AD-202 / ADG-202DR

ML-202 / MLG-202DR
Installation Manual
Phase 7 / F.S.S. – Gas – DSI / Steam / Dual Timer
WARNING: For your safety the information AVERTISSEMENT: Assurez-vous de bien
in this manual must be followed to suivre les instructions données dans cette
minimize the risk of fire or explosion and notice pour réduire au minimum le risque
to prevent property damage, personal d’incendie ou d’explosion ou pour éviter
injury or death. tout dommage matériel, toute blessure ou
la mort.
— Do not store or use gasoline or other —Ne pas entreposer ni utiliser d’essence
flammable vapors and liquids in the ni d’autres vapeurs ou liquides
vicinity of this or any other appliance. inflammables à proximité de cet
appareil ou de tout autre appareil.
— WHAT TO DO IF YOU SMELL GAS:
—QUE FAIRE SI VOUS SENTEZ UNE
● Do not try to light any appliance. ODEUR DE GAZ:
● Do not touch any electrical switch; ● Ne pas tenter d’allumer d’appareils.

do not use any phone in your ● Ne touchez à aucun interrupteur. Ne

building. pas vous servir des téléphones se

● Clear the room, building or area of trouvant dans le bâtiment.
all occupants. ● Évacuez la pièce, le bâtiment ou la

● Immediately call your gas supplier zone.

● Appelez immédiatement votre
from a neighbor’s phone. Follow
the gas supplier’s instructions. fournisseur de gaz depuis un voisin.
● If you cannot reach your gas Suivez les instructions du fournisseur.
● Si vous ne pouvez rejoindre le
supplier, call the fire department.
fournisseur de gaz, appelez le service
— Installation and service must be des incendies.
performed by a qualified installer, service —L’installation et l’entretien doivent être
agency or the gas supplier. assurés par un installateur ou un
service d’entretien qualifié ou par le
fournisseur de gaz.

American Dryer Corporation

88 Currant Road
Fall River MA 02720-4781 USA
Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447
e-mail: techsupport@[Link]

[Link]

ADC Part No. 113289- 4

 Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY POUR VOTRE SÉCURITÉ

Do not store or use gasoline Ne pas entreposer ni utiliser d’essence
or other flammable vapors ni d’autres vapeurs ou liquides
and liquids in the vicinity of inflammables à proximité de cet
this or any other appliance. appareil ou de tout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.

Important
For your convenience, log the following information:

DATE OF PURCHASE ___________________________________________________ MODEL NO. ______________________

RESELLER’S NAME _______________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory,
you can FAX your order to ADC at +1 (508) 678-9447 or telephone your order directly to the ADC Parts Department at +1 (508)
678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that
your order is processed accurately and promptly.

These instructions are only valid if the following country code is on the appliance… If this code is not present on the
appliance, it is necessary to refer to the technical instructions which will provide the necessary information concerning the
modification of the appliance to the condition of use for the country.

In accordance with EN ISO 3166-1, the names of countries shall be represented by the following codes:

GB United Kingdom
IE Ireland

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on

the instructions to be followed if the user smells gas. These
instructions must be posted in a prominent location near the dryer.
 ! WARNING
Proposition 65
Use of this product could expose you to substances from fuel combustion
that contain chemicals known to the State of California to cause cancer,
birth defects and other reproductive harm.

In the State of Massachusetts, the following installation instructions apply:

■ Installations and repairs must be performed by a qualified or licensed contractor,
plumber, or gasfitter qualified or licensed by the State of Massachusetts.
■ If using a ball valve, it shall be a T-handle type.
■ A flexible gas connector, when used, must not exceed 3 feet.

IMPORTANT

YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLYAND THE GAS
SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE
REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,
ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA
(Occupational Safety and Health Administration) STANDARDS.

“Caution: Label all wires prior to «Attention: Au moment de l’entretien des commandes,
disconnection when servicing étiquetez tous les fils avant de les débrancher. Des
controls. Wiring errors can cause erreurs de câblage peuvent entraîner un fonctionnement
improper operation.” inadéquat et dangereux.»

CAUTION

DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.

WARNING

CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYER(S).

CHILDREN SHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.
 FOR YOUR SAFETY

DO NOT DRY MOP HEADS IN THE DRYER.

DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.

WARNING
UNDER NO CIRCUMSTANCES should the dryer door switches, the lint drawer switch,
or the heat safety circuit ever be disabled.

Do not modify this appliance.

The dryer must never be operated with any of the back guards, outer tops, or service
panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN

PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.

If a hi-limit switch trips (burner or exhaust), a service call is required to investigate

the reason and resolve the issue.

IMPORTANT

PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or

specified in the installation manual included with the dryer.

Dryer must not be installed or stored in an area where it will be exposed to water or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

IMPORTANT

Dryer must be installed in a location/environment, which the ambient temperature

remains between 40° F (4.44° C) and 130° F (54.44° C).
 Table of Contents
SECTION I
SAFETY PRECAUTIONS ................................................................................................................................................... 2

SECTION II
SPECIFICATIONS / COMPONENT IDENTIFICATION ................................................................................................... 4
A. 202 SPECIFICATIONS ........................................................................................................................................... 4
B. 202DR SPECIFICATIONS ...................................................................................................................................... 8
C. 202 (AGA) SPECIFICATIONS ............................................................................................................................. 10
D. COMPONENT IDENTIFICATION ....................................................................................................................... 12

SECTION III
INSTALLATION PROCEDURES ..................................................................................................................................... 14
A. LOCATION REQUIREMENTS ............................................................................................................................ 14
B. UNPACKING / SETTING UP .............................................................................................................................. 15
C. DRYER ENCLOSURE REQUIREMENTS ............................................................................................................. 17
D. FRESH AIR SUPPLY REQUIREMENTS .............................................................................................................. 18
E. EXHAUST REQUIREMENTS ............................................................................................................................. 19
F. ELECTRICAL INFORMATION ........................................................................................................................... 25
G. GAS INFORMATION .......................................................................................................................................... 29
H. STEAM INFORMATION .................................................................................................................................... 33
I. PREPARATION FOR OPERATION / START-UP ................................................................................................ 38
J. PREOPERATIONAL TEST .................................................................................................................................. 39
K. PREOPERATIONAL INSTRUCTIONS ................................................................................................................ 41
L. COMPRESSED AIR REQUIREMENTS ............................................................................................................... 42
M. SHUTDOWN INSTRUCTIONS ........................................................................................................................... 43

SECTION IV
SERVICE / PARTS INFORMATION ............................................................................................................................... 44
A. SERVICE ............................................................................................................................................................... 44
B. PARTS ................................................................................................................................................................. 44

SECTION V
WARRANTY INFORMATION ......................................................................................................................................... 45
A. RETURNING WARRANTY CARDS ................................................................................................................... 45
B. WARRANTY ....................................................................................................................................................... 45
C. RETURNING WARRANTY PARTS .................................................................................................................... 45

SECTION VI
ROUTINE MAINTENANCE .............................................................................................................................................. 47
A. CLEANING .......................................................................................................................................................... 47
B. ADJUSTMENTS ................................................................................................................................................. 49
C. LUBRICATION .................................................................................................................................................... 49

SECTION VII
DATA LABEL INFORMATION ........................................................................................................................................ 50

SECTION VIII
PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS ..................................................... 51

SECTION IX
MANUAL RESET BURNER HI-LIMIT INSTRUCTIONS ............................................................................................... 53

SECTION X
FIRE SUPPRESSION SYSTEM (F.S.S.) ........................................................................................................................... 54

SECTION XI
PROGRAMMING .............................................................................................................................................................. 59
 SECTION I
SAFETY PRECAUTIONS

WARNING: For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion or to prevent property damage, personal injury, or loss of life.

WARNING: The dryer must never be operated with any of the back guards, outer tops, or
service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.

2. DO NOT spray aerosols in the vicinity of this appliance while it is in operation.

3. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the
user smells gas. The instructions should be posted in a prominent location.

4. WHAT TO DO IF YOU SMELL GAS:

a. DO NOT try to light any appliance.

b. DO NOT touch any electrical switch.

c. DO NOT use any phone in your building.

d. Clear the room, building, or area of ALL occupants.

e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f. If you cannot reach your gas supplier, call the fire department.

5. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

6. Dryer(s) must be exhausted to the outdoors.

7. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or
cleaning method, should not be dried in it.

WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry
cleaning solvents, a combustible detergent, industrial chemicals, or “all purpose” cleaner.
EXPLOSION COULD RESULT.

WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,
or wax. EXPLOSION COULD RESULT.

WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a
fire hazard.

2 American Dryer Corp. 113289 - 4

 WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or
similarly textured rubberlike materials. Drying in a heated tumbler may damage plastics
or rubber and may be a fire hazard.

8. The possible presence of residual quantities of aggressive or decomposed chemicals in the load may produce
damage to the machine and harmful fumes.

9. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork,
and area around the back of the dryer. The frequency of inspection and cleaning can best be determined
from experience at each location.

WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire
hazard.

10. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the
National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical
Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

NOTE: Failure to electrically ground the dryer properly will VOID THE WARRANTY.

11. UNDER NO CIRCUMSTANCES should the dryer door switches, the lint drawer switch, or the heat
safety circuit ever be disabled.

WARNING: PERSONAL INJURY OR FIRE COULD RESULT SHOULD THE DRYER

DOOR SWITCHES, THE LINT DRAWER SWITCH, OR THE HEAT SAFETY
CIRCUIT EVER BE DISABLED.

12. This dryer is not to be used in the presence of dry cleaning solvents or fumes.

13. Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can
create a fire hazard.

14. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE
DRYER.

15. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less
than sixty-six percent (66%), 125 lb (56.69 kg) of its rated capacity.

WARNING: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND
THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR
GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS
FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY
EQUIPMENT PER OSHA (Occupational Safety and Health Administration)
STANDARDS.

IMPORTANT: Dryer must be installed in a location/environment, which the ambient

temperature remains between 40° F (4.44° C) and 130° F (54.44° C).

113289 - 4 [Link] 3
 WARNING: Disconnect power before resetting the hi-limit. The hi-limit is located on the left side of
the burner box, looking at the burner from the back of the dryer. Press and release and
the hi-limit will reset.

CE ONLY
IMPORTANT: This appliance must only be installed and operated in the country of destination
indicated on the dryer’s data plate. If the appliance is to be installed and operated in a
country other than the one indicated on the data plate, a data plate amendment must
be obtained from American Dryer Corporation.

IEC335 applies.

NOTES ______________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________________

4 American Dryer Corp. 113289 - 4

 SECTION II
SPECIFICATIONS / COMPONENT IDENTIFICATION

A. 202 SPECIFICATIONS
MAXIMUM CAPACITY (DRY WEIGHT) 200 lb 90.72 kg
TUMBLER DIAMETER 55-5/8” 141.29 cm
TUMBLER DEPTH 43-1/2” 110.49 cm
TUMBLER VOLUME 61.20 cu ft 1732.99 L
TUMBLER / DRIVE MOTOR 3 hp 2.24 kW
BLOWER / FAN MOTOR 7-1/2 hp 5.59 kW
DOOR OPENING (DIAMETER) 40-3/4” 103.50 cm
DOOR SILL HEIGHT 34-5/8” 87.95 cm
WATER CONNECTION 3/4”-11.5 NH
DRYERS PER 20’/40’ CONTAINER 3 / 7
DRYERS PER 48’/53’ TRUCK 8 / 8
VOLTAGE AVAILABLE 208-575v 3ø 3,4w 50/60 Hz
APPROX. NET WEIGHT 2,100 lb 952.54 kg
APPROX. SHIPPING WEIGHT 2,166 lb 982.48 kg
AIRFLOW 50/60 Hz 4,200 cfm 118.9 cmm
GAS

HEAT INPUT 590,000 Btu/hr 148,678 kcal/hr

EXHAUST CONNECTION (DIAMETER) 20” 50.80 cm
COMPRESSED AIR CONNECTION 1/4” Quick Connection
COMPRESSED AIR VOLUME 4.25 cfh 0.12 cmh
INLET PIPE CONNECTION 1-1/2” F.N.P.T.
VOLTAGE AVAILABLE
APPROX. NET WEIGHT
ELECTRIC

APPROX. SHIPPING WEIGHT

AIRFLOW
EXHAUST CONNECTION (DIAMETER) N / A
COMPRESSED AIR CONNECTION
COMPRESSED AIR VOLUME
OVEN SIZE
kW Btu/hr kcal/hr
VOLTAGE AVAILABLE 208-575v 3ø 3,4w 50/60 Hz
APPROX. NET WEIGHT 2,349 lb 1,065.49 kg
APPROX. SHIPPING WEIGHT 2,515 lb 1,140.78 kg
AIRFLOW 50/60 Hz 4,400 cfm 124.59 cmm
STEAM

STEAM CONSUMPTION 465 lb/hr 210.9 kg/hr

OPERATING STEAM PRESSURE 125 psi max 8.62 bar
EXHAUST CONNECTION (DIAMETER) 20” 50.80 cm
COMPRESSED AIR CONNECTION 1/4” Quick Connection
COMPRESSED AIR VOLUME 4.25 cfh 0.12 cmh
BOILER HP (NORMAL LOAD) 14.5 Bhp
STANDARD SUPPLY CONNECTIONS* (2) 1-1/4” M.N.P.T.
STANDARD RETURN CONNECTIONS* (2) 1” M.N.P.T.

Shaded areas are stated in metric equivalents 4/15/14

* Refer to page 7 and page 33 for optional steam connections.

IMPORTANT: Gas dryers and steam dryers must be provided with a clean, dry, and regulated 80 psi
± 10 psi (5.51 bar ± 0.69 bar) air supply.

NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.

113289 - 4 [Link] 5
 202 SPECIFICATIONS
WITH MANUAL VERTICAL DOOR

6 American Dryer Corp. 113289 - 4

 202 SPECIFICATIONS
STEAM WITH OPTIONAL
ONE STAGE STEEL STEAM COIL

113289 - 4 [Link] 7
B. 202DR SPECIFICATIONS
MAXIMUM CAPACITY (DRY WEIGHT) 200 lb 90.72 kg
TUMBLER DIAMETER 55-5/8” 141.29 cm
TUMBLER DEPTH 43-1/2” 110.49 cm
TUMBLER VOLUME 61.20 cu ft 1732.99 L
TUMBLER / DRIVE MOTOR 3 hp 2.24 kW
BLOWER / FAN MOTOR 7-1/2 hp 5.59 kW
DOOR OPENING (DIAMETER) 40-3/4” 103.50 cm
DOOR SILL HEIGHT 34-5/8” 87.95 cm
WATER CONNECTION 3/4”-11.5 NH (North America)
3/4” B.S.P.T. (Outside North America)
DRYERS PER 20’/40’ CONTAINER 3 / 7
DRYERS PER 48’/53’ TRUCK 8 / 8
VOLTAGE AVAILABLE 208-575v 3ø 3,4w 50/60 Hz
APPROX. NET WEIGHT 2,100 lb 952.54 kg
APPROX. SHIPPING WEIGHT 2,166 lb 982.48 kg
AIRFLOW 2,600 cfm 73.6 cmm
GAS

HEAT INPUT 404,000 Btu/hr 101,874 kcal/hr

EXHAUST CONNECTION (DIAMETER) 12” 30.48 cm
COMPRESSED AIR CONNECTION 1/4” Quick Connection
COMPRESSED AIR VOLUME 4.25 cfh 0.12 cmh
INLET PIPE CONNECTION 1-1/2” F.N.P.T. (North America)
1-1/2” B.S.P.T. (Outside North America)
Shaded areas are stated in metric equivalents 7/25/14

IMPORTANT: Gas dryers must be provided with a clean, dry, and regulated 80 psi ± 10 psi (5.51
bar ± 0.69 bar) air supply.

NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.

8 American Dryer Corp. 113289 - 4

 202DR SPECIFICATIONS
WITH MANUAL VERTICAL DOOR

113289 - 4 [Link] 9
C. 202 (AGA) SPECIFICATIONS
MAXIMUM CAPACITY (DRY WEIGHT) 200 lb 90.72 kg
TUMBLER DIAMETER 55-5/8” 141.29 cm
TUMBLER DEPTH 43-1/2” 110.49 cm
TUMBLER VOLUME 61.20 cu ft 1732.99 L
TUMBLER / DRIVE MOTOR 3 hp 2.24 kW
BLOWER / FAN MOTOR 7-1/2 hp 5.59 kW
DOOR OPENING (DIAMETER) 40-3/4” 103.50 cm
DOOR SILL HEIGHT 34-5/8” 87.95 cm
WATER CONNECTION 3/4” B.S.P.T.
DRYERS PER 20’/40’ CONTAINER 3 / 7
DRYERS PER 48’/53’ TRUCK 8 / 8
VOLTAGE AVAILABLE 208-575v 3ø 3,4w 50 Hz
APPROX. NET WEIGHT 2,100 lb 952.54 kg
APPROX. SHIPPING WEIGHT 2,166 lb 982.48 kg
AIRFLOW 3,600 cfm 101.9 cmm
GAS

HEAT INPUT 470,000 Btu/hr 118,438 kcal/hr

EXHAUST CONNECTION (DIAMETER) 18” 45.72 cm
COMPRESSED AIR CONNECTION 1/4” Quick Connection
COMPRESSED AIR VOLUME 4.25 cfh 0.12 cmh
INLET PIPE CONNECTION 1-1/2” B.S.P.T.
Shaded areas are stated in metric equivalents 7/25/14

IMPORTANT: Gas dryers must be provided with a clean, dry, and regulated 80 psi ± 10 psi (5.51
bar ± 0.69 bar) air supply.

NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.

10 American Dryer Corp. 113289 - 4

 202 (AGA) SPECIFICATIONS
WITH MANUAL VERTICAL DOOR

113289 - 4 [Link] 11
D. COMPONENT IDENTIFICATION
1. Dryer Front View

Illus. No. Description

1 Microprocessor Control/Keypad Panel Assembly (controls)

2 Control (top access) Door Assembly
3 Main Door Assembly
4 Lint Drawer
5 Lint Door
6 Wire Diagram (located behind control door)
7 Data Label and Installation Label
8 Top Console (module) Assembly

12 American Dryer Corp. 113289 - 4

 2. Dryer Front Internal View

Illus. No. Description

1 Drive (tumbler) Motor

2 Drive Assembly
3 Blower Motor
4 Idler Assembly
5 Installation Label
6 Data Label
7 Heating Unit

113289 - 4 [Link] 13
 SECTION III
INSTALLATION PROCEDURES

Installation should be performed by competent technicians in accordance with local and state codes. In the
absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1-
LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical
Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91
(Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General
Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION
(for Electrical Connections).

A. LOCATION REQUIREMENTS
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such
codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION,
or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural
Gas) or CAN/CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing).

1. The dryer must be installed on a sound level floor capable of supporting its weight. Carpeting must be
removed from the floor area that the dryer is to rest on.

IMPORTANT: “The dryer must be installed on noncombustible floors only.”

2. The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.

3. The dryer is for use in noncombustible locations.

4. Provisions for adequate air supply must be provided as noted in this manual (refer to Fresh Air Supply
Requirements in Section D).

5. Clearance provisions must be made from combustible construction as noted in this manual (refer to Dryer
Enclosure Requirements in Section C).

6. Provisions must be made for adequate clearances for servicing and for operation as noted in this manual
(refer to Dryer Enclosure Requirements in Section C).

7. The dryer must be installed with a proper exhaust duct connection to the outside as noted in this manual
(refer to Exhaust Requirements in Section E).

8. The dryer must be located in an area where correct exhaust venting can be achieved as noted in this
manual (refer to Exhaust Requirements in Section E).

IMPORTANT: The dryer should be located where a minimum amount of exhaust duct will be
necessary.

9. The dryer must be installed with adequate clearance for air openings into the combustion chamber.

14 American Dryer Corp. 113289 - 4

 CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6
months, inspect the exhaust ducting and remove any lint buildup.

IMPORTANT: The dryer must be installed in a location/environment, which the ambient

temperature remains between 40° F (4.44° C) and 130° F (54.44° C).

B. UNPACKING / SETTING UP
Remove protective shipping material (i.e. plastic wrap and/or optional shipping box) from dryer.

IMPORTANT: Dryer must be transported and handled in an upright position at ALL times.

The dryer can be moved to its final location while still attached to the skid or with the skid removed. To unskid
the dryer, locate and remove the four (4) lag bolts securing the base of the dryer to the wooden skid. Two (2) are
at the rear base and two (2) are located in the bottom of the lint chamber. To remove the two (2) lag bolts
located in the lint chamber area, remove the lint drawer and the three (3) Phillips head screws securing the lint
door in place.

1. Leveling Dryer

a. To level the dryer, place 4-inch (10.16 cm) square metal shims (refer to the illustration above) or
other suitable material under the base pads. It is suggested that the dryer be tilted slightly to the rear.

b. The V-belts are disconnected from the tumbler drive motor for shipping. Reconnect V-belts before
starting the dryer.

113289 - 4 [Link] 15
2. If more headroom is needed when moving the dryer into position, the top console (module) may be removed.

To Remove Top Console (module):

a. Disconnect the ground wire (A in the illustration below) located at the rear upper left corner of the
dryer.

b. Remove the eight (8) sets of nuts and washers (B in the illustration below) holding the console
(module) to the base.

c. Disconnect the white plug connector (C in the illustration below) located on the top of the rear
electric service/relay box (provides power to the heat circuit).

d. Disconnect air connection from the 3-way micro valve.

e. Lift the console (module) off of the dryer base.

IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.

16 American Dryer Corp. 113289 - 4

C. DRYER ENCLOSURE REQUIREMENTS
Bulkheads and partitions should be made of noncombustible material.

NOTE: Allowances must be made for opening the control door.

A 38-inches (96.52 cm) recommended minimum clearance for loading the dryer.

B The maximum thickness of the bulkhead for gas dryers is 4-inches (10.16 cm). For electric and steam
dryers the maximum thickness of the bulkhead is 1-inch (2.54 cm) within 3-inches (7.62 cm) from the top of
the control door.

C For gas and electric dryers a minimum overhead clearance of 12-inches (30.48 cm) is required, providing no
sprinkler is located above the dryer. For steam dryers or if a sprinkler is located above the dryer, 18-inches
(45.72 cm) is required.

D Dryer should be positioned 12-inches (30.48 cm) away from the nearest obstruction and 24-inches (60.96
cm) is recommended for ease of installation, maintenance, and service.

E 2-inch (5.08 cm) minimum is required for opening the control door.

F Flooring should be level or below dryer cabinet for ease of removing panels during maintenance.

G Dryers may be positioned sidewall to sidewall, however a 1/16” (1.5875 mm) minimum allowance must be
made for the opening and closing of the control door, along with the removal of panels during maintenance.

113289 - 4 [Link] 17
D. FRESH AIR SUPPLY REQUIREMENTS
This appliance may only be installed in a room that meets the appropriate ventilation requirements specified in
the national installation regulations.

When the dryer is operating, it draws in room air, heats it, passes this air through the tumbler, and exhausts it out
of the building. Therefore, the room air must be continually replenished from the outdoors. If the make-up air
is inadequate, drying time and drying efficiency will be adversely affected. Ignition problems and sail switch
“fluttering” problems may result, as well as premature motor failure from overheating.

Air supply (make-up air) must be given careful consideration to ensure proper performance of each dryer. An
unrestricted source of air is necessary for each dryer. As a general rule, an unrestricted air entrance from the
outdoors (atmosphere) of a minimum of 4.5 square feet (0.41 square meters) is required for each dryer. (Based
on 1 square inch per 1,000 Btu.)

To compensate for the use of registers or louvers used over the openings, this make-up air must be increased by
approximately thirty-three percent (33%). Make-up air openings should not be located in an area directly near
where exhaust vents exit the building. It is not necessary to have a separate make-up air opening for each dryer.
Common make-up air openings are acceptable. However, they must be set up in such a manner that the
make-up air is distributed equally to ALL the dryers. The dryer must be installed with provisions for adequate
combustion and make-up air supply.

EXAMPLE: For a bank of six (6) dryers, two (2) unrestricted openings measuring 3 feet by 4.5 feet (0.91 meters
by 1.37 meters) are acceptable.

Allowances must be made for remote or constricting passageways or where dryers are located at excessive
altitudes or predominantly low pressure areas.

IMPORTANT: Make-up air must be provided from a source free of dry cleaning solvent fumes.
Make-up air that is contaminated by dry cleaning solvent fumes will result in
irreparable damage to the motors and other dryer components.

NOTE: Component failure due to dry cleaning solvent fumes will VOID THE WARRANTY.

18 American Dryer Corp. 113289 - 4

E. EXHAUST REQUIREMENTS
1. General Exhaust Ductwork Information

Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork
will create excessive back pressure, which results in slow drying, increased use of energy, overheating of
the dryer, and shutdown of the burner by the airflow (sail) switches, burner hi-limits, or tumbler hi-heat
thermostats. The dryer must be installed with a proper exhaust duct connection to the outside.

The design of the flue system shall be such that any condensate formed when operating the appliance from
cold shall either be retained and subsequently re-evaporated or discharged.

CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors.

CAUTION: IMPROPERLY SIZED OR INSTALLED EXHAUST DUCTWORK CAN

CREATE A POTENTIAL FIRE HAZARD.

NOTE: When a dryer is exhausted separately, it is recommended that a back draft damper be
installed.

NOTE: When dryers are exhausted into a multiple (common) exhaust line, each dryer must be
supplied with a back draft damper.

The ductwork should be laid out in such a way that the ductwork travels as directly as possible to the
outdoors with as few turns as possible. Single or independent dryer venting is recommended.

NOTE: Make-up air openings should not be located in an area directly near where the exhaust vents
exit the building.

The shape of the ductwork is not so critical as long as the minimum cross-sectional area is provided. It is
suggested that the use of 90° turns be avoided; use 30° and/or 45° bends/angles instead. The radius of the
elbows should preferably be 1-1/2 times the diameter of the duct.

ALL ductwork should be smooth inside with no projections from sheet metal screws or other obstructions,
which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be
connected. ALL ductwork joints must be taped to prevent moisture and lint from escaping into the
building. Inspection doors should be installed at strategic points in the exhaust ductwork for periodic
inspection and cleaning of lint from the ductwork.

IMPORTANT: Exhaust back pressure measured by a manometer in the exhaust duct must be no less
than 0 and must not exceed 0.3 inches (0.74 mb) of water column (W.C.).

NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible
materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around).
The duct must be centered within this opening.

IMPORTANT: It is recommended that exhaust or booster fans not be used in the exhaust ductwork
system.

113289 - 4 [Link] 19
 Outside Ductwork Protection

To protect the outside end of the horizontal ductwork from the weather, a 90° elbow bent downward
should be installed where the exhaust exits the building. If the ductwork travels vertically up through the
roof, it should be protected from the weather by using a 180° turn to point the opening downward. In
either case, allow at least twice the diameter of the duct between the duct opening and the nearest obstruction.

IMPORTANT: DO NOT use screens, louvers, or caps on the outside opening of the exhaust
ductwork.

2. Single Dryer Venting

IMPORTANT: THE DUCT SIZE ANYWHERE DOWNSTREAM OF THE DRYER MUST

NOT BE REDUCED BELOW THE MINIMUM DIMENSIONS STATED
IN THESE INSTRUCTIONS.

IMPORTANT: Exhaust back pressure measured by a manometer at each tumbler exhaust duct area
must be no less than 0 and must not exceed 0.3 inches (0.74 mb) of water column
(W.C.).

NOTE: As per the National Fuel Gas Code, “Exhaust ducts for Type 2 clothes dryers shall be
constructed of sheet metal or other noncombustible material. Such ducts shall be equivalent in
strength and corrosion resistance to ducts made of galvanized sheet steel not less than 26
gauge (0.0195 inches [0.5 mm]) thick.”

20 American Dryer Corp. 113289 - 4

 Horizontal Venting:

When single dryer horizontal venting is used, the length of ductwork from the dryer to the outside exhaust
outlet must not exceed 45 feet (13.71 meters). For the 202, the minimum diameter of this ductwork must
be at least 20-inches (50.8 cm), for the 202 (AGA) 18-inches (45.7 cm), and for the 202DR 12-inches
(30.4 cm). The shape of the ductwork is not critical as long as the minimum cross-sectional area is
provided. It is suggested that the use of 90° turns be avoided; use 30° and/or 45° angles instead. The
radius of the elbows should preferably be 1-1/2 times the diameter of the duct. No more than one (1)
elbow must be used including the elbow used for outside protection from the weather. If more than one
(1) elbow is needed, the cross-sectional area must be increased. When adding ducts, the duct to be added
should overlap the duct to which it is to be connected. ALL ductwork should be smooth inside with no
projections from sheet metal screws or other obstructions, which will collect lint. ALL ductwork joints
must be taped to prevent moisture and lint from escaping into the building. Inspection doors should be
installed at strategic points in the exhaust ductwork for periodic inspection and cleaning of lint from the
ductwork.

Vertical Venting:

When single dryer vertical venting is used, the length of ductwork from the dryer to the outside exhaust
outlet must not exceed 30 feet (9.14 meters). For the 202, the minimum diameter of this ductwork must
be at least 24-inches (60.96 cm) (even though the dryer exhaust duct is only 20-inches [50.8 cm]), for the
202 (AGA) 18-inches (45.7 cm), and for the 202DR 12-inches (30.4 cm). The shape of the ductwork is not
critical as long as the minimum cross-sectional area is provided. It is suggested that the use of 90° turns be
avoided; use 30° and/or 45° angles instead. The radius of the elbows should preferably be 1-1/2 times
the diameter of the duct. No more than three (3) elbows must be used, including the two (2) elbows
(gooseneck) used for outside protection from the weather. If more than three (3) elbows are needed, the
cross-sectional area must be increased. When adding ducts, the duct to be added should overlap the duct
to which it is to be connected. ALL ductwork should be smooth inside with no projections from sheet
metal screws or other obstructions, which will collect lint. ALL ductwork joints must be taped to prevent
moisture and lint from escaping into the building. Inspection doors should be installed at strategic points in
the exhaust ductwork for periodic inspection and cleaning of lint from the ductwork.

113289 - 4 [Link] 21
 IMPORTANT: For extended ductwork runs, the cross section area of the ductwork can only be
increased to an extent. When the ductwork approaches the maximum limits as noted
in this manual, a professional heating, ventilating, and air-conditioning (HVAC) firm
should be consulted for proper venting information.

NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible
materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around).
The duct must be centered within this opening.

Outside Ductwork Protection

To protect the outside end of the horizontal ductwork from the weather, a 90° elbow bent downward
should be installed where the exhaust exits the building. If the ductwork travels vertically up through the
roof, it should be protected from the weather by using a 180° turn to point the opening downward. In
either case, allow at least twice the diameter of the duct between the duct opening and the nearest obstruction.

IMPORTANT: DO NOT use screens, louvers, or caps on the outside opening of the exhaust
ductwork.

3. Multiple Dryer (Common) Venting

If it is not feasible to provide separate exhaust ducts for each dryer, ducts from individual dryers may be
channeled into a “common main duct.” The individual ducts should enter the bottom or side of the main
duct at an angle not more than 45° in the direction of the flow and should be spaced at least 60-3/16”
(152.87 cm) apart. The main duct should be tapered, with the diameter increasing before each individual
20-inch (50.8 cm) (for 202DR 12-inches [30.4 cm]) duct is added.

Where common venting is used, the length of the horizontal ductwork run, from the last dryer (nearest to
where the ductwork exits the building) in the common duct to the outside exhaust outlet, must not exceed
20 feet (6.1 meters).

The minimum duct size from each dryer into the common duct must be 20-inches (50.8 cm) (for 202DR
12-inches [30.4 cm]) in diameter, and must not have more than one (1) 45° elbow (connection into the
common duct) and one (1) 90° elbow (dryer connection). Total run of the duct between the dryer and the
common duct connection must not exceed 15 feet (4.57 meters).

IMPORTANT: This dryer is not provided with a back draft damper. When exhausted into a multiple
(common) exhaust line, a back draft damper must be installed at each dryer duct.

IMPORTANT: No more than three (3) dryers should be connected to one (1) main common duct.

22 American Dryer Corp. 113289 - 4

 The main duct may be any shape or cross-sectional area, as long as the minimum cross section area is
provided. The illustration below shows the minimum cross section area for multiple dryer round or
square venting. These figures must be increased 10 square inches (64.52 square centimeters) when
rectangular main ducting is used, and the ratio of duct width to depth should not be greater than 3-1/2 to
1. These figures must be increased in proportion if the main duct run to the last dryer to where it exhausts
to the outdoors is unusually long (over 20 feet [6.1 meters]) or has numerous elbows (more than one [1]) in
it. In calculating ductwork size, the cross-sectional area of a square or rectangular duct must be increased
twenty percent (20%) for each additional 20 feet (6.1 meters). The diameter of a round exhaust must be
increased ten percent (10%) for each additional 20 feet (6.1 meters). Each 90° elbow is equivalent to an
additional 74 feet (22.55 meters) and each 45° elbow is equivalent to an additional 37 feet (11.27 meters).

202 MULTIPLE DRYER VENTING WITH 20-INCHES (50.8 CM) DIAMETER

EXHAUST CONNECTIONS AT COMMON DUCT

113289 - 4 [Link] 23
 202DR MULTIPLE DRYER VENTING WITH 12-INCHES (30.4 CM) DIAMETER
EXHAUST CONNECTIONS AT COMMON DUCT

IMPORTANT: For extended ductwork runs, the cross section area of the ductwork can only be
increased to an extent. Maximum proportional ductwork runs cannot exceed 20 feet
(6.1 meters) more than the original limitations of 20 feet (6.1 meters) with two (2)
elbows. When the ductwork approaches the maximum limits as noted in this manual,
a professional heating, ventilating, and air-conditioning (HVAC) firm should be
consulted for proper venting information.

IMPORTANT: Exhaust back pressure measured by a manometer in the exhaust duct must be no less
than 0 and must not exceed 0.3 inches (0.74 mb) of water column (W.C.).

The ductwork should be smooth inside with no projections from sheet metal screws or other obstructions,
which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be
connected. ALL ductwork joints must be taped to prevent moisture and lint from escaping into the
building. Inspection doors should be installed at strategic points in the exhaust ductwork for periodic
inspection and cleaning of lint from the ductwork.

NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible
materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around).
The duct must be centered within this duct.

24 American Dryer Corp. 113289 - 4

 Outside Ductwork Protection

To protect the outside end of the horizontal ductwork from the weather, a 90° elbow bent downward
should be installed where the exhaust exits the building. If the exhaust ductwork travels vertically up
through the roof, it should be protected from the weather by using a 180° turn to point the opening
downward. In either case, allow at least twice the diameter of the duct between the duct opening and the
nearest obstruction.

IMPORTANT: DO NOT use screens, louvers, or caps on the outside opening of the exhaust
ductwork.

F. ELECTRICAL INFORMATION
1. Electrical Requirements

It is your responsibility to have ALL electrical connections made by a properly licensed and competent
electrician to ensure that the electrical installation is adequate and conforms to local and state regulations or
codes. In the absence of such codes, ALL electrical connections, materials, and workmanship must
conform to the applicable requirements of the National Electrical Code ANSI/NFPA NO. 70-LATEST
EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

IMPORTANT: Failure to comply with these codes or ordinances, and/or the requirements stipulated
in this manual can result in personal injury or component failure.

NOTE: Component failure due to improper installation will VOID THE WARRANTY.

Each dryer should be connected to an independently protected branch circuit. The dryer must be connected
with copper wire only. DO NOT use aluminum wire; it could create a fire hazard. The copper
conductor wire/cable must be of proper ampacity and insulation in accordance with electric codes for
making ALL service connections.

NOTE: The use of aluminum wire will VOID THE WARRANTY.

NOTE: Wiring diagrams are affixed to the inside at the top front control door and the rear upper back
guard/panel or the left side panel area behind the control door.

113289 - 4 [Link] 25
2. Electrical Service Specifications

GAS AND STEAM

ELECTRICAL SERVICE SPECIFICATIONS
IMPORTANT: 208 VAC AND 230/240 VAC ARE NOT THE SAME. When ordering,
specify exact voltage.

NOTES: A. When fuses are used they must be dual element, time delay, current
limiting, class RK1 or RK5 ONLY. Calculate/determine correct fuse
value, by applying either local and/or National Electrical Codes to
listed appliance amp draw data.
B. Circuit breakers are thermal-magnetic (industrial) motor curve type
ONLY. For others, calculate/verify correct breaker size according to
appliance amp draw rating and type of breaker used.
C. Circuit breakers for 3-phase (3ø) dryers must be 3-pole type.

APPROX.
SERVICE WIRE CIRCUIT
PHASE AMP DRAW
VOLTAGE SERVICE BREAKER
60 Hz 50 Hz
208 3ø 3 37 — 50
220 3ø 3 35 36 50
230 3ø 3 34 — 50
230 3ø 3 — 30 40
240 3ø 3 35 — 50
380 3ø 3 19 — 30
380 3ø 4* — 18 30
400 / 416 3ø 4* — 17 30
460 / 480 3ø 3 19 — 30
575 3ø 3 14 — 20

* 3 Wire is available. 8/11/14

ELECTRIC
ELECTRICAL SERVICE SPECIFICATIONS
IMPORTANT: 208 VAC AND 230/240 VAC ARE NOT THE SAME. When ordering,
specify exact voltage.

NOTES: A. When fuses are used they must be dual element, time delay, current
limiting, class RK1 or RK5 ONLY. Calculate/determine correct fuse
value, by applying either local and/or National Electrical Codes to
listed appliance amp draw data.
B. Circuit breakers are thermal-magnetic (industrial) type ONLY. For
others, calculate/verify correct breaker size according to appliance
amp draw rating and type of breaker used.
C. Circuit breakers for 3-phase (3ø) dryers must be 3-pole type.

APPROX.
SERVICE WIRE OVEN CIRCUIT
PHASE AMP DRAW
VOLTAGE SERVICE kW BREAKER
60 Hz 50 Hz
220 3ø 3 106 312 — 400
240 3ø 3 126 338 — 425

8/11/14

IMPORTANT: The dryer must be connected to the electric supply shown on the data label. In the
case of 208 VAC or 240 VAC, the supply voltage must match the electric service
specifications of the data label exactly.

WARNING: 208 VAC AND 240 VAC ARE NOT THE SAME. Any damage done to dryer
components due to improper voltage connections will automatically VOID THE
WARRANTY.

NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.

26 American Dryer Corp. 113289 - 4

 3. Electrical Connections

NOTE: A wire diagram is included with each dryer and is affixed to the back side of the top control
(access) door.

The only electrical input connections to the dryer are the 3-phase (3ø) power leads (L1, L2, and L3),
GROUND, and in the case of 4 wire service, the NEUTRAL. These electrical connections are made at
the terminal block located in the service/relay box at the rear, upper left hand corner of the dryer. To gain
access into this service box, the service cover must be removed.

The “LINE POWER” and the “GROUND” connections to the dryer must be made through the knockout
hole at the top of the electric service/relay box. A strain relief must be used where the line power ground
wires go into the electric service/relay box.

Providing local codes permit, power connections to the dryer can be made by use of a flexible underwriters
laboratory list cord/pigtail (wire must conform to ratings of the dryer), or the dryer can be hard wired
directly to the service breaker. In ALL cases, a strain relief must be used where the wire(s) enter the
dryer’s electrical service (relay) box.

NOTE: A CIRCUIT SERVICING EACH DRYER MUST BE PROVIDED.

113289 - 4 [Link] 27
4. Grounding

A ground (earth) connection must be provided and installed in accordance with state and local codes. In
the absence of these codes, grounding must conform to applicable requirements of the National Electrical
Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the installation must conform to applicable
Canada Standards: Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION. The
ground connection may be to a proven earth ground at the location service panel.

NOTE: A grounding connection (terminal lug) is provided in the dryer’s electrical service/relay box at
the rear, upper left hand corner of the dryer.

For added personal safety, when possible, it is suggested that a separate ground wire (sized per local codes)
be connected from the ground connection of the dryer to a grounded cold water pipe. DO NOT ground to
a gas pipe or hot water pipe. The grounded cold water pipe must have metal to metal connection ALL
the way to the electrical ground. If there are any nonmetallic interruptions, such as a meter, pump, plastic,
rubber, or other insulating connectors, they must be jumped out with no. 4 copper wire and securely
clamped to bare metal at both ends.

IMPORTANT: For personal safety and proper operation, the dryer must be grounded. For proper
operation of the microprocessor controller (computer), an earth (zero) ground is
required.

NOTE: Grounding via metallic electrical conduit (pipe) is not recommended.

28 American Dryer Corp. 113289 - 4

G. GAS INFORMATION
It is your responsibility to have ALL plumbing connections made by a qualified professional to ensure that the
gas plumbing installation is adequate and conforms with local and state regulations or codes. In the absence of
such codes, ALL plumbing connections, materials, and workmanship must conform to the applicable requirements
of the National Fuel Gas Code ANSI Z223.1-LATEST EDITION, or in Canada, the Canadian Installation Codes
CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST
EDITION.

In Australia, the fuel gas code is AS 5601/AG 601, local authority, gas, electricity, and any other relevant statutory
regulations.

IMPORTANT: Failure to comply with these codes or ordinances, and/or the requirements stipulated
in this manual, can result in personal injury and improper operation of the dryer.

The dryer and its individual shutoff valves must be disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The dryer must be isolated
from the gas supply piping system by closing its individual manual shutoff valve during any pressure test of the
gas supply system at test pressures equal to or less than 1/2 psig (3.5 kPa).

IMPORTANT: Failure to isolate or disconnect dryer from supply as noted can cause irreparable
damage to the gas valve, which will VOID THE WARRANTY.

WARNING: FIRE OR EXPLOSION COULD RESULT DUE TO FAILURE OF

ISOLATING OR DISCONNECTING THE GAS SUPPLY AS NOTED.

1. Gas Supply

The gas dryer installation must meet the American National Standard...National Fuel Gas Code ANSI
Z223.1-LATEST EDITION, or in Canada, the Canadian Installation Codes CAN/CGA-B149.1 M91 (Natural
Gas) or CAN/CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION, as well as local codes and ordinances
and must be done by a qualified professional.

NOTE: Undersized gas piping will result in ignition problems, slow drying, increased use of energy, and
can create a safety hazard.

The dryer must be connected to the type of heat/gas indicated on the dryer data label. If this information
does not agree with the type of gas available, DO NOT operate the dryer. Contact the reseller who sold
the dryer or contact the ADC factory.

IMPORTANT: Any burner changes or conversions must be made by a qualified professional.

The input ratings shown on the dryer’s data label are for elevations up to 2,000 feet (609.6 meters), unless
elevation requirements of over 2,000 feet (609.6 meters) were specified at the time the dryer order was
placed with the factory. The adjustment or conversion of dryers in the field for elevations over 2,000 feet
(609.6 meters) is made by changing each burner orifice. If this conversion is necessary, contact the
reseller who sold the dryer or contact the ADC factory.

IMPORTANT: THIS GAS DRYER IS NOT PROVIDED WITH AN INTERNAL GAS SUPPLY
SHUT OFF AND AN EXTERNAL SHUT OFF MUST BE PROVIDED.

113289 - 4 [Link] 29
2. Technical Data

a. Gas Specifications

TYPE OF GAS
NATURAL LIQUID PROPANE
Manifold Pressure* 3.5 inches W.C. 8.7 mb 10.5 inches W.C. 26.1 mb
In-Line Pressure 6.0 - 12.0 inches W.C. 14.92 - 29.9 mb 11.0 inches W.C. 27.4 mb
Shaded areas are stated in metric equivalents

* Measured at the gas valve pressure tap when the gas valve is on.

b. Gas Connections:

Inlet connection -------------- 1-1/2” N.P.T.

Inlet supply size -------------- 1-1/2” Pipe (minimum)
Btu/hr input (per dryer) ---- 590,000 (148,680 kcal/hr)
470,000 (118,517 kcal/hr) for 202 (AGA)
---------------------------------- 404,000 (101,874 kcal/hr) for 202DR

1) Natural Gas

Regulation is controlled by the dryer’s gas valve’s internal regulator. Incoming supply pressure
must be consistent between a minimum of 6.0 inches (14.92 mb) and a maximum of 12.0 inches
(29.9 mb) water column (W.C.) pressure.

2) Liquid Propane (L.P.) Gas

Dryers made for use with L.P. gas have the gas valve’s internal pressure regulator blocked open so
that the gas pressure must be regulated upstream of the dryer. The pressure measured at each
gas valve pressure tap must be a consistent 10.5 inches (26.1 mb) water column. There is no
regulator or regulation provided in an L.P. dryer. The water column pressure must be regulated at
the source (L.P. tank) or an external regulator must be added to each dryer.

TYPE OF GAS Liquid

Propane
Btu/hr** kcal/hr Natural Liquid Propane Conversion Kit
Rating Rating Qty. D.M.S.* Part No. Qty. D.M.S.* Part No. Part Number

590,000 148,680 4 #1 140840 4 #28 140821 882222

470,000 118,517 4 #6 140833 4 #31 140818 887249
404,000 101,874 4 #13 140860 4 #33 140855 882252
Shaded area is stated in metric equivalent

* Drill Measurement Size (D.M.S.) equivalents are as follows:

** Check dryers rating plate.

Natural Gas .............................. #1 = 0.2280” (5.7912 mm).

#6 = 0.2040” (5.1816 mm) for 202 (AGA)
.................................................. #13 = 0.1850” (4.699 mm) for 202DR.
L.P. Gas .................................... #28 = 0.1405” (3.5687 mm).
#31 = 0.1200 (3.048 mm) for 202 (AGA).
.................................................. #33 = 0.1130” (2.870 mm) for 202DR.

30 American Dryer Corp. 113289 - 4

 3. Piping / Connections

ALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATEST
EDITION, or in Canada, CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid
Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing), as well as local
codes and ordinances and must be done by a qualified professional. It is important that gas pressure
regulators meet applicable pressure requirements, and that gas meters be rated for the total amount of
ALL the appliance Btu being supplied.

The dryer is provided with a 1-1/2” N.P.T. inlet pipe connection extending out the back area of the burner
box. The minimum pipe size (supply line) to the dryer is 1-1/2” N.P.T. For ease in servicing, the gas supply
line of each dryer must have its own shutoff valve.

The size of the main gas supply line (header) will vary depending on the distance this line travels from the
gas meter or, in the case of L.P. gas, the supply tank, other gas-operated appliances on the same line, etc.
Specific information regarding supply line size should be determined by the gas supplier.

NOTE: Undersized gas supply piping can create a low or inconsistent pressure, which will result in
erratic operation of the burner ignition system.

Consistent gas pressure is essential at ALL gas connections. It is recommended that a 1-1/2” (3.81 cm)
pipe gas loop be installed in the supply line servicing a bank of dryers. An in-line pressure regulator must
be installed in the gas supply line (header) if the (natural) gas pressure exceeds 12.0 inches (29.9 mb) of
water column (W.C.) pressure.

NOTE: A consistent water column test pressure of 3.5 inches (8.7 mb) for natural gas and 10.5 inches
(26.1 mb) for L.P. dryers is required at the gas valve pressure tap of each dryer for proper and
safe operation.

An 1/8” N.P.T. plugged tap, accessible for a test gauge connection, must be installed in the main gas
supply line immediately upstream of each dryer.

IMPORTANT: Pipe joint compounds that resist the action of natural gas and L.P. gas must be used.

IMPORTANT: Test ALL connections for leaks by brushing on a soapy water solution (liquid
detergent works well).

WARNING: NEVER TEST FOR LEAKS WITH A FLAME!!!

IMPORTANT: The dryer and its individual shutoff valve must be disconnected from the gas supply
piping system during any pressure testing of that system at test pressures in excess of
1/2 psig (3.5 kPa).

NOTE: The dryer must be isolated from the gas supply piping system by closing its individual manual
shutoff valve during any pressure test of the gas supply system at test pressures equal to or less
than 1/2 psig (3.5 kPa).

113289 - 4 [Link] 31
32 American Dryer Corp. 113289 - 4
H. STEAM INFORMATION
It is your responsibility to have ALL steam plumbing connections made by a qualified professional to ensure that
the installation is adequate and conforms to local and state regulations or codes.

IMPORTANT: Failure to comply with the requirements stipulated in this manual can result in
component failure, which will VOID THE WARRANTY.

NOTE: In standard format this dryer is manufactured with a pneumatic (piston) damper system, which
requires an external supply of clean, dry, and regulated air (80 psi ± 10 psi [5.51 bar ± 0.69
bar]). Refer to Steam Damper Air System Connections, Section H, item 4. This dryer
may be provided with an optional steam solenoid valve, in which case, no pneumatic steam
damper system is provided.

1. Steam Coil pH Level

The normal pH level for copper type steam coils must be maintained between a value of 8.5 to 9.5. For
steel type steam coils the pH level must be maintained between a value of 9.5 to 10.5. These limits are set
to limit the acid attack of the steam coils.

IMPORTANT: Coil failure due to improper pH level will VOID THE WARRANTY.

2. Steam Requirements – High Pressure

Standard (2) Stage Steam Coil

Inlet ________ 1-1/4” N.P.T. supply line connection – qty. two (2) at first (top) and third manifold.
Return ______ 1” N.P.T. return line connection – qty. two (2) at second and fourth (bottom) manifold.

Optional (1) Stage Steel Steam Coil

Inlet ________ 1-1/2” N.P.T. Supply Line Connection – qty. one (1) at top manifold.
Return ______ 1-1/2” N.P.T. Return Line Connection – qty. one (1) at bottom manifold.

Operating Steam Pressure

Maximum 125 psig* 861.84 kPa
Heat Input (Normal Load) 14.5 Bhp
Consumption (Approximate) 465 lb/hr 210.9 kg/hr
Shaded areas are stated in metric equivalents

* The minimum operating pressure for optimum results is 100 psig (689.47 kPa).

3. Installation Instructions

To ensure an adequate supply of steam is provided, be sure that the steam supply lines and steam return
lines are sized and laid out as stipulated in this manual. Inadequate steam supply lines and steam return
lines or improper steam plumbing will result in poor performance and can cause component failure. Clean,
dry steam must be provided to the dryer.

IMPORTANT: Steam coil failure due to water hammer by wet steam will VOID THE WARRANTY.

113289 - 4 [Link] 33
 a. The presence of the condensate in the steam supply line will cause water hammer and subsequent heat
exchanger (steam coil) failure. The steam supply connection into the main supply line must be made
with a minimum 10-inch (25.4 cm) riser. This will prevent any condensate from draining towards the
dryer.

b. The steam supply line to the dryer must include a 12-inch (30.48 cm) riser along with a drip trap and
check valve. This will prevent any condensate from entering the steam coil.

c. Flexible hoses or couplings must be used. The dryer vibrates slightly when it runs and this will cause
the steam coil connections to crack if they are hard piped to the supply and return mains.

d. Shutoff valves for each dryer should be installed in the supply line, return line, and drip trap return line.
This will allow the dryer to be isolated from the supply main and the return main if the dryer needs
maintenance work.

e. Install an inverted bucket steam trap and check valve at least 12-inches (30.48 cm) below EACH
steam coil return manifold as close to the coil as possible.

1) Two inverted bucket steam traps, each with a capacity of 1,000 lb (453.6 kg) of condensate per
hour @ 125 psi (8.62 bar) are required for each dryer.

2) With optional one stage steel steam coil, one inverted bucket steam trap with capacity of 2,000 lb
(907.18 kg) of condensate per hour at 125 psig (8.62 bar) is required for each dryer.

f. A 3/4-inch (19.05 mm) vacuum breaker should be installed. This will save energy and provide for the
safety of the operator and maintenance personnel.

g. Dryers with optional solenoid valve: valve must be mounted with coil positioned directly above the valve
body.

h. Water pockets in the supply lines, caused by low points, will provide wet steam to the coil possibly
causing steam coil damage. ALL horizontal runs of steam supply piping should be pitched 1/4-inch
(6.35 mm) for every 1 foot (0.30 meters) back towards the steam supply header causing the condensate
in the line to drain to the header. Install a bypass trap in any low point to eliminate wet steam.

34 American Dryer Corp. 113289 - 4

 Piping Diagram for Standard 2 Stage Steam Coil

Piping Diagram for Optional 1 Stage Steel Steam Coil

113289 - 4 [Link] 35
4. Steam Damper Air System Connections

In standard format, this dryer is manufactured with a pneumatic (piston) damper system, which requires an
external supply of compressed air. (Note: this dryer may be provided with an optional steam solenoid valve
in which case, no steam damper system is provided.) The air connection is made to the steam damper
solenoid valve, which is located at the rear inner top area of the dryer, just in front of the electric service
relay box (refer to the bottom illustration on page 37).

a. Air Requirements

Compressed
Air Supply Air Pressure
Normal 80 psi 5.51 bar
Minimum Supply 70 psi 4.82 bar
Maximum Supply 90 psi 6.21 bar
Shaded areas are stated in metric equivalents

b. Air Connection

Air connection to system — 1/4” Quick Connection

c. No air regulator or filtration is provided with the dryer. External regulation/filtration of 80 psi (5.51 bar)
must be provided. It is suggested that a filter/regulator/gauge arrangement be added to the compressed
air line just before the dryer connection. This is necessary to ensure that correct and clean air pressure
is achieved.

5. Steam Damper System Operation

The dryer’s steam damper as shown in the top illustration on page 37, allows the coil to stay constantly
charged eliminating repeated expansion and contraction. When the damper is opened, the air immediately
passes through the already hot coil, providing instant heat to start the drying process. When the damper is
closed, ambient air is drawn directly into the tumbler, allowing a rapid cool down.

Diagram 1 shows the damper in the heating (open) mode, allowing heat into the tumbler.

Diagram 2 shows the damper in the cool down (closed) mode, pulling ambient air directly into the tumbler
without passing through the coils.

NOTE: With the dryer off or with no air supply, the steam damper is in cool down mode as shown in
Diagram 2 at the top of page 37.

36 American Dryer Corp. 113289 - 4

 6. Steam Damper Air Piston (Flow Control) Operation Adjustment

Although the steam damper operation was tested and adjusted prior to shipping at 80 psi (5.51 bar), steam
damper operation must be checked before the dryer is put into operation (refer to the illustration above
for correct steam damper operation). If steam damper adjustment is necessary, locate the flow control
valve and make the necessary adjustments as noted below.

113289 - 4 [Link] 37
I. PREPARATION FOR OPERATION / START-UP
The following items should be checked before attempting to operate the dryer:

1. Read ALL “CAUTION,” “WARNING,” and “DIRECTION” labels attached to the dryer.

2. Check incoming supply voltage to be sure that it is the same as indicated on the dryer’s data label. In the
case of 208 VAC or 240 VAC, the supply voltage must match the electric service exactly.

3. GAS MODELS – Check to ensure that the dryer is connected to the type of heat/gas indicated on the
dryer’s data label.

4. GAS MODELS – The sail switch damper assembly was installed and pre-adjusted at the factory prior to
shipping. However, each sail switch adjustment must be checked to ensure that this important safety
control is functioning.

5. Check to be sure that the drive belts between the idler pulley and the motor pulley have been reconnected.

NOTE: The drive belts were disconnected at the factory prior to dryer shipment.

6. GAS MODELS – Be sure that ALL gas shutoff valves are in the open position.

7. Be sure ALL back panels (guards) and electric box covers have been replaced.

8. Check ALL service doors to ensure that they are closed and secured in place.

9. Be sure the lint drawer is securely in place.

NOTE: LINT DRAWER MUST BE ALL THE WAY IN PLACE TO ACTIVATE THE
SAFETY SWITCH OTHERWISE THE DRYER WILL NOT START.

10. Rotate the tumbler (drum) by hand to be sure it moves freely.

11. Check bolts, nuts, screws, terminals, and fittings for security.

12. STEAM MODELS – Check to ensure air supply (80 psi [5.51 bar]) is connected to the dryer.

13. Check tumbler bearing setscrews to ensure they are ALL tight.

14. STEAM MODELS – Check to ensure ALL steam shutoff valves are open.

15. STEAM MODELS with Standard Pneumatic Damper – Check steam damper operation.

16. STEAM MODELS with Optional Steam Solenoid Valve – Check steam solenoid valve connections.

38 American Dryer Corp. 113289 - 4

J. PREOPERATIONAL TEST
ALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational test
should be performed before the dryer is publicly used. It is possible that adjustments have changed in transit or
due to marginal location (installation) conditions. Installer must instruct the user on how to correctly operate the
dryer before leaving.

1. Turn on electric power to the dryer.

2. Make sure the main door is closed and the lint drawer is securely in place.

3. Refer to the Operating Instructions for starting your particular model dryer.

4. Check to ensure that the tumbler starts in the clockwise (CW) direction. Additionally, check the direction
of the blower motor impellor (fan) to ensure that the impellor (fan) rotates in the clockwise (CW) direction
as viewed from the front. If it is, the phasing is correct. If the phasing is incorrect, reverse two (2) of the
leads at L1, L2, or L3 of the power supply connections made to the dryer.

IMPORTANT: Dryer blower motor/pulley that drives the impellor/fan (squirrel cage) when viewed
from the back of the dryer must turn in the counterclockwise (CCW) direction,
otherwise the dryer efficiency will be drastically reduced and premature component
failure can result.

5. Heat Circuit Operational Test

Gas Models

a. When the dryer is first started (during initial start-up), the burner has a tendency not to ignite on the first
attempt. This is because the gas supply piping is filled with air, so it may take a few minutes for this air
to be purged from the lines.

b. The dryer is equipped with a Direct Spark Ignition (DSI) system, which has internal diagnostics. If
ignition is not established after three (3) attempts, the heat circuit DSI module will LOCKOUT until it is
manually reset. To reset the DSI system, open and close the main door and restart the dryer (press the
“ENTER/START” key).

NOTE: During the purging period, check to be sure that ALL gas shutoff valves are open.

c. Once ignition is established, a gas pressure test should be taken at the gas valve pressure tap of each
dryer to ensure that the water column (W.C.) pressure is correct and consistent.

NOTE: Water column pressure requirements (measured at the gas valve pressure tap):

Natural Gas ................................. 3.5 inches (8.7 mb) water column.

Liquid Propane (L.P.) Gas ........... 10.5 inches (26.1 mb) water column.

IMPORTANT: There is no regulator provided in an L.P. dryer. The water column pressure must be
regulated at the source (L.P. tank) or an external regulator must be added to each
dryer.

113289 - 4 [Link] 39
 Steam Models

Check to ensure that (standard) steam damper or (optional) steam solenoid valve is functioning properly.

The steam damper should not “slam” (open or closed) when it reaches the end of (piston) travel. Additionally,
the steam damper should not bind and/or stop during travel. If either of these conditions occur, the flow
control must be adjusted. Refer to the bottom illustration on page 37 for air adjustment instructions.

6. Make a complete operational check of ALL safety-related circuits (i.e., lint drawer switch and sail switch
on gas models).

NOTE: To check for proper sail switch operation, open the main door and while holding main door
switch plunger in, start the dryer. The dryer should start but the heat circuit should not be
activated (on). If the heat (burner) does activate, shut the dryer off and make the necessary
adjustments.

7. Reversing tumbler dryers should never be operated with less than a 125 lb (56.69 kg) load (dry weight),
since the load’s weight effects the tumbler coast time during a direction reversal command. It is important
that the tumbler comes to a complete stop prior to starting in opposite direction.

a. Microprocessor Controller (Computer) Dryer Models

1) Spin and dwell (stop) times are not adjustable in the Automatic Mode and have been preprogrammed
into the microprocessor controller (computer) for 150-seconds spin time in the forward direction
and 120-seconds in the reverse direction with a 5-second dwell (stop) time.

2) Spin and dwell (stop) times are adjustable in the Manual (timed) Mode.

b. Dual Timer Dryer Models

Both spin time and dwell (stop) time are adjustable (refer to page 42).

TUMBLER COATING
The tumbler is treated with a protective coating. We suggest dampening old garments or cloth material with a
solution of water and nonflammable mild detergent and tumbling them in the tumbler to remove this coating.

8. Each dryer should be operated through one (1) complete cycle to ensure that no further adjustments are
necessary and that ALL components are functioning properly.

9. Make a complete operational check of ALL operating controls.

a. Microprocessor Controller (Computer) Programs/Selections

Each microprocessor controller (computer) has been preprogrammed by the factory with the most
commonly used parameter (program) selections. If computer changes are required, refer to the computer
programming manual, which was shipped with the dryer.

b. Dual Timer Check

1) Heating Timer
2) Cool Down Timer
3) Temperature Selection Switch

40 American Dryer Corp. 113289 - 4

K. PREOPERATIONAL INSTRUCTIONS

NON-COIN MODELS
1. The light emitting diode (L.E.D.) display reads “READY” (no cycle in progress).

2. Press the letter on the keypad corresponding to the cycle desired (i.e., key “D”).

NOTE: “0-40” WILL REQUIRE THE “START/ENTER” KEY TO BE PRESSED AFTER THE
NUMBER IS SELECTED IN ORDER TO ACCEPT THE SELECTION AND START
DRYING.

3. The dryer will then start. (I.E., blower, tumbler, and heat.)

4. The L.E.D. display will read MANUAL DRYING CYCLE D, 00:00 MIN REMAIN.

NOTE: Press and hold the “UP ARROW” to view the tumbler temperature at any time.

NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” key, at this time the
dryer will go into a cycle pause. If the “STOP/CLEAR” key is pressed again at this point, the
cycle that was in progress will be cancelled and returned to the “READY” state.

NOTE: Press and hold the “DOWN ARROW” to view the tumbler RPM.

5. When the programmed drying time has expired, the Phase 7 non-coin microprocessor controller (computer)
will proceed into the Cool Down Cycle.

6. Once the Cool Down Cycle begins at the end of the heat cycle, the L.E.D. display will read COOL DOWN
TEMP ___/___ MINUTES REMAINING. At the end of the heat cycle, the dryer will shut off the heat
and continue the fan and tumbler until the Cool Down Time or temperature is reached.

IMPORTANT: For more detailed information regarding the microprocessor controller (computer) on
the dryer, refer to the microprocessor user’s manual included with the dryer.

DUAL TIMER DRYERS

1. Turn drying timer knob for a time of 20 minutes.

2. Select “High Temp.”

3. Push “Push to Start” button.

4. To stop dryer, open the main door.

Spin and dwell (stop) times are adjustable at the

reversing timer.

113289 - 4 [Link] 41
REVERSING TIMER SPIN / DWELL ADJUSTMENTS
Timer models have an electronic reversing timer in the electrical service box, which is located in the upper left
rear area of the dryer.

Both the dwell (stop) time and the tumbler spin time are adjustable by mode selection switches located on the
electronic timer (as noted in the illustration below).

TIMING LEGEND
SPIN TIME
Adjustment Position Number 1 2 3 4 5
Time in Seconds* 30 60 90 120 150
DWELL (STOP) TIME
Adjustment Position Number 1 2 3 4 5
Time in Seconds* 5 6.3 7.6 8.9 10.2
* Values shown are +/- 1-second.

L. COMPRESSED AIR REQUIREMENTS

This model dryer requires an external supply of compressed air (3.5 cfh at 80 psi [0.09 cmh at 5.51 bar] for gas
models and 4.25 cfh at 80 psi [0.12 cmh at 5.51 bar] for steam models). For steam models, compressed air is
necessary for the air (standard) operated steam damper. (No damper is provided with [optional] steam solenoid
valve.) On both the steam models as well as the gas models, compressed air is necessary/required for blower air
jet operation to clean lint from the impellor/fan (squirrel cage).

1. Air Requirements

a. Microprocessor Controller (Computer) Dryers

Compressed
Air Pressure
Air Supply
Normal 80 psi 5.51 bar
Minimum Supply 70 psi 4.82 bar
Maximum Supply 90 psi 6.21 bar
Shaded areas are stated in metric equivalents

2. Air Regulation

No air regulation or air filtration is provided with the dryer. External regulation/filtration of 80 psi (5.51 bar)
must be provided. It is suggested that a filter/regulator/gauge arrangement be added to the compressed
air line just before the dryer connection. This is necessary to ensure that correct and clean air pressure is
achieved.

42 American Dryer Corp. 113289 - 4

 3. Air Connection

Incoming air connection to this system is a 1/4” quick connection as per the illustration below.

M. SHUTDOWN INSTRUCTIONS
If the dryer is to be shutdown (taken out of service) for a period of time, the following must be performed:

1. Discontinue power to the dryer either at the external disconnect switch or the circuit breaker.

2. Discontinue the heat supply:

a. GAS MODELS – discontinue the gas supply.

SHUT OFF external gas supply shutoff valve.

b. STEAM MODELS – discontinue the steam supply.

SHUT OFF external (location furnished) shutoff valve.

113289 - 4 [Link] 43
 SECTION IV
SERVICE / PARTS INFORMATION

A. SERVICE
Service must be performed by a qualified trained technician, service agency, or gas supplier. If service is
required, contact the reseller from whom the ADC equipment was purchased. If the reseller cannot be contacted
or is unknown, contact the ADC Service Department for a reseller in your area.

NOTE: When contacting the ADC Service Department, be sure to give them the correct model
number and serial number so that your inquiry is handled in an expeditious manner.

B. PARTS
Replacement parts should be purchased from the reseller from whom the ADC equipment was purchased. If
the reseller cannot be contacted or is unknown, contact the ADC Parts Department for a reseller in your area.
Parts may also be purchased directly from the factory by calling the ADC Parts Department at +1 (508)
678-9000 or you may FAX in your order at +1 (508) 678-9447.

NOTE: When ordering replacement parts from the ADC reseller or the ADC factory be sure to give
them the correct model number and serial number so that your parts order can be
processed in an expeditious manner.

44 American Dryer Corp. 113289 - 4

 SECTION V
WARRANTY INFORMATION

A. RETURNING WARRANTY CARDS

Before any dryer leaves the ADC factory test area, a warranty card is placed on the back side of the main door
glass. These warranty cards are intended to serve the customer where we record the individual installation date
and warranty information to better serve you should you file a warranty claim.

If a warranty card did not come with your dryer, contact the ADC Warranty Department or the ADC Service
Department at +1 (508) 678-9000.

IMPORTANT: A separate warranty card must be completed and returned for each individual dryer.

NOTE: Be sure to include the installation date when returning the warranty card(s).

B. WARRANTY
For a copy of the ADC commercial warranty covering your particular dryer(s), contact the ADC reseller from
whom you purchased the equipment and request a dryer warranty form. If the reseller cannot be contacted or
is unknown, warranty information can be obtained from the factory by contacting the ADC Warranty Department
at +1 (508) 678-9000.

NOTE: Whenever contacting the ADC factory for warranty information, be sure to have the dryer’s
model number and serial number available so that your inquiry can be handled in an
expeditious manner.

C. RETURNING WARRANTY PARTS

ALL dryer or parts warranty claims or inquiries should be addressed to the ADC Warranty Parts Department.
To expedite processing, the following procedures must be followed:

1. No parts are to be returned to ADC without prior written authorization (“Return Material Authorization”
[R.M.A.]) from the factory.

NOTE: An R.M.A. is valid for only thirty (30) days from date of issue.

The R.M.A. issued by the factory, as well as any other correspondence pertaining to the returned part(s),
must be included inside the package with the failed merchandise.

113289 - 4 [Link] 45
 2. Each part must be tagged with the following information:

a. Model number and serial number of the dryer from which part was removed.

b. Nature of failure (be specific).

c. Date of dryer installation.

d. Date of part failure.

e. Specify whether the part(s) being returned is for a replacement, a credit, or a refund.

NOTE: If a part is marked for a credit or a refund, the invoice number covering the purchase of the
replacement part must be provided.

NOTE: Warranty tags (ADC Part No. 450064) are available at “no charge” from ADC upon request.

3. The company returning the part(s) must clearly note the complete company name and address on the
outside of the package.

4. ALL returns must be properly packaged to ensure that they are not damaged in transit. Damage claims
are the responsibility of the shipper.

IMPORTANT: No replacements, credits, or refunds will be issued for merchandise damaged in

transit.

5. ALL returns should be shipped to the ADC factory in such a manner that they are ensured and a proof of
delivery can be obtained by the sender.

6. Shipping charges are not the responsibility of ADC. ALL returns should be “prepaid” to the
factory. Any “C.O.D.” or “COLLECT” returns will not be accepted.

IMPORTANT: No replacements, credits, or refunds will be issued if the claim cannot be processed
due to insufficient information. The party filing the claim will be notified in writing,
either by “FAX” or “CERTIFIED MAIL – Return Receipt Requested,” as to the
information necessary to process claim. If reply is not received by the ADC
Warranty Department within thirty (30) days from the FAX/letter date, then no
replacements, credits, or refunds will be issued, and the merchandise will be
discarded.

46 American Dryer Corp. 113289 - 4

 SECTION VI
ROUTINE MAINTENANCE

A. CLEANING
A program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from
various areas of the dryer, as well as throughout the ductwork system. The frequency of cleaning can best be
determined from experience at each location. Maximum operating efficiency is dependent upon proper air
circulation. The accumulation of lint can restrict this airflow. If the guidelines in this section are met, an ADC
dryer will provide many years of efficient, trouble free, and most importantly, safe operation.

WARNING: LINT FROM MOST FABRICS IS HIGHLY COMBUSTIBLE. THE

ACCUMULATION OF LINT CAN CREATE A POTENTIAL FIRE HAZARD.

WARNING: KEEP DRYER AREA CLEAR AND FREE FROM COMBUSTIBLE

MATERIALS, GASOLINE, AND OTHER FLAMMABLE VAPORS AND
LIQUIDS.

NOTE: REMOVE POWER FROM THE DRYER BEFORE PERFORMING ANY

MAINTENANCE IN THE DRYER (cleaning the lint drawers and both steam coil lint
screens are the only exceptions).

NOTE: Suggested time intervals shown are for average usage, which is considered six (6) to eight (8)
operational (running) hours per day.

IMPORTANT: Dryer produces combustible lint and must be exhausted to the outdoors. Every 6
months, inspect the exhaust ducting and remove any lint buildup.

CLEAN LINT FROM LINT DRAWER/SCREEN EVERY THIRD OR FOURTH LOAD.

NOTE: The frequency of cleaning the lint screens can best be determined from experience at each
location.

WEEKLY

Clean lint accumulation from the lint chamber, thermostat, and microprocessor temperature sensor (sensor
bracket) area.

WARNING: TO AVOID HAZARD OF ELECTRICAL SHOCK, DISCONTINUE

ELECTRICAL POWER SUPPLY TO THE DRYER.

113289 - 4 [Link] 47
STEAM DRYERS

Clean the steam coil fins. We suggest using compressed air and a vacuum cleaner with brush attachment.

NOTE: When cleaning steam coil fins, be careful not to bend the fins. If fins are bent, straighten by
using a fin comb, which is available from any local air-conditioning supply house.

90 DAYS

Remove lint from around tumbler, drive motors, and surrounding areas. Remove lint from the gas valve burner
area with a dusting brush or vacuum cleaner attachment.

Impellor (fan/blower) shaft bearings should be lubricated using Shell Alvania NLGI2 or its equivalent. Generically,
this grease would be described as an NLGI grade 2 multipurpose industrial grease with a lithium thickener and
mineral base oil.

Check to make sure that the setscrews on the impellor/fan shaft bearings are tight.

NOTE: To prevent damage, avoid cleaning and/or touching the Direct Spark Ignitor.

Remove lint accumulation from inside.

6 MONTHS

Inspect and remove lint accumulation in customer furnished exhaust ductwork system and from dryer’s internal
exhaust ducting.

NOTE: THE ACCUMULATION OF LINT IN THE EXHAUST DUCTWORK CAN

CREATE A POTENTIAL FIRE HAZARD.

NOTE: DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.

CHECK CUSTOMER FURNISHED BACK DRAFT DAMPERS IN THE EXHAUST
DUCTWORK. INSPECT AND REMOVE ANY LINT ACCUMULATION, WHICH
CAN CAUSE THE DAMPER TO BIND OR STICK.

NOTE: A back draft damper that is sticking partially closed can result in slow drying and shutdown of
the heat circuit safety switches or thermostats.

NOTE: When cleaning the dryer cabinet(s), avoid using harsh abrasives. A product intended for the
cleaning of appliances is recommended.

Check ALL V-belts for tightness and wear. Retighten, realign, or replace if required.

NOTE: V-belts should be replaced in matched sets (pairs).

48 American Dryer Corp. 113289 - 4

B. ADJUSTMENTS
7 DAYS AFTER INSTALLATION AND EVERY 6 MONTHS THEREAFTER

Inspect bolts, nuts, screws, setscrews, grounding connections, and nonpermanent gas connections (i.e., unions,
shutoff valves, and orifices). Fan (impellor) V-belts, along with the motor and drive belts should be examined
and replaced if necessary. Tighten loose V-belts when necessary. Complete operational check of controls and
valves. Complete operational check of ALL safety devices (i.e., door switches, lint drawer switch, sail switch,
burner, and hi-limit thermostats).

Squirrel cage type fan (impellor) on the blower motor must be inspected and cleaned every 6 months.

C. LUBRICATION
The fan shaft bearing, and ALL the tumbler drive shaft and idler shaft bearings must be lubricated every 3
months. Use a #2 Alvania grease or its equivalent. Lubrication is necessary or premature bearing failure will be
the result.

The motor bearings are permanently lubricated and DO NOT require to be serviced.

113289 - 4 [Link] 49
 SECTION VII
DATA LABEL INFORMATION

When contacting American Dryer Corporation, certain information is required to ensure proper service/parts
information from ADC. This information is on the data label that is affixed to the left side panel area behind the
top control (access) door. When contacting ADC, please have the model number as well as the serial
number readily available.

1. MODEL NUMBER – Describes the size of the dryer and the type of heat (gas, electric, or steam).

2. SERIAL NUMBER – Allows the manufacturer to gather information on your particular dryer.

3. TYPE OF HEAT – This describes the type of heat for your particular dryer, gas (either natural gas or liquid propane [L.P.]
gas), electric, or steam.

4. HEAT INPUT (for GAS DRYERS) – This describes the heat input in British thermal units per hour (Btu/hr).

5. ORIFICE SIZE (for GAS DRYERS) – Gives the number drill size used.

6. ELECTRIC SERVICE – This describes the electric service for your particular model.

7. GAS MANIFOLD PRESSURE (for GAS DRYERS) – This describes the manifold pressure taken at the gas valve tap.

50 American Dryer Corp. 113289 - 4

 SECTION VIII
PROCEDURE FOR FUNCTIONAL CHECK
OF REPLACEMENT COMPONENTS

1. Microprocessor Controller (Computer) Board

a. Upon completing installation of the replacement microprocessor controller (computer) board, reestablish
power to the dryer.

b. Start the drying cycle by pressing any of the preset cycles in letters A-F.

c. Verify that the applicable indicator lights on the back side of the microprocessor controller (computer)
board are lit (refer to the illustration below).

113289 - 4 [Link] 51
2. For Models with Direct Spark Ignition (DSI) Module (Type I)

Theory of Operation:

Start the drying cycle. When the gas burner ignites within the
chosen trial for ignition time (6-seconds), the flame sensor detects
gas burner flame and signals the DSI module to keep the gas
valve open as long as there is a call for heat. The DSI module
will “LOCKOUT” if the gas burner flame is not sensed at the
end of the trial for ignition period. The trial for ignition period will
be repeated for a total of three (3) retries/trials (the initial try and
two [2] more retries/trials). If the flame is not sensed at the end
of the third retry/trial (inter-purge period of 30-seconds) the DSI
module will “LOCKOUT” (light emitting diode [L.E.D.] diagnostic
indicator flashes).

A steady L.E.D. indicator indicates normal operation.

No L.E.D. indicator indicates a power or an internal failure has occurred.

3. For Models with DSI Module (Type II)

Theory of Operation:

Start the drying cycle. When the gas burner ignites within the
chosen trial for ignition time (8-seconds), the flame sensor detects
gas burner flame and signals the DSI module to keep the gas
valve open as long as there is a call for heat. The DSI module
will “LOCKOUT” if the gas burner flame is not sensed at the
end of the trial for ignition period. The trial for ignition period will
be repeated for a total of three (3) retries/trials (the initial try and
two [2] more retries/trials). If the flame is not sensed at the end
of the third retry/trial (inter-purge period of 30-seconds), the DSI
module will “LOCKOUT” (a red L.E.D. diagnostic indicator will
flash).

An unlit red L.E.D. diagnostic indicator indicates normal operation.

A lit green L.E.D. diagnostic indicator indicates dryer controller is calling for heat and that ALL interlocks
have been satisfied.

52 American Dryer Corp. 113289 - 4

 SECTION IX
MANUAL RESET BURNER HI-LIMIT INSTRUCTIONS

A. PHASE 7
This dryer was manufactured with a manual reset burner hi-limit thermostat, which is monitored by the Phase 7
computer. If the burner hi-limit is open prior to the start of the drying cycle, the dryer will start momentarily and
then shut down, the Phase 7 computer will display “BURNER HIGH LIMIT FAULT” with an audio indication.

If the burner hi-limit opens during a drying cycle, the Phase 7 computer will also display the same error code
described above, along with an audio indication. If the drum temperature is above 100° F (38° C), the dryer will
continue to run with no heat for 3 minutes or until the drum temperature has dropped below 100° F (38° C). The
clear/stop button on the Phase 7 keypad must be pressed to clear the error condition. The open burner hi-limit
must be reset “manually” prior to the start of the next cycle.

B. DUAL TIMER
This dryer was manufactured with a manual reset burner hi-limit thermostat. If the burner hi-limit is open prior
to the start of the drying cycle, or during the cycle, the dryer will not recognize the open state of the burner
hi-limit and will start or continue through the drying cycle with no heat. Manual reset hi-limit must be reset
manually.

This hi-temperature condition may be caused due to a restricted exhaust, poor airflow, or improper burner
operation.

The location of the burner hi-limit is on the right side of the burner box, looking at the burner from the back of the
dryer.

WARNING: Discontinue power to dryer before attempting to reset hi-limit.

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 SECTION X
FIRE SUPPRESSION SYSTEM (F.S.S.)

F.S.S. In Action

The exclusive Fire Suppression System (F.S.S.) will extinguish fires that may start in the
drying tumbler. A series of sensors positioned throughout the tumbler and interfaced with
the microprocessor will trigger the F.S.S. water jet(s) to quickly extinguish the flames. The
water jet(s) remain on for 2 minutes and will automatically activate again if a fire condition
remains or reignites. While the water jet(s) are activated, the tumbler will jog to move the
water throughout the load. The microprocessor will display that the system was activated
and will continue to display until the dryer is attended to.

We have tried to make this manual as complete as possible and hope you will find it useful.
ADC reserves the right to make changes from time to time, without notice or obligation, in
prices, specifications, colors, and material, and to change or discontinue models.
54 American Dryer Corp. 113289 - 4
BEFORE YOU START!

CHECK LOCAL CODES AND PERMITS

Call your local water company or the proper municipal authority for information regarding local codes.

IMPORTANT: It is your responsibility to have ALL plumbing connections made by a qualified

professional to ensure that the plumbing installation is adequate and conforms to local,
state, and federal regulations or codes.

IMPORTANT: It is the installation or owners responsibility to see that the necessary or required
water, water pressure, pipe size, or connections are provided. Manufacturer assumes
no responsibility if the fire suppression system (F.S.S.) is not connected, installed, or
maintained properly.

INSTALLATION
1. Requirements

The connection point to the electric water solenoid valve is a 1/2” M.P.T., the F.S.S. must be supplied with
a minimum water pipe size of 1/2-inch and be provided with 40 psi ± 20 psi (2.75 bar ± 1.37 bar) of
pressure. For use of optional manual bypass, a second source with the same piping and pressure requirements
is required.

Flexible 1/2 feeds must be provided to avoid damage to electric water solenoid valve by vibration.

IMPORTANT: Flexible supply line/coupling must be used. Solenoid valve failure due to hard
plumbing connections WILL VOID WARRANTY.

If the rear area of the dryer, or the water supply is located in an area where it will be exposed to cold/
freezing temperatures, provisions must be made to protect these water lines from freezing.

WARNING: If the water in the supply line or water solenoid valve freezes, the F.S.S. will be
INOPERATIVE!!

IMPORTANT: Appliance is to be connected to the water mains using a new hose set and the old
hose set should not be reused.

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2. Water Connections:

The water connection is made to the 3/4-11.5 NH

bushing of the electric water solenoid valve located
at the rear upper left area of the dryer (see photo).
The water solenoid valve has a 3/8” M.P.T.
connection and a 1/2” bushing is supplied to provide
the minimum 1/2-inch supply (feed) line. Flexible
supply line/coupling must be used in effort to avoid
damage to electric water solenoid valve.

IMPORTANT: Flexible supply line/coupling must be used. Solenoid valve failure due to hard
plumbing connections WILL VOID WARRANTY. It is recommended that a filter
or strainer be installed in the water supply line.

Typical water supply:

56 American Dryer Corp. 113289 - 4

OPTIONAL MANUAL BYPASS

Provisions are made in the dryer fire suppression system (F.S.S.) for the installation of an optional manual
bypass. Depending on the model dryer, the connections for the manual bypass are made at the “T” or “four
way” fitting located in the outlet supply side of the water solenoid valve. The use and connections of this manual
bypass are at the option or discretion of the owner.

The water connection for the manual bypass is made to the “T” or “four way” fitting, which has a 3/8” F.P.T.
and a coupling must be used to provide the minimum 1/2-inch supply (feed) line.

If the rear area of the dryer, or the water supply is located in an area where it will be exposed to cold/freezing
temperatures, provisions must be made to protect these water lines from freezing.

WARNING: If the water in the supply line or water solenoid valve freezes, the F.S.S. will be
INOPERATIVE!!

The manual ball cock shutoff valve must be located outside of the dryer at a distance from the dryer where it
is easily accessible.

3. Electrical Requirements

No independent external power source or supply connection is necessary. The 24 volt power to operate the
fire suppression system (F.S.S.) is accomplished internally in the dryer (from the dryer controls).

WARNING: Electrical power must be provided to the dryer at ALL times. If the main electrical
power supply to the dryer is disconnected, the F.S.S. is INOPERATIVE!!

113289 - 4 [Link] 57
FIRE SUPPRESSION SYSTEM (F.S.S.) THEORY OF OPERATION
While the dryer is in an idle state or 20-seconds after the heat turns off, the Phase 7 control monitors the F.S.S.
probe located in the top of the tumbler chamber and records the minimum temperature. If the minimum recorded
F.S.S. probe temperature is no less than 120° F (48° C) and the control detects a 50° rise in temperature, this will
be the trip point and the F.S.S. routine will activate.

While a drying cycle is in process and the heat has turned on at least once, the Phase 7 control monitors the
exhaust temperature transducer. If the drying cycle temperature set point is set greater than 160° F (71° C) and
the control detects an exhaust temperature rise 25° F greater than set point, this will be the trip point and the
F.S.S. routine will activate. If set point is below 160° F (71° C) the trip point will be 185° F (85° C).

Once the F.S.S. routine is activated, water will be injected into the tumbler chamber. Anytime water is being
injected into the tumbler; the tumbler drive will turn the load for 1-second every 15-seconds. This process will
continue for a minimum of 2 minutes. After 2 minutes has elapsed, the control will check if the temperature
remained above trip point, if so water will remain on. The control will continue to check if temperature is above
trip point every 30-seconds. If the water has been on for a constant 10 minutes, the water will be turned off
regardless of the temperature. If the temperature has dropped below trip point, the control will turn off the water
prior to 10 minutes.

SYSTEM RESET
After the microprocessor determines that the situation is under control and shuts the water being injected into the
tumbler off, the microprocessor display will read “FIRE SUPPRESSION SYSTEM WAS ACTIVATED,” and
the horn/tone will sound until reset manually.

To reset the microprocessor once the control displays “FIRE SUPPRESSION SYSTEM WAS ACTIVATED,”
press the red key on the keypad.

NON-COIN F.S.S. SYSTEM CHECK PROCEDURE

The operation of the water solenoid valve can be tested to ensure that the water supply system and valve are
functional. Before attempting system check, be sure that ALL water supply shutoff valves to the dryer are in
the OPEN position, and the dryer must be in the “READY” mode where no cycle is loaded or in progress.

The procedure is as follows:

1. Press and hold the RED STOP key (while in “READY” mode and no cycle in progress).

2. Press and hold the “A” key.

3. Water valve will open and water will be dispensed into tumbler area as long as both keys are held.

IMPORTANT: This is a test function only and the keys should be held and system activated for only
a second or so, otherwise water will accumulate in various places in the dryer.

58 American Dryer Corp. 113289 - 4

 SECTION XI
PROGRAMMING

To Enter Programming Mode LINT ACCESS OPEN – Lint drawer or lint door circuit is open.
Press O And Keys Together EXHAUST HIGH LIMIT FAULT – Temp. disk under tumbler
is open.
To Exit Programming Mode Press O Multiple Times SAIL SWITCH CLOSED FAULT – Sail switch is closed – should
Until Display Returns to “Ready”. be open at the start of a cycle.
SAIL SWITCH OPEN FAULT – Sail switch remained open after
the cycle started. Should have closed.
BURNER HIGH LIMIT FAULT – Burner temp. disk has
0: SELECT LANGUAGE opened.
1: SELECT SYSTEM PARAMETERS
0: DRYER SETUP BURNER IGNITION CONTROL – No signal to gas valve from
0: SELECT MODEL (DSI) module during trial for ignition time. DSI module is bad.
1: SYSTEM TEMP
2: ENTER LINT COUNT 1 TO 5
IGNITION FAULT – Gas valve did not remain open after trial
3: ENTER AUDIO ALERT ON TIMES 0 TO 10 for ignition. Indicates that no flame was detected.
4: ROTATION SENSOR FLAME FAULT – Flame was detected during trial for ignition
1: REVERSING SETUP
0: ENTER SPIN TIME 30 TO 120 SECONDS
but failed later.
1: ENTER STOP TIME 5 TO 10 SECONDS ROTATION FAULT – Indicates the tumbler is not rotating.
WRINKLE GUARD SETUP OPEN EXHAUST TEMPERATURE PROBE – Indicates the
2: 0: WRINKLE GUARD AUDIO ALERT
3: STEAM INJECTION SETUP
exhaust temperature probe is open or shorted.
2: PROGRAM A - F CYCLES OPEN FIRE SUPPRESSION SYSTEM (F.S.S.) PROBE FAULT
ENTER A - F – Indicates the temperature probe for the F.S.S. is open or shorted.
SELECT CYCLE TYPE LOW VOLTAGE FAULT – Volt dropped below the operating
AUTO
0: REVERSE MODE value.
1: ENTER DRY TEMP 160 (71) TO 200 F (94 C) * EE PROM FAULT ### – Error in memory location. Fault
2: ENTER DRYNESS LEVEL
3: ENTER CYCLE ADJUSTMENT VALUE 0 TO 99
correction:
4: CONTROLLED COOL DOWN Enter the program mode by pressing the UP and STOP keys.
5: ENTER COOL DOWN TIME 0 TO 99 MINUTES Press “4” and ENTER keys in password “FAA” Press UP
6: ENTER COOL DOWN TEMP 70 (21) TO 100 F (38 C)
ARROW.
MANUAL
0: REVERSE MODE Press enter to confirm reset of EE PROM.
1: ENTER DRY TIME 0 TO 99 MINUTES
2: ENTER DRY TEMP 100 (38) TO 200 F (94 C) * Inputs (Red L.E.D.s)
3: CONTROLLED COOL DOWN
4: ENTER COOL DOWN TIME 0 TO 99 MINUTES All indications are with L.E.D. lit
5: ENTER COOL DOWN TEMP 70 (21) TO 100 F (38 C) ESTOP – Indicates E-STOP has been pressed.
6: STEAM INJECTION GAS_V – Indicates the gas valve is open (ON).
3: PROGRAM 0 - 40 CYCLES
ENTER 0 - 40 BRHL – Indicates the burner high limit disk is closed (temperature
SELECT CYCLE TYPE below 330° F [166° C]).
AUTO SAIL – Indicates the sail switch is closed.
0: REVERSE MODE
1: ENTER DRY TEMP 160 (71) TO 200 F (94 C) * EXHL – Indicates the exhaust high limit disk is closed (temperature
2: ENTER DRYNESS LEVEL below 225° F [107° C]).
3: ENTER CYCLE ADJUSTMENT VALUE 0 TO 99 MAIN – Indicates the status of main door is closed.
4: CONTROLLED COOL DOWN
5: ENTER COOL DOWN TIME 0 TO 99 MINUTES LINT – Indicates the lint drawer is closed.
6: ENTER COOL DOWN TEMP 70 (21) TO 100 F (38 C) FUSE – Indicates the status of the control voltage after POWER
MANUAL ON button has been pressed.
0: REVERSE MODE
1: ENTER DRY TIME 0 TO 99 MINUTES
2: ENTER DRY TEMP 100 (38) TO 200 F (94 C) * Outputs (Green L.E.D.s)
3: CONTROLLED COOL DOWN
4: ENTER COOL DOWN TIME 0 TO 99 MINUTES
All indications are with L.E.D. lit
5: ENTER COOL DOWN TEMP 70 (21) TO 100 F (38 C) AUX – This is for a spare output to be programmed.
6: STEAM INJECTION STEAM – Indicates the status of the steam injection output.
4: DEFAULT SETTING FAULT HISTORY
_HEAT – Indicates the status of the heat output.
5: SAFE SYSTEM VALVE TEST OR O + A
AIR – Indicates the status of the air jet output.
DISPLAY: O SAFE TEMP TUMBLER TEMP CTL VAC / RPM
REV – Indicates the status of the tumbler reverse direction output.
* 160 F (71 C) MAXIMUM TEMP ON AXIAL MODELS
If the request to tumble the drum in the reverse direction is made,
then the L.E.D. is ON.
Phase 7.2 Non-Coin Diagnostic Codes FWD – This L.E.D. will indicate the status of the tumbler forward
MAIN DOOR OPENED – A main door or door circuit is open. direction output.
EXHAUST HIGH TEMP FAULT – Tumbler is above 220° F FAN – This L.E.D. will indicate the status of the fan output.
(104° C).

113289 - 4 [Link] 59
ADC Part No. 113289 4 - 08/25/14