Onthed fawn.
\ SRA
ott RS.
| DLC wer Lahthwe a
{f LED: fer ettars
Run CEDi ready stale
Stop LEDI slopstatlé
conmunitatiod\ 539 &L5999 LEDS
) PLC Socacing /Sink ing Input buen
Prifive S\9 divert \esre nepalic2
5» Soll ling CORN \9 sinking Sol p9bhe
sinking \agss> ISG ISS Typad J\ a
Veoh
2) Sin King input
= ,
BO a
= VY) sensing 4
Conner. , 7
i J t —
) 2) Soutclyg inpad on a
Con
ut on) b itsoutcing \a sa. U6 outpul —\\
2) Sinking out Pt
==
i 5 outlet [Tea]
1 Oatpat k
\ sui teh [I 1 a
\ Comnen
aes outhut
1 output ; =
pea Ach |iy \ Ey
Compan
Oflen gos\ A52d\ v3 Vo es Sos Push buth \t\
NAW) LOGIC Cates
Using AWD, W6T Cates
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rain obj du eabadloll a vjoll Avail
extIbll lastinga
| edccdcdd wwe Reicee RL) el ee
lecture S,
PLC Propranning
How to select a PL a!
Baseot on a Lie Ponts Z
= ny abs
all es POKER ce signed
Dea e-SU, 0-20
i ae cn hanid iby seniol,, pleSUNE SEN S01: ;
Va hte 2 BOIS
Vigihn Bao (discicle signal)
(Gi
VRge
“Fe
\
- Mun ber of yee and. oud pu fs.
3. Type ofaee Compact of ool: lt, \WX3\\ B50 sais
Aa
Co
eS A
— Han bac tanng Conpany andl unit price.
- ConmuniCatlon. _—
7 We pe of power. Heh ly AC or DC
1oCE S Slag Speer 43
ee Hen of :
(sensols bee lewees ccccped. J\ 104
bee
Ly
» (rsa fo
me 92 nF W601
- PLC Stan ‘an gycle’,
/- Reacl inpa a- execute proglan.
3- Diag nositics and. connusitation
. Up date ou tpal. J
ald eye Le
stat up PLC —> Reset outyud — Y Uadabe th ti ies
> Rac inp. —> execute Pogo 2. dpolate ouch piel
5p UG
MLC loan f
7 ees ee "F claign and inplenent concepts
Spending on youl particular Use, A PL. C. Proglam
Consichs oF pce oft instruction’ either in bertuad or
S2ph ica f, hich represents. the bait that govern
he oe on Le is ee
Classi ticationsot BLL Plog tan ig Cangitages:
Instruction lb, Structured bexd.
aoe diagian, tusction black chagiatr, Sequential
“nection chart.
eotoes LEA > ex output MM Asay set
» ads eshas Reset olb—
Noi O Fie Noi St 0. fa next
1 ai ee -
MORO re ee? ER
oo OB ees SS ote de enctgited s SS
active ols, yaa A ea
Clon —> cle eneg] red, cheie—2 neg) ECA.
PPPP PPP PPP OOOOH ROLROLOHMHOnenwLSueeeereeeeeeeeeee eee eee ee eS SOOO OOOO Se
Ext; Start Istop two rotors; where Ehe First motor can oper
at any Lies ae Seconlls oflla ted only when the Pht
Js opera ting
o for Qa0
Ioo0
aa0
MetwopK 2
Tor [03 Qe.0 Qos
{ —
QaL
£xdi start Istop tuo motors, where the tirst can operate gd
Si
a tine, but the seconel Is opetated only when the titst i.
oP
pela ;
fon, 07, Qa0
QAO 7
|+——} ee bed ee
Web wophedai
[42 Jaz Qeo aos
[ap
eet—\——TL Wb 6 ae pressed, the red
leo three push buttons , the green LE D on.
Goes on. [f Ab ae pressed ,
A B ie ved
Sa
Cc green
i
our inpads, Iapud L byns oxtail BOW,
Taped et, npatiy Tape LE uth lopud 4d daras
Ow
Z a A
— }
ey ee
HAtAtt )
c
LAE)
three inputs, and thee LEDs as output.
A,B taras the tk MD On. AGC tums the glee
OV” BC bumsthe yellow LED OW
$ ie yeol
—H Thy
c green
fe)
Ac Stllow
i
PPP PPPS EPEC OHHH HH HHH HEHE EREKRERKERER OYExt’ Astonad lamp Is teguited. to be switched, ON it 2 plnp,
running oe He poesicd js. satistactoy, ot If the lanp let
sultch is closedt
Punp Pressure tanp
X¥o2
Lxdi Aeystem where there has tebe no outgut when ay
neat Laima gives an ontpul ,atherulse there's
0 be an output. i : :
X40 XYof Kol —“X¥03 o/P
TM oy o's yy fo
Ex?) An engineer needs to wtitea PLC plogtam to centiol
2 water Te riven by an electric moter This water
punp wilt be manually stat tect and ie
push button switches, ancl shud chun arborea Yeally by
any oné of several permissive switches.
The opetaling status of suitehes
start tush bitten open when unpresect, closed when plessel
nofradly open.
Stop push button ¢ losed when tap preset, open when gpeticd
Not nahly closed. e. y ‘
lou water level clysed when bevel ‘slow, open when
fevel is adéguate netnally close ot.
tow ott pressure Open when presale is low, clesecl when
—@ pressure js adyiate notmally open.
High Vibltation closed when stjtL, open when vibteting
—O ninally closed. r
wate leak cletect open when oy ,clese when wot
Notmally 0h.
8
Cddddddddddddd ddd hh OSS E SS YS E+:
6fOr.
Y ineer tuct attenpt contains a setious é
i a OB aod and cotect the Clot. er
tord-PB step fE shut clown
stare i
ae J
The oil pres ny ere hg _
Norra tly an a e
Ex 70lectured;
Review memory data type ae data siée and. addtesing
* Date type and size
Binayy nua bel formats:
2) Bids The smadlect anid of bata on a binary Computes
2) Bye contains 3 bits, if can Hzpreent 23 or 256 dibent
values.
» Doo cpa eractly 2 les of Lb bi, ib can
; represent OOS Wen 155d oy alee
; 2 Doubles RE erably d uridls, ot $a bit, ibcan
p represent 27 or YR9YIBILGS hit Shan tales
Data tye | Data size | Hax. No.
LHL
BHLSALE
BULEA LAS
3 R
bes 3 1b bie D> IWT, DATE SODAS
es 5d bids —> DIN T, Read , TIME To D
oa.|
ee $$$
Data type Length bide | brnat hinal chanple
SHAR g ASCIT chatader| ‘A
DATE x Yaus-Honth-hy Hin.
DA L090 -of-of
Max
pa ashg-L1- iL
SSTIHE NLS rnin s | Ain.
lof nin Sms | SETH Ons
an
SSTHLOnS
Hax.
S5THLM bn TQ,
REAL |? [aalnp Band | Pesitiva rin.
+ L116 9450 - 34
negative mia,
|-L,LY4U95e-IS
Basi tive rice Ke
\|+3.402 $d 3a+34|
34088 ASat 3d
floating poind numbers. cate rouncleod tot clecina bt, (places.
Data Type: TIME , Length: 32 bi
fornati Signed tines cme ( tor= Hina bes
Seconds Hillise conde. j vt a
hrnat. exangle’ Hin. TH-24d doh 3tm 25s bYEns
Wax. TH+ 04 L0h $Lm aS s 6V8 ms
THs sob necessary fo enter ol! time units TH Sho; isvalol
TIIPTLPPLIIT LT ETL TI ILILLELEL EHV QQQVQEer* Tf only one anit is specitied, the absolute vale of clys
: hat, and minutes may not exceed the upper and lower
Its shown. :
7 TH -6588 5, T+ 65555. atte the lacer and uppet. tinibs
fr seconds and milliseconcls,
¥ when mote than one unit ot time is wecitiad, the valde of
a anit may wt excecel 1S hours, $4 minelesF 7 seconch, Wms,
Data. tye: TIME 0f- Day Leng th Za bits
tora A. of day in i 1S Yonutesi Seconcls. Hilliseconels.
fornat exanplei TOD 4 00100; 00. 000
ToD A 25:59: $9. 999
AAA OKO R
F tours, minules, ancl seconcls must be specitiad bntry of
~ milliseconcle js optional a
“e 6 Slot resewation ancl acldiessing —
Slot L: hesetved tor the Pout siepply.
we 54.12; fe the, CPL, me i \
Te 45: lagically reserved tor an interlace noolale (1/1)
~shobs Y-Lb: slob 4 is the bist sled that tan be Usedl to Tle moclih
i
é
[Og C eo. 7) a 7
Iwo (RO+T8Y) (Too Jot, [Lem Is7) _
+1B1+TB5) = (Two, fue)iS asl
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eas ep
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(= eel ea)
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aie a
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Qwis (@
QdL (aes adldressin a,
XY Xbyde addressing Y bit addressing
79 2 :
4B LO
Aw £00 (48/00, 4bLoL)
HD L120 (Hw 210, HltasA HB LIS MLS WbL22, VBL25)
Local nenory addrescin
LXey Kbyde ole YiiLaclatheising
ae
BO
Lud
¢ p20
Data block adhliessin
Lb Y aller fatha bile
1b) hr oe
ALY. dhe Z ees SS seks
AbX. phd EZ _
‘O-
Zz —_ i”. be 4 ES
Durell (0B DBD 30)
Timer eee lag Countel adldiesing
To. < hull ssSN c= bog
¢ change fron Oe th
Upper tink e 297.
y abi obs lags
in BCD formal
0,
Reset coualr, Remthen the RLO-nd the fesed charges ,
from O io pre counder's values Set to Zelo \
DidoslOESos 4 |
CV, Cv. BCD: The counter yale Can be badedasa |
binary nanbet (CV) of BCD. number (b v- BCD) info ‘
accunulebs 1 and ben tansterted to other adldiess '
Cu BLD: binaly toddad décinals CLUS 9\Spee S Joo t
‘
Ou Lpuli 0, can check the dgnal state 0 tthe Counter
a cs
Count -Q autpul QzO ia aa
Cond *— am oldpld A=L. Ss weed,Pty py yp pw Ce OCC eid i di
©) Down Couater $. CD
S
J
3) UP) meen 5 Gap
§-CuD Q0-0
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ita 1),
ae le ey
CASO. — pu
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) SaLTT
Y, C. ,
a Parison Operatlons-
yf inctsuctlons bo Compare
a tou Can use Compal
Anetical values:
ne i .
ae are integelS: 4 — 2 =
Yi Compare lotbde nbeyas:
Ai Conpare tleating- = s ii —-
2 —>- Fy a, Wh we Dit
The values at inputs TNL ancl TA RE
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