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Hazleton Pump

El manual de operación y mantenimiento de la bomba Hazleton 12-22 VNCB proporciona instrucciones sobre seguridad, instalación, operación y mantenimiento del equipo. Se detalla información sobre las condiciones de operación, límites de funcionamiento, y se incluyen precauciones para evitar daños y lesiones. Además, el documento incluye un registro de fabricación y una lista de piezas recomendadas para el mantenimiento adecuado de la bomba.

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JoelDurán S.
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135 vistas78 páginas

Hazleton Pump

El manual de operación y mantenimiento de la bomba Hazleton 12-22 VNCB proporciona instrucciones sobre seguridad, instalación, operación y mantenimiento del equipo. Se detalla información sobre las condiciones de operación, límites de funcionamiento, y se incluyen precauciones para evitar daños y lesiones. Además, el documento incluye un registro de fabricación y una lista de piezas recomendadas para el mantenimiento adecuado de la bomba.

Cargado por

JoelDurán S.
Derechos de autor
© All Rights Reserved
Nos tomamos en serio los derechos de los contenidos. Si sospechas que se trata de tu contenido, reclámalo aquí.
Formatos disponibles
Descarga como PDF o lee en línea desde Scribd
NORTH AMERICA HAZLETON OPERATION & MAINTENANCE MANUAL & MANUFACTURING RECORDS DAVIDSON SALES & ENGINEERING BARRICK GOLDSTRIKE MINES TAG: PO # 2455219/D HAZLETON 12-22 VNCB PUMP SERIAL NO. N-27968 O&M-27968 5a13 COPYRIGHT 2013 - WEIR MINERALS NA ~| WEIR MINERALS NORTH AMERICA HAZLETON IS A REGRTERED TRADEMARK OF MINERALS AUSTRALIA, LTD WEIR MINERALS NORTH AMERICA — HAZLETON PUMP DATA SHEET HAZLETON? 12-22 VNCB PUMP PUMP SERIAL NO. N-27968 COMPANY: DAVIDSON SALES & ENGINEERING LOCATION: BARRICK GOLDSTRIKE MINES METAL TAG: PO # 2455219/D OPERATING CONDITIONS: 6000 GPM 190 TDH (FEET) 1190 RPM 360 HP (Clear Water) 5000 GPM MINIMUM CONTINUOUS FLOW COPYRIGHT 2013 - WEIR MINERALS NA - HAZLETON WEIR MINERALS NORTH AMERICA - HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD WEIR MINERALS NA - HAZLETON OPERATION & MAINTENANCE MANUAL HAZLETON "VNCB" VERTICAL SLURRY PUMPS BULLETIN 45552.73T TABLE OF CONTENTS TITLE PAGE PUMP DATA SHEET SECTION I - SAFETY PRECAUTIONS. 4.1 INTRODUCTION .. 4.2 EQUIPMENT HAZARDS 1.3. PERSONAL INJURY OR DEATH.. © SECTION Il - GENERAL........ 2.1 INTRODUCTION 2.2. PUMP IDENTIFICATION 2.3 PREPARATION FOR SHIPMENT 2.4 RECEIVING THE PUMP. 2.5 STORAGE. SECTION Ill - INSTALLATION. 3.1. PRE-INSTALLATION. 3.2 PUMP LOCATION..... 3.3 PUMP SUPPORT STRUCTURE 3.4 ALIGNMENT OF DRIVES... 3.5 DISCHARGE PIPING 3.6 ELECTRICAL.. COPYRIGHT 2010 - WEIR MINERALS NA ~ HAZLETON 3 WEIR MINERALS NORTH AMERICA - HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD WEIR MINERALS NA - HAZLETON OPERATION & MAINTENANCE MANUAL TABLE OF CONTENTS SECTION IV - OPERATION 4.1 OPERATION LIMITS 4.2 INITIAL START UP... 4.3 ROUTINE START UP 4.4 OPERATING CHECKS. 4.5 SHUT DOWN. 4.6 OPERATING CAUTIONS .. SECTION V - MAINTENANCE. 5.1 GENERAL.. 5.2 PREVENTIVE MAINTENANCE SCHEDULE. 5.3 IMPELLER ADJUSTMENT 5.4 LUBRICATION. . 5.5 DRIVES SECTION VI - DISASSEMBLY/ASSEMBLY.. 6.1 GENERAL. . 6.2 PUMP END DISASSEMBLV....... 6.3 PUMP END ASSEMBLY.........-.- 6.4 SHAFT & BEARING DISASSEMBLY .. 6.5 SHAFT & BEARING ASSEMBLY COPYRIGHT 2010- WEIR MINERALS NA— HAZLETON 4 WEIR MINERALS NORTH AMERICA - HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD WEIR MINERALS NA - HAZLETON SECTION VII - PARTS ... TA SECTION Vill - TROUBLESHOOTING. 8.4 8.2 83 84 85 86 87 OPERATION & MAINTENANCE MANUAL TABLE OF CONTENTS PLACING ORDERS. NO LIQUID DELIVERED INSUFFICIENT DISCHARGE, INSUFFICIENT PRESSURE . PUMP OVERLOADS DRIVER PUMP VIBRATION .. BEARINGS OVERHEAT OR WEAR RAPIDLY NOISE... SECTION IX — MECHANICAL DATA ACCEPTABLE FIELD VIBRATION LIMITS DRIVES (IF FURNISHED BY WMNA) BEARING SPECIFICATIONS SECTION X - MANUFACTURING RECORDS. DESCRIPTIVE BULLETIN PERFORMANCE CURVE GENERAL ARRANGEMENT PARTS LIST CROSS SECTIONAL DIAGRAM LIST OF PARTS: RECOMMENDED SPARE PARTS: MOTOR DATA (IF FURNISHED BY WMNA) MATERIAL SAFETY DATA SHEETS COPYRIGHT 2010 - WEIR MINERALS NA — HAZLETON 5 WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD WEIR MINERALS NA - HAZLETON INSTALLATION, OPERATION, and MAINTENANCE INSTRUCTIONS, HAZLETON "VNCB" VERTICAL SLURRY PUMPS BULLETIN 45,552.73T SECTION | - SAFETY PRECAUTIONS 4.1 INTRODUCTION This section of the manual consists of the safety precautions that should be followed with this equipment. They are also repeated whenever required in the text of this manual. 4.2 EQUIPMENT HAZARDS Cautions are used to identify hazards which could result in equipment damage. These hazards are described as follows: CAUTION DO NOT START a high horsepower pump (over 250 hp) against a closed discharge valve. CAUTION DO NOT RESTART THE PUMP WHILE IT IS ROTATING BACKWARDS. CAUTION UNDER NO CIRCUMSTANCES SHOULD THE PUMP BE ALLOWED TO OPERATE UNDER ZERO (0) FLOW (SHUTOFF) CONDITIONS. MAXIMUM SHAFT DEFLECTION AND EXCESSIVE HEAT BUILD-UP OCCUR AT SHUTOFF OPERATION AND COULD RESULT IN ‘THE FAILURE OF THE SHAFT AND BEARINGS. CAUTION WHEN PULLING THE BEARINGS OFF THE SHAFT, ALWAYS POSITION THE BEARING PULLER ON THE INNER RACE OF THE BEARINGS. NEVER PULL ON THE OUTER RACE OF THE BEARINGS. COPYRIGHT 2010 - WEIR MINERALS NA ~ HAZLETON 6 WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 4.3. PERSONAL INJURY OR DEATH ‘Warnings are used to identify hazards which could result in personal injury or death. These hazards are described as follows: WARNING BEFORE ATTEMPTING TO PERFORM ANY ASSEMBLY OR DISASSEMBLY OF YOUR PUMP OR MOTOR COMPONENTS, ENSURE THE PUMP DRIVER HAS BEEN LOCKED OUT AND TAGGED. WARNING ALWAYS REMOVE BEARINGS BY PULLING ON THE INNER RACE. FAILURE TO DO SO CAN RESULT IN SERIOUS INJURY. WARNING DO NOT OPERATE YOUR TYPE “VNCB” PUMP WITHOUT FACTORY AUTHORIZED GUARDS IN PLACE. COPYRIGHT 2010 - WEIR MINERALS NA HAZLETON 7 WEIR MINERALS NORTH AMERICA - HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD SECTION Il - GENERAL 24 INTRODUCTION This manual has been prepared to help you understand the installation, operation, maintenance, and repair of your new pump. We urge you to read this manual prior to operating your pump. Failure to follow these instructions may result in damage to the pump that will not bbe covered by the warranty, The design, material, and workmanship incorporated into the construction of pumps makes them capable of giving long trouble-free service. However, long life and satisfactory service is dependent upon correct application, proper installation and good maintenance practices, which can be attained by following the instructions presented in this manual. 22 PUMP IDENTIFICATION Each pump is identified by its discharge size and maximum nominal impeller diameter. FOR EXAMPLE: 3-14 Type "VNCB" 3. = discharge size (inches) 14 = maximum nominal impeller diameter “VNCB* = type of pump Each pump has a name plate attached to the frame or bedplate on which is stamped the pump size and type, serial number and operating data. State the serial number when ordering parts or inquiring about the pump, 2.3. PREPARATION FOR SHIPMENT Each pump is thoroughly inspected and tested prior to shipment. All pressure containing parts are hydrostatically tested. Each pump is completely painted inside and out, and all machined surfaces subject to rusting are coated with a heavy grease. Additionally, a protective cover is. put on the flange, the shaft is secured with three (3) all thread bolts and the entire pump is mounted on a skid for shipment. 2.4 RECEIVING THE PUMP Check the pump for shortage or damage immediately upon arrival. Any shortages or damage should be noted on the freight bill and claims should be made to the transportation company promptly. When unloading, DO NOT USE THE SHAFT FOR LIFTING. Use the column pipe, lifting legs and the bedplate for lifting. Handle the pump with care. DO NOT ALLOW THE PUMP TO BE DROPPED. COPYRIGHT 2010 - WEIR MINERALS NA ~ HAZLETON 8 WEIR MINERALS NORTH AMERICA - HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 25 STORAGE A. SHORT TERM (less than 60 days) The pump should be stored in a dry location and be protected from dirt. Parts subject to attack by moisture should be inspected periodically and coated with lubricant or rust inhibitor as needed, The bearings on this pump are grease lubricated and have been greased at the factory. B. LONG TERM (60 days or more) The pump should be stored in a dry location and be protected from dirt. All machined surfaces should be coated with a layer of grease containing rust inhibitors. A suitable grease Is listed below. The shaft of each pump in long term storage must be rotated a minimum of ten (10) revolutions at least once a month to coat the bearings, CAUTION Make sure to loosen the three (3) all thread bolts prior to rotating the shaft. PROTECTIVE GREASE "Valvoline" "Tectyl 506" - solvent cutback, wax base, corrosion preventive compound or equal COPYRIGHT 2010 - WEIR MINERALS NA - HAZLETON 9 WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD ‘SECTION Ill - INSTALLATION 3.1. PRE-INSTALLATION 4. Check all fasteners for tightness. 2, Remove the protective flange cover. 3, The pump bearings have been lubricated at the factory and do not require additional lubrication prior to installation, unless the pump has been in long term storage, 4, Remove the shaft support bolt from the support column. 3.2 PUMP LOCATION 1, The pump should be located where there is ample room for inspection and maintenance. If located indoors, there should be enough head room for a straight lft to remove the pump. 2. Make sure that the sump overfiow level is BELOW the bearing housing, 3. Prevent the freezing of water in the pump or discharge line. 3.3. PUMP SUPPORT STRUCTURE The structure which will support the pump must be substantial enough to form a rigid support that will prevent vibration. Perforated plates should be placed over the sump entrance to prevent large pieces from falling into the sump and blocking the pump suction. 3.4 ALIGNMENT OF DRIVES/COUPLINGS. ‘The manufacturer's instructions for the alignment of the drives can be found in Section IX - Drives of this manual 3.5 DISCHARGE PIPING ‘The discharge piping should be independently supported near the pump so that there will be no strain placed on the pump from the piping when the flange bolts are tightened. There should also be supports to prevent the movement of the discharge line due to hydraulic thrust. COPYRIGHT 2010 - WEIR MINERALS NA — HAZLETON, 10 WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 3.6 ELECTRICAL 1. Be sure the power source is correct for the driver. 2. Determine the power to be used and provide the appropriate wire size. The inertia of the rotor is relatively low and only normal torque motors are required COPYRIGHT 2010 - WEIR MINERALS NA — HAZLETON WEIR MINERALS NORTH AMERICA - HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD u SECTION IV - OPERATION 44 OPERATING LIMITS 4. CRITICAL SPEED This is the operating speed which is equal to the natural harmonic frequency of the pump. Do not operate this pump within a range of 90% to 110% of the critical speed. Operation of the Pump above 110% of the critical speed will not damage the pump providing, however, that the maximum speed is not exceeded. THE CRITICAL SPEED IS STAMPED ON THE PUMP NAME PLATE. 2, MINIMUM CONTINUOUS FLOW The minimum flow allowed for continuous operation of your pump is listed on the Data Sheet at the front of this manual. Operation of your pump below the listed minimum continuous flow for extended periods will reduce the service life of the shaft and bearings. WARNING DO NOT START a high horsepower pump (over 250 hp) against a closed discharge valve. 3. MAXIMUM CONTINUOUS FLOW The maximum continuous flow recommended for your pump is 100% of capacity at peak efficiency flow as listed on the Data Sheet at the front of this manual. Operation of your pump at a point beyond the peak efficiency is possible, but you should check with the factory or your local representative to determine that the operating point you select will not cause damage to your pump from cavitation resulting from operation on the break of the pump curve. 4, MAXIMUM TEMPERATURE 200° F. 5. OPERATING SPEED Do not attempt to increase (or decrease) the operating speed of the pump by changing the driver without consulting the factory or your local representative. 6 VIBRATION Refer to the acceptable field vibrations chart in Section IX. COPYRIGHT 2010 - WEIR MINERALS NA~ HAZLETON 2 WEIR MINERALS NORTH AMERICA - HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 42 43 INITIAL START-UP 1 Make sure that all the installation requirements listed in Section III have been met. Rotate the pump shaft by hand to ensure that it tums freely. ‘The water level must be above the casing for start-up. To minimize the starting load on the driver, it is recommended that the discharge valve be partially open so that a high flow condition is not initially permitted, Check that the rotation of the driver matches that of the pump. Start the driver and slowly bring the pump up to speed. SLOWLY open the discharge valve until the design operating pressure is reached. Perform the following operating checks: a) Check the pump and the piping to assure there are no leaks. b) Check and record the discharge pressure gauge readings for future reference. c) Check and record the voltage and amperage per phase and KW, if there is an indicating wattmeter available. Check each bearing during the first hour of operation to ensure there is no overheating. It is advisable to monitor the temperature at the surface of the bearing housing. Although the bearings are designed for operation at temperatures up to 180° F.., the temperature at the surface of the bearing housing should not exceed 160° F ROUTINE START-UP Follow steps 3, 4, 6, 7, and 8 in Section 4.2. COPYRIGHT 2010 - WEIR MINERALS NA ~ HAZLETON B WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 44 45 46 OPERATING CHECKS 1. Check the pump and piping to ensure there are no leaks, 2. Check and record the discharge pressure gauge readings for future reference. 3. Check and record the voltage and amperage per phase and KW, if an indicating wattmeter is available. 4. Check for excessive vibration. 5. Monitor the bearing temperature. ‘The bearing housing outside skin should not exceed 160° F. SHUTDOWN 4. On pumps without a check valve in the discharge lines, itis recommended that the discharge valve must be closed upon shutdown to prevent reverse rotation at the pump’s critical speed. CAUTION DO NOT RESTART THE PUMP WHILE IT IS ROTATING BACKWARDS. 2. Flush, if possible, any slurry from the discharge line prior to shutdown. 3, The Hydraulic Institute recommends that a check valve be placed in the pump discharge line. On units with a check valve, the valve will prevent backflow of the water column, OPERATING CAUTIONS 1. DO NOT ALLOW the pump to operate continuously at less than the recommended minimum continuous flow as listed on the Data Sheet at the front of this manual. WARNING UNDER NO CIRCUMSTANCES SHOULD THE PUMP BE ALLOWED TO OPERATE UNDER ZERO (0) FLOW (SHUTOFF) CONDITIONS. MAXIMUM SHAFT DEFLECTION AND EXCESSIVE HEAT BUILDUP OCCUR AT SHUTOFF OPERATION AND COULD RESULT IN ‘SHAFT OR BEARING FAILURE. 2. In cold weather the fluid in the pump and piping must be kept from freezing. COPYRIGHT 2010 - WEIR MINERALS NA ~ HAZLETON 4 WEIR MINERALS NORTH AMERICA ~ HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD Avoid repeated starts that may overheat the driver. Sufficient time between starts. must be allowed to permit the heat to dissipate from the windings. Excessive vibration can be caused by many factors. Determine and eliminate the cause of excessive vibration or serious damage to the pump can occur. WARNING DO NOT OPERATE YOUR TYPE “VNCB” PUMP WITHOUT FACTORY AUTHORIZED GUARDS IN PLACE. COPYRIGHT 2010 - WEIR MINERALS NA — HAZLETON 15 WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD SECTION V - MAINTENANCE. 5.1 GENERAL ‘As operating conditions can vary so widely between pump installations, it is nearly impossible to recommend a single schedule of preventative maintenance. However, in order to determine when the pump will require parts change-out to prevent breakdown, a regular inspection period should be instituted during which an inspection of the pump is made and various conditions are recorded and the preventative maintenance procedures required to maintain the pump are performed. We also recommend that the hours of operation be recorded. 5.2 PREVENTATIVE MAINTENANCE SCHEDULE 4. Impeller Adjustment - After pump startup the clearance between the impeller (2) and the casing ring (6) should be checked on a weekly basis until a wear history can be determined. The clearance should be adjusted to 0.030" when the wear causes the clearance to reach 0.090". Refer to Section 5.3 for the adjustment procedure. 2. Lubrication - The bearings on the type "VNCB" pump are grease lubricated, Refer to the lubrication instructions listed in Section 5.4 for the interval between greasing for the bearings on your pump. Refer to the Parts List for the type bearings used on your pump. 5.3 IMPELLER ADJUSTMENT Your type “VNCB" pump is designed with an adjustment feature on the bearing housing that is used to maintain the impeller (2) to casing ring (6) clearance. The recommended impeller (2) to casing ring (6) clearance is 0.030", and the clearance should be readjusted when the gap reaches 0,090". As the nature of the liquid/solid combination being pumped will determine the time period required for the clearance to be wom away to 0.090", itis necessary to initially do the adjustment weekly to determine a wear history. NOTE Failure to periodically adjust the impeller (2) clearance will result in rapid wear of the wearing parts and a loss of efficiency. COPYRIGHT 2010 - WEIR MINERALS NA~ HAZLETON, 16 WEIR MINERALS NORTH AMERICA ~ HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD TO ADJUST THE CLEARANCE TO 0.030" FOLLOW THE INSTRUCTIONS LISTED BELOW: 54 1 2. 10. STOP the pump and tag out the driver. Loosen the upper adjusting nuts on the three adjusting studs. Refer to the parts list, in Section X. Tur the three lower adjusting nuts clockwise on the adjusting studs, this will lower the shaft unti the impeller contacts the casing ring (6) and the shaft cannot be rotated by hand. ‘Turn each lower adjusting nut counterclockwise by hand until it makes contact with the thrust bearing housing, Tur each lower adjusting nut counterclockwise, one flat at a time to slightly raise the shaft assembly until the pump can again be rotated by hand. ‘Once the pump can be freely rotated, turn each lower adjusting nut counterclockwise an additional 1-1/2 flats to set the recommended 0.030" clearance. Tighten the upper adjusting nuts to secure the rotating assembly in this position. Slide the quad ring (39) down against the bearing frame (22). Ensure the shaft (20) can be rotated by hand before starting the pump. When the pump is started after adjusting the clearance, listen and feel the pump support for evidence of noise or vibration. If noise or vibration is present, stop the pump promptly and increase the clearance by one (1) additional flat on the lower adjusting nuts. Tighten down the upper nuts and check for contact by rotating the shaft (20) by hand, LUBRICATION COPYRIGHT 2010 - WEIR MINERALS NA~ HAZLETON 7 WEIR MINERALS NORTH AMERICA ~ HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 1, Factory Lubrication - The ball bearings in your pump have been packed with grease at the factory and do not require additional lubrication prior to startup unless the pump has been in long term storage. 2. APPROVED GREASES - DO NOT MIX GREASES. Failure to comply may result in voiding the pump's warranty. EXXON - RONEX MP (RECOMMENDED GREASE) Refer to the Pump Data Sheet for the pump operating speed and the Parts List for the bearing identification. RELUBRICATION FREQUENCY FOR HOURS OF OPERATION GREASE BEARING | QUANTITY NUMBER (oz) HOURS @ 900 RPM HOURS @ 1200 RPM HOURS @ 4800 RPM 7900 3.50 Radial 5800 3800 NOTE ‘These intervals should be reduced by 1/2 when severe conditions of dirt and moisture exist, but do not add more than the recommended quantity. NOTE Pumps subject to constant splashing or spillage should be relubricated weekly. 5.5 DRIVES/COUPLINGS Refer to Section IX - Drives in this manual for the manufacturer's maintenance instructions. COPYRIGHT 2010 - WEIR MINERALS NA~ HAZLETON 18 WEIR MINERALS NORTH AMERICA ~ HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD HAZLETON "VNCB” PUMP VERTICAL SLURRY PUMP BULLETIN NO. 45,552.73T ‘SECTION VI - DISASSEMBLY/ASSEMBLY 6.1 62 GENERAL 1. 2. 3. 4. Lock out and tag the driver. Isolate the pump from the discharge line. Disconnect the motor and remove from the pump. Move the pump to a clean location with ample room. DISASSEMBLY - PUMP END Tailpipe & Strainer - Remove, if applicable. Suction Head (5) - Remove the suction head (5) from the casing (1). | the casing Ting (6) requires replacement, it can be tapped out of the suction head (5). Impeller (2) - Remove impeller nut (3) by tuning it counterclockwise. The impeller (2) should slide off the shaft (20) fairly easily. If the impeller key is jammed or corrosion has occurred between the shaft (20) and the impeller (2), it may be necessary to either push or pull the shaft (20) out of the impeller (2) by using the casing as the resistance piece. Save the impeller key if it is in good condition, otherwise make a new key. Casing (1) - Detach the discharge pipe (10) from the casing (1). Remove the fasteners Securing the casing (1) to the column pipe (7) and remove the casing (1). Impeller Shaft Sleeve (4) - The Impeller shaft sleeve (4) should slide off with ease. If not, tack weld a ring to the shaft sleeve and use a puller. COPYRIGHT 2010 - WEIR MINERALS NA — HAZLETON 19 WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 63 64 ASSEMBLY - PUMP END 1. Impeller Shaft Sleeve (4) - Replace o-ting (8) in the impeller shaff sleeve (4). Coat the shaft (20) with a molybdenum disulfide base anti-seize lubricant and slide the shaft sieeve (4) onto the shaft. 2. Casing (1) - Secure the casing (1) onto the column pipe (7) and replace the casing flange discharge pipe gasket (11) and before securing the discharge pipe (10) to the casing (1). 3. Impeller (2) - Make sure that the impeller key fits securely in the shaft keyway. Bevel the corners of the key. Slide the impeller (2) onto the shaft (20) over the key making sure that it fits snugly without any “play”. Replace o-ring (14), apply a few drops of ‘Loctite’ compound to the shaft threads and install the impeller nut (3). 4, Suction Head (5) ~ Tap a new casing ring (6) into the suction head (5), if required, Install the seal ring (13) on the suction head (5) before fitting the suction head (5) to the casing (1). Set impeller adjustment per instructions in Section 5.3 5. Strainer & Tailpipe - Secure to the casing, if applicable. DISASSEMBLY - SHAFT AND BEARINGS 1, Pump End Assembly - Remove per Section 6.2, 2. Drive — Disconnect from pump. 3. Column Pipe (7) & Casing Assembly - Remove the column pipe and casing assembly from the bearing frame (22). 4. Remove the split slinger (28) & worm drive clamp (29) off the shaft. 5. Rotor- Loosen and remove the three upper adjusting nuts. Alternately turn the three lower adjusting nuts to move the shaft (20) and bearing assembly out of the bearing frame (22). Slide the shaft (20) and bearing assembly out of the bearing frame (22) and place it horizontally on a set of rigid horses. 6. Special Slinger (43) & Forsheda V Ring (41) - Remove from the drive end shaft (20). 7. Pump End Bearing Cover (24) - Remove the cap screws and slide the pump end bearing cover (24) from the bearing frame (22). Replace the oil seal (42) in the bearing cover (24). 8. Drive End Bearing Cover (36) - Remove the cap screws and slide the bearing cover (35) from the thrust bearing housing (23) (COPYRIGHT 2010 - WEIR MINERALS NA — HAZLETON. 20 WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 9. Wave Spring (40) — Remove wave spring (40) from the thrust bearing housing (23). 10. Thrust Bearing Housing (23) — Tap the thrust bearing housing (23) off the thrust bearing (25). Allow the thrust bearing housing (23) to rest on the shaft (20) between the thrust and duplex radial bearings (25 & 31). 11, Lock Nut and Lock Washer (27 & 26) - Remove the lock nut (27), right-hand threads and lock washer (26) from the shaft (20). 42. Thrust Bearing (25) - The thrust bearings (25) are an interference fit to the shaft (20) and will require the use of a puller to remove from the shaft (20). Pull on the inner race of the bearing. WARNING DO NOT PULL AGAINST THE OUTER RING OF THE BEARING, ALWAYS PULL AGAINST THE INNER RING OF THE BEARING. 13, Bearing Shoulder Sleeve (32) ~ Once the thrust bearings (25) have been removed, slide the bearing shoulder sleeve (32) off the shaft (20). 14, Thrust Bearing Housing (23) - Slide the thrust bearing housing (23) from the drive end of the shaft (20). 16. Ball Bearing Lock Nut (34) & Lock Washer (33) - Remove the lock nut, right-hand threads & lock washer (34 & 33) from the shaft (20). 16. Spherical Bearing (31) - Remove the spherical bearing (31) from the shaft (20) using puller, Always pull against the inner ring of the bearing. The shaft bushing (30) is an interference fit to the shaft (20) and will require the use of a puller to remove from the shaft (20). COPYRIGHT 2010 - WEIR MINERALS NA— HAZLETON 21 WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 6.5 SHAFT & BEARING ASSEMBLY 1. Shaft (20) - Check shaft (20) for straightness and shaft bearing lands for condition. The shaft (20) should be straight to within 0.002". If the shaft (20) is bent beyond 0.002", contact factory for the procedure to be used to straighten the shaft (20). 2. Spherical Bearing (31) - Use only the bearings specified. Heat the shaft bushing (30) to 230° F. and slide onto the shaft until it contacts the shaft shoulder. Heat the duplex radial bearings (31) to 230° F. and slide the bearings (31) onto the shaft to unti it seats against the shaft shoulder. Once the bearings (31) have cooled, install the bearing lock washer (31) and lock nut (32), bend the ear ofthe lock washer (33) into the groove of the lock nut (34), bend the ear of the lock washer (33) into the groove of the lock nut (34). Hand pack the duplex radial bearings (31) with the approved grease, as specified in Section 5.4, filing 50% of the void spaces. 3, Thrust Bearing Housing (23) - Check the bore of the thrust bearing housing (23) and the lower bearing bore in the bearing frame (22) for nicks and roundness (out-of- round 0.002" max.). Fill the lubrication grooves in the bearing frame (22) with the approved grease, refer to Section 5.4. Lubrication. Install anew quad ring (39) on the thrust bearing housing O.D. Slide the thrust bearing housing (23) onto the shaft (20) and lower it down to the radial bearing (31) as this housing will have to be brought up over the thrust bearings after they have been secured on the shaft (20) and have cooled. 4, Install the bearing shoulder sleeve (32) onto the shaft and slide up to shaft shoulder. 5. Duplex Thrust Bearing (25)- Use only the bearings specified. Before installing the bearings, carefully read the PUMPAC DUPLEX THRUST BEARING ‘SPECIFICATIONS SHEET, at the end of this section, to ensure proper orientation of. the bearings (25). Heat the thrust bearings (25) to 230° F. and install the bearings (25) on the shaft (20), and according to the specification sheet. Once the bearings (25) have cooled, install the bearing lock washer (26) and lock nut (27), bend the ear of the lock washer (26) into the groove of the lock nut (27). Hand pack the thrust bearings (25) with the recommended grease, a8 specified in Section 5.4, filing 50% of the void spaces. WARNING ‘TAP ONLY AGAINST THE INNER RING OF THE BEARING WHEN PLACING THEM (ON THE SHAFT. 6. Thrust Bearing Housing (23) - Slide the thrust bearing housing (23) over the thrust bearings (25) and install the wave spring (48). 7. Drive End Bearing Cover (35) - Fit the bearing cover (35) onto the thrust bearing housing (23) and secure with the cap screws. 8. Pump End Bearing Cover (24) - Replace the oil seal (42). Slide the bearing cover (24) into the bearing frame (22) and secure with the cap screws, COPYRIGHT 2010 - WEIR MINERALS NA— HAZLETON. 2 WEIR MINERALS NORTH AMERICA - HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 10. 11, 42. 13, 14, Forsheda V Ring (41) & Special Slinger (43) — Install on the drive end of the shaft (20). Rotor - Install the lower adjusting nuts on the adjusting studs. Slide the impeller end of the rotor through the bearing frame (22) until the thrust bearing housing flange is seated against the lower adjusting nuts. Install the upper adjusting nuts “hand tight” to the adjusting studs. Slide the quad ring (39) down against the bearing frame shoulder. Drive - Assemble the drive to the shaft (20) according to the manufacturer's instructions found in Section IX - Drive of this manual. Shaft Runout - Check runout at the impeller end of the shaft (20) prior to re- assembling the impeller (2). TIR should not exceed 0.002". If TIR exceeds 0.002" determine the cause and correct, Column Pipe (7) & Casing Assembly - Secure the column pipe (7) and casing assembly to the bearing frame (22). Pump End Assembly - Install the pump end assembly according to the procedure in Section 6.3. Impeller Clearance Check - Check the impeller (2) clearance and readjust according to the instructions in Section 5.3 - Impeller Adjustment. COPYRIGHT 2010 - WEIR MINERALS NA — HAZLETON 23 WEIR MINERALS NORTH AMERICA ~ HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD SECTION VII - PARTS 7.4 PLACING ORDERS ‘A complete record of your pump is kept on file at the factory, however, to place an order for a part, the following information must be provided to your local representative or to the factory at: WEIR MINERALS NA - HAZLETON 225 NORTH CEDAR STREET PO BOX 488 HAZLETON, PA 18201 USA PHONE: 570-455-7711 FAX: 570-459-2852 Information required on parts order: 1. Model and Pump Serial Number - This information can be found on the pump name plate and on the Pump Data Sheet. 2. The item number, drawing and pattem number, part description, material required and quantity required * This information can be found on the Parts List, Section X, and on the Recommended Parts List. 3. State your company name, address and zip code clearly. 4. Specify the billing and shipping instructions. 5. List the delivery date required. COPYRIGHT 2010 - WEIR MINERALS NA — HAZLETON 24 WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD SECTION VI TROUBLE SHOOTING 8.1 NO LIQUID DELIVERED Lack of discharge from a pump may be caused by any of the following conditions: Liquid level below the top of the casing “Speed too low ‘System head too high Impeller completely plugged Impeller installed backwards Wrong direction of rotation 8.2 _ INSUFFICIENT DISCHARGE Insufficient discharge from a pump may be caused by any of the following conditions: Not enough suction head for hot or volatile liquids *Speed too low Impeller partially plugged ‘System head higher than anticipated Mechanical defects: Impeller damaged Impeller clogged 83 INSUFFICIENT PRESSURE Insufficient pressure from a pump may be caused by any of the following conditions: *Speed too low System head less than anticipated Mechanical detects: Impeller damaged Wrong direction of rotation *When connected to an electric motor, determine whether or not the motor is across the line and receives full voltage. COPYRIGHT 2010 - WEIR MINERALS NA ~ HAZLETON 25 WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 8.4 PUMP OVERLOADS DRIVER ‘The pump becoming overloaded may be caused by any of the following conditions’ Speed too high Bearing failure System head lower than rating - pumps too much liquid Shaft bent Specific gravity or viscosity of liquid pumped is too high Mechanical defects: Shaft bent Rotating element binds 8.5 PUMP VIBRATION Vibration may be caused by any of the following conditions: Shaft bent Impeller clogged Bearings worn Sleeve bearings wom Improper alignment (motor coupling) Motor imbalance Impeller imbalance Shut off operation Operating far past peak efficiency Insufficient support structure Insufficient discharge pipe support 86 BEARINGS OVERHEAT OR WEAR RAPIDLY Bearing problems may result from any of the following conditions: Insufficient lubrication Shut off operation Improper bearings Shaft bent Vibration COPYRIGHT 2010 - WEIR MINERALS NA— HAZLETON 26 WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 87 NOISE ‘Sound is energy and may be produced by movement within machinery, such as centrifugal pumps. Sound is produced by liquid flowing within the pump casing, the bearings within the pumping unit, the couplings and unit drivers. Not all sound is objectionable. Sound which is objectionable is defined as noise. Sound may be transmitted in three (3) manners: Air-borne within the pump room Liquid-borne by the liquid being pumped ‘Structure-borne through the attached piping and support system Since sound is more readily transmitted through incompressible structures, structure-bome sounds are generally the most objectionable. Two of the most important factors in minimizing sound in a pump station are the selection of the pumping unit for the operating conditions and the installation of the pump itself. To ensure minimum sound levels, the pumps should be chosen for operation near the point of best efficiency. ‘The prevention of noise is greatly dependent upon the pump installation. Proper alignment of the pump and driver is essential, as well as the support of the discharge piping. The manner in which the pump is installed and the piping supported may contribute to objectionable harmonics. “A greater degree of noise prevention may be obtained when the pumping unit is supported free of the building structures by the use of vibration isolators and flexible piping conduit. Noise emanating from the motion of high velocity liquids within the piping system, particularly from partially opened valves, should not mistakenly be attributed to the pumping unit. COPYRIGHT 2010 - WEIR MINERALS NA ~ HAZLETON a WEIR MINERALS NORTH AMERICA — HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD SECTION IX - MECHANICAL DATA ACCEPTABLE FIELD VIBRATION LIMITS DRIVES (IF FURNISHED BY WMNA) BEARING SPECIFICATIONS (COPYRIGHT 2010 - WEIR MINERALS NA— HAZLETON, WEIR MINERALS NORTH AMERICA - HAZLETON IS A REGISTERED TRADEMARK OF WEIR MINERALS AUSTRALIA, LTD 28 BULLETW 41.080 ALLOWABLE FLANGE FORCES HAZLETON VERTICAL PUMPS TYPES VN" AND“‘VS” Applicable to materials having physical properties atleast equal to 1020 cast steel. Forces and Moments, listed below, acting in combina- tion in the same plane must be such that: F M = + M z1 Max Max MAXIMUM FORCES AND MOMENTS: NOMINAL MAX. FORCES IN POUNDS MAXIMUM MOMENTS IN FOOT POUNDS Sas eves +P £F £F =M ES aie | sis STaNLESS | BAST wet a ae ar 4» Dimensions VNCB ( eRe) a pare ef se [ea —f—tr a ee I . a —fo—fo | a oie sf Yo Zama Holos Dimensionel data are for general information only DIMENSIONS ncanmna FRAME and ae sujet to change without notion. For larger sizes, consult factory. For more infomation, contact your neerest Haziston representative, HAZLETON PUMPS, INC. ‘[Link] GROUP COMPANY. 225 NORTH CEDAR STREET - P.O. BOX 488- HAZLETON, PA 18201-0488 Telephone: 570-485-7711 Fax: 570-459-2586 E-mall: sales@hezleton [Link] Web: [Link] SINUI 48 SUOHED “SN 000'L vw zt ob 8 9 v z 0 0 ost sz d H @ 00€ 0s Osh on 001 S2b | 0st Sit 002 szz dIWNd AONA SdAL 22-2b BAUND SILSIHALOVYEVHS ose ATTAIN! NOISAC .S28"12 LV Wd S8ht . ‘ ¢ ONI ‘SdINNdA NOLATZVH c FOR<4 Tuweo ‘CORRECT FOR: UST, » 2455219/0 ‘SHOP ORDER « 1406379 [19 EYE BOLTS PUPP SERIAL 2 N-27968 \ For LFTING % ———+ METAL TAG a 36 718. 36 718 118 1 VE P.O #2455219/0 1 va 20 7/8 | APPROX, PUMP WT: 7.0008 APPROX. MOTOR WT? 6,808 60 oTor: US. MOTORS 400 Hp, 1200 RPM FRAME » —_#5809P | —{ 20 18 ‘WER WERALS NORTH NERA HAZLETON PA Patan 1 ve pe See as Saves aie of tee pee er cea __| a aNs| 8165 1 cass sosFF ol, 12"__DISCHARGE DAvIO BROWN T DA FLANGE CONE-RING | Ss phoces on CPLG. SIZE #_06_ Q S sor crate = LOBE sean I | 4 !| Bt vil 44 710}-t, 2 | ne I et 1808 ANS! FF. 8 WER HINERALS 20D. FLANGE NORTH AMERICA = HAZLETON 12x LUBT_HOLES ON A 1B 3/4" BOLT CRCLE OFF SEAM L GENERAL ARRANGEMENT 12-22 VNCB PUMP Tap Tartar [GA-27966| PARTS LIST TYPE *VNCB" PUMP 45,552.73T PUMPS, St. 33 50 UPPER [Link] NUT Se a3 | LOWER ADJUSTING NUT a ADJUSTING STUD B L | JAM NUT 2s TN 2 | i 36 3) FILL THS AREA Eg 3 2 WITH GREASE Fr 3 30 i 19 SS £ iss 28 a | mu 29 re YJ |_4 —20 lj Je ; j 7 | jum 20 ve " 10 1 a By 2 Bo 6 3 % oo. 002 003, one 05, 007 10 ou oz 013 ou os aa ca) 0 023 24 025, 026 oer 2a 23 030 oa 032 03 oH 035, 09 040 oat 042 0s 045, 050 051 059 056 09 List Of Parts ---- Bulletin Parent Item No. N-27965 PART CASING 12-22 NCB t IN® 21.8757 AV37986 L NUT IMP 2.50000 1A R SLV SFT 3.251N4,750X 3.000, HEAD SUCT 14.01N 1508 RING C38 PIPE COLMM 12.000K 30.375 PIPE DISOH 12,000X 44,8128 GASKET 12,0119. 00%.062 #2160 GASKET 14, 00x21. 008.062 #2160 RING SEAL .218 RD NEO? RING 0 4.250% 4.6251.187 RING 0 4.000% 4,250%.125 PLATE MOUNTING FR. SHAFT 6.250% 91.656 0D FRAME BRG_ SIZE #3-00 HS6 THRUST BRS COVER BRS PE FRG BRS DLPLEX PP8=26 NUT LOCK BALL BG PN-26 WASHER LOCK BALL BRS Pu-26 SLINGER SPLIT 6, 0638K 9.0557 CLANP HD WOR DRIVE 6.75-7.63 BUSH SHAFT 5.909X 8.500% 4.000 BRG SPAR 22280 COMMSS SLY BRG SHOULDER 5.1208 WASHER LOCK SPAR BAS W-030 NUT LOCK SPAR. BRS 1-030 COvER #95 OE RING QUAD 13.000X 13.500K.250 ‘SPRING WAVE SMALLEY #5SR-1100 RING V FORSHEDA V-1204 4.562 SEAL OIL 6.75037.750 10041LPD SLINER SPEC 4.5548 PIPE TAIL 14.01N 36,0006 (CLG PH SIZE 05 3.12558 CLS ML SIZE 05 2.6258 BOLT CPLG BUFFER ASSY. #6-8L ‘SUPPORT MOT 2 PLT THs TOOL SLV INST §.7547.5% 9.000 845 852.737 12 -2 ITEM NUMBER 596158-250 595971272 576364-131 596169-131 617519-002 690003-250 616135-030 616136-030 591874-000 596164-000 582136-095 810796-094 810596-094 616142-090 616144-090 606187-002 6503862-002 609254-030 830343-080 08076-0390 817700-039 833897-081 3591-162 609256-131 832970-030 602126-030 832561-030 2562-030 604739-002 834120-094 1405-080 30683-081 851465-094 591298-002 617522-030 597685002 598335-002 1640-030 616145-030 605049-030 vcs ENE, ORAKINE NO 18526-07026-01* 17986-17986-04* 14961-13910000" 173476------00% 70ssc0s433-00 15728-15724-00* 2-247 BAN * 202653820263-098 20265-20265-00* 2027S------00" 2041-00 5561ke3 2060- 191678------01" 20270-20270-00 55 BUNA + 17372-17872-00" IBIBA--=--02 475. apicon 224224. MATERIAL DESCRIPTION 0s 22H 00S 6136.00 17.4PH 900 17.4PH #800 CAST TRON 5 ACH STL/STEEL MACH STL/STEEL ‘SEE PART DESCRIPTION ‘SEE PART DESCRIPTION UB/NEOP. BINA N BINA K WacH STL/STEEL cH STL/STEEL CAST TRON CAST TRON ACH STLISTEEL MACH STU/STEEL AGH STLISTEEL MACH STL/STEEL POLYURETHANE 302 17.44 900 MACH STL/STEEL MACH STL/STEEL MACH STL/STEEL MACH STL/STEEL CAST TRAN BUNA W WwCH STL/STEEL viTow BUNA N CAST TRON cH STU/STEEL CAST TRON CAST IRON ‘MAOH STL/STEEL AGH STL/STEEL cH STL/STEEL QV/PER UM PRICE A fA A mA fA A fA fA ry fA A EA SESS ST eT eS ESsssEegEreerrssS A FOB HAZLETON, PA. on 003, ood 006, on oe 013 ow ans 025 030 31 033 053 os Reconmended Spare Parts Parent Ttem No. W-27968 2-2 PART TEA NER Np 21.8757 417986 L sysgri-2re NUT IMP 2.500 OD 12TH —R_S76364-131 SLY SFT 3.251%4,750X 9.000 S96169-11 RING CSG 0003-250, GASKET 12.00%19.00K.062 #2160 591874-000 GASKET 14.00K21,00K.062 #2160 596164-000 RING SEAL .218 RD NEOP 582136-096 RING 0 4.2508 4.625%.187 810794-096 RING 0 4.000% 4.250%. 125 810596-094 RG DUPLEX P8326 830343-000, BUSH SHAFT §.909X 8,500K 4.000 605256-131 BRS SPIR 22230 CC/M3S 832970-020, WASHER LOCK SPHR BRG W-030 832861090 BOLT CPLG BUFFER ASSY #6-BL S1640-090 Toots TOOL SLY INST 5.7517.5% 9.000 608049-030 This Docunent is the property of HEIR HAZLETON. INC. It Nedivm Duty Guiletin 845,552,737 wwe ENG, RAKING NO 17986-17986-04* 14951-13810400* 27947 =- 00" 15724-15724-00* 2.247 BUA N * 2-242 BUNA N* 2060 WATERIAL DESCRIPTION 20 (0s 6136.00 17.4PH 800 17.4PH B00 105 SEE PART DESCRIPTION SEE PART DESCRIPTION RUB /NEOP, BUNA N BUNA N ACH STUISTEEL 17.4PH 200 ACH STLISTEEL acd STUISTEEL aca STLISTEEL acs STUISTEEL 1s a confidential disclosure and ts furntshed with the exoltcit understanding that usage 1s Tinited to author‘zat‘on at the tine of transmittal, that 1s not to be copied or disclosed without weitten permission, and 4s returnable upon denand. Subject to prior sale. GTy/PER UM PRICE SeesessereRsss FOR HAZLETON. PA, & EMERSON. Motor Technologies DATE: 1/20/2011 TO: Hazleton Pumps inc PO Box 488 Hazelton, PA, 18201 ATTN: JUDY WESNER: ‘Model Number: Catalog Number: Vertical Motor Information 5800 HVRVJVEV LLC,VERTICAL MOTOR INFO. NA NA MARKS: 5800 HVRVIVEV EMERSON MOTOR COMPANY ‘8100 WEST FLORISSANT AVE. ‘STLOUS, MO 63136 [Link]: ——_P561673-00 OrderiLine Noe 20087033 SO 100 ALL DOCUMENTS HEREIN ARE CONSIDERED CERTIFIED BY US ELECTRICAL MOTORS. ‘THANK YOU FOR YOUR ORDER AND THE OPPORTUNITY TO SERVE YOU. Features: Horsepower . Enclosure Poles me Size Phase/Frequency/Voltage.. Insulation Class Altitude In Feet (Max) Ambient In Degree C (Max) Efficiency Class « Application 00400.00-00000.00 ~ KW: 298.4 TEFC 06-00 ~ RPM: 1200-0 380) 3-060-4160 ~ Form Wound Daas I Class "F" ~ insulige 5000 1 3300 Fe. (1000 foc + Standard Efficiency 1 Vertical Centrifugal Punp Customer Part Number»... N27360 / R13396112 Base Diameter (Inches) + 30.5 Pricebook Thrust Value (1bs).. NA Customer Down Thrust (lbs)... 1 Customer Shutoff Thrust (Ibs). Up Thrust (1bs) : "AK" Dimension (Inches) |. NA’ Shaft Dimensions:~U=2.625 ~ AH/V=5.000 KEYWAY=0.625 ~ ES©3.500 emperature Rise (Sine Wave): "5" Rise @ 1.0 SF (Resist) Starting Method . + Direct-On-Line Start Duty Cycle Continuous Duty Load Inertia (1b-ft2): NEMA ~ NEVA Inertia: 4199.00 ~ 1.00 Number Of Starts Per Hour: NEMA Motor Type Code . ave Rotor Inertia (LB-FT?) 309. La-FT? Qty. of Bearings PE (Shaft) 1 Qty. of Bearings SE (OP?) 1 Bearing Number PE (Shaft) 6226-3/c3 Bearing Number SE (OPP) 6226-2-0/03 Morons \Nopey Emerson Motor Company is a dision of Emerson Elect Co. ‘he Emerson logo is traderank and senice mark of Emerson Elect Co. § EMERSON MOTOR COMPANY EMERSON. ‘8100 WEST FLORISSANT AVE. Motor Technologies ST LOU, MO 63156 DATE: 1/20/2011 [Link]: —P561673-00 OrderiLine Nos 20087033 SO 100 TO: Hazleton Pumps nc POBox a8 Hazelton, PA, 18201 ATTN: JUDYWESNER Model Number: NA REVISIONS: Catalog Number: NA (NONE) Vertical Motor information 5800 HVRVIVEV [Link] MOTOR INFO MARKS: 5800 HVRVVEV ‘ALL DOCUMENTS HEREIN ARE CONSIDERED CERTIFIED BY US ELECTRICAL MOTORS. ‘THANK YOU FOR YOUR ORDER AND THE OPPORTUNITY TO SERVE YOU. Accessories: Direct Connected To Load Corre-Duty Counter CW Rotation FODE Ground Lug In Conduit Box Insul. Bearing - Upper Bracket USE THE DATAPROVIDED BELOW TO SELECT THE APPROPRIATE DIMENSION PRINT Horsepower 400 Pole(s) 06 Vottage(s) 4160, Frame Size 5809P Shaft U Diameter 2.625 Outlet Box AF 10.00 Outlet Box AA, 3.50 Enarson Motor Corgany is dsion of Emerson Elects Co. “The Emerson logo sa trademark end senice mark of Emerson Electric Co, VERTICAL MOTORS WITH STYLE “P™ BASE RAME: S807P THRU SBL1PH TYPE: JV ft AJ DIA Z-an-S12E CONDUIT 2 HOLES ALL DIMENSIONS ARE IN INCHES FRAME] HP POTS] AB | AC [AD] AF (26.12 | 20.69 | - | 2-08 Tatsiay i OF. 90" 1S aS SHOWN WITH CONDUIT OPENING e TAXI GFT ERD PLAY 010 CERTIFIED BY? U.S. ELECTRICAL MOTORS DO NOT USE FOR CONSTRUCTION bi FRE IEE A MAI ORS » PURPOSES UNLESS CERTIFIED TU Sea CATALOG NUMBER: ——— NAMEPLATE PART # Mo FR [SRP re |= [WO ent [ a othe mania) = Cs 8 pac os (pe Osea RS, pe SO Uae] Sooo Ss ow Corr 7) © Ce vem CS ” wow VIS \VFD DATA(F APPLICABLE}: VOUS AMPS TORQUE 1 ae TORQUE 2 rs VEDLOAD TYPE 1 SELON TPE VFDHERTZRANGE 1 | VFDHERTZRANGE 20 VFDSPEED RANGE 10 | VEDSPEEDRANGE2 © “SERVICE FACTOR FLSUP NO. POLES. MAGNETIANG AMPS 769 VECTORMAKRPM | Encoder PPR et Rarfons | Seconds a Encoder Vals — ‘TEAO DATA (IF APPLICABLE): HP (ROVER RPM (AIR ___ PPM AR OVER, HPIAR OVER) ws) ‘OVER) Ms) = = EPMA es FMA PMA ee vetocry VELOCITY WS VELOCITY SEC ‘Nz7a60 | RISSSBTIP EASE EASE E oo ‘Special Accessory Note 14 ‘Special Accessory Note 15_| s EMERSON. Motor Technologies MOTOR PERFORMANCE MODELNO. CATALOG NO. PHASE TYPE FRAME NA NA 3 We 5809 CE LINE Ni 700) (Wer ie: TS: ze 'SERVICE FACTOR: [EFFICIENCY (%) SOWER FACTOR (7) SF FULL 34 2. a NOLOAD, TOCKED ROTOR SF FUL 3 1 ie NOLOAD, LOCKED ROTOR EMACODE LETTER [EMADESIGNLETTER FULL LOAD RPM NEMA NOMINAL EFFICIENCY @) (GUARANTEED EFFICENCY (%) IMAXKVAR ENT (0) CTITUDE (FASL) ‘SAFE STALL TIME-HOT (SEC) SOUND PRESSURE (DBA@ 1M) fORQUES. BREAKDOWNGS FL) TOCKED ROTOR(% FL (60 FULLLOAD(LB-FT) [i765 ‘The Above Data ls Typical, Sinewave Power Unless Noted Otherwise 8s EMERSON MOTOR COMPANY EMERSON. SEROUS. MO ologics @ Emerson Mtr Compary isa sion of Emerson Electic Co ‘The Emerson logo isa trademark and senice mark of Emerson Electic Co 499495 Motor Wiring Diagram m1 m1 or T3 DELTA 12 13 WYE 12 Connection Connection LEAD CONNECTION Oo @® ror d Line Eenicemayeret cerns To reverse direction of rotation interchange connections L1 and L2. Each lead may be comprised of one or more cables. Each cable will be marked with the appropriate lead number. Gin si aoa) FRAMES 5008P THRU §811PH - TOTALLY ENCLOSED AND EXPLOSION PROOF MOTORS ‘TYPES: EU, EV4, EVC4, JU, JUC, JUCE, JUCE!, JUCI, JUE, JUEI, JV, JV4, JVC, JVC4, JVC8, JVCE, JVCEA, JVCEI, JVCI4, JVCI, JVE, JVEI, JVE4, JVEI4, JVI, JVI4, NVC4, NVCE4, NVE4 HOLLOSHAFT & SOLIDSHAFT MOTORS (EXCEPT 3600 RPM) WARNI BEARINGS: PRICES: ‘Any disassembly or repair work on _Refer to motor Parts stocking explosionproof motors will void the nameplate for the distributors: refer to Underwriters Laboratories, Inc. bearing numbers. USEM renewal parts label unless done by the numerical index. All manufacturer, or a facility approved Others: refer to your by the Underwriters Laboratories, nearest USEM parts Inc. Refer to your nearest U.S. distributor. Elecrical Motors office for assistance. reference: Renewal Parts Section 700, Pages 159 & 160 Genrer FRAMES 5008P THRU 5811PH - TOTALLY ENCLOSED AND EXPLOSION PROOF MOTORS TYPES: EU, EV4, EVC4, JU, JUC, JUCE, JUCEI, JUCI, JUE, JUEI, JV, JV4, JVC, JVC4, JVC9, INCE, JVCEA, JVCE!, JVCI4, JVCI, JVE, JVEI, JVE4, JVEI4, JVI, JVI4, NVC4, NVCE4, NVEF HOLLOSHAFT & SOLIDSHAFT MOTORS (EXCEPT 3600 RPM) ITEM ITEM NO. |QTY| NAME OF PART No. |QTY} NAME OF PART 1 [1 |Ganopy Cap Hex Head Cap Screw (Shroud) (Not 212 fret 53 | 8 [plan Washer (Not lustrated) 3) 3 oh ee lLockwasher (Not Illustrated) 414 Fan Cover atl Geseet (Outlet Box Assembly) (JU 5 | 4 eel 55 | 1 [Outlet Box Base j ba [Wore Bracket Assensiy | [28 4 [Hex Head Cap Screw / Lockwasher (includes item 7) 57 | 1 [Hex Countersunk Pipe Plug (JU Oniy) 7_[1 [OW Retaining Tube 58 | 1 |Gasket (Outlet Box Cover) (JU Only) 3 | @ [HexHead Cap Screw / 59 | 1 [Outlet Box Cover Split Lockwasher 60 | 4 [HexHead Cap Screws (Outlet Box 9 | 1 |Special Plug |Cover) 10 | 1 [Reflector Disc 61 | 1 [Lower Bracket Assembly 11 | 2 |Gasket 62 | 1 [Oil Retaining Tube 42 | 1 [Sight Gauge Window 63 | 8 |Hex Head Cap Screw / Lockwasher 13 | 1 |Special Housing 64 | 1 |Special Plug 14 | 4 [Oval Head Screw 65 | 1 [Reflector Disc 15 | 1 [Nipple Fitting 66 | 2 [Gasket 16 | 1 [Gasket 67 | 1 |Sight Guage Window 17 | 1 [Drain Cap 68 | 1 |Special Housing 18 | 1 [Pipe Plug 69 | 4 [Oval Head Screw 19 | 2 |Caplug - - |NOT USED IN THIS ASSEMBLY 20 | 1. [Dust Ring — 21- INOT USED IN THIS 76 | 1 [Nipple Fitting 25 | ~_|ASSEMBLY 77 | 1 |Gasket 26 | 1 |Gasket 78 | 1 |Drain Cap 97 |g Hex Head Cap Screw / 79 | 1 |Lower Air Deflector [Split Lockwasher 80 | 8 [Hex Head Cap Screw / Lockwasher 28 | 1_|Locking Arm 81 | 1 [Bearing Cap 29 | 1 [Hex Head Cap Screw 82 | 1 [Gasket 30 | 1 [Coupling EU & JU Only 83 | 3. [Hex Head Cap Screw / Lockwasher 31 | 1 |Gib Key 84 | 1 [Ball Bearing (Refer to Section 775) Headless Siot Screw or 85 | 1 [Snap Ring

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