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Acople Flexible Estilo 475 de Victaulic

El acople flexible de acero inoxidable liviano Estilo 475 está disponible en varios tamaños y soporta presiones de hasta 500 psi, diseñado para unir tuberías ranuradas y permitir movimientos limitados. Fabricado bajo estándares de calidad ISO 9001:2015, este producto cuenta con diversas certificaciones y es apto para servicios de protección contra incendios. Se ofrecen diferentes tipos de empaquetaduras para adaptarse a diversas aplicaciones, incluyendo agua potable y servicios químicos.
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0% encontró este documento útil (0 votos)
6 vistas96 páginas

Acople Flexible Estilo 475 de Victaulic

El acople flexible de acero inoxidable liviano Estilo 475 está disponible en varios tamaños y soporta presiones de hasta 500 psi, diseñado para unir tuberías ranuradas y permitir movimientos limitados. Fabricado bajo estándares de calidad ISO 9001:2015, este producto cuenta con diversas certificaciones y es apto para servicios de protección contra incendios. Se ofrecen diferentes tipos de empaquetaduras para adaptarse a diversas aplicaciones, incluyendo agua potable y servicios químicos.
Derechos de autor
© All Rights Reserved
Nos tomamos en serio los derechos de los contenidos. Si sospechas que se trata de tu contenido, reclámalo aquí.
Formatos disponibles
Descarga como PDF, TXT o lee en línea desde Scribd

Acople flexible de acero inoxidable liviano

Estilo 475 17.14-SPAL

1.0 DESCRIPCIÓN DEL PRODUCTO

Tamaños disponibles
• 1 – 4" y DN25 – DN100, DN125 y 165.1 mm
Presión máxima de trabajo
• Acomoda presiones de servicios de vacío desde 10 pulg .Hg/254 mm Hg hasta 500psi/3447 kPa/34bar
empleando empaquetaduras estándares. Se requieren empaquetaduras FlushSeal para servicios de vacío
hasta vacío total (29.9 pulg. Hg/760 mm Hg).
• Presión de trabajo dependiente del material, el espesor de pared y el tamaño de la tubería
Temperatura de operación
• Depende de la selección de empaquetadura en la Sección 3.0
Función
• Une tuberías ranuradas por laminación o por corte y conexiones, válvulas y accesorios ranurados
• Proporciona una unión flexible de tubería diseñada para acomodar un movimiento lineal y/o angular limitado
Material de la tubería
• Acero inoxidable Serie 300

2.0 CERTIFICACIONES/LISTADOS

EN 10311 BS EN 10311
CPR (EU) CPR (UK)
N° 305/2011 2019 Nº 465

Los acoples flexibles Estilo 475 están aprobados por FM para uso en servicios de protección contra incendios con una
presión de operación de hasta 300 psi/2070 kPa con diámetros de 2 a 4" en tamaños ANSI y de 76.1 a 165.1 mm en
tamaños ISO cuando se instalan en tuberías de acero inoxidable cédula 40 y de 2" y 76.1 mm en tuberías de acero
inoxidable cédula 20.

Producto diseñado y fabricado bajo el Sistema de Gestión de Calidad de Victaulic, certificado por LPCB de acuerdo
con ISO 9001:2015.

NOTA
• Consulte la publicación 02.06 de Victaulic para ver las aprobaciones de agua potable, si corresponde.

SIEMPRE CONSULTE LAS NOTIFICACIONES AL FINAL DE ESTE DOCUMENTO ACERCA DE LA INSTALACIÓN,


EL MANTENIMIENTO Y EL RESPALDO DEL PRODUCTO.

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17.14-SPAL 3594 Rev T Actualizado al 07/2022 © 2022 Victaulic Company. Todos los derechos reservados.
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3.0 ESPECIFICACIONES – MATERIALES


Segmentos:
Acero inoxidable Tipo 316, conforme a ASTM A351, A743, y A744 Clase CF8M.
Opcional: Acero inoxidable Tipo 304, conforme a ASTM A351, A743 y A744, Clase CF8. (Solo disponibilidad
regional. Consulte más detalles con Victaulic).
Empaquetadura: (especifique su preferencia1)
Clase “E” (EPDM)
EPDM (código de color con franja verde). Rango de temperatura: de –30°F a +230°F/de –34°C a +110°C. Se podrían
especificar para servicios de agua fría y caliente dentro del rango de temperatura especificado, además de gran
variedad de ácidos diluidos, aire sin aceite y muchos servicios químicos. Clasificación UL conforme a ANSI/NSF 61
para servicios de agua potable fría a +73°F/+23°C y caliente a +180°F/+82°C y conforme a ANSI/NSF 372.
NO COMPATIBLE CON SERVICIOS DE PETRÓLEO NI SERVICIOS DE VAPOR.
EPDM Clase “EF”2
EPDM (código de color verde “X”). Rango de temperatura de –30°F a +230°F/de –34°C a +110°C. Se podrían
especificar para servicios de agua caliente y fría dentro del rango de temperatura especificado y para una variedad
de ácidos diluidos, aire sin aceite y muchos servicios químicos. También cumple con los requerimientos de agua
potable caliente y fría conforme a DVGW W270, las pautas para elastómeros de UBA, aprobaciones de ÖVGW, SVGW
y la ACS francesa para servicios de agua potable fría EN681-1 Tipo WA, y agua potable caliente Tipo WB. Material
aprobado por WRAS según BS 6920:2014 para servicios de agua potable fría y caliente hasta +149°F/+65°C.
NO COMPATIBLE CON SERVICIOS DE PETRÓLEO NI SERVICIOS DE VAPOR.
EPDM Clase “EW”
EPDM (código de color verde “W”). Temperatura de –30°F a +230°F/de –34°C a +110°C. Se pueden especificar
para servicios de agua caliente dentro del rango de temperatura especificado y para gran variedad de ácidos
diluidos, aire sin aceite y muchos servicios químicos. Material aprobado por WRAS conforme a BS 6920 para
servicios de agua potable fría y caliente hasta +149°F/+65°C. Clasificación UL conforme a ANSI/NSF 61 para
servicios de agua potable fría a +73°F/+23°C y caliente a +180°F/+82°C y conforme a ANSI/NSF 372. NO
COMPATIBLE CON SERVICIOS DE PETRÓLEO NI SERVICIOS DE VAPOR.
Nitrilo Clase “T”
Nitrilo (código de color con franja anaranjada). Rango de temperatura de –20ºF a +180ºF/de –29ºC a +82ºC.
Apta para servicios relacionados con petróleo, incluido aire con vapores de petróleo, esta empaquetadura se puede
especificar para temperaturas de hasta +180°F/+82°C. Para servicios relacionados con agua, esta empaquetadura
se puede especificar para temperaturas de hasta +150°F/+66°C. Para servicios de aire seco sin aceite, esta
empaquetadura puede especificarse para temperaturas de hasta +140°F/+60°C. NO COMPATIBLES PARA USO
CON SERVICIOS DE AGUA CALIENTE NI SERVICIOS DE VAPOR.
Fluoroelastómero Clase “O”
Fluoroelastómero (código de color con franja azul). Rango de temperatura de +20°F a + 300°F/de –7°C a +149°C.
Se podrían especificar para ácidos oxidantes, aceites derivados del petróleo, hidrocarburos halogenados, lubricantes,
fluidos hidráulicos, líquidos orgánicos y aire con [Link] COMPATIBLES PARA USO CON SERVICIOS DE
AGUA CALIENTE NI SERVICIOS DE VAPOR.
Nitrilo blanco Clase “A”
Nitrilo blanco (empaquetadura blanca). Rango de temperatura de +20°F a +180°F/de –7°C a +82 °C. No contiene
negro de humo. Cumple con los requisitos de la FDA. Cumple con CFR Título 21 Parte 177.2600. No compatibles
con servicios de agua caliente sobre +150°F/+66°C ni con aire seco caliente sobre +140°F/+60°C.
1  ervicios indicados solo como Pautas Generales de Servicio. Debería tener en cuenta que hay servicios con los cuales no son compatibles estas empaquetaduras.
S
Siempre se debería consultar la última Guía de Selección de Sellos Victaulic para ver pautas de servicios de empaquetaduras específicas y una lista de los servicios
con los cuales no son compatibles.
2 Disponible exclusivamente en Europa

Pernos/Tuercas:
Estándar: Pernos de posicionamiento fijo y cuello oval de acero inoxidable que cumplen con las propiedades
mecánicas de ASTM F593, Grupo 2 (acero inoxidable 316), rosca en sentido horario. Tuercas hexagonales gruesas
de acero inoxidable que cumplen con las propiedades mecánicas de ASTM F594, Grupo 2 (acero inoxidable 316),
rosca en sentido horario, con revestimiento resistente al desgaste por roce.

17.14-SPAL 3594 Rev T Actualizado al 07/2022 © 2022 Victaulic Company. Todos los derechos reservados.

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4.0 DIMENSIONES
Estilo 475

Y Z

Regular para todos los tamaños

Separación
de extremos
Tamaño de tubería3 Deflexión desde LC3 Perno/tuerca4 Dimensiones Peso
Diámetro
exterior Aproximado
Nominal real Admisible Por Tubería Cant. Tamaño X Y Z (unitario)
pulgadas pulgadas pulgadas Acople Pulg./Pies pulgadas pulgadas pulgadas pulgadas lb
DN mm mm Grados mm/m mm mm mm mm kg
1 1.315 0 – 0.06 0.57 2.13 3.98 1.63 1.3
2° – 43' 2 3/8 x 2
DN25 33.7 0 – 1.6 48 54 101 41 0.6
1 1/4 1.660 0 – 0.06 0.45 2.46 4.45 1.72 1.4
2° – 10' 2 3/8 x 2
DN32 42.4 0 – 1.6 38 63 113 44 0.6
1 1/2 1.900 0 – 0.06 0.40 2.72 4.52 1.72 1.5
1° – 56' 2 3/8 x 2
DN40 48.3 0 – 1.6 33 69 115 44 0.7
2 2.375 0 – 0.06 0.32 3.30 5.03 1.80 1.7
1° – 30' 2 3/8 x 2
DN50 60.3 0 – 1.6 26 84 128 46 0.8
2 1/2 2.875 0 – 0.06 0.26 3.88 5.59 1.80 1.9
1° – 15' 2 3/8 x 2
73.0 0 – 1.6 22 99 142 46 0.9
3.000 0 – 0.06 0.25 4.00 5.73 1.80 1.9
1° – 12' 2 3/8 x 2
DN65 76.1 0 – 1.6 21 102 146 46 0.9
3 3.500 0 – 0.06 0.21 4.50 6.67 1.80 2.9
1° – 1' 2 1/2 x 2 3/4
DN80 88.9 0 – 1.6 18 114 169 46 1.3
4 4.500 0 – 0.13 0.33 5.75 7.96 2.00 4.2
1° – 35' 2 1/2 x 2 3/4
DN100 114.3 0 – 3.2 28 146 202 51 1.9
5.500 0 – 0.13 0.27 6.81 8.97 2.00 4.9
1° – 18' 2 1/2 x 2 3/4
DN125 139.7 0 – 3.2 23 173 228 51 2.2
6.500 0 – 0.13 0.23 7.87 10.53 2.00 6.8
1° – 6' 2 5/8 x 3 1/2
165.1 0 – 3.2 19 200 268 51 3.1
3 L os valores de separación permitida de extremos de tubería y deflexión muestran el rango de movimiento nominal máximo disponible en cada unión para
tuberías estándares ranuradas por laminación. Los valores para las tuberías estándares ranuradas por corte podrían duplicarse. Estos son valores máximos;
para fines de diseño e instalación deberían reducirse en: 50% para tamaños de ¾ – 3 ½"/DN20 – DN90; 25% para tamaños de 4"/DN100 y mayores.
4 Hay disponibles pernos con rosca métrica para todos los tamaños de acoples a pedido. Consulte los detalles con Victaulic.

17.14-SPAL 3594 Rev T Actualizado al 07/2022 © 2022 Victaulic Company. Todos los derechos reservados.

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5.0 RENDIMIENTO
Rendimiento con espesores de pared ANSI
Máximo
Diámetro
Tamaño exterior Espesor de Presión
nominal real pared de tubería Tipo de juego de rodillos de trabajo Carga axial
pulgadas pulgadas pulgadas Número de Cédula psi lb
DN mm mm ANSI kPa N
0.179 500 679
80S C
4.9 3447 3021
0.133 500 679
40S Est/C
1 1.315 3.6 3447 3021
DN25 33.7 0.109 350 475
10S RX
2.8 2413 2114
0.065 225 306
5S RX
1.7 1551 1359
0.191 500 1082
80S C
4.9 3447 4813
0.140 500 1082
40S Est/C
1 1/4 1.660 3.6 3447 4813
DN32 42.4 0.109 350 757
10S RX
2.8 2413 3369
0.065 225 487
5S RX
1.7 1551 2166
0.200 500 1418
80S C
5.1 3447 6306
0.145 500 1418
40S Est/C
1 1/2 1.900 3.7 3447 6306
DN40 48.3 0.109 350 992
10S RX
2.8 2413 4414
0.065 225 638
5S RX
1.7 1551 2837
0.218 500 2215
80S C
5.5 3447 9853
0.154 500 2215
40S Est/C
2 2.375 3.9 3447 9853
DN50 60.3 0.109 350 1550
10S RX
2.8 2413 6897
0.065 225 997
5S RX
1.7 1551 4433

• RX = Juego de rodillos para tuberías de acero inoxidable de pared delgada marcados con el prefijo “RX”
• Est = Juego de rodillos estándares marcados con el prefijo “R”
• C = ranura por corte

NOTAS
• Para conocer las capacidades de presión en espesores de pared no indicados, consulte con Victaulic
• La presión de trabajo y la carga axial son valores totales, derivados de todas las cargas internas y externas, basados en tuberías de acero inoxidable,
ranuradas por laminación con rodillos Victaulic conforme a las especificaciones de Victaulic. Se deben utilizar rodillos “RX” para las tuberías cédula 5S,
10S y 10. Se deberían utilizar rodillos estándares para las tuberías cédula 40S y de peso estándar.
• Consulte con Victaulic por el rendimiento en otras tuberías.
• Vea la publicación 24.01: Especificaciones de la Herramienta de Preparación de Tuberías para ver más información sobre las herramientas.
• ADVERTENCIA: SÓLO PARA PRUEBA DE CAMPO ÚNICA, la presión de trabajo máxima de la unión puede aumentarse 1 ½ veces la que se muestra
en las figuras. Hay disponibles a pedido pernos con rosca métrica para todos los tamaños de acople. Consulte los detalles con Victaulic.
• ADVERTENCIA: Despresurice y drene el sistema antes de instalar, retirar o ajustar cualquier producto Victaulic para tuberías.

17.14-SPAL 3594 Rev T Actualizado al 07/2022 © 2022 Victaulic Company. Todos los derechos reservados.

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5.0 RENDIMIENTO (CONTINUACIÓN)


Rendimiento con espesores de pared ANSI
Máximo
Diámetro
Tamaño exterior Espesor de Presión
nominal real pared de tubería Tipo de juego de rodillos de trabajo Carga axial
pulgadas pulgadas pulgadas Número de Cédula psi lb
DN mm mm ANSI kPa N
0.276 500 3246
80S C
7.0 3447 14438
0.203 500 3246
40S Est/C
2 1/2 2.875 5.2 3447 14438
73.0 0.120 350 2272
10S RX
3.1 2413 10106
0.083 232 1506
5S RX
2.1 1600 6699
0.300 500 4811
80S C
7.6 3447 21398
0.216 500 4811
40S Est/C
3 3.500 5.5 3447 21398
DN80 88.9 0.120 350 3367
10S RX
3.1 2413 14978
0.083 232 2232
5S RX
2.1 1600 9929
0.337 500 5169
80S C
8.6 3447 22994
0.237 500 5169
40S Est/C
4 4.500 6.0 3447 22994
DN100 114.3 0.120 350 4771
10S RX
3.1 2413 21224
0.083 232 3690
5S RX
2.1 1600 16413

• RX = Juego de rodillos para tuberías de acero inoxidable de pared delgada marcados con el prefijo “RX”
• Est = Juego de rodillos estándares marcados con el prefijo “R”
• C = ranura por corte

NOTAS
• Para conocer las capacidades de presión en espesores de pared no indicados, consulte con Victaulic
• La presión de trabajo y la carga axial son valores totales, derivados de todas las cargas internas y externas, basados en tuberías de acero inoxidable,
ranuradas por laminación con rodillos Victaulic conforme a las especificaciones de Victaulic. Se deben utilizar rodillos “RX” para las tuberías cédula 5S,
10S y 10. Se deberían utilizar rodillos estándares para las tuberías cédula 40S y de peso estándar.
• Consulte con Victaulic por el rendimiento en otras tuberías.
• Vea la publicación 24.01: Especificaciones de la Herramienta de Preparación de Tuberías para ver más información sobre las herramientas.
• ADVERTENCIA: SÓLO PARA PRUEBA DE CAMPO ÚNICA, la presión de trabajo máxima de la unión puede aumentarse 1 ½ veces la que se muestra
en las figuras. Hay disponibles a pedido pernos con rosca métrica para todos los tamaños de acople. Consulte los detalles con Victaulic.
• ADVERTENCIA: Despresurice y drene el sistema antes de instalar, retirar o ajustar cualquier producto Victaulic para tuberías.

17.14-SPAL 3594 Rev T Actualizado al 07/2022 © 2022 Victaulic Company. Todos los derechos reservados.

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5.1 RENDIMIENTO
Rendimiento con espesores de pared ISO

Máximo
Diámetro
Tamaño exterior Espesor de Presión
nominal real pared de tubería Tipo de juego de rodillos de trabajo Carga axial
pulgadas pulgadas pulgadas kPa N
DN mm mm psi lb
0.177 3447 3021
C
4.5 500 679
0.126 2930 3021
Est
3.2 425 679
0.102 2241 1963
RX
1 1.315 2.6 325 441
DN25 33.7 0.091 2068 1812
RX
2.3 300 407
0.079 1724 1510
RX
2.0 250 340
0.063 1551 1359
RX
1.6 225 306
0.197 3447 4813
C
5.0 500 1082
0.142 3447 4813
Est/C
3.6 500 1082
0.126 2930 4091
Est
1 1/4 1.660 3.2 425 920
DN32 42.4 0.102 2241 3129
RX
2.6 325 703
0.079 1724 2407
RX
2.0 250 541
0.063 1551 2166
RX
1.6 225 487

• RX = Juego de rodillos para tuberías de acero inoxidable de pared delgada marcados con el prefijo “RX”
• Est = Juego de rodillos estándares marcados con el prefijo “R”
• C = ranura por corte

NOTAS
• Para conocer las capacidades de presión en espesores de pared no indicados, consulte con Victaulic
• La presión de trabajo y la carga axial son valores totales, derivados de todas las cargas internas y externas, basados en tuberías de acero inoxidable,
ranuradas por laminación con rodillos Victaulic conforme a las especificaciones de Victaulic. Se deben utilizar rodillos “RX” para las tuberías cédula 5S,
10S y 10. Se deberían utilizar rodillos estándares para las tuberías cédula 40S y de peso estándar.
• Consulte con Victaulic por el rendimiento en otras tuberías.
• Vea la publicación 24.01: Especificaciones de la Herramienta de Preparación de Tuberías para ver más información sobre las herramientas.
• ADVERTENCIA: SÓLO PARA PRUEBA DE CAMPO ÚNICA, la presión de trabajo máxima de la unión puede aumentarse 1 ½ veces la que se muestra
en las figuras. Hay disponibles a pedido pernos con rosca métrica para todos los tamaños de acople. Consulte los detalles con Victaulic.
• ADVERTENCIA: Despresurice y drene el sistema antes de instalar, retirar o ajustar cualquier producto Victaulic para tuberías.

17.14-SPAL 3594 Rev T Actualizado al 07/2022 © 2022 Victaulic Company. Todos los derechos reservados.

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5.1 RENDIMIENTO (CONTINUACIÓN)


Rendimiento con espesores de pared ISO

Máximo
Diámetro
Tamaño exterior Espesor de Presión
nominal real pared de tubería Tipo de juego de rodillos de trabajo Carga axial
pulgadas pulgadas pulgadas kPa N
DN mm mm psi lb
0.197 3447 6306
C
5.0 500 1418
0.142 3275 5991
Est/C
3.6 475 1347
0.126 2758 5045
Est
1 1/2 1.900 3.2 400 1134
DN40 48.3 0.102 2241 4099
RX
2.6 325 921
0.079 1724 3153
RX
2.0 250 709
0.063 1551 2837
RX
1.6 225 368
0.220 3447 9853
C
5.6 500 2215
0.157 3447 9853
Est/C
4.0 500 2215
0.142 3103 8868
Est
3.6 450 1994
0.126 2758 7882
Est
3.2 400 1772
2 2.375 0.114 2413 6897
Est
DN50 60.3 2.9 350 1551
0.102 2241 6404
RX
2.6 325 1440
0.091 2068 5912
RX
2.3 300 1329
0.079 1724 4927
RX
2.0 250 1108
0.063 1551 4433
RX
1.6 225 997

• RX = Juego de rodillos para tuberías de acero inoxidable de pared delgada marcados con el prefijo “RX”
• Est = Juego de rodillos estándares marcados con el prefijo “R”
• C = ranura por corte

NOTAS
• Para conocer las capacidades de presión en espesores de pared no indicados, consulte con Victaulic
• La presión de trabajo y la carga axial son valores totales, derivados de todas las cargas internas y externas, basados en tuberías de acero inoxidable,
ranuradas por laminación con rodillos Victaulic conforme a las especificaciones de Victaulic. Se deben utilizar rodillos “RX” para las tuberías cédula 5S,
10S y 10. Se deberían utilizar rodillos estándares para las tuberías cédula 40S y de peso estándar.
• Consulte con Victaulic por el rendimiento en otras tuberías.
• Vea la publicación 24.01: Especificaciones de la Herramienta de Preparación de Tuberías para ver más información sobre las herramientas.
• ADVERTENCIA: SÓLO PARA PRUEBA DE CAMPO ÚNICA, la presión de trabajo máxima de la unión puede aumentarse 1 ½ veces la que se muestra
en las figuras. Hay disponibles a pedido pernos con rosca métrica para todos los tamaños de acople. Consulte los detalles con Victaulic.
• ADVERTENCIA: Despresurice y drene el sistema antes de instalar, retirar o ajustar cualquier producto Victaulic para tuberías.

17.14-SPAL 3594 Rev T Actualizado al 07/2022 © 2022 Victaulic Company. Todos los derechos reservados.

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5.1 RENDIMIENTO (CONTINUACIÓN)


Rendimiento con espesores de pared ISO

Máximo
Diámetro
Tamaño exterior Espesor de Presión
nominal real pared de tubería Tipo de juego de rodillos de trabajo Carga axial
pulgadas pulgadas pulgadas kPa N
DN mm mm psi lb
0.280 3447 15721
C
7.1 500 3534
0.252 3447 15741
C
6.4 500 3534
0.197 2930 13363
Est/C
5.0 425 3004
0.157 2758 12577
Est
4.0 400 2827
0.142 2586 11791
Est
3.6 375 2651
3.000 0.122 2413 11004
Est
DN65 76.1 3.1 350 2474
0.114 2241 10219
RX
2.9 325 2297
0.102 2068 9433
RX
2.6 300 2121
0.091 1724 7861
RX
2.3 250 1767
0.083 1600 7295
RX
2.1 232 1640
0.079 1600 7295
RX
2.0 232 1640
0.315 3447 21398
C
8.0 500 4811
0.220 3447 21398
Est/C
5.6 500 4811
0.157 2758 17119
Est
4.0 400 3848
0.142 2586 16049
Est
3.6 375 3608
3 3.500 0.126 2413 14979
Est
DN80 88.9 3.2 350 3367
0.114 2241 13909
RX
2.9 325 3127
0.102 2068 12839
RX
2.6 300 2886
0.091 1724 10699
RX
2.3 250 2405
0.079 1600 9929
RX
2.0 232 2232
• RX = Juego de rodillos para tuberías de acero inoxidable de pared delgada marcados con el prefijo “RX”
• Est = Juego de rodillos estándares marcados con el prefijo “R”
• C = ranura por corte

NOTAS
• Para conocer las capacidades de presión en espesores de pared no indicados, consulte con Victaulic
• La presión de trabajo y la carga axial son valores totales, derivados de todas las cargas internas y externas, basados en tuberías de acero inoxidable,
ranuradas por laminación con rodillos Victaulic conforme a las especificaciones de Victaulic. Se deben utilizar rodillos “RX” para las tuberías cédula 5S,
10S y 10. Se deberían utilizar rodillos estándares para las tuberías cédula 40S y de peso estándar.
• Consulte con Victaulic por el rendimiento en otras tuberías.
• Vea la publicación 24.01: Especificaciones de la Herramienta de Preparación de Tuberías para ver más información sobre las herramientas.
• ADVERTENCIA: SÓLO PARA PRUEBA DE CAMPO ÚNICA, la presión de trabajo máxima de la unión puede aumentarse 1 ½ veces la que se muestra
en las figuras. Hay disponibles a pedido pernos con rosca métrica para todos los tamaños de acople. Consulte los detalles con Victaulic.
• ADVERTENCIA: Despresurice y drene el sistema antes de instalar, retirar o ajustar cualquier producto Victaulic para tuberías.

17.14-SPAL 3594 Rev T Actualizado al 07/2022 © 2022 Victaulic Company. Todos los derechos reservados.

[Link]
8
[Link]

5.1 RENDIMIENTO (CONTINUACIÓN)


Rendimiento con espesores de pared ISO

Máximo
Diámetro
Tamaño exterior Espesor de Presión
nominal real pared de tubería Tipo de juego de rodillos de trabajo Carga axial
pulgadas pulgadas pulgadas kPa N
DN mm mm psi lb
0.346 3447 35373
C
8.8 500 7952
0.248 3447 35373
C
6.3 500 7952
0.177 2413 24761
Est
4.5 350 5567
4 4.500 0.142 2413 24761
Est
DN100 114.3 3.6 350 5567
0.114 2068 21224
RX
2.9 300 4771
0.102 1896 19455
RX
2.6 275 4374
0.079 1600 16413
RX
2.0 232 3690
0.394 1600 24518
C
10.0 232 5512
0.280 1600 24518
C
7.1 232 5512
0.260 1600 24518
Est
6.6 232 5512
0.260 1600 24518
C
6.6 232 5512
0.248 1600 24518
Est/C
6.3 232 5512
5.500 0.220 1600 24518
Est/C
DN125 139.7 5.6 232 5512
0.197 1600 24518
Est
5.0 232 5512
0.157 1600 24518
Est
4.0 232 5512
0.134 1207 18494
RX
3.4 175 4158
0.126 1034 15852
RX
3.2 150 3564
0.110 862 13113
RX
2.8 125 2970
0.432 1600 10538
C
11.0 232 2369
0.280 1600 10538
Est
7.1 232 2369
6.500 0.197 1600 10538
RX
165.1 5.0 232 2369
0.134 1207 1787
Est
3.4 175 7949
0.109 1207 1787
RX
2.8 175 7949
• RX = Juego de rodillos para tuberías de acero inoxidable de pared delgada marcados con el prefijo “RX”
• Est = Juego de rodillos estándares marcados con el prefijo “R”
• C = ranura por corte

NOTAS
• Para conocer las capacidades de presión en espesores de pared no indicados, consulte con Victaulic
• La presión de trabajo y la carga axial son valores totales, derivados de todas las cargas internas y externas, basados en tuberías de acero inoxidable,
ranuradas por laminación con rodillos Victaulic conforme a las especificaciones de Victaulic. Se deben utilizar rodillos “RX” para las tuberías cédula 5S,
10S y 10. Se deberían utilizar rodillos estándares para las tuberías cédula 40S y de peso estándar.
• Consulte con Victaulic por el rendimiento en otras tuberías.
• Vea la publicación 24.01: Especificaciones de la Herramienta de Preparación de Tuberías para ver más información sobre las herramientas.
• ADVERTENCIA: SÓLO PARA PRUEBA DE CAMPO ÚNICA, la presión de trabajo máxima de la unión puede aumentarse 1 ½ veces la que se muestra
en las figuras. Hay disponibles a pedido pernos con rosca métrica para todos los tamaños de acople. Consulte los detalles con Victaulic.
• ADVERTENCIA: Despresurice y drene el sistema antes de instalar, retirar o ajustar cualquier producto Victaulic para tuberías.

17.14-SPAL 3594 Rev T Actualizado al 07/2022 © 2022 Victaulic Company. Todos los derechos reservados.

[Link]
9
[Link]

6.0 NOTIFICACIONES

ADVERTENCIA
• Debe utilizar juegos de rodillos Victaulic RX para ranurar las tuberías de acero inoxidable de pared delgada o ligera
que se emplean con los acoples Victaulic.
Si no se utilizan juegos de rodillos Victaulic RX al ranurar tuberías de acero inoxidable de pared delgada o ligera
podrían ocurrir fallas en la unión, con consecuencia de lesiones personales graves y/o daños materiales.

ADVERTENCIA

• Lea y comprenda todas las instrucciones antes de instalar, retirar, ajustar o dar mantenimiento a cualquier
producto V
­ ictaulic para tuberías.
• Despresurice y drene el sistema de tuberías antes de instalar, retirar, ajustar o dar mantenimiento a cualquiera
de los productos para tuberías de Victaulic.
• Use gafas, casco y calzado de seguridad.
Si no sigue estas instrucciones, existe riesgo de un accidente mortal o lesiones personales graves y daños materiales.

AVISO
• Los rodillos Victaulic RX se deben solicitar por separado. Se identifican por su color plateado y la designación “RX”
en la parte delantera del juego de rodillos.

7.0 MATERIALES DE REFERENCIA


05.01: Guía de Selección de Empaquetaduras Victaulic
17.01: Preparación de extremos de tuberías de acero inoxidable Victaulic®
17.09: Datos de rendimiento de acoples de hierro dúctil Victaulic® para tuberías de acero inoxidable
24.01: Especificaciones de herramienta de preparación de tuberías Victaulic®
26.01: Datos de diseño de Victaulic
29.01: Términos y Condiciones de Venta de Victaulic
I-100: Manual de instalación en campo de Victaulic
I-ENDCAP: Instrucciones de Instalación de Tapones de Cierre Victaulic

Responsabilidad del usuario en la selección y aptitud del producto Nota


Cada usuario tiene la responsabilidad última de decidir sobre la idoneidad de los Este producto debería ser fabricado por Victaulic o según las especificaciones de
productos Victaulic para una aplicación particular de uso final, de acuerdo con las Victaulic. Todos los productos se instalarán de acuerdo con las últimas instrucciones
normas de la industria, las especificaciones del proyecto, los códigos de construcción de instalación y montaje de Victaulic. Victaulic se reserva el derecho de cambiar las
aplicables y la normativa relacionada, así como las instrucciones de funcionamiento, especificaciones, diseños y equipamiento estándar de los productos sin aviso y sin
mantenimiento, seguridad y advertencias de Victaulic. Ninguna indicación de este incurrir en obligación alguna.
u otro documento, ni recomendación, sugerencia u opinión verbal de algún empleado Instalación
de Victaulic, deberá interpretarse como que modifica, varía, anula o descarta alguna Siempre debería consultar el Manual de Instalación en Campo Victaulic I-100 o las
disposición de las condiciones de venta estándares de Victaulic Company, la guía instrucciones de instalación del producto que está instalando. Con cada despacho
de instalación o esta exención de responsabilidad. de productos Victaulic se incluyen manuales que contienen datos completos sobre
Derechos de propiedad intelectual la instalación y el montaje, disponibles también en formato PDF en nuestro sitio
Ninguna declaración aquí contenida acerca del uso posible o sugerido de estos materiales, web [Link].
productos, servicios o diseños implica, de manera directa o por interpretación, la cesión Garantía
de alguna licencia asociada a patentes o a derechos de propiedad intelectual de Victaulic Consulte la sección Garantía de la Lista de precios vigente o contacte a Victaulic
o alguna de sus filiales o empresas afiliadas en lo que concierne al uso o diseño, ni para más información.
constituye recomendación de uso de dichos materiales, productos, servicios o diseños
de manera que vulnere cualquier otra patente o derecho de propiedad intelectual. Marcas registradas
Los términos “patentado” o “con patente en trámite” se refieren a patentes de diseño Victaulic y todas sus demás marcas son marcas comerciales o industriales registradas
o utilidad o bien solicitudes de patentes para artículos y/o métodos que se usan por Victaulic Company y/o sus entidades afiliadas en [Link]. y/u otros países.
en Estados Unidos y/u otros países.

17.14-SPAL 3594 Rev T Actualizado al 07/2022 © 2022 Victaulic Company. Todos los derechos reservados.

[Link] 10
[Link]
AHEAD OF THE F L O W® Revised 4/29/2015

Bronze Ring Check® Valve Dezincification


Resistant
Inline Lift Type • Resilient Discs • Spring Actuated

125 PSI/9 Bar Saturated Steam (PTFE Disc only)


200 PSI/14 Bar Non-Shock Cold Working Pressure

MATERIAL LIST
PART SPECIFICATION
1. Body Bronze ASTM B 584 Alloy C84400
2. Stem Stainless Steel ASTM A 582
Alloy C30300
3. Spring 316 Stainless Steel T-480
4. Disc Holder Stainless Steel Type 301 Threaded
5. Disc Buna-N S-480
Stainless Steel ASTM A 276
6. Seat Screw Solder
Alloy S43000
7. Body End Bronze ASTM B 584 Alloy C84400

DIMENSIONS—WEIGHTS
Dimensions
Size A B C T-480 S-480
In. mm. In. mm. In. mm. In. mm. In. mm. Lbs. Kg.
³⁄₈ 10 2.00 51 1.38 35 1.44 37 0.41 10 0.44 0.20
¹⁄₂ 15 2.06 52 1.38 35 1.19 30 0.36 9 0.40 0.18
³⁄₄ 20 2.25 57 1.63 41 1.31 33 0.48 12 0.52 0.24
1 25 2.63 67 2.00 51 1.50 38 0.77 29 0.85 0.39
1 ¹⁄₄ 32 2.94 75 2.38 60 1.69 43 1.14 25 1.28 0.58
T-480
1 ¹⁄₂ 40 3.31 84 2.75 70 2 .00 51 1.63 41 1.75 0.79
NPT x NPT
2 50 3.69 94 3.38 86 2.31 59 2.27 58 2.70 1.23
Ordering: The T-480 and S-480 both have standard Buna-N Discs.
Also available with PTFE (Y) Discs; specify T-480-Y or S-480-Y.
Note: ³⁄₈" thru 2" require ¹⁄₂ pound pressure to open.

S-480
Cup x Cup

NOT FOR USE WITH POTABLE DRINKING WATER APPLICATIONS AFTER JANUARY 3, 2014.

NIBCO INC. WORLD HEADQUARTERS • 1516 MIDDLEBURY ST. • ELKHART, IN 46516-4740 • USA • PH: 1.800.234.0227
TECH SERVICES PH: 1.888.446.4226 • FAX: 1.888.336.4226 • INTERNATIONAL OFFICE PH: +1.574.295.3327 • FAX: +1.574.295.3455 17
[Link]
PSX SERIES ALL STAINLESS STEEL SHOCK-XTM™
VIBRATION FREE PRESSURE GAUGE

Description & Features:


• All stainless steel vibration free design - with NO GLYCERIN filling required!
• Suitable for applications where vibration is present and an all SS gauge is
required, but liquid filling is unsuitable.
• No fill Shock-XTM movement prevents pointer flutter & movement gear
damage in applications with vibration.
• Other options available upon request.
• Lens: Polycarbonate (PC) standard. Laminated safety glass available.
• 7-year warranty*

Specifications:
• Dial Sizes: 2.5” and 4” dial sizes standard, other sizes available upon request.
• Dial Material: Aluminum with black markings (single scale) or black and red markings (dual
scale).
• Case: 304 Stainless Steel standard. Optional 316 Stainless Steel case and ring available.
• Tube and Socket: All 316L Stainless Steel bourdon tube and socket.
• Lens: Polycarbonate (PC). Laminated safety glass available upon request.
• Connection Size: 1⁄4” NPT standard on 2.5” dial sizes, 1⁄2” NPT available on all 4” and larger dial
sizes. BSP, BSPT and other optional threads available.
• Enclosure Rating: IP66/NEMA 4X.
• Accuracy: +/-1.6% FSA for 2.5” dial, +/-1% FSA for 4” and larger dial sizes.
• Recommended Maximum Operating Pressure: 60% of full-scale range.
• Operating Process Temperature: -4/150F, -20/65 C.
• Ambient Temperature: -40/250 F, -40/120 C.
• Ranges: Available in single scale or dual scales as required. Other ranges available upon
request.
• Customization: Available upon request.

*Refer to Merit Instruments warranty page for full warranty details.

MERIT INSTRUMENTS [Link]


PSX SERIES ALL STAINLESS STEEL SHOCK-XTM™
VIBRATION FREE PRESSURE GAUGE

PSI Ranges Code PSI/Bar Ranges Code PSI/kPa Ranges Code


2.5" SS 1/4" NPT Bottom
Glycerin Filled, Bayonet Ring Vacuum PSSA2100 Vacuum/Bar PSSA2200 Vacuum/kPa PSSA2300

0-15 PSSA2101 0-15 psi/Bar PSSA2201 0-15 psi/kPa PSSA2301


P = Pressure Gauge

S = 316 Stainless Steel 0-30 PSSA2102 0-30 psi/Bar PSSA2202 0-30 psi/kPa PSSA2302
S = Shock-S Movement
0-60 PSSA2103 0-60 psi/Bar PSSA2203 0-60 psi/kPa PSSA2303
A = 2.5" Dial

2 = 1/4" NPT 0-100 PSSA2104 0-100 psi/Bar PSSA2204 0-100 psi/kPa PSSA2304

0-160 PSSA2105 0-160 psi/Bar PSSA2205 0-160 psi/kPa PSSA2305


100 Codes - psi only

200 Codes - psi/Bar 0-200 PSSA2106 0-200 psi/Bar PSSA2206 0-200 psi/kPa PSSA2306
300 Codes - psi/kPa 0-300 PSSA2107 0-300 psi/Bar PSSA2207 0-300 psi/kPa PSSA2307

0-600 PSSA2108 0-600 psi/Bar PSSA2208 0-600 psi/kPa PSSA2308

0-1000 PSSA2109 0-1000 psi/Bar PSSA2209 0-1000 psi/kPa PSSA2309

0-1500 PSSA2110 0-1500 psi/Bar PSSA2210 0-1500 psi/kPa PSSA2310

0-2000 PSSA2111 0-2000 psi/Bar PSSA2211 0-2000 psi/kPa PSSA2311

0-3000 PSSA2112 0-3000 psi/Bar PSSA2212 0-3000 psi/kPa PSSA2312

0-5000 PSSA2113 0-5000 psi/Bar PSSA2213 0-5000 psi/kPa PSSA2313

0-10000 PSSA2114 0-10000 psi/Bar PSSA2214 0-10000 psi/kPa PSSA2314

PSI Ranges Code PSI/Bar Ranges Code PSI/kPa Ranges Code


2.5" SS 1/4" NPT Back
Shock-S movement Vacuum PSSBA2500 Vacuum/Bar PSSBA2600 Vacuum/kPa PSSBA2700

0-15 PSSBA2501 0-15 psi/Bar PSSBA2601 0-15 psi/kPa PSSBA2701


P = Pressure Gauge

S = 316 Stainless Steel 0-30 PSSBA2502 0-30 psi/Bar PSSBA2602 0-30 psi/kPa PSSBA2702
S = Shock-S Movement
0-60 PSSBA2503 0-60 psi/Bar PSSBA2603 0-60 psi/kPa PSSBA2703
B = Back Connection

A = 2.5" Dial 0-100 PSSBA2504 0-100 psi/Bar PSSBA2604 0-100 psi/kPa PSSBA2704
2 = 1/4" NPT
0-160 PSSBA2505 0-160 psi/Bar PSSBA2605 0-160 psi/kPa PSSBA2705

500 Codes = psi only back connection 0-200 PSSBA2506 0-200 psi/Bar PSSBA2606 0-200 psi/kPa PSSBA2706
600 Codes = psi/Bar back connection 0-300 PSSBA2507 0-300 psi/Bar PSSBA2607 0-300 psi/kPa PSSBA2707
700 Codes = psi/kPa back connection
0-600 PSSBA2508 0-600 psi/Bar PSSBA2608 0-600 psi/kPa PSSBA2708

0-1000 PSSBA2509 0-1000 psi/Bar PSSBA2609 0-1000 psi/kPa PSSBA2709

0-1500 PSSBA2510 0-1500 psi/Bar PSSBA2610 0-1500 psi/kPa PSSBA2710

0-2000 PSSBA2511 0-2000 psi/Bar PSSBA2611 0-2000 psi/kPa PSSBA2711

0-3000 PSSBA2512 0-3000 psi/Bar PSSBA2612 0-3000 psi/kPa PSSBA2712

0-5000 PSSBA2513 0-5000 psi/Bar PSSBA2613 0-5000 psi/kPa PSSBA2713

0-10000 PSSBA2514 0-10000 psi/Bar PSSBA2614 0-10000 psi/kPa PSSBA2714

MERIT INSTRUMENTS [Link]


PSX SERIES ALL STAINLESS STEEL SHOCK-XTM™
VIBRATION FREE PRESSURE GAUGE

PSI Ranges Code PSI/Bar Ranges Code PSI/kPa Ranges Code


4" Dial, SS internals, 1/4" NPT
Bottom connection, Shock-S Vacuum PSSB2100 Vacuum/Bar PSSB2200 Vacuum/kPa PSSB2300
movement, Bayonet Ring
0-15 PSSB2101 0-15 psi/Bar PSSB2201 0-15 psi/kPa PSSB2301

P = Pressure Gauge 0-30 PSSB2102 0-30 psi/Bar PSSB2202 0-30 psi/kPa PSSB2302
S = 316 Stainless Steel
0-60 PSSB2103 0-60 psi/Bar PSSB2203 0-60 psi/kPa PSSB2303
S = Glycerin Fill

B = 4" Dial 0-100 PSSB2104 0-100 psi/Bar PSSB2204 0-100 psi/kPa PSSB2304
2 = 1/4" NPT
0-160 PSSB2105 0-160 psi/Bar PSSB2205 0-160 psi/kPa PSSB2305

0-200 PSSB2106 0-200 psi/Bar PSSB2206 0-200 psi/kPa PSSB2306

0-300 PSSB2107 0-300 psi/Bar PSSB2207 0-300 psi/kPa PSSB2307

0-600 PSSB2108 0-600 psi/Bar PSSB2208 0-600 psi/kPa PSSB2308

0-1000 PSSB2109 0-1000 psi/Bar PSSB2209 0-1000 psi/kPa PSSB2309

PSI Ranges Code PSI/Bar Ranges Code PSI/kPa Ranges Code


Ditto eScept 1/2" NPT
Bottom connection Vacuum PSSB3100 Vacuum/Bar PSSB3200 Vacuum/kPa PSSB3300

0-15 PSSB3101 0-15 psi/Bar PSSB3201 0-15 psi/kPa PSSB3301


P = Pressure Gauge

S = 316 Stainless Steel 0-30 PSSB3102 0-30 psi/Bar PSSB3202 0-30 psi/kPa PSSB3302
S = Shock-S Movement
0-60 PSSB3103 0-60 psi/Bar PSSB3203 0-60 psi/kPa PSSB3303
B = 4" Dial

3 = 1/2" NPT 0-100 PSSB3104 0-100 psi/Bar PSSB3204 0-100 psi/kPa PSSB3304

0-160 PSSB3105 0-160 psi/Bar PSSB3205 0-160 psi/kPa PSSB3305

100 Codes - psi only 0-200 PSSB3106 0-200 psi/Bar PSSB3206 0-200 psi/kPa PSSB3306
200 Codes - psi/Bar 0-300 PSSB3107 0-300 psi/Bar PSSB3207 0-300 psi/kPa PSSB3307
300 Codes - psi/kPa
0-600 PSSB3108 0-600 psi/Bar PSSB3208 0-600 psi/kPa PSSB3308

0-1000 PSSB3109 0-1000 psi/Bar PSSB3209 0-1000 psi/kPa PSSB3309

0-1500 PSSB3110 0-1500 psi/Bar PSSB3210 0-1500 psi/kPa PSSB3310

0-2000 PSSB3111 0-2000 psi/Bar PSSB3211 0-2000 psi/kPa PSSB3311

0-3000 PSSB3112 0-3000 psi/Bar PSSB3212 0-3000 psi/kPa PSSB3312

0-5000 PSSB3113 0-5000 psi/Bar PSSB3213 0-5000 psi/kPa PSSB3313

0-10000 PSSB3114 0-10000 psi/Bar PSSB3214 0-10000 psi/kPa PSSB3314

0-15000 PSSB3115 0-15000 psi/Bar PSSB3215 0-15000 psi/kPa PSSB3315

0-20000 PSSB3116 0-20000 psi/Bar PSSB3216 0-20000 psi/kPa PSSB3316

MERIT INSTRUMENTS [Link]


Series 20SS Ball Valve
Two-Piece Ball Valve, Full Port
Sizes 1/4” ~ 3”

The SVF Series 20SS full port ball valves are designed for general purpose performance in a
wide variety of utility applications. The 20SS is an economical, manually operated valve that
meets industry requirements for performance and dependability.

SERIES 20SS DESIGN FEATURES


Designed & built for economical
performance

Pressure rated for 1000 WOG

Full Port flow path for maximum flow

316 Stainless Steel body, ball and stem

Threaded End Connections

Vinyl grip handle

Blowout proof stem adds safety & reliability

Lockable in the “Open” or “Closed” position

Oval handles available - Sizes 1/4" to 2"

MATERIALS OF CONSTRUCTION

ITEM DESCRIPTION MATERIALS SPECIFICATIONS

316 Stainless Steel


1 Body
(ASTM A351-CF8M)
End 316 Stainless Steel
2
Connector (ASTM A351-CF8M)
316 Stainless Steel
3 Ball
(ASTM A351-CF8M)
316 Stainless Steel
4 Stem
(ASTM A276-316)

5 Seat RTFE

6 Body Seal RTFE

7 Stem Seal RTFE

Black Handle Sleeve (SS430 Handle)


Yellow Handle Sleeve (SS304 Handle)

UALITY FLOWS
What do you need today? TM THROUGH US

SVF Flow Controls • 5595 Fresca Drive • La Palma, CA 90623 • Tel: 800.783.7836 • Sales@[Link]
Specifications subject to change w/o notice. All Data Sheets on our website supersede prior publications • (SVF.20SS.0624)
Series 20SS Ball Valve
Two-Piece Ball Valve, Full Port
Sizes 1/4” ~ 3”

DIMENSIONS, WEIGHT, CV
A B D L Weight
Size Cv
in. mm in. mm in. mm in. mm lbs kg

1/4” 1.89 48 0.46 12 3.86 99 1.93 50 0.39 0.2 7

3/8” 1.89 48 0.49 13 3.86 99 1.93 50 0.39 0.2 8

1/2" 2.21 56 0.59 15 3.86 99 2.09 54 0.56 0.3 11

3/4" 2.56 65 0.79 20 4.73 121 2.48 63 0.87 0.4 21

1” 3.03 77 0.99 26 6.07 155 2.84 73 1.73 0.6 35

1-1/4" 3.55 90 1.26 33 6.07 155 3.05 78 2.22 1.0 57

1-1/2" 3.86 98 1.50 39 7.25 185 3.62 92 2.99 1.44 80


2" 4.77 121 1.97 50 7.25 185 3.98 102 5.16 2.3 150
2-1/2" 5.71 145 2.56 66 9.65 246 5.08 130 10.19 4.6 265
3" 6.54 166 2.88 74 9.65 246 5.48 140 15.45 7.0 415

20SS - PRESSURE/TEMPERATURE CHART

(69) 1000
Maximum Pressure psig (bar)

(55) 800

(41) 600

(28) 400

(14) 200

(7) 100

-40 0 50 100 200 300 400


(-40) (-18) (10) (38) (93) (150) (204)

Maximum Temperature Fahrenheit (Celsius)

Class 400
Note: Maximum pressure & temperature is limited to the seat material rating

20SS Series Part Numbers


Size Part # Size Part #
1/4” 20SSTH01M 1 1/4” 20SSTH06M
3/8” 20SSTH02M 1-1/2” 20SSTH07M
1/2” 20SSTH03M 2” 20SSTH08M
3/4” 20SSTH04M 2-1/2” 20SSTH09M
1" 20SSTH05M 3" 20SSTH10M
Note: Oval handle option available (PN: P20LHOV13 sizes 1/4" to 1/2", PN: P20LHOV4 size 3/4", PN: P20LHOV56 sizes 1" to 1-1/4" and
PN: P20LHOV78 sizes 1-1/2" to 2")

SVF Flow Controls • 5595 Fresca Drive • La Palma, CA 90623 • Tel: 800.783.7836 • Sales@[Link]
Specifications subject to change w/o notice. All Data Sheets on our website supersede prior publications • (SVF.20SS.0624)
A B C D E F G
WEIGHT
*AT FULL DIFFERENTIAL PRESSURE FOR CLEAN FLUIDS WITH RTFE SEATS SIZE A øD E F G NPT THREAD Cv
(lbs)
1/4" 0.59 (15) 0.43 (11) 1.89 (48) 3.86 (98) 1.93 (49) 1-4"-18NPT 0.4 7
3/8" 0.59 (15) 0.47 (12) 1.89 (48) 3.86 (98) 1.93 (49) 3/8"-18NPT 0.4 8
1/2" 0.59 (15) 0.59 (15) 2.20 (56) 3.86 (98) 2.08 (53) 1/2"-14NPT 0.6 11
1 1
3/4" 0.67 (17) 0.79 (20) 2.56 (65) 4.72 (120) 2.48 (63) 3/4"-14NPT 0.9 21
1" 0.83 (21) 0.98 (25) 3.03 (77) 6.06 (154) 2.83 (72) 1"-11.5NPT 1.4 35
1-1/4" 0.83 (21) 1.26 (32) 3.54 (90) 6.06 (154) 3.03 (77) 1-1/4"-11.5NPT 2.2 57
1-1/2" 0.98 (25) 1.50 (38) 3.86 (98) 7.24 (184) 3.62 (92) 1-1/2"-11.5NPT 3.0 80

G 2" 0.98 (25) 1.97 (50) 4.76 (121) 7.24 (184) 3.98 (101) 2"-11.5NPT 5.1 148
2-1/2" 1.45 (37) 2.56 (65) 5.71 (145) 9.64 (245) 5.08 (129) 2-1/2"-8NPT 10.1 265
14 3" 1.45 (37) 2.99 (76) 6.53 (166) 9.64 (245) 5.47 (139) 3" NPT 15.4 415

2
D 12 PRODUCT INFORMATION:
1. END CONNECTIONS AVAILABLE IN: SCREWED ENDS (FNPT)
2
2. 1/4" - 3" FULL PORT
3. BLOW-OUT PROOF STEM
11 13 4. STANDARD LOCKING HANDLE
5. ANTI-STATIC DEVICE
10 APPLICABLE STANDARDS:
1. ASME B16.34: DESIGN
2. API 598: INSPECTION AND TESTING
9 3. ANSI B1.20.1: NPT
F 4. USP CLASS VI: CONFIRMATION OF COMPLIANCE
(PTFE MATERIAL)
3
8 3
ITEM
7 NO. DESCRIPTION MATERIALS QTY.

A 6
1 BODY A351-CF8M 1

2 END A351-CF8M 1

1 3 BALL A351-CF8M 1

4 4 SEAT RTFE 2

4 3 5 BODY SEAL PTFE 1 4

4 6 STEM A276-316 1

E 5 7 STEM THRUST WASHER PTFE 1

2 8 STEM SEAL PTFE 2

9 GLAND NUT 304 STAINLESS STEEL 1

10 HANDLE 430 STAINLESS STEEL 1


5 5
END CONFIGURATION: 11 SPRING WASHER 304 STAINLESS STEEL 1

12 STEM NUT 304 STAINLESS STEEL 1

13 LOCKING DEVICE 430 STAINLESS STEEL 1

14 HANDLE SLEEVE PVC 1


NPT D
SVF
DRAWN BY DATE

THREAD
E.P.
CHECKED BY
E.G.
06/23/2017
DATE
03/22/2018
Flow Controls
6 5595 Fresca Drive • La Palma, CA 90623 • 1.800.783.7836 6
APPROVED BY DATE
J.S. [Link] • Sales@[Link]
03/22/2018
DESCRIPTION:
(FOR REF ONLY IF NOT APPROVED)

THE INFORMATION PROJECTION

SCREWED END
CONTAINED IN THIS DRAWING
THIRD ANGLE:
IS THE SOLE PROPERTY OF SVF
FLOW CONTROLS, INC. ANY
REPRODUCTION IN PART OR
1/4" - 3" BEV 2-PIECE FULL PORT BALL VALVE
IN WHOLE WITHOUT THE

B
WRITTEN CONSENT OF SVF
FLOW CONTROLS, INC. IS
PROHIBITED. UNITS: INCH (MILLIMETERS) DATE: 03/22/2018 REV:

A B C D E F G
ROTEX®
Flexible jaw couplings

Hub types
Due to the numerous applications of ROTEX® for many different applications and mounting situations, this coupling system is available with various hub
types. These types mainly differ in that they offer either positive or frictionally engaged connections, but mounting situations like, for example, gear shafts
with integrated transmission cams or similar applications are covered, too.

Type 1.0 hub Type 2.0 clamping hub


with feather keyway and setscrew single slotted without feather keyway
Positive locking power transmission, permissible torque Frictionally engaged, backlash-free shaft-hub-connection-.
depending on the permissible surface pressure. Not suitable Transmittable torques depending on bore diameter (see
for backlash-free power transmission with heavily reversing page 34). (For ATEX category 3 only)
operation.
Type 1.1 hub Type 2.1 clamping hub
without feather keyway with setscrew single slotted with feather keyway
Non-positive torque transmission for crimp and glued con- Positive locking power transmission with additional friction-
nections. (No ATEX-release) ally engaged condition. The frictional engagement avoids
or reduces the reverse backlash. Surface pressure of the
keyway connection is reduced.
Type 1.3 hub Type 2.3 clamping hub
with spline bore (see page 20) with spline bore (see page 29/30)

Type 4.2 hub Type 6.0 clamping ring hub


with CLAMPEX® clamping set KTR 250 (see ROTEX® GS series)
Frictionally engaged, backlash-free shaft-hub-connection for Integrated frictionally engaged shaft-hub-connection for the
the transmission of average torques. transmission of higher torques. Screwing on elastomer side.
For details about torque and dimensions see page 29. Suit-
able for high speeds.
Type 4.1 for CLAMPEX® clamping set KTR 200 Type 6.5 clamping ring hub
type 4.3 for CLAMPEX® clamping set KTR 400 (see ROTEX® GS series)
Frictionally engaged, backlash-free shaft-hub-connection for Design like 6.0, except for clamping screws externally. As an
the transmission of high torques. example for radial disassembly of intermediate pipe (special
design).

Type 7.5 clamping hub type DH Type 7.8 clamping hub type H
without feather keyway for without feather keyway
double-cardanic connection
Frictionally engaged, backlash-free shaft-hub-connection for Frictionally engaged, backlash-free shaft-hub-connection for
radial assembly of coupling. Transmittable torques depend- radial assembly of coupling. Transmittable torques depend-
ing on bore diameter (For ATEX category 3 only) ing on bore diameter (For ATEX category 3 only)
Type 7.6 clamping hub type DH Type 7.9 clamping hub type H
with feather keyway for with feather keyway
double-cardanic connection

Positive locking power transmission with additional friction Positive locking power transmission with additional friction
fit for radial assembly of coupling. The frictional engagement fit for radial assembly of coupling. The frictional engagement
avoids or reduces the reverse backlash. Surface pressure of avoids or reduces the reverse backlash. Surface pressure of
the keyway connection is reduced. the keyway connection is reduced.

Type 7.0 SPLIT hub Type 7.1 SPLIT hub


without feather keyway with feather keyway
Split hub made of cast iron. Frictionally engaged, backlash- Split hub made of cast iron. Positive locking power transmis-
free shaft-hub-connection-. Transmittable torques depending sion with additional frictionally engaged condition. The fric-
on bore diameter (For ATEX category 3 only) tional engagement avoids or reduces the reverse backlash.
Surface pressure of the keyway connection is reduced.

FNN hub SD hub shifting hub


Coupling hub to be connected to an attachment such as Coupling hub for separating or switching on the driving/
brake drum, brake disk and fan. driven machine with standstill of the machine. Can be com-
bined with slip ring and shiftable linkage.

TB1 hub/TB2 hub Type 3Na + 4N


Driving flange with flange type K
Coupling hub for taper clamping bushes. TB1 screwed on For type AFN and BFN:
cam side. TB2 screwed externally. With type AFN the spider can be replaced while being
assembled without having to disassemble the driving and
driven side.

Mitnehmerflansch Ausf. 3b Mitnehmerflansch Ausf. 3Na


Driving flange to connect to customer’s component. Abmes- Driving flange to connect to customer’s component. Abmes-
sungen siehe Seite 38 sungen siehe Seite 38

26 For continuously updated data please refer to our online catalogue at [Link]
ROTEX®
Flexible jaw couplings

ROTEX®
Displacements

Axial displacement ΔKa Radial displacement ΔKr Angular displacement ΔKw [degrees]

Lmax. = L + ∆Ka ∆Kw [mm] = Lmax – Lmin

POLY-NORM®
Displacements for spider 92 and 98 Shore-A
ROTEX® Size 14 19 24 28 38 42 48 55 65 75 90 100 110 125 140 160 180
-0,5 -0,5 -0,5 -0,7 -0,7 -1,0 -1,0 -1,0 -1,0 -1,5 -1,5 -1,5 -2,0 -2,0 -2,0 -2,5 -3,0
Max. axial displacement ∆Ka [mm]
+1,0 +1,2 +1,4 +1,5 +1,8 +2,0 +2,1 +2,2 +2,6 +3,0 3,4 +3,8 +4,2 +4,6 +5,0 +5,7 +6,4
Max. radial displacement with n=
0,17 0,20 0,22 0,25 0,28 0,32 0,36 0,38 0,42 0,48 0,50 0,52 0,55 0,60 0,62 0,64 0,68
1500 RPM ∆Kr [mm]
Max. angular displacement with n=
1,2 1,2 0,9 0,9 1,0 1,0 1,1 1,1 1,2 1,2 1,2 1,2 1,3 1,3 1,2 1,2 1,2
1500 RPM ∆Kw [degrees]
∆Kw [mm] 0,67 0,82 0,85 1,05 1,35 1,70 2,00 2,30 2,70 3,30 4,30 4,80 5,60 6,50 6,60 7,60 9,00

Displacements for spider 64 Shore-D


ROTEX® size 14 19 24 28 38 42 48 55 65 75 90 100 110 125 140 160 180
-0,5 -0,5 -0,5 -0,7 -0,7 -1,0 -1,0 -1,0 -1,0 -1,5 -1,5 -1,5 -2,0 -2,0 -2,0 -2,5 -3,0
Max. axial displacement ∆Ka [mm]
+1,0 +1,2 +1,4 +1,5 +1,8 +2,0 +2,1 +2,2 +2,6 +3,0 +3,4 +3,8 +4,2 +4,6 +5,0 +5,7 +6,4
Max. radial displacement with n=
0,11 0,13 0,15 0,18 0,21 0,23 0,25 0,27 0,30 0,34 0,36 0,37 0,40 0,43 0,45 0,46 0,49
1500 RPM ∆Kr [mm]
Max. angular displacement with n=
1,1 1,1 0,8 0,8 0,9 0,9 1,0 1,0 1,1 1,1 1,1 1,1 1,2 1,2 1,1 1,1 1,1
1500 RPM ∆Kw [degrees]
∆Kw [mm] 0,57 0,76 0,76 0,90 1,25 1,40 1,80 2,00 2,50 3,00 3,80 4,30 5,30 6,00 6,10 7,10 8,00

Displacements for spider PA, PEEK


ROTEX® size 14 19 24 28 38 42 48 55 65 75 90 100 110 125 140
-0,5 -0,5 -0,5 -0,7 -0,7 -1,0 -1,0 -1,0 -1,0 -1,5 -1,5 -1,5 -2,0 -2,0 -2,0
Max. axial displacement ∆Ka [mm]
+1,0 +1,2 +1,4 +1,5 +1,8 +2,0 +2,1 +2,2 +2,6 +3,0 +3,4 +3,8 +4,2 +4,6 +5,0
Max. radial displacement with n=
0,08 0,10 0,11 0,12 0,14 0,16 0,18 0,19 0,21 0,24 0,25 0,26 0,27 0,30 0,31
1500 RPM ∆Kr [mm]

POLY
Max. angular displacement with n=
0,60 0,45 0,45 0,50 0,50 0,55 0,55 0,55 0,60 0,60 0,60 0,60 0,65 0,65 0,60
1500 RPM ∆Kw [degrees]
∆Kw [mm] 0,33 0,41 0,42 0,52 0,67 0,85 1,00 1,15 1,35 1,65 2,15 2,40 2,80 3,25 3,30

REVOLEX®

The above-mentioned figures of displacement of flexible ROTEX® couplings are standard values taking into account the load of the coupling
up to the rated torque TKN and an operating speed n = 1500 rpm along with an ambient temperature of + 30° C.
The displacement figures may only be used one by one - if they appear simultaneously, they must be limited in proportion. Care should
be taken to maintain the distance dimension E accurately in order to allow for axial clearance of the coupling while in operation. Detailed
mounting instructions are shown on our homepage ([Link]).

For continuously updated data please refer to our online catalogue at [Link] 27
ROTEX®
Flexible jaw couplings

Properties of standard spiders


Spider type (Shore hardness) 92 Shore-A (T-PUR®) DZ 92 Shore-A (T-PUR®) 92 Shore-A

T-PU R®
Size 14 to 180 100 to 180 14 to 90
Material T-PUR® Polyurethane (PUR)
Permissible temperature range
Permanent temperature -50 °C to +120 °C -40 °C to +90 °C
Short-term temperature -50 °C to +150 °C -50 °C to +120 °C

–– significantly higher service life expectancy


–– very good temperature resistance
–– good damping, average elasticity
Properties –– improved damping of vibrations
–– suitable for all hub materials
–– good damping, average elasticity
–– suitable for all hub materials

Spider type (Shore hardness) 98 Shore-A (T-PUR®) 1) DZ 98 Shore-A (T-PUR®) 98 Shore-A 1)

T-PUR®
Size 14 to 180 100 to 180 14 to 90
Material T-PUR® Polyurethane (PUR)
Permissible temperature range
Permanent temperature -50 °C to +120 °C -30 °C to +90 °C
Short-term temperature -50 °C to +150 °C -40 °C to +120 °C

–– significantly higher service life expectancy


–– very good temperature resistance
–– transmission of high torques with average damping
Properties –– improved damping of vibrations
–– recommended hub material: steel, GJL and GJS
–– transmission of high torques with average damping
–– recommended hub material: steel, GJL and GJS

Spider type (Shore hardness) 64 Shore-D (T-PUR®) DZ 64 Shore-D (T-PUR®) 64 Shore-D

T-PUR®
Size 14 to 180 100 to 180 14 to 90
Material T-PUR® Polyurethane (PUR)
Permissible temperature range
Permanent temperature -50 °C to +120 °C -30 °C to +110 °C
Short-term temperature -50 °C to +150 °C -30 °C to +130 °C

–– significantly higher service life expectancy


–– transmission of very high torques with low damping
–– very good temperature resistance
–– suitable to shift critical speeds
Properties –– improved damping of vibrations
–– resistant to hydrolysis
–– transmission of very high torques with low damping
–– recommended hub material: steel and GJS
–– recommended hub material: steel and GJS

ROTEX® 14 ROTEX® 19 ROTEX® 24 - 65 ROTEX® 75 - 160 ROTEX® 180 ROTEX® DZ 100 - 160 ROTEX® DZ 180

28 For continuously updated data please refer to our online catalogue at [Link]
ROTEX®
Flexible jaw couplings

ROTEX®
Technical data of standard spiders
92 Shore-A spider made of T-PUR® and PUR
Max. speed Twist angle φ with Torque [Nm] Torsion spring stiffness C dyn. [Nm/rad]
Damping
ROTEX® V=35 m/s power Relative Resonance
V=40 m/s Rated Max Vibratory
size casted TKN TK max PKW damping ψ factor VR 1.0 TKN 0.75 TKN 0.5 TKN 0.25 TKN
steel (TKN) (TK max) (TKW)
material [W] 1)

14 22200 25400 6,4° 10° 7,5 15 2,0 – 0,38x103 0,31x103 0,24x103 0,14x103
19 16700 19000 10 20 2,6 4,8 1,28x103 1,05x103 0,80x103 0,47x103
24 12100 13800 35 70 9,1 6,6 4,86x103 3,98x103 3,01x103 1,79x103
28 10100 11500 95 190 25 8,4 10,90x103 8,94x103 6,76x103 4,01x103
38 8300 9500 190 380 49 10,2 21,05x103 17,26x103 13,05x103 7,74x103
42 7000 8000 265 530 69 12,0 23,74x103 19,47x103 14,72x103 8,73x103
48 6350 7250 310 620 81 13,8 36,70x103 30,09x103 22,75x103 13,49x103
55 5550 6350 410 820 107 15,6 50,72x103 41,59x103 31,45x103 18,64x103
0,80 7,90
65 4950 5650 3,2° 5° 625 1250 163 18,0 97,13x103 79,65x103 60,22x103 35,70x103
75 4150 4750 1280 2560 333 21,6 113,32x103 92,92x103 70,26x103 41,65x103
90 3300 3800 2400 4800 624 30,0 190,09x103 155,87x103 117,86x103 69,86x103
100 2950 3350 3300 6600 858 36,0 253,08x103 207,53x103 156,91x103 93,01x103
110 2600 2950 4800 9600 1248 42,0 311,61x103 255,52x103 193,20x103 114,52x103
125 2300 2600 6650 13300 1729 48,0 474,86x103 389,39x103 294,41x103 174,51x103

POLY-NORM®
140 2050 2350 8550 17100 2223 54,6 660,49x103 541,60x103 409,50x103 242,73x103
160 1800 2050 12800 25600 3328 75,0 890,36x103 730,10x103 552,03x103 327,21x103
180 1550 1800 18650 37300 4849 78,0 2568,56x103 2106,22x103 1592,51x103 943,95x103

98 Shore-A spider made of T-PUR® and PUR


Max. speed Twist angle φ with Torque [Nm] Torsion spring stiffness C dyn. [Nm/rad]
Damping
ROTEX® V=35 m/s power Relative Resonance
V=40 m/s Rated Max Vibratory
size casted TKN TK max PKW damping ψ factor VR 1.0 TKN 0.75 TKN 0.5 TKN 0.25 TKN
steel (TKN) (TK max) (TKW)
material [W] 1)

14 22200 25400 6,4° 10° 12,5 25 3,3 – 0,56x103 0,46x103 0,35x103 0,21x103
19 16700 19000 17 34 4,4 4,8 2,92x103 2,39x103 1,81x103 1,07x103
24 12100 13800 60 120 16 6,6 9,93x103 8,14x103 6,16x103 3,65x103
28 10100 11500 160 320 42 8,4 26,77x103 21,95x103 16,60x103 9,84x103
38 8300 9500 325 650 85 10,2 48,57x103 39,83x103 30,11x103 17,85x103
42 7000 8000 450 900 117 12,0 54,50x103 44,69x103 33,79x103 20,03x103
48 6350 7250 525 1050 137 13,8 65,29x103 53,54x103 40,48x103 24,00x103
55 5550 6350 685 1370 178 15,6 94,97x103 77,88x103 58,88x103 34,90x103
0,80 7,90
65 4950 5650 3,2° 5° 940 1880 244 18,0 129,51x103 106,20x103 80,30x103 47,60x103
75 4150 4750 1920 3840 499 21,6 197,50x103 161,95x103 122,45x103 72,58x103
90 3300 3800 3600 7200 936 30,0 312,20x103 256,00x103 193,56x103 114,73x103
100 2950 3350 4950 9900 1287 36,0 383,26x103 314,27x103 237,62x103 140,85x103
110 2600 2950 7200 14400 1872 42,0 690,06x103 565,85x103 427,84x103 253,60x103
125 2300 2600 10000 20000 2600 48,0 1343,64x103 1101,79x103 833,06x103 493,79x103
140 2050 2350 12800 25600 3328 54,6 1424,58x103 1168,16x103 883,24x103 523,54x103
160 1800 2050 19200 38400 4992 75,0 2482,23x103 2035,43x103 1538,98x103 912,22x103

POLY
180 1550 1800 28000 56000 7280 78,0 3561,45x103 2920,40x103 2208,10x103 1308,84x103

64 Spider 64 Shore-D made of T-PUR® and PUR


Max. speed Twist angle φ with Torque [Nm] Torsion spring stiffness C dyn. [Nm/rad]
Damping
ROTEX® V=35 m/s power Relative Resonance
V=40 m/s Rated Max Vibratory
size casted TKN TK max PKW damping ψ factor VR 1.0 TKN 0.75 TKN 0.5 TKN 0.25 TKN
steel (TKN) (TK max) (TKW)
material [W] 1)

14 22200 25400 4,5° 7,0° 16 32 4,2 9,0 0,76x103 0,62x103 0,47x103 0,28x103
19 16700 19000 21 42 5,5 7,2 5,35x103 4,39x103 3,32x103 1,97x103
24 12100 13800 75 150 19,5 9,9 15,11x103 12,39x103 9,37x103 5,55x103
28 10100 11500 200 400 52 12,6 27,52x103 22,57x103 17,06x103 10,12x103
38 8300 9500 405 810 105 15,3 70,15x103 57,52x103 43,49x103 25,78x103
42 7000 8000 560 1120 146 18,0 79,86x103 65,49x103 49,52x103 29,35x103
48 6350 7250 655 1310 170 20,7 95,51x103 78,32x103 59,22x103 35,10x103
55 5550 6350 825 1650 215 23,4 107,92x103 88,50x103 66,91x103 39,66x103
0,75 8,50
65 4950 5650 2,5° 3,6° 1175 2350 306 27,0 151,09x103 123,90x103 93,68x103 55,53x103
75 4150 4750 2400 4800 624 32,4 248,22x103 203,54x103 153,90x103 91,22x103
90 3300 3800 4500 9000 1170 45,0 674,52x103 553,11x103 418,20x103 247,89x103
100 2950 3350 6185 12370 1608 54,0 861,17x103 706,16x103 533,93x103 316,48x103
110 2600 2950 9000 18000 2340 63,0 1138,59x103 933,64x103 705,92x103 418,43x103
125 2300 2600 12500 25000 3250 72,0 1435,38x103 1177,01x103 889,93x103 527,50x103
140 2050 2350 16000 32000 4160 81,9 1780,73x103 1460,20x103 1104,05x103 654,42x103
160 1800 2050 24000 48000 6240 112,5 3075,80x103 2522,16x103 1907,00x103 1130,36x103
REVOLEX®

180 1550 1800 35000 70000 9100 117,0 6011,30x103 4929,27x103 3727,01x103 2209,15x103

Temperature factor St
-30 °C
-50 °C +40 °C +50 °C +60 °C +70 °C +80 °C +90 °C +100 °C +110 °C +120 °C
+30 °C
T-PUR ®
1,0 1,0 1,1 1,2 1,3 1,45 1,6 1,8 2,1 2,5 3,0
PUR – 1,0 1,2 1,3 1,4 1,55 1,8 2,2 – – –

Unless explicitly specified in your order, we will supply spiders with Shore hardness 92 Sh-A T-PUR®.
For circumferential speeds exceeding V = 30 m/s, dyn. balancing is necessary For circumferential speeds exceeding V = 35 m/s only steel or nodular iron.
1)
With +30 °C

For continuously updated data please refer to our online catalogue at [Link] 29
ROTEX®
Flexible jaw couplings

Technical data and properties of special spiders

Spider type PA PEEK


Material Polyamide Polyetheretherketone
Permissible temperature range
Permanent temperature -20 °C to +130 °C 1) up to +180 °C (ATEX to +160 °C)
Short-term temperature -30 °C to +150 °C 1) up to +250 °C

–– small twisting angle and high torsion spring stiffness


–– small twisting angle and high torsion spring stiffness
–– transmission of very high torques with very low damping
–– transmission of very high torques with very low damping
–– highly temperature-resistant, resistant to hydrolysis
Properties –– good resistance to chemicals 1)
–– good resistance to chemicals
–– recommended hub material: steel
–– recommended hub material: steel
–– high restoring forces with displacements
–– high restoring forces with displacements

1)
different properties depending on compound

Torques
PA, PEEK
TKN [Nm] TK max [Nm] TKW [Nm]
14 22 44 5,5
19 30 60 8,0
24 105 210 27,5
28 280 560 73
38 565 1130 147
42 785 1570 204
48 915 1830 238
55 1200 2400 312
65 1645 3290 427
75 2560 5130 667
90 6300 12600 1640
100 8650 17300 2250
110 10500 21000 2730
125 13000 26000 3380

Temperature factor St
-30 °C
-50 °C +40 °C +50 °C +60 °C +70 °C +80 °C +90 °C +100 °C +110 °C +120 °C +180 °C
+30 °C
PA – 1,0 1,15 1,25 1,4 1,6 1,9 2,3 3,0 – – –
PEEK – 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0

Installation of spider

Shaft ØdW with feather key (acc. to DIN 6885 sheet 1) protuding into the spider ØdH

Mounting dimension
ROTEX® Size 14 19 24 28 38 42 48 55 65 75 90 100 110 125 140 160 180
Distance dimension E 13 16 18 20 24 26 28 30 35 40 45 50 55 60 65 75 85
Dimension dH 10 18 27 30 38 46 51 60 68 80 100 113 127 147 165 190 220
Dimension dW 2) 7 12 20 22 28 36 40 48 55 65 80 95 100 120 135 160 185

2)
2) If the shaft diameter is smaller than or equal to dimension dH, one shaft end or both shaft ends may protude with the feather keyway in the spider.

30 For continuously updated data please refer to our online catalogue at [Link]
ROTEX®
Flexible jaw couplings

ROTEX®
Selection of standard IEC motors

Standard
or large hub

Large hub lengthened

POLY-NORM®
ROTEX® couplings for standard IEC motors, protection class IP 54/IP 55 (spider 92 Shore A)
A. C. motor 50 Hz Motor output n= Motor output n= Motor output n= Motor output n=
ROTEX® ROTEX® ROTEX® ROTEX®
Shaft end dxl [mm] 3000 RPM 2 poles 1500 RPM 4 poles 1000 RPM 6 poles 750 RPM 8 poles
coupling coupling coupling coupling
Size Output P Torque size Output P Torque size Output P Torque size Output P Torque size
2-pole 4, 6, 8 pole
[kW] T [Nm] [kW] T [Nm] [kW] T [Nm] [kW] T [Nm]
0,09 0,32 0,06 0,43 0,037 0,43
56 9 x 20 9 1) 9 1) 9 1)
0,12 0,41 0,09 0,64 0,045 0,52
0,18 0,62 0,12 0,88 0,06 0,7
63 11 x 23
0,25 0,86 0,18 1,3 0,09 1,1
14 14 14
0,37 1,3 0,25 1,8 0,18 2 0,09 1,4
71 14 x 30 14
0,55 1,9 0,37 2,5 0,25 2,8 0,12 1,8
0,75 2,5 0,55 3,7 0,37 3,9 0,18 2,5
80 19 x 40
1,1 3,7 0,75 5,1 19 0,55 5,8 19 0,25 3,5 19
19
90S 1,5 5 1,1 7,5 0,75 8 0,37 5,3
24 x 50
90L 2,2 7,4 1,5 10 1,1 12 0,55 7,9
2,2 15 0,75 11
100L 3 9,8 24 1,5 15 24 24
28 x 60 24 3 20 1,1 16
112M 4 13 4 27 2,2 22 1,5 21
5,5 18 5,5 36 2,2 30
132S 3 30
7,5 25
38 x 80 28 28 28 28
7,5 49 4 40 3 40
132M
5,5 55
11 36 11 72 4 54
160M 7,5 75
42 x 110 15 49 38 38 38 5,5 74 38
160L 18,5 60 15 98 11 109 7,5 100

POLY
180M 22 71 18,5 121
48 x 110
180L 22 144 15 148 11 145
42 42 42
30 97 42 30 196 18,5 181 15 198
200L 55 x 110
37 120 22 215
225S 37 240 48 18,5 244 48
55 x 110 60 x 140
225M 45 145 45 292 30 293 55 22 290 55
55
250M 60 x 140 65 x 140 55 177 48 55 356 37 361 30 392 65
65 2)
280S 75 241 75 484 65 2) 45 438 37 483 65 2)
75 x 140 55
280M 90 289 90 581 55 535 45 587
75
315S 110 353 110 707 75 75 727 75 55 712
315M 132 423 65 132 849 90 873 75 971
80 x 170
65 x 140 160 513 160 1030 110 1070 90 1170
90
315L 200 641 200 1290 132 1280 110 1420
90 90
75 160 1550 132 1710
85 x 170 250 802 250 1600 200 1930 160 2070
315
315 1010 315 2020 250 2410 100 200 2580 100
355 1140 355 2280 100
355 75 x 140 95 x 170 400 1280 90 400 2570 315 3040 110 250 3220 110
500 1600 500 3210 110 400 3850 315 4060 125
125
560 1790 560 3580 450 4330 355 4570
125
400 80 x 170 110 x 210 630 2020 630 4030 500 4810 400 5150 140
710 2270 100 710 4540 560 5390 140 450 5790
800 2560 800 5120 140 630 6060 500 6420
REVOLEX®

450 90 x 170 120 x 210 900 2880 900 5760 710 6830 560 7190 160
110 160
1000 3200 1000 6400 160 800 7690 630 8090

The coupling selection is based on an ambient temperature up to 30 °C. For the selection there is a minimum safety fac-
tor of 2 of the max. coupling torque (TKmax.). A detailed selection is possible according to catalogue, page 10 et seqq.
Drives with periodical torque curves must be selected according to DIN 740 part 2. If requested, KTR will perform the selection.
Torque T = rated torque according to Siemens catalogue M 11 · 1994/95..
1)
Dimensions see series ROTEX® GS
2)
Motor hub made of steel see page 36

For continuously updated data please refer to our online catalogue at [Link] 31
ROTEX®
Flexible jaw couplings

Cylindrical bores and spline bores


Stock programme of cylindrical finish bores [mm] H7 feather keyway to DIN 6885 sheet 1 [JS9] and thread for setscrews
Un-
ROTEX®
bo-
Size/material
red Ø6 Ø8 Ø9 Ø10Ø11Ø12Ø14Ø15Ø16Ø17Ø18Ø19Ø20Ø22Ø24Ø25Ø28Ø30Ø32Ø35Ø38Ø40Ø42Ø45Ø48Ø50Ø55Ø60Ø65Ø70Ø75 Ø80 Ø85 Ø90 Ø100
Sint      
14
Al-H          
Sint       
19 AL-D             
St               
Al-D               
24
St                
Al-D              
28
St                
GJL                 
38
St            
GJL                
42
St             
GJL               
48
St            
GJL               
55
St           
GJL             
65
St          
GJL            
75
St         
GJL           
90
St        

Basic programme SAE involute spline


Spline code Size Pitch circle Pitch No. of teeth Angle Spline code Size Pitch circle Pitch No. of teeth Angle
PH-S ⁵/₈” 14,28 16/32 9 30° PS-S 1 1/₂” 35,98 12/24 17 30°
PI-S 3
/₄” 17,46 16/32 11 30° PD-S 1 1/₂” 36,51 16/32 23 30°
PB-S ⁷/₈” 20,63 16/32 13 30° PE-S 1 3/₄” 42,86 16/32 27 30°
PB-BS 1” 23,81 16/32 15 30° PK 1 3/₄” 41,275 8/16 13 30°
PJ 1 1/₈” 26,98 16/32 17 30° PT-C 1) 2” 47,625 8/16 15 30°
PC-S 1 1/₄” 29,63 12/24 14 30° PQ-C 1) 2 1/₄” 53,975 8/16 17 30°
PA-S 1 3/₈” 33,33 16/32 21 30°

Basic programme spline bores to DIN 5482


Size Pitch circle Pitch No. of teeth Profile correction Size Pitch circle Pitch No. of teeth Profile correction
A 17 x 14 14,40 1,6 9 +0,600 2) A 35 x 31 31,50 1,75 18 +0,676
A 20 x 17 19,20 1,6 12 -0,2 A 40 x 36 38,00 1,9 20 +0,049
A 25 x 22 22,40 1,6 14 +0,550 A 45 x 41 44,00 2 22 +0,181
A 28 x 25 26,25 1,75 15 +0,302 A 50 x 45 48,00 2 24 +0,181
A 30 x 27 28,00 1,75 16 +0,327

Basic programme spline bores to DIN 5480


Spline code Pitch circle Pitch No. of teeth Spline code Pitch circle Pitch No. of teeth
20 x 1 x 18 x 7H 18,0 1 18 40 x 2 x 18 x 8H 36,0 2 18
20 x 1,25 x 14 x 7H 17,5 1,25 14 45 x 2 x 21 x 7H 41,0 2 21
25 x 1,25 x 18 x 7H 22,5 1,25 18 48 x 2 x 22 x 9H 44,0 2 22
28 x 1,25 x 21 x 7H 26,25 1,25 21 50 x 2 x 24 x 8H 48,0 2 24
30 x 2 x 14 x 7H 26,0 2 14 60 x 2 x 28 x 8H 56,0 2 28
32 x 2 x 14 x 8H 28,0 2 14 75 x 3 x 24 x 7H 72,0 3 24
35 x 2 x 16 x 8H 32,0 2 16 80 x 3 x 25 x 8H 75,0 3 25

Basic programme spline bores acc. to DIN 9611 (p.t.o. shaft spline)
Size Width of keyway No. of teeth Tip circle Root circle
1 3/₈” 8,69 6 34,93 29,65
1 3/₈” – 21 34,95 34,80 3
1 3/4” 11,07 6 44,45 37,74
1 3/4” – 20 45,20 40,20

Spline clamping hubs are often adapted to the shafts of hydraulic pumps/hydraulic motors. Please ask us about the corresponding hub length of the spline code!
1)
For clamping hubs only, for plug-in hubs use code PT or PQ.
2)
Profile correction different from DIN
3)
Similar to code PA-S

32 For continuously updated data please refer to our online catalogue at [Link]
ROTEX®
Flexible jaw couplings

ROTEX®
Inch bores and taper bores
Stock programme inch bores
ROTEX® Size 19 24 28 38 42 48 55 65 75 90
Material
Code Ød Ød inch b+0,05 t2+0,2 St St St GJL GJL GJL GJL GJL GJL GJL
Tb 9,5+0,03 3
/₈ 3,17 11,1
DNB 11,11M7 ⁷/₁₆ 2,4 12,5
T 12,69H7 1
/₂ 4,75 14,6
Ta 12,7+0,03 1
/₂ 3,17 14,3  
DNC 13,45H7 17
/₃₂ 3,17 14,9
Do 14,29+0,03 ⁹/₁₆ 3,17 15,6
E 15,87+0,03 ⁵/₈ 3,17 17,5
Es 15,88+0,03 ⁵/₈ 4,00 17,7   
Ed 15,87+0,03 ⁵/₈ 4,75 18,1  
DNH 17,465H7 11
/₁₆ 4,75 19,6
Ad 19,02+0,03 3
/₄ 3,17 20,7
A 19,05+0,03 3
/₄ 4,78 21,3    
Gs 22,22+0,03 ⁷/₈ 4,78 24,4 
G 22,22+0,03 ⁷/₈ 4,75 24,7     
F 22,22+0,03 ⁷/₈ 6,38 25,2     
Gd 22,225M7 ⁷/₈ 4,76 24,7 

POLY-NORM®
Gf 23,80+0,03 1⁵/₁₆ 6,35 26,8
Bs 25,38+0,03 1 6,37 28,3    
H 25,40+0,03 1 4,78 27,8
Hs 25,40+0,03 1 6,35 28,7 
R 26,95+0,03 1 1/₁₆ 4,78 29,3
Sa 28,575M7 1 1/₈ 6,35 31,7  
Sb 28,58+0,03 1 1/₈ 6,35 31,5  
Sd 28,58+0,03 1 1/₈ 7,93 32,1
Js 31,75+0,03 1 1/₄ 6,35 34,6
K 31,75K7 1 1/₄ 7,93 35,5      
Ma 34,925M7 1 3/₈ 7,93 38,7 
RH1 34,93M7 1 3/₈ 9,55 37,8
Cb 36,50+0,03 1 ⁷/₁₆ 9,55 40,9
Ca 38,07+0,03 1 1/₂ 7,93 42,0
C 38,07+0,03 1 1/₂ 9,55 42,5       
Nb 41,275M7 1 ⁵/₈ 9,55 45,8  
Ls 44,42+0,03 1 3/₄ 9,55 48,8
L 44,45K7 1 3/₄ 11,11 49,4  
Lu 47,625M7 1 ⁷/₈ 12,7 53,5 
Da 49,20+0,03 1 15/₁₆ 12,7 55,0
Ds 50,77+0,03 2 12,7 56,4
D 50,80+0,03 2 12,7 55,1
Pa 53,975M7 2 1/₈ 12,7 60,0 
U 57,10+0,03 2 1/₄ 12,7 62,9
Ub 60,325M7 2 3/₈ 15,875 67,6

POLY
Wd 85,725M7 3 3/₈ 22,225 95,8
Wf 92,075M7 3 ⁵/₈ 22,225 101,9

Basic programme taper 1:8 Basic programme taper 1:5


Code d+0,05 (d2) bJS9 t2+0,1 lK Code d+0,05 (d2) bJS9 t2+0,1 lK
N/ 1 9,7 7,575 2,4+0,05 10,85 17,0 A-10 9,85 7,55 2JS9 1,0 11,5
N/ 1c 11,6 9,5375 3JS9 12,90 16,5 B-17 16,85 13,15 3JS9 1,8 18,5
N/ 1e 13,0 10,375 2,4+0,05 13,80 21,0 C-20 19,85 15,55 4JS9 2,2 21,5
N/ 1d 14,0 11,813 3JS9 15,50 17,5 Cs-22 21,95 17,65 3JS9 1,8 21,5
N/ 1b 14,3 11,8625 3,2+0,05 5,65 19,5 D-25 24,85 19,55 5JS9 2,9 26,5
N/ 2 17,287 14,287 3,2+0,05 18,24 24,0 E-30 29,85 23,55 6JS9 2,6 31,5
N/ 2a 17,287 14,287 4JS9 18,94 24,0 F-35 34,85 27,55 6JS9 2,6 36,5
N/ 2b 17,287 14,287 3JS9 18,34 24,0 G-40 39,85 32,85 6JS9 2,6 35,0
N/ 3 22,002 18,502 4JS9 23,40 28,0
N/ 4 25,463 20,963 4,78+0,05 27,83 36,0
N/ 4b 25,463 20,963 5JS9 28,23 36,0
N/ 4a 27,0 22,9375 4,78+0,05 28,80 32,5
N/ 4g 28,45 23,6375 6JS9 29,32 38,5
N/ 5 33,176 27,676 6,38+0,05 35,39 44,0
N/ 5a 33,176 27,676 7JS9 35,39 44,0

For code N/6 and N/6a keywith parallel to the taper.


REVOLEX®

Basic programme taper 1:10


Code d+0,05 (d2) bJS9 t2+0,1
lK
CX 19,95 16,75 5JS9 22,08 32
DX 24,95 20,45 6JS9 26,68 45 Taper 1:5 Taper 1:8
EX 29,75 24,75 8JS9 31,88 50 Taper 1:10

For continuously updated data please refer to our online catalogue at [Link] 33
ROTEX® Standard
Flexible jaw couplings

Material cast + powder metal

For legend of pictogram please refer to flapper on the cover

120

ROTEX® Sintered steel (Sint)


Spider (part 2) 1) Dimensions [mm]
Compo- Rated torque [Nm]
Size General Thread for setscrew
nent Finish bore d
92 Sh-A 98 Sh-A L l1; l2 E b s DH dH D N G t TA [Nm]
14 1a 7,5 12,5 ungeb.: 8, 10, 11, 12, 14, 15, 16 35 11 13 10 1,5 30 10 30 M4 5 1,5 1,5
19 1a 10 17 ungeb., 14, 16, 19, 20, 22, 24 66 25 16 12 2,0 40 18 40 M5 10 2 2
24 1a 35 60 ungeb., Ø 24 78 30 18 14 2,0 56 27 40 M5 10 2 2

ROTEX® Aluminium diecast (AI-D)


Spider (part 2) 1) Dimensions [mm]
Compo- Rated torque [Nm]
Size Finish bore d (min- General Thread for setscrew
nent
92 Sh-A 98 Sh-A 64 Sh-D max) L l1; l2 E b s DH DZ dH D; D1 N G t TA [Nm]
1 6-19 32
19 10 17 — 66 25 16 12 2 41 — 18 20 M5 10 2
1a 19-24 41
1 9-24 40
24 35 60 — 78 30 18 14 2 56 — 27 24 M5 10 2
1a 22-28 56
1 10-28 48
28 95 160 — 90 35 20 15 2,5 66 — 30 28 M8 15 10
1a 28-38 66

ROTEX® Cast iron (GJL)


1 12-40 66 37
114 45
38 1a 190 325 405 38-48 24 18 3 80 — 38 78 M8 15 10
1b 12-48 164 70 62
1 14-45 75
126 50 40
42 1a 265 450 560 42-55 26 20 3 95 — 46 94 M8 20 10
1b 14-55 176 75 65
1 15-52 85
140 56 45
48 1a 310 525 655 48-62 28 21 3,5 105 — 51 104 M8 20 10
1b 15-62 188 80 69
1 20-60 98
55 410 685 825 160 65 30 22 4 120 — 60 52 M10 20 17
1a 55-74 118
65 1 625 940 1175 22-70 185 75 35 26 4,5 135 — 68 115 61 M10 20 17
75 1 1280 1920 2400 30-80 210 85 40 30 5 160 — 80 135 69 M10 25 17
90 1 2400 3600 4500 40-97 245 100 45 34 5,5 200 218 100 160 81 M12 30 40

ROTEX® Nodular iron (GJS)


100 1 3300 4950 6185 50-115 270 110 50 38 6 225 246 113 180 89 M12 30 40
110 1 4800 7200 9000 60-125 295 120 55 42 6,5 255 276 127 200 96 M16 35 80
125 1 6650 10000 12500 60-145 340 140 60 46 7 290 315 147 230 112 M16 40 80
140 1 8550 12800 16000 60-160 375 155 65 50 7,5 320 345 165 255 124 M20 45 140
160 1 12800 19200 24000 80-185 425 175 75 57 9 370 400 190 290 140 M20 50 140
180 1 18650 28000 35000 85-200 475 195 85 64 10,5 420 450 220 325 156 M20 50 140

= If no material is specified in the order, it is stipulated in the calculation/order.


1)
Maximum torque of the coupling TKmax. = rated torque of the coupling TK rated x 2. For selection see page 10 et seqq.

ROTEX® 38 GJL 92 Sh-A 1a Ø 45 1 Ø 25


Ordering
example: Finish Finish
Coupling size Material Spider hardness Component Component
bore bore

34 For continuously updated data please refer to our online catalogue at [Link]
ROTEX®
Components

1 2 1a

Spider
Hardness 92Sh-A, 98Sh-A,
64Sh-D
For legend of pictogram please refer to flapper on the cover
Standard from size
14 - 180

POLY-NORM®
AL-D (thread opposite to the keyway)
Elements DZ
Hardness 92Sh-A and
98Sh-A size 100 - 180
1 2 1a 1b

POLY
GJL / GJS (thread on the keyway)

1 2 1a 1b
REVOLEX®

Standard hub Spider Large hub Large hub length-


ened

For continuously updated data please refer to our online catalogue at [Link] 35
ROTEX® Standard
Flexible jaw couplings

Material steel / UL / marine

For legend of pictogram please refer to flapper on the cover

120

ROTEX® Steel (St)


Spider (part 2) Dimensions [mm]
Compo- rated torque [Nm]
Size Finish bore General Thread for setscrew
nent
92 Sh-A 98 Sh-A 64 Sh-D d (min-max) L l1; l2 E b s DH dH D N G t TA [Nm]
1a 35 11
14 7,5 12,5 16 0-16 13 10 1,5 30 10 30 — M4 5 1,5
1b 50 18,5
1a 66 25
19 10 17 21 0-25 16 12 2 40 18 40 — M5 10 2
1b 90 37
1a 78 30
24 35 60 75 0-35 18 14 2 55 27 55 — M5 10 2
1b 118 50
1a 90 35
28 95 160 200 0-40 20 15 2,5 65 30 65 — M8 15 10
1b 140 60
1 114 45 70 27
38 190 325 405 0-48 24 18 3 80 38 M8 15 10
1b 164 70 80 —
1 126 50 85 28
42 265 450 560 0-55 26 20 3 95 46 M8 20 10
1b 176 75 95 —
1 140 56 95 32
48 310 525 655 0-62 28 21 3,5 105 51 M8 20 10
1b 188 80 105 —
1 160 65 110 37
55 410 685 825 0-74 30 22 4 120 60 M10 20 17
1b 210 90 120 —
1 185 75 115 47
65 625 940 1175 0-80 35 26 4,5 135 68 M10 20 17
1b 235 100 135 —
1 210 85 135 53
75 1280 1920 2400 0-95 40 30 5 160 80 M10 25 17
1b 260 110 160 —
1 245 100 160 62
90 2400 3600 4500 0-110 45 34 5,5 200 100 M12 30 40
1b 295 125 200 —

100 1 3300 4950 6185 0-115 270 110 50 38 6 225 113 150 89 M12 30 40

110 1 4800 7200 9000 0-125 295 120 55 42 6,5 255 127 200 96 M16 35 80

125 1 6650 10000 12500 60-145 340 140 60 46 7 290 147 230 112 M16 40 80

140 1 8550 12800 16000 60-160 375 155 65 50 7,5 320 165 255 124 M20 45 140

160 1 12800 19200 24000 80-185 425 175 75 57 9 370 190 290 140 M20 50 140

180 1 18650 28000 35000 85-200 475 195 85 64 10,5 420 220 325 156 M20 50 140

= If no material is specified in the order, it is stipulated in the calculation/order.


1)
Maximum torque of coupling TKmax. = rated torque of coupling TK rated x 2. For selection see page 10 et seqq.

ROTEX® 38 St 92 Sh-A 1 – Ø 45 1 – Ø 25
Ordering
example: Finish Finish
Coupling size Material Spider hardness Component Component
bore bore

36 For continuously updated data please refer to our online catalogue at [Link]
ROTEX®
Components

1 2 1

POLY-NORM®
Steel (thread on the keyway)

1 2 1a 1b

Standard hub Spider Large hub Large hub length-


ened

POLY
Marine programme:
Hub materials S355J2+N and 42CrMo4+QT acc. to DIN EN10204-3.1+3.2 size 75-180 available from stock.

Use in fire extinguisher pumps

ROTEX® couplings comply with the specifications of NFPA 20 standard for the installation of stationary pumps
for fire protection and on completion of the necessary permanent tests they also comply with the specifications of
UL 448A, flexible couplings and connection shafts for stationary fire extinguisher pumps.

Sizes available:

ROTEX® UL-Listed
Spider (part 2) Dimensions [mm]
Compo-
REVOLEX®

Size Material Rated torque [Nm]


nent Finish bore d (min-max) L l1; l2 E DH
92 Sh-A
42 1 St 265 18-55 126 50 26 95
55 1 St 410 24-74 160 65 30 120
65 1 St 625 24-80 185 75 35 135
75 1 St 1280 24-95 210 85 40 160
90 1 St 2400 30-110 245 100 45 200

* For complete dimensions see table on page 36

For continuously updated data please refer to our online catalogue at [Link] 37
ROTEX® Standard
Flexible jaw couplings

Material aluminium

For legend of pictogram please refer to flapper on the cover

120

1 2 1
Components 2 4
3
1
4

ROTEX® Aluminium (AL-H)


Spider (part 2) Dimensions [mm]
Compo- Rated torque [Nm]
Size Finish bore General Thread for setscrew
nent
92 Sh-A GS 98 Sh-A GS d (max) L l1; l2 E b s DH dH N G t TA [Nm]
5 1 0,5 0,9 6 15 5 5 4 0,5 10 - M2 2,5 - 2
7 1 1,2 2,0 7 22 7 8 6 1,0 14 - M3 3,5 0,6 2
9 1 3,0 5,0 11 30 10 10 8 1,0 20 7,2 M4 5 1,5 10
12 1 5,0 9,0 12 34 11 12 10 1,0 25 8,5 M4 5 1,5 10
14 1 7,5 12,5 16 35 11 13 10 1,5 30 10,5 M4 5 1,5 10
19 1 10 17 24 66 25 16 12 2,0 40 18 M5 10 2 10
24 1 35 60 28 78 30 18 14 2,0 55 27 M5 10 2 17
28 1 95 160 38 90 35 20 15 2,5 65 30 M8 15 10 17
38 1 190 325 45 114 45 24 18 3,0 80 38 M8 15 10 17
42 1 265 450 55 126 50 26 20 3,0 95 46 M8 20 10 40
48 1 310 525 62 140 56 28 21 3,0 105 51 M8 20 10 40

As a standard the coupling is provided with a ROTEX®-GS spider (ROTEX® standard spider is available on request, too)

ROTEX® 19 Al-H 92 Sh-A GS 1 – Ø 15 1 – Ø 20


Ordering
example: Finish Finish
Coupling size Material Spider hardness Component Component
bore bore

38 For continuously updated data please refer to our online catalogue at [Link]
ROTEX® Standard
Flexible jaw couplings

ROTEX®
Material steel with CDP coating, stainless steel

NEW

For legend of pictogram please refer to flapper on the cover

120

Components

POLY-NORM®
1 2 1
1 2 1a

Standard hub Spider Large hub

Steel (thread on the keyway)

ROTEX® with CDP coating1)


Spider (part 2) Dimensions [mm]
Compo- Rated torque [Nm]
Size Finish bore General Thread for setscrew
nent
92 Sh-A 98 Sh-A 64 Sh-D d (min-max) L l1; l2 E b s DH dH D N G t TA [Nm]
19 1a 10 17 21 0-25 66 25 16 12 2 40 18 40 – M5 10 2
24 1a 35 60 75 0-35 78 30 18 14 2 55 27 55 – M5 10 2
28 1a 95 160 200 0-40 90 35 20 15 2,5 65 30 65 – M8 15 10
38 1a 190 325 405 0-48 114 45 24 18 3 80 38 70 27 M8 15 10
42 1a 265 450 560 0-55 126 50 26 20 3 95 46 85 28 M8 20 10
48 1a 310 525 655 0-62 140 56 28 21 3,5 105 51 95 32 M8 20 10

POLY
55 1a 410 685 825 0-74 160 65 30 22 4 120 60 110 37 M10 20 17
65 1a 625 940 1175 0-80 185 75 35 26 4,5 135 68 115 47 M10 20 17
75 1a 1280 1920 2400 0-95 210 85 40 30 5 160 80 135 53 M10 25 17
90 1a 2400 3600 4500 0-110 245 100 45 34 5,5 200 100 160 62 M12 25 40
100 1 3300 4950 6185 0-115 270 110 50 38 6 225 113 150 89 M12 30 40
110 1 4800 7200 9000 0-125 295 120 55 42 6,5 255 127 200 96 M16 35 80
125 1 6650 10000 12500 60-145 340 140 60 46 7 290 147 230 112 M16 40 80
1)
Corrosion protection class to DIN EN ISO 12944: Min. C4, heavy - long

ROTEX® Stainless steel


Spider (part 2) Dimensions [mm]
Size Material Rated torque [Nm] Finish bore d General Thread for setscrew
92 Sh-A 98 Sh-A 64 Sh-D (min - max) L l1; l2 E b s DH dH D N G t TA [Nm]
19 1.4305 10 17 21 0-25 66 25 16 12 2 40 18 40 - M5 10 2
24 1.4571 35 60 75 0-35 78 30 18 14 2 55 27 55 - M5 10 2
28 1.4305 95 160 200 0-40 90 35 20 15 2,5 65 30 65 - M8 15 10
38 1.4571 190 325 405 0-48 114 45 24 18 3 80 38 70 27 M8 15 10
42 1.4305 265 450 560 0-55 126 50 26 20 3 95 46 85 28 M8 20 10
48 1.4571 310 525 655 0-62 140 56 28 21 3,5 105 51 95 32 M8 20 10
REVOLEX®

ROTEX® 38 St+KTL 92 Sh-A 1 – Ø 45 1 – Ø 25


Ordering
example: Finish Finish
Coupling size Material Spider hardness Component Component
bore bore

For continuously updated data please refer to our online catalogue at [Link] 39
ROTEX®
Flexible jaw couplings

Taper clamping bush

For legend of pictogram please refer to flapper on the cover

120

Components
TB1 2 TB2 TB1 TB2

ROTEX® Shaft coupling for taper clamping bush


Fastening screw
Taper Dimensions [mm]
for taper bush
Size clamping
Length
bush l1;l2 E s b L N DH D1 dH Size [Inch]1) No. z TA [Nm]
[mm]
24 1008 22 18 2,0 14 62 – 55 55 27 /₄
1
13 2 5,7
28 1108 23 20 2,5 15 66 – 65 65 30 1
/₄” 13 2 5,7
38 1108 23 24 3,0 18 70 15 80 78 38 1
/₄” 13 2 5,7
42 1610 26 26 3,0 20 78 16 95 94 46 3
/₈” 16 2 20
48 1615 39 28 3,5 21 106 28 105 104 51 3
/₈” 16 2 20
55 2012 33 30 4,0 22 96 20 120 118 60 7
/16” 22 2 31
65 2012 33 35 4,5 26 101 19 135 115 68 7
/16” 22 2 31
2517 1
/2” 25 49
75 52 40 5,0 30 144 36 160 158 80 2
 3020 5
/8” 32 92
90 3020 52 45 5,5 34 149 33 200 160 100 5
/8” 32 2 92
100 3535 90 50 6 38 230 69 225 180 113 1
/2” 49 3 113
125 4545 114 60 7,0 46 288 86 290 230 147 3
/4” 49 3 192

Taper clamping bush


Size Bore dimensions d1 [mm] available; H7 fit – feather keyway acc. to DIN 6885 sheet 1.
1008 Ø10 Ø11 Ø12 Ø14 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25
1108 Ø10 Ø11 Ø12 Ø14 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø282)
1610 Ø14 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42*
1615 Ø14 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42*
2012 Ø14 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50
2517 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø60
3020 Ø25 Ø28 Ø30 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø60 Ø65 Ø70 Ø75
3535 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø60 Ø65 Ø70 Ø75 Ø80 Ø85 Ø90
4545 Ø55 Ø60 Ø65 Ø70 Ø75 Ø80 Ø85 Ø90 Ø95 Ø100 Ø105 Ø110

 Only available for type TB 2


1)
1. BSW Thread
Coupling type TB 1/1; TB 2/2; TB 1/2 possible
Please order our separate dimension sheet (M 373054).
2)
Bores with feather keyway (flat design) acc. to DIN 6885 sheet 3

ROTEX® 38 92 Sh-A 1108 TB1 – Ø 24 TB2 – Ø 22


Ordering
example: Finish Finish
Coupling size Spider hardness Taper clamping bush Hub type Hub type
bore bore

40 For continuously updated data please refer to our online catalogue at [Link]
ROTEX®
Flexible jaw couplings

ROTEX®
Clamping ring hubs

For legend of pictogram please refer to flapper on the cover

120

Components

POLY-NORM®
Tack thread M1 between clamping screws

Clamping ring hubs steel


Torques [Nm] 1) Mass moment
Dimensions [mm] Clamping screws Weight per
92 Sh A 98 Sh A of inertia per hub
Size hub with max.
with max. bore
Number bore [kg]
TKN TKmax TKN TKmax DH2) dH L l1; l2 l3 E b s M TA[Nm] M1 [kgm2]
z
19 10,0 20 17 34 40 18 66 25 18 16 12 2,0 M4 6 4,1 M4 0,179 0,44 x 10-4

POLY
24 35,0 70 60 120 55 27 78 30 22 18 14 2,0 M5 4 8,5 M5 0,399 1,91 x 10-4
28 95,0 190 160 320 65 30 90 35 27 20 15 2,5 M5 8 8,5 M5 0,592 4,18 x 10-4
38 190,0 380 325 650 80 38 114 45 35 24 18 3,0 M6 8 14 M6 1,225 12,9 x 10-4
42 265 530 450 900 95 46 126 50 35 26 20 3,0 M8 4 35 M8 2,30 31,7 x 10-4
48 310 620 525 1050 105 51 140 56 41 28 21 3,5 M10 4 69 M10 3,08 52,0 x 10-4
55 375 750 685 1370 120 60 160 65 45 30 22 4,0 M10 4 69 M10 4,67 103,0 x 10-4
65 — — 940 1880 135 68 185 75 55 35 26 4,5 M12 4 120 M12 6,70 191,0 x 10-4
75 — — 1920 3840 160 80 210 85 63 40 30 5,0 M12 5 120 M12 9,90 396,8 x 10-4
90 — — 3600 4500 200 104 245 100 75 45 34 5,5 M16 5 295 M16 17,70 1136 x 10-4

Bore d1/d2 and the corresponding transmittable friction torques TR of clamping ring hub in [Nm] 1)
Size Ø10 Ø11 Ø14 Ø15 Ø16 Ø19 Ø20 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø60 Ø65 Ø70 Ø80 Ø90 Ø95 Ø100 Ø105
19 27 32 69 84 57 94 110
24 70 87 56 97 114 116 133 192
28 108 131 207 148 253 285 315 382 330 433 503
38 208 353 395 439 531 463 603 593 689 793 776
42 358 398 483 416 547 536 625 571 704 851 865
48 616 704 899 896 1030 962 1160 1379 1222 1543
55 863 856 991 918 1119 1110 1247 1277 1672 1605 2008
65 1446 1355 1637 1635 1827 1887 2429 2368 2930
75 1710 2053 2059 2294 2384 3040 2983 3664 4293
90 3845 4249 4794 5858 5900 7036 8047 9247 9575 10845
REVOLEX®

1)
Please see coupling selection on page 10 et seqq.
2)
ØDH + 2 mm with high speeds for expansion of spider
The transmittable torques of the clamping connection consider the max. clearance with shaft fit k6 / bore H7, from Ø55 G7/m6. The torque is reduced with bigger clearance. For the stiffness
calculation of the shaft/hollow shaft see KTR standard 45510 on our homepage [Link]

ROTEX® GS 24 98 Sh-A 6.0 Steel Ø24 6.0 Steel Ø20


Ordering
example: Coupling size Spider hardness Hub type Finish bore Hub type Finish bore

For continuously updated data please refer to our online catalogue at [Link] 41
ROTEX®
Flexible jaw couplings

Clamping hubs

For legend of pictogram please refer to flapper on the cover

120

Components

ROTEX® 19 - 28 ROTEX® 38 - 90

ROTEX® as clamping hubs


Dimensions [mm] Screw DIN EN ISO 4762
Size
max. d L l1;l2 l Min. E b s DH D dH DK t1 t2 e M TA [Nm]
19 201) 66 25 20 16 12 2,0 40 - 18 46,0 12 — 14,5 M6 14
24 28 78 30 25 18 14 2,0 55 - 27 57,5 12 — 20,0 M6 14
28 38 90 35 30 20 15 2,5 65 - 30 73,0 142) — 25,0 M8 35
38 42 114 45 35 24 18 3,0 80 70 38 77,5 19 — 26,5 M8 35
42 50 126 50 42 26 20 3,0 95 85 46 93,5 182) — 32,0 M10 69
48 55 140 56 46 28 21 3,5 105 95 51 105,0 212) — 36,0 M12 120
55 68 160 65 50 30 22 4,0 120 110 60 119,5 26 512) 42,53) M12 120
65 70 185 75 55 35 26 4,5 135 115 68 132,5 33 612) 50,03) M12 120
75 80 210 85 65 40 30 5,0 160 135 80 158,0 36 682) 57,03) M16 295
90 90 245 100 80 45 34 5,5 200 160 100 197,0 40 802) 72,03) M20 580

Bore surface and the corresponding transmittable friction torques [Nm] of ROTEX® clamping hubs design 2.0
Size Ø8 Ø10 Ø11 Ø14 Ø15 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø60 Ø65 Ø70 Ø75 Ø80 Ø85 Ø90
19 44 46 47 51 52 53 55 57 58
24 59 60 64 65 66 68 70 71 73 76 77 80
28 139 141 144 148 150 152 157 161 163 170 174 178 185 191
38 163 165 170 172 174 178 183 185 192 196 200 207 213 217 222
42 291 297 304 308 318 325 332 342 353 360 367 377 387 394
48 466 476 486 491 506 516 526 542 557 567 577 592 607 618 643
55 1185 1215 1245 1266 1286 1316 1347 1367 1417 1468 1519
65 1316 1347 1367 1387 1417 1448 1468 1519 1569 1620 1671
75 2869 2926 2983 3022 3117 3213 3309 3404 3500 3595
90 5220 5310 5400 5460 5610 5760 5910 6060 6210 6360 6510 6660
1)
With type 2.1 dmax. Ø17 mm
2)
With reduced hubs dimension t1 varies or the number of screws changes from 2-off to 1-off
3)
t1 and t2 have a different dimension e

Type 2.0 Type 2.1 Type 2.3


Clamping hub, single slot, Clamping hub, single slot, with Clamping hub with spline bore
without feather keyway feather keyway (For a selection of our pro-
gramme of spline bores please
see page 32)

ROTEX® 24 98 Sh-A 2.1 Ø 24 2.0 Ø20


Ordering
example: Coupling size Spider hardness Hub type Finish bore Hub type Finish bore

42 For continuously updated data please refer to our online catalogue at [Link]
ROTEX® AFN and BFN
Flexible jaw couplings

ROTEX®
Flange programme

For legend of pictogram please refer to flapper on the cover

120

Components

POLY-NORM®
4N 3Na 2 3Na 4N 1a 1 2 3Na 4N
z= number

z= number
Type AFN Type BFN

ROTEX® Type AFN (No. 002) and BFN (No. 004)


Pilot Component Cyl. screws 3)

POLY
Dimensions [mm]
bored 4N DIN EN ISO 4762 - 12.9
Size
Ød;ØD; max. finish TA
1)

ØD1 bore Ød1 DH DF D4 dH l1; l2 E E1 s b l3; l4 LAFN LBFN Mxl z Pitch 2)


[Nm]
24 24 55 36 45 27 30 18 33 2,0 14 30,5 94 86 M5x16 8 10
Stock programme/basic programme on page 32

28 28 65 42 54 30 35 20 39 2,5 15 35,5 110 100 M6x20 8 8x45° 17


38 38 80 52 66 38 45 24 43 3,0 18 45,5 134 124 M8x22 8 41
See jaw couplings on page 34 to 39

42 42 95 62 80 46 50 26 48 3,0 20 51,0 150 138 M8x25 12 41


16x22,5°
48 48 105 70 90 51 56 28 50 3,5 21 57,0 164 152 M8x25 12 41
55 55 120 80 102 60 65 30 60 4,0 22 66,0 192 176 M10x30 8 8x45° 83
65 65 135 94 116 68 75 35 65 4,5 26 76,0 217 201 M10x30 12 16x22,5° 83
and 33

75 75 160 108 136 80 85 40 75 5,0 30 86,5 248 229 M12x40 15 120


90 100 200 142 172 100 100 45 82 5,5 34 101,5 285 265 M16x40 15 295
100 110 225 158 195 113 110 50 97 6,0 38 111,5 320 295 M16x50 15 295
110 125 255 178 218 127 120 55 103 6,5 42 122,0 347 321 M20x50 15 20x18° 580
125 145 290 206 252 147 140 60 116 7,0 46 142,0 400 370 M20x60 15 580
140 165 320 235 282 165 155 65 128 7,5 50 157,5 443 409 M20x60 15 580
160 190 370 270 325 190 175 75 146 9,0 57 177,5 501 463 M24x70 15 1000
180 220 420 315 375 220 195 85 159 10,5 64 198,0 555 515 M24x80 18 24x15° 1000
1)
Screw tightening torque TA [Nm].
2)
Thread in driving flange between cams.
3)
Coupling is delivered not assembled.
REVOLEX®

ROTEX® 24 AFN 92 Sh-A 4N Ø 38 4N Ø35


Ordering
example: Coupling size Type Spider hardness Component Finish bore Component Finish bore

For continuously updated data please refer to our online catalogue at [Link] 43
ROTEX® A-H
Flexible jaw couplings

Drop-out center design coupling

For legend of pictogram please refer to flapper on the cover

120

Components
7.8/7.9 2 7.8/7.9

Type A-H

ROTEX® Type A-H


Max. finish bore Dimensions [mm] Cyl. screws DIN EN ISO 4762
Size
Ød [mm] L l1; l2 E b s DH D DK1 DK2 x1/x2 E1 Mxl Tightening torque TA [Nm]
19 20 66 25 16 12 2,0 40 — 46 — 17,5 31 M6x16 14
24 28 78 30 18 14 2,0 55 — 57,5 — 22,5 33 M6x20 14
28 38 90 35 20 15 2,5 65 — 73 — 25,5 39 M8x25 35
38 45 114 45 24 18 3,0 80 — 83,5 — 35,5 43 M8x30 35
50 85 — 93,5 M10x30
42 126 50 26 20 3,0 95 39 48 69
55 — 97 — M10x35
55 95 — 105 M12x35
48 140 56 28 21 3,5 105 45 50 120
60 — 108,5 — M12x40
65 110 — 119,5 M12x40
55 160 65 30 22 4,0 120 50 60 120
70 — 122 — M12x45
70 115 — 123,5 M12x40
65 185 75 35 26 4,5 135 60 65 120
80 — 132,5 — M12x45
80 135 — 147,5
75 210 85 40 30 5,0 160 67,5 75 M16x50 295
90 — 158 —
90 160 — 176
90 245 100 45 34 5,5 200 81,5 82 M20x60 580
110 — 197 —
100 1)
110 270 110 50 38 6,0 225 180 — 185,5 84 102 M16x50 295
1101) 120 295 120 55 42 6,5 255 200 — 208 90 115 M20x60 580
1251) 140 340 140 60 46 7,0 290 230 — 242,5 105 130 M24x70 1000

Please note:
With maximum bore the feather keyways are offset to each other by approx. 5°!
Hub material up to size 90: steel, from size 100: GJS

7.8= Shell clamping hub without feather key


7.9= Shell clamping hub with feather key

1)
From size 100: 4 clamping screws for each clamping hub.

ROTEX® 38 A-H 98 Sh-A 7.8 Ø 38 7.8 Ø30


Ordering
example: Coupling size Type Spider hardness Hub type Finish bore Hub type Finish bore

44 For continuously updated data please refer to our online catalogue at [Link]
ROTEX® S-H
Flexible jaw couplings

ROTEX®
Drop-out center design coupling with SPLIT hubs

NEW

For legend of pictogram please refer to flapper on the cover

Components

POLY-NORM®
7.0/7.1 2 7.0/7.1

Displacement Displacement

Type S-H
Size 38-55

7.0/7.1 2 7.0/7.1

POLY
Displacement Displacement

Type S-H
Size 65-90

ROTEX® Type S-H


Finish bore Ød
Dimensions [mm] Cyl. screws DIN EN ISO 4762
Size [mm]
minimum maximum L l1; l2 E b s DH D1 DK N e t1 t2 G Mxl Tightening torque TA [Nm]
38 24 45 114 45 24 18 3 80 78 83,5 37 30 22,5 15 M8x30 34
42 24 55 126 50 26 20 3 95 94 97 40 30 25 M8 M10x30 67
48 24 60 140 56 28 21 3,5 105 104 108,5 45 35 28 M12x35 115
55 24 70 160 65 30 22 4 120 118 122 52 40 32,5 20 M12x40 115
24 70 115 123,5 45
65 185 75 35 26 4,5 135 61 37,5 M12x40 115
70 80 135 132,5 50 M10
REVOLEX®

40 80 135 147 51
75 210 85 40 30 5 160 69 42,5 25 M16x50 290
80 90 160 158 57
40 90 160 176 60
90 245 100 45 34 5,5 200 81 50 30 M12 M20x60 560
90 110 200 197 72

7.0= SPLIT hub without feather keyway


7.1= SPLIT hub with feather keyway

ROTEX® 38 S-H 98 Sh-A 7.1 Ø 38 7.1 Ø30


Ordering
example: Coupling size Type Spider hardness Hub type Finish bore Hub type Finish bore

For continuously updated data please refer to our online catalogue at [Link] 45
ROTEX® SP GN and EN
Flexible jaw couplings

Single-cardanic shaft coupling (Non Sparking)

NEW

For legend of pictogram please refer to flapper on the cover

120

Components
1a 1 2 1c 1a 1 2 5c

ROTEX® Standard (St) 3) ROTEX® SP Type GN (No. 080) ROTEX® SP Type EN (No. 081)
Compo- Compo- Dimensions [mm] Compo- Dimensions [mm]
Spider (part 2) 1) ROTEX® SP component 1c ROTEX® SP component 5c
Size nent steel nent nent
Rated torque [Nm]
(St) SP maximum d2 2) l2 DA1 G1 t1 L1 SP maximum d2 2) l3 l4 DA2 G2 t2 L2
1a 78 70
24 35 1c 28 30 61 M5 10 5c 19 36 22 61 M5 6
1b 98 90
1a 90 81
28 95 1c 32 35 72 M8 15 5c 22 42 26 72 M8 7
1b 115 106
1 114 99
38 190 1c 42 45 87 M8 15 5c 28 50 30 87 M8 7
1b 139 124
1 126 110
42 265 1c 48 50 103 M8 20 5c 35 56 34 103 M8 10
1b 151 135
1 140 120
48 310 1c 55 56 114 M8 20 5c 40 60 36 114 M8 10
1b 164 124
1 160 135
55 410 1c 65 65 130 M10 20 5c 45 66 40 130 M10 17
1b 185 160
1 185 154
65 625 1c 75 75 146 M10 20 5c 55 75 44 146 M10 17
1b 210 179

ROTEX® Standard (GJL) 4) ROTEX® SP Type GN (No. 080) ROTEX® SP Type EN (No. 081)
Compo- Compo- Dimensions [mm] Compo- Dimensions [mm]
Spider (part 2) 1) ROTEX® SP component 1c ROTEX® SP component 5c
Size nent cast nent nent
Rated torque [Nm]
iron (GJL) (SP) maximum d2 2) l2 DA G t L SP maximum d2 2) l2 l3 DA G t1 L1
1
1c 114 99
38 190 1a 42 45 87 M8 15 5c 28 50 30 87 M8 7
1b 139 124
1
1c 126 110
42 265 1a 48 50 103 M8 20 5c 35 56 34 103 M8 10
1b 151 135
1
140 120
48 310 1a 1c 55 56 114 M8 20 5c 40 60 36 114 M8 10
1b 164 144
1
55 410 1c 65 65 130 M10 20 160 5c 45 66 40 130 M10 17 135
1a
65 625 1 1c 75 75 146 M10 20 185 5c 55 75 44 146 M10 17 154

1)
Maximum torque of coupling TKmax. = rated torque of coupling TK rated x 2. Transmittable torque acc. to 92 Sh-A
2)
Bore H7 with keyway to DIN 6885 sheet 1 [JS9] and thread for setscrews
3)
3) For dimensions of standard ROTEX® hubs (St) 1, 1a, 1b see catalogue on page 36.
4)
4) For dimensions of standard ROTEX®hubs (GJL) 1, 1a, 1b see catalogue on page 34.
= Available from stock

ROTEX® SP 38 GJL 92 Sh-A 1a Ø45 1c Ø42


Ordering
example: Material of com-
Coupling size Spider hardness Component Finish bore Component Finish bore
ponent 1;1a;1b

46 For continuously updated data please refer to our online catalogue at [Link]
ROTEX® SP ZS-DKM-C
Flexible jaw couplings

ROTEX®
Double-cardanic shaft coupling (Non Sparking)

NEW

For legend of pictogram please refer to flapper on the cover

120

Components

POLY-NORM®
7.5/7.6 2 6c 2 7.5/7.6 7.5/7.6 2 6c 2 7.5/7.6

ROTEX® SP Type ZS-DKM-C (No. 085)


Drop-out Dimensions [mm] Dimensions [mm]
Spider (part 2) 1) General component 7.5/7.6 steel
Size center ROTEX® SP comp. 6c Al-H3)
Rated torque [Nm]
length L Maximum finish bore 2) d LGes. l1; l2 x1; x2 E b s DH DA dH M TA [Nm] dB l11
100 145 49
24 35 28 30 22,5 18 14 2,0 55 61 27 M6 14 14
140 185 89
100 151 41
28 95 38 35 25,5 20 15 2,5 65 72 30 M8 35 16
140 191 81
100 171 33
38 190 45 45 35,5 24 18 3,0 80 87 38 M8 35 22

POLY
140 211 73
100 178 26
42 265 55 50 39 26 20 3,0 95 103 46 M10 69 30
140 218 66
48 140 310 60 230 56 45 28 21 3,5 105 114 51 M12 120 35 62
140 240 50
55 180 410 70 280 65 50 30 22 4,0 120 130 60 M12 120 35 90
200 300 110
140 260 40
65 625 80 75 60 35 26 4,5 135 146 68 M12 120 48
180 300 50

Type 7.5 clamping hub type DH


without feather keyway for
double-cardanic connection

Type 7.6 clamping hub type DH


with feather keyway for
double-cardanic connection
REVOLEX®

1)
Maximum torque of coupling TKmax. = rated torque of coupling TK rated x 2. Transmittable torque acc. to 92 Sh-A-GS
2)
Hub type 7.5= without keyway; hub type 7.6=with keyway to DIN 6685 sheet 1 (JS9)
3)
Size 42 with drop-out center length 100 made of steel
= Available from stock

ROTEX® SP 38 ZS-DKM-C 140 98 Sh-A-GS 7.5 Ø38 7.5 Ø30


Ordering
example: Drop-out center
Coupling size Type Spider hardness Hub type Finish bore Hub type Finish bore
length L

For continuously updated data please refer to our online catalogue at [Link] 47
ROTEX® ZS-DKM-H
Flexible jaw couplings

Double-cardanic shaft coupling

For legend of pictogram please refer to flapper on the cover

120

7.5/7.6 2 6x 2 7.5/7.6

Type ZS-DKM-H

ROTEX® Type ZS-DKM-H


Drop-out Max. finish Cyl. screws DIN Max. displacements
Spider Dimensions [mm] EN ISO 4762
center bore Weight2)
Size (part 2) 1) – 12.9 Axial with n = 1500 rpm with n = 3000 rpm
length L Ød1/d2 [kg]
TKN [Nm] [mm] Radial [mm] Angular [°] Radial [mm] Angular [°]
[mm] [mm] DH dH l1; l2 x1; x2 l11 E LZS-DKM-H M TA [Nm]
100 49 145 1,17 0,87 1,40
24 28 35 55 27 30 22,5 18 M6 14 1,4
140 89 185 1,87 1,40 1,60
100 41 151 1,06 0,80 1,90
28 38 95 65 30 35 25,5 20 M8 35 1,5
140 81 191 1,76 1,32 2,20
100 33 171 0,99 0,74 3,90
38 45 190 80 38 45 35,5 24 M8 35 1,8
140 73 211 1,69 1,27 4,10
100 26 178 0,91 0,68 5,10
42 55 265 95 46 50 39,0 26 M10 69 2,0
140 66 218 1,60 1,20 5,70
100 22 190 0,87 0,65 7,10
48 60 310 105 51 56 45,0 28 M12 120 2,1
140 62 230 1,57 1,18 7,90
100 10 200 0,70 0,52 9,50
1,0 0,75
140 50 240 1,40 1,05 11,20
55 70 410 120 60 65 50,0 30 M12 120 2,2
180 90 280 2,09 1,57 12,30
200 110 300 2,44 1,83 12,80
140 40 260 1,31 0,98 16,10
65 80 625 135 68 75 60,0 35 M12 120 2,6
180 80 300 2,00 1,50 16,80
140 25 275 1,13 0,85 23,60
180 65 315 1,83 1,37 26,00
75 90 1280 160 80 85 67,5 40 M16 295 3,0
200 85 335 2,19 1,64 27,00
250 135 385 3,05 2,29 29,50
180 53 343 1,71 1,28 48,90
90 110 2400 200 100 100 81,5 45 M20 580 3,4
250 123 413 2,93 2,19 52,60

1)
Maximum torque of coupling TKmax. = rated torque of coupling TKN x 2
Size 24 to 90 spider type 98 Sh-A-GS
ZS-DKM-H: Transmittable torque acc. to 98-Sh A-GS
2)
Referring to max. bore
Finish bore according to ISO fit H7, feather keyway according to DIN 6885 sheet 1 - JS9

7.5= Shell clamping hub without feather key for a double-cardanic connection
7.6= Shell clamping hub with feather key for a double-cardanic connection
ATTENTION: The standard line is only applicable for horizontal assembly. Vertical assembly on request.

ROTEX® 38 ZS-DKM-H 140 98 Sh-A-GS 7.5 Ø 38 7.5 Ø30


Ordering
example: Shaft distance Spider hard-
Coupling size Type Hub type Finish bore Hub type Finish bore
dimension L ness

48 For continuously updated data please refer to our online catalogue at [Link]
ROTEX® DKM
Flexible jaw couplings

ROTEX®
Double-cardanic shaft coupling

For legend of pictogram please refer to flapper on the cover

120

Components

POLY-NORM®
1a 1 2 6 2 1 1a

Type DKM

ROTEX® Type DKM (No. 018)


Spider (part 2) Max. displacement with n =
Dimensions [mm]
Ød, ØD, Rated torque [Nm] 1 1500 rpm
Größe
ØD1 Radial Axial
Angular [°]
92 Sh-A 98 Sh-A DH dH l1; l2 l11 l12 E s b LDKM [mm] [mm]
19 10 17 40 18 25 10 42 16 2,0 12 92 0,45 1,0 +1,2/-1,0
24 35 60 55 27 30 16 52 18 2,0 14 112 0,59 1,0 +1,4/-1,0

POLY
See jaw couplings on page 34

Stock programme/basic pro-


gramme on page 32 and 33

28 95 160 65 30 35 18 58 20 2,5 15 128 0,66 1,0 +1,5/-1,4


38 190 325 80 38 45 20 68 24 3,0 18 158 0,77 1,0 +1,8/-1,4
42 265 450 95 46 50 22 74 26 3,0 20 174 0,84 1,0 +2,0/-2,0
to 39

48 310 525 105 51 56 24 80 28 3,5 21 192 0,91 1,0 +2,1/-2,0


55 410 685 120 60 65 28 88 30 4,0 22 218 1,01 1,0 +2,2/-2,0
65 625 940 135 68 75 32 102 35 4,5 26 252 1,17 1,0 +2,6/-2,0
75 1280 1920 160 80 85 36 116 40 5,0 30 286 1,33 1,0 +3,0/-3,0
90 2400 3600 200 100 100 40 130 45 5,5 34 330 1,48 1,0 +3,4/-3,0

1)
For selection please see page 10 et seqq.
Finish bore according to ISO fit H7, feather keyway according to DIN 6885 sheet 1 - JS9
REVOLEX®

ROTEX® 38 DKM GJL 98 Sh-A 1 Ø 38 1 Ø30


Ordering
example: Spider hard-
Coupling size Type Material Component Finish bore Component Finish bore
ness

For continuously updated data please refer to our online catalogue at [Link] 49
ROTEX® CF, CFN, DF and DFN
Flexible jaw couplings

Flange programme

For legend of pictogram please refer to flapper on the cover

120

Components
1a 1 2 3b 1a 1 2 3Na 3b 2 3b 3Na 2 3Na

z = Anzahl
z = Anzahl

z = Anzahl
z = Anzahl
Type CF Type CFN Type DF Type DFN

ROTEX® Type CF, CFN (No. 005) and DF, DFN (No. 006)
d, ØD, General dimension Dimensions CF and DF Dimensions CFN and DFN
Size
ØD1 DH dH l1 E s b l5 l7 DA D3 D4 z dL LCF LDF DN3 DN4 M z Pitch LCFN LDFN
24 55 27 30 18 2,0 14 1,5 8 80 55 65 5 4,5 56 34 36 45 M5 8 56 34
Stock programme/basic programme on page 32

28 65 30 35 20 2,5 15 1,5 10 100 65 80 6 6,6 65 40 44 54 M6 8 8x45° 65 40


38 80 38 45 24 3,0 18 1,5 10 115 80 95 6 6,6 79 44 54 66 M8 8 79 44
See shaft coupling on page 34 to 39

42 95 46 50 26 3,0 20 2,0 12 140 95 115 6 9,0 88 50 65 80 M8 12 88 50


16x22,5°
48 105 51 56 28 3,5 21 2,0 12 150 105 125 8 9,0 96 52 75 90 M8 12 96 52
55 120 60 65 30 4,0 22 2,0 16 175 120 145 8 11,0 111 62 84 102 M10 8 8x45° 111 62
65 135 68 75 35 4,5 26 2,0 16 190 135 160 10 11,0 126 67 96 116 M10 12 16x22,5° 126 67
and 33

75 160 80 85 40 5,0 30 2,5 19 215 160 185 10 13,5 144 78 112 136 M12 15 144 78
90 200 100 100 45 5,5 34 3,0 20 260 200 225 12 13,5 165 85 145 172 M16 15 165 85
100 225 113 110 50 6,0 38 4,0 25 285 225 250 12 13,5 185 100 165 195 M16 15 185 100
110 255 127 120 55 6,5 42 4,0 26 330 255 290 12 18,0 201 107 180 218 M20 15 20x18° 201 107
125 290 147 140 60 7,0 46 5,0 30 370 290 325 16 18,0 230 120 215 252 M20 15 230 120
140 320 165 155 65 7,5 50 5,0 34 410 320 360 16 22,0 254 133 245 282 M20 15 254 133
160 370 190 175 75 9,0 57 5,0 38 460 370 410 16 22,0 288 151 280 325 M24 15 288 151
180 420 220 195 85 10,5 64 5,5 40 520 420 465 16 26,0 320 165 330 375 M24 18 24x15° 320 165

For other flange programmes see page 43.

Other types: ROTEX® CF-H


Flange drop-out center design coupling
Please order our separate dimension sheet (M412069)

ROTEX® 38 CF 92 Sh-A 1 GJL Ø20


Ordering
example: Hub side
Coupling size Type Spider hardness Material Finish bore
Component

50 For continuously updated data please refer to our online catalogue at [Link]
ROTEX® ZR
Flexible jaw couplings

ROTEX®
Intermediate shaft programme

For legend of pictogram please refer to flapper on the cover

120

Components 7.5/7.6 2 2.0 9 2.0 2 7.5/7.6

POLY-NORM®
1a 2 2.0 9 2.0 2 1a

Type ZR
Type ZR (with GS spider and clamping hubs type DH for a double-cardanic
(with GS spider) connection 7.5 or 7.6)

ROTEX® Type ZR (No. 037)


Clamping screw

Locking screw

displacement

displacement
Finish bore Intermediate pipe Clamping screw

Cone bore
Dimensions [mm] Component

[degrees]
dp [mm]

Angular
Ød Torsional stiffness/m Part 2.0

[mm]
Axial
7.5/7.6

G1
Size
Part C2) LZR; min. min.
Part 1a
7.5/7.6 DH l1; l2 x1; x2 E s b RA [Nm²/rad] M1 TA [Nm] M2 TA [Nm] LZH LR1 LR2
19 25 20 40 25 17,5 16 2,0 12 Ø20x3 954,9 M6 14 M6 10 110 97 M6 4,0 1,2 0,9
24 35 28 55 30 22,5 18 2,0 14 Ø30x4 4522 M6 14 M6 14 128 111 M8 5,5 1,4 0,9
28 40 38 65 35 25,5 20 2,5 15 Ø35x4 7611 M8 35 M8 35 145 129 M10 7,0 1,5 0,9
LR2 + 2  x1/x2
LR1 + 2  l1

38 48 45 80 45 35,5 24 3,0 18 Ø40x4 11870 M8 25 M8 35 180 157 M12 8,5 1,8 1,0
42 55 55 95 50 39,0 26 3,0 20 Ø45x4 17487 M10 49 M10 69 198 174 M12 8,5 2,0 1,0
48 62 60 105 56 45,0 28 3,5 21 Ø50x4 24648 M12 86 M12 120 217 190 M16 12 2,1 1,1

POLY
55 74 70 120 65 50,0 30 4,0 22 Ø55x4 33544 M12 120 M12 120 242 220 M16 12 2,2 1,1
65 80 80 135 75 60,0 35 4,5 26 Ø65x5 68329 M12 120 M12 120 281 250 M16 12 2,6 1,2
75 95 90 160 85 67,5 40 4,0 30 Ø75x5 108000 M16 295 M16 295 318 285 M16 12 3,0 1,2

1)
For inquiries and orders please mention the shaft distance dimension LR1/LR2 Diagramme for
along with the maximum speed to review the critical bending speed. coupling selection:
2)
Torsion spring stiffness with a length of 1 m of intermediate pipe size 42 ZR size 48 ZR
Finish bore acc. to ISO fit H7, feather keyway acc. to DIN 6885 sheet 1 - JS9 size 19 ZR size 38 ZR size 55 ZR
Friction torques of clamping hubs have to be taken into account. Please order size 28 ZR size 65 ZR
dimension sheet No. 583613. size 24 ZR size 75 ZR

Not permissible for crane and hoisting gear drives


Speed [rpm]

REVOLEX®

Length of pipe [mm]


ROTEX 38 ®
ZR 1200 98 Sh-A-GS 7.5 Ø 38 7.5 Ø30
Ordering
example: Shaft distance di- Spider hard-
Coupling size Type Hub type Finish bore Hub type Finish bore
mension LR1/LR2 ness

For continuously updated data please refer to our online catalogue at [Link] 51
ROTEX® BTAN and SBAN
Flexible jaw couplings

With brake drum / with brake disk

For legend of pictogram please refer to flapper on the cover

120

ROTEX® Type BTAN (No. 011) and SBAN (No. 013)


Pilot bore Finish bore max.d1 Dimensions [mm]
Size Ød; ØD
ØD1 GJS Steel DH D2 D4 dH z Pitch 1) M TA [Nm] l1; l2 E L
38 — 34 80 50 66 38 8 8 x 45° M8 41 45 24 114
See jaw couplings on page 34

Stock programme/basic pro-


gramme on page 32 and 33

42 — 42 95 60 80 46 12 M8 41 50 26 126
16 x 22,5°
48 — 48 105 68 90 51 12 M8 41 56 28 140
55 — 55 120 78 102 60 8 8 x 45° M10 83 65 30 160
65 — 65 135 92 116 68 12 16 x 22,5° M10 83 75 35 185
to 39

75 — 75 160 106 136 80 15 M12 120 85 40 210


90 — 100 200 140 172 100 15 M16 295 100 45 245
100 100 — 225 156 195 113 15 20 x 18° M16 295 110 50 270
110 110 — 255 176 218 127 15 M20 580 120 55 295
125 130 — 290 204 252 147 15 M20 580 140 60 340

Type BTAN Type SBAN


ROTEX® BTAN dimension „C“ Speed ROTEX® SBAN dimension “N” Speed
Brake
rpm [V] Brake disk rpm [V]
drum 38 42 48 55 65 75 90 100 110 125 38 42 48 55 65 75 90 100 110 125
(30 m/s) (30 m/s)
160x60 14 3550 200x12,5 31,25 2800
200x75 9 12 17 24 2800 250x12,5 31,25 34,25 39,25 2240
250x95 1 4 9 16 25 33 2240 315x16 32,5 37,5 44,5 53,5 61,5 1800
315x118 -5 0 7 16 24 36 1800 400x16 37,5 44,5 53,5 61,5 73,5 81,5 88,5 1400
400x150 -18 -13 -6 3 11 23 31 38 1400 500x16 44,5 53,5 61,5 73,5 81,5 88,5 104,5 1120
500x190 -12 -4 8 16 23 39 1120 630x20 51,5 59,5 71,5 79,5 86,5 102,5 900
630x236 -22 -10 -2 5 21 900 710x20 51,5 59,5 71,5 79,5 86,5 102,5 800
710x265 -13 -6 10 800 800x25 69 77 84 100 710
800x300 -4 710 900x25 84 100 630

1)
Thread in the hub between the cams
Other sizes on request according to dimension sheet No.:
BTAN:M 380821
SBAN straight: M380822; cranked: M 370065
FNN hub: M 380823
Finish bore according to ISO fit H7, feather keyway acc. to DIN 6885 sheet 1 - JS9

ROTEX® 38 BTAN Ø200x75 98 Sh-A 1Nd Ø 38 1 Ø30


Ordering
example: Ø brake drum Spider hard-
Coupling size Type Component Finish bore Component Finish bore
x width ness

52 For continuously updated data please refer to our online catalogue at [Link]
ROTEX®
Components

1a 1 2 7N 1Nd

z = Anzahl

POLY-NORM®
Brake drum
type BTAN

1a 1 2 15N 1Nd

POLY
z = Anzahl

Brake disk
type SBAN
REVOLEX®

For continuously updated data please refer to our online catalogue at [Link] 53
ROTEX® AFN-SB
Flexible jaw couplings

Drop-out center design coupling with brake disk

For legend of pictogram please refer to flapper on the cover

120

Components 4Nv 3Na 2 15Nx 3Na 4Nx


z= number

Motor side

ROTEX® Type AFN-SB special


Finish bore d Dimensions [mm]
Size
Min. max DH DF D3 H7/h7 D4 dH E E1 M z Pitch TA [Nm]
65 22 65 135 94 96 116 68 35 65 M10 12 16x22,5° 83
75 30 75 160 108 112 136 80 40 75 M12 15 120
90 40 100 200 142 145 172 100 45 82 M16 15 295
100 46 110 225 158 165 195 113 50 97 M16 15 295
110 60 125 255 178 180 218 127 55 103 M20 15 20x18° 580
125 60 145 290 206 215 252 147 60 116 M20 15 580
140 60 165 320 235 245 282 165 65 128 M20 15 580
160 80 190 370 270 280 325 190 75 146 M24 15 1000
180 85 220 420 315 330 375 220 85 159 M24 18 24x15° 1000

ROTEX® Bauart AFN-SB spezial


Torque with 98Sh-A 1) Max. speed [Link] Dimensions [mm]
Size
TKN TKmax [rpm] torque [Nm]2) l7 l10 l11 l12 l20 N L
65 940 1880 3450 1880 16 112,5 113,5 166,0 135 150 344,5
75 1920 3840 3250 3840 19 131,5 133,0 166,5 135 150 374,5
90 3600 7200 3000 7200 20 164,0 165,5 206,5 175 190 454,0
100 4950 9900 2800 9900 25 153,5 155,0 206,5 175 190 458,5
110 7200 14400 2600 14400 26 201,5 203,5 212,0 180 195 518,5
125 10000 20000 2250 20000 30 198,5 200,5 212,0 180 195 528,5
220 235
140 12800 25600 1800 25600 34 244,5 247,0 252,5 627,5
210 3) 230 3)
220 235
160 19200 38400 1500 38400 38 226,5 229,0 252,5 627,5
210 3) 230 3)
180 28000 56000 1350 56000 40 195,0 198,0 252,5 220 235 609,5

ROTEX® Selection of coupling/brake disk


Brake disk ØA x b1
Size
355x30 400x30 450x30 500x30 560x30 630x30 710x30 800x30 900x30 900x40 1000x40
65 x x x
75 x x x
90 x x x x
100 x x x
110 x x x x
125 x x x
140 x x x x x
160 x x x x x
180 x x x x x
1)
For selection see page 10 et seqq. 2)
The maximum braking torque must not exceed the maximum torque of the coupling. 3)
Dimensions for a brake disk width b1 of 40 mm.

ROTEX® 90 AFN-SB special Ø450x30 98 Sh-A 4Nv Ø90 4Nx Ø90


Ordering
example: ØBrake disk, x Spider hard-
Coupling size Type Component Finish bore Component Finish bore
width ness

54 For continuously updated data please refer to our online catalogue at [Link]
ROTEX® SD
Flexible jaw couplings

ROTEX®
Shiftable coupling shiftable at standstill

For legend of pictogram please refer to flapper on the cover

120

Components

POLY-NORM®
1a 1 2 1e 11 shiftable linkage
slip ring
engaged

shifting path

disengaged

Type SD Type SD with slip ring and shiftable linkage

ROTEX® Type SD (No. 015)


Shifting Shift-
Slip
Ød, ØD, Finish bore d1 Dimensions [mm] force able
Size ring
ØD1 set in linkage
Min. max. DH D2±0,1 Db dH l1;l2 E s b E1 L L1 W a n±0,1 LSD size
[N] size
24 8 18 55 41 30 27 30 18 2,0 14 16,5 78 51,5 16,0 6 6,0 98 110 — —
Stock programme/basic progr. see page

POLY
See jaw couplings on page 34 to 39

28 10 22 65 58 36 30 35 20 2,5 15 18,0 90 60,0 17,5 8 8,0 113 130 — —


38 12 28 80 70,5 45 38 45 24 3,0 18 22,0 114 73,0 21,0 8 12,5 140 150 1.1 1
42 14 32 95 70,5 50 46 50 26 3,0 20 24,0 126 82,0 23,0 8 12,5 156 180 1.1 1
48 15 40 105 89,5 60 51 56 28 3,5 21 25,5 140 90,5 24,5 6 17,5 172 200 2.2 2
32 and 33

55 18 48 120 112,5 70 60 65 30 4,0 22 27,0 160 103,0 26,0 6 18,0 195 250 3.3 3
65 20 55 135 112,5 80 68 75 35 4,5 26 32,0 185 120,0 30,5 7 18,0 227 280 3.3 3
75 25 65 160 130,5 95 80 85 40 5,0 30 37,0 210 135,0 35,0 6 20,5 257 350 4.4 3
90 28 75 200 164,5 110 100 100 45 5,5 34 41,0 245 152,0 39,5 8 25,5 293 350 5.5 4
100 30 80 225 164,5 115 113 110 50 6,0 38 46,0 270 169,0 44,0 14 25,5 325 380 5.5 4
110 35 85 255 164,5 125 127 120 55 6,5 42 51,5 295 184,0 48,5 18,5 25,5 355 450 5.5 4
125 40 100 290 210,5 145 147 140 60 7,0 46 55,5 340 208,5 53,0 18,5 30,5 404 500 6.6 5

Slip ring and shiftable linkage


Size of Dimensions [mm] Max. speed
Size shiftable [rpm] for slip
linkage a1 b1 c d2 d3 d5 e1) e1 F g1 L2 L3 m m1 Min. m1 max. A B ring
38 1
110 50 18 20 11 12 30 25 70 55 320 400 75 180 190 90 114 3280
42 1
48 2 25 27 97,5 60 430 450 240 270 111 151 2550
55 3
140 17 40 100 140 180 2120
65 3 30 32,5 120 70 490 600 280 310
75 3 170 210 1710
60 25 13,5
90 4
REVOLEX®

100 4 35 21 37,5 147,5 70 565 750 321 365 200 244 1360
160 50 120
110 4
125 5 40 25 46 190 80 630 1085 365 410 250 300 855

1)
With a through base plate the dimension „e“ of the shiftable linkage size 5 has to be increased by at least 10 mm.
Finish bore according to ISO fit H7, feather keyway acc. to DIN 6885 sheet 1 - JS9

ROTEX® 38 SD With 1.1 and 1 98 Sh-A 1 Ø38 11 Ø28


Ordering
example: with slip ring 1.1 and Spider hard-
Coupling size Type Component Finish bore Component Finish bore
shifting linkage 1 ness

For continuously updated data please refer to our online catalogue at [Link] 55
ROTEX® FNN
Flexible jaw couplings

For mounting of fan

For legend of pictogram please refer to flapper on the cover

120

Components
1a 1 2 1Nd
z = Anzahl

Type FNN Type FNN with fan (type 1)

ROTEX® Type FNN (No. 021)


Max. Dimensions [mm]
Ød, ØD,
Size finish bore
ØD1
Ød1 DH D2 D4 dH E s b l1;l2 P M z Pitch LFNN
28 24 65 40 54 30 20 2,5 15 35 6,5 M6 8 90
progr. see page 32 and 33

8x45°
Stock programme/basic
See jaw couplings on

38 34 80 50 66 38 24 3,0 18 45 7,5 M8 8 114


page 34 to 39

42 42 95 60 80 46 26 3,0 20 50 9,5 M8 12 126


16x22,5°
48 48 105 68 90 51 28 3,5 21 56 10,5 M8 12 140
55 55 120 78 102 60 30 4,0 22 65 12,5 M10 8 8x45° 160
65 65 135 92 116 68 35 4,5 26 75 13,5 M10 12 16x22,5° 185
75 75 160 106 136 80 40 5,0 30 85 15,5 M12 15 210
20x18°
90 100 200 140 172 100 45 5,5 34 100 18,5 M16 15 245

Other sizes on request

Type 1: Fan screwed on Type 2: Fan injection-moulded Type 3: Fan pressed or glued on
The ROTEX® coupling can be supplied with Low prices due to production volumes Special surface forming (knurling according
the fan screwed on. Specific connection with higher quantities. to DIN 82) allows the fan to be pressed or
dimensions of customers such as pitch circle glued onto the hub collar.
of threads, size of threads and number or
centering of fans should be mentioned in your
inquiry.

ROTEX® 38 FNN 92 Sh-A 1 Ø 38 1Nd Ø30


Ordering
example: Coupling size Type Spider hardness Component Finish bore Component Finish bore

56 For continuously updated data please refer to our online catalogue at [Link]
ROTEX®
Flexible jaw couplings

ROTEX®
Other types with clamping sets

1 2 1

Assembly 1

Assembly 2

Components

POLY-NORM®
ROTEX® Type No. 001 with clamping set CLAMPEX® KTR 200
CLAMPEX® KTR 200
Ød, ØD, Transmittable torque and Abmessungen [mm]
Size Hub material Max. size of KTR
ØD1 axial force
clamping set dxD
T [Nm] FAX [kN] B l2 E s b DH D dH L
42 30x55 769 51 48 50 26 3,0 20 95 — 46
Stock programme/basic programme on
See jaw couplings on page 34 to 39

48 35x60 1197 68 48 56 28 3,5 21 105 — 51

length = I2+ E + B (clamping set)


55 45x75 2132 95 59 65 30 4,0 22 120 — 60
Part 1
Steel

65 45x75 2132 95 59 75 35 4,5 26 135 115 68


page 32 and 33

75 50x80 3159 126 59 85 40 5,0 30 160 135 80


90 65x95 4107 126 59 100 45 5,5 34 200 160 100
100 65x95 4107 126 59 110 50 6,0 38 225 180 113
110 70x110 7023 201 70 120 55 6,5 42 255 200 127
125 80x120 8026 201 70 140 60 7,0 46 290 230 147
Part 1
GJS

140 95x135 11373 239 70 155 65 7,5 50 320 255 165


160 110x155 16068 292 80 175 75 9,0 57 370 290 190
180 120x165 21910 365 80 195 85 10,5 64 420 325 220

ROTEX® Type No. 001 with clamping set CLAMPEX® KTR 200
Transmittable Clamping screws Transmittable Clamping screws Transmittable Clamping screws
KTR 200 KTR 200 KTR 200
Length torque and DIN EN ISO 4762 Length torque and DIN EN ISO 4762 Length torque and DIN EN ISO 4762
size size size

POLY
axial force – 12.9 axial force – 12.9 axial force – 12.9
dxD B T [Nm] Fax [kN] zxM TA [Nm] dxD B T [Nm] Fax [kN] zxM TA [Nm] dxD B T [Nm] Fax [kN] zxM TA [Nm]
20x47 48 513 51 6xM6 17 38x65 48 1299 68 8xM6 17 65x95 59 4107 126 8xM8 41
22x47 48 564 51 6xM6 17 40x65 48 1368 68 8xM6 17 70x110 70 7023 201 8xM10 83
24x50 48 616 51 6xM6 17 42x75 59 1990 95 6xM8 41 75x115 70 7524 201 8xM10 83
25x50 48 641 51 6xM6 17 45x75 59 2132 95 6xM8 41 80x120 70 8026 201 8xM10 83
28x50 48 718 51 6xM6 17 48x80 59 3033 126 8xM8 41 85x125 70 10659 251 10xM10 83
30x55 48 769 51 6xM6 17 50x80 59 3159 126 8xM8 41 90x130 70 11286 251 10xM10 83
32x60 48 1094 68 8xM6 17 55x85 59 3475 126 8xM8 41 95x135 66 11373 239 10xM10 83
35x60 48 1197 68 8xM6 17 60x90 59 3791 126 8xM8 41 for further details please see CLAMPEX® catalogue

Type 4.2 with CLAMPEX® clamping set KTR 250 Type 4.3 for CLAMPEX® clamping set KTR 400
Frictionally engaged, backlash-free Frictionally engaged, backlash-free
shaft-hub-connection for transmitting shaft-hub-connection for transmitting
average torques. bigger torques. Maximum size of clamp-
ing set depends on the hub collar diam-
eter. Clamping set screw fitting possible
REVOLEX®

both internally and externally. For details


of calculation please see CLAMPEX®
catalogue.

For CLAMPEX programme please see page 266 to 294

For continuously updated data please refer to our online catalogue at [Link] 57
ROTEX®
Flexible jaw couplings

Other types with torque limiters


ROTEX® BKN - shear pin coupling, type BKN No. 009
Max. finish Max. finish Min. fracture
Size l1 l2 LBKN DH
bore d bore d1 torque [Nm]
28 28 35 25 101 65 100

Stock progr./basic progr.


38 38 45 35 125 80 190

See shaft coupling on


42 42 50 40 139 95 250

on page 32/33
page 34 to 39
48 48 56 46 153 105 300
55 55 65 55 177 120 400
65 65 75 65 202 135 500
75 75 85 70 230 160 600
90 100 100 85 266 200 700

Modification for customer from the stock programme.


Please mention the fracture torques with your order!
For further details please see dimension sheet No. 5020/000/009-7603

ROTEX® - RUFLEX® - Overload coupling, type No. 070


ROTEX ®
RUFLEX® Ratchet
d d1 max. DA l1 LR LRU
size size torques [Nm]
14 00 0,5 — 5 10 44 11 31 59

See shaft coupling on

progr. on page 32/33


Stock progr./basic
19 0 2 — 20 20 1) 63 25 33 78

page 34 to 39
24 01 5 — 70 22 80 30 45 98
28 1 20 — 200 25 98 35 52 113
38 2 25 — 400 35 120 45 57 133
48 3 50 — 800 45 162 56 68 166
75 4 90 — 1600 55 185 85 78 205

1)
Finish bore exceeding ø 19, keyway according to 6885/3

ROTEX® - KTR-SI - Overload coupling, type No. 070


Ratchet
ROTEX ®
KTR-SI KTR-SI
torques d max. d1 DA l1 LS LSI
size type size
[Nm]
DK 2 12-200 35 100 56 124
28 35
See shaft coupling on page 34 to 39

SR/SGR 0 5-40 20 55 34,5 102


Stock progr./basic progr. on page

DK 3 25-450 45 120 73 155


38 45
SR/SGR 1 12-100 25 82 48 129,5
DK 4 50-1000 55 146 93,5 194
48 56
32/33

SR/SGR 2 25-200 35 100 56 155


DK 5 85-2000 65 176 107 222,5
55 65
SR/SGR 3 50-450 45 120 73 186
DK — — — — — —
75 85
SR/SGR 4 100-2000 55 146 93,5 241,5
DK — — — — — —
90 100
SR/SGR 5 170-3400 65 176 107 275,5

stroke = 2 mm SYNTEX® - backlash-free, torsionally rigid overload coupling with ROTEX® GS


SYNTEX®

SYNTEX® torque range


ROTEX®

Max. Bore
size

size

disk spring [Nm] DA DH dH E L LG l1 l2 l5


DK1 DK2 SK1 SK2 d d1
24 20 6-20 15-30 10-20 20-65 35 20 80 55 27 18 45 100 30 70 10
28 25 20-60 45-90 25-65 40-100 40 25 98 65 30 20 50 113 35 78 11
38 35 25-80 75-150 30-100 70-180 48 35 120 80 38 24 60 136 45 91 13
48 50 60-180 175-300 80-280 160-400 55 50 162 105 51 28 70 167 56 111 14

58 For continuously updated data please refer to our online catalogue at [Link]
ROTEX®
Flexible jaw couplings

ROTEX®
Weights and mass moments of inertia

1 1a 2 3b 3Na 4N 6

ROTEX® individual components


DKM
Standard hub Large hub Spider Driving flange C-flange
spacer
Part 1 Part 1a Part 2 Part 3b Part 3Na Part 4N Part 6
Size Polyurethane
Alu GJL GJS St Alu GJL St GJS St GJS St Alu
(Vulkollan)

POLY-NORM®
[kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg]
[kg]
[kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²]
[kgm²]
— — — — 0,020 — — 0,0044 — — — — —
14
— — — — 0,000003 — — 0,0000005 — — — — —
0,064 — — — 0,074 — 0,25 0,0056 — — — — —
19
0,00001 — — — 0,00002 — 0,00006 0,000001 — — — — —
0,123 — — — 0,174 — 0,55 0,014 0,028 0,145 — 0,30 0,14
24
0,00004 — — — 0,00008 — 0,00023 0,000006 0,00023 0,00007 — 0,00009 0,00006
0,200 — — — 0,264 — 0,89 0,024 0,54 0,232 — 0,49 0,22
28
0,00010 — — — 0,00019 — 0,00053 0,000010 0,0007 0,00017 — 0,0002 0,00013
0,44 1,16 — 1,6 0,470 1,32 1,74 0,042 0,73 — 0,313 0,87 0,35
38
0,00033 0,00086 — 0,00151 0,00046 0,00135 0,00155 0,00003 0,001 — 0,00038 0,0005 0,00035
0,69 1,75 — 2,44 0,772 2,05 2,74 0,065 1,26 — 0,608 1,4 0,47
42
0,00067 0,00178 — 0,00281 0,00111 0,00291 0,00343 0,00007 0,0032 — 0,00089 0,0011 0,00068
0,80 2,44 — 3,34 1,01 2,78 3,72 0,086 1,45 — 0,755 1,92 0,62
48
0,0012 0,00308 — 0,00473 0,00174 0,00484 0,00570 0,00013 0,0043 — 0,001358 0,0018 0,0011
— 3,68 — 5,05 — 4,08 5,57 0,11 2,58 — 1,243 2,93 0,90
55
— 0,00615 — 0,00948 — 0,00926 0,01193 0,00023 0,0105 — 0,002920 0,0037 0,0021
— 5,67 — 6,79 — 6,04 8,22 0,17 3,10 — 1,635 4,36 1,31
65
— 0,01240 — 0,01516 — 0,01789 0,02079 0,00042 0,0149 — 0,004891 0,0069 0,0039
— 8,72 — 10,5 — 9,53 14,3 0,32 4,46 — 2,511 6,80 1,97
75
— 0,02644 — 0,03269 — 0,03946 0,05069 0,00116 0,0281 — 0,01050 0,0151 0,0082
— 14,8 — 18,7 — 18,2 24,0 0,57 6,94 — 4,151 12,84 3,45
90
— 0,06730 — 0,08742 — 0,15086 0,13151 0,00323 0,0651 — 0,02723 0,0448 0,0224
— — 19,7 — — — ­— 0,81 10,2 — 6,350 16,16 —
100

POLY
— — 0,11694 — — — — 0,00588 0,1165 — 0,05273 0,0798 —
— — 27,4 — — — — 1,19 — — 8,578 21,35 —
110
— — 0,20465 — — — — 0,01097 — — 0,09121 0,2824 —
— — 42,3 — — — — 1,63 — — 12,598 34,33 —
125
— — 0,40727 — — — — 0,01972 — — 0,17469 0,3229 —
— — 58,1 — — — — 2,11 — — 17,271 48,69 —
140
— — 0,67739 — — — — 0,03129 — — 0,29247 0,4917 —
— — 84,2 — — — — 3,21 — — 26,305 71,08 —
160
— — 1,31729 — — — — 0,06323 — — 0,59436 0,9693 —
— — 118,5 — — — — 5,25 — — 33,076 109,43 —
180
— — 2,30835 — — — — 0,13789 — — 0,97394 1,9650 —
REVOLEX®

Weight and mass moment of inertia each refer to the average finish bore without feather keyway.

For continuously updated data please refer to our online catalogue at [Link] 59
ROTEX®
Flexible jaw couplings

Weights and mass moments of inertia

ROTEX® Complete coupling types


Standard AFN BFN CF DF SD
Size Mass moment Mass moment Mass moment Mass moment Mass moment Mass moment
Weight Weight Weight Weight Weight Weight
of inertia J of inertia J of inertia J of inertia J of inertia J of inertiaJ
[kg] [kg] [kg] [kg] [kg] [kg]
[kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²]
19 0,51 0,000121 — — — — 0,44 0,00016 0,38 0,00020 0,42 0,00008
24 1,1 0,000466 0,98 0,00036 1,1 0,00041 0,84 0,00047 0,57 0,00047 1,1 0,00046
28 1,8 0,00107 1,6 0,00083 1,7 0,00095 1,5 0,00124 1,1 0,00141 1,9 0,00106
38 2,5 0,00171 2,8 0,00209 2,6 0,00193 1,9 0,00217 1,5 0,00259 3,0 0,00435
42 3,9 0,00476 4,5 0,00472 4,1 0,00419 3,1 0,00513 2,6 0,00662 4,4 0,00804
48 5,3 0,00805 5,9 0,00736 5,5 0,00684 3,9 0,00755 3,0 0,00881 6,2 0,00223
55 7,9 0,01564 8,9 0,01480 8,3 0,01369 6,4 0,01692 5,3 0,02131 9,8 0,0166
65 11,9 0,03071 12,9 0,0266 12,3 0,0259 8,9 0,02780 6,4 0,003037 14,9 0,0326
75 18,6 0,06706 20,6 0,0601 19,3 0,0572 13,5 0,0557 9,2 0,05741 23,2 0,0706
90 33,6 0,22139 37,8 0,1718 34,2 0,1551 22,3 0,1356 14,5 0,1333 40,5 0,1891
100 40,2 0,23976 49,6 0,3068 45,2 0,2737 30,9 0,2401 21,2 0,2394 46,7 0,2467
110 56,0 0,42027 67,5 0,5385 61,7 0,4793 42,9 0,4324 29,8 0,4446 61,5 0,4186
125 86,2 0,83426 102,6 1,0485 94,4 0,9413 64,4 0,8187 42,2 0,8031 96,8 0,8497
140 118,3 1,38607 141,2 1,743 129,7 1,564 90,4 1,4221 62,5 1,4580 127,8 1,368
160 171,6 2,69781 210,3 3,517 190,9 3,107 127,6 2,589 83,6 2,4805 190,3 2,723
180 242,25 4,75449 306,6 6,582 274,4 5,668 175,1 4,448 107,9 4,141 262,2 4,810

BTAN/SBAN without drum/disk Brake drum for BTAN 1) Brake disk for SBAN 1)
Weight Mass moment of Brake drum Weight Mass moment of Brake disk Weight Mass moment of
Size
[kg] inertia J [kgm²] ØDB x B [kg] inertia J [kgm²] ØA x GS [kg] inertia J [kgm²]
28 0,90 0,0004 160 x 60 2,12 0,01 200 x 12,5 2,928 0,015367
38 2,10 0,0014 200 x 75 3,45 0,03 250 x 12,5 4,662 0,037584
42 3,24 0,0031 250 x 95 6,87 0,08 315 x 16 8,618 0,111829
48 4,41 0,0053 315 x 118 14,95 0,28 400 x 16 15,230 0,315206
55 6,60 0,0105 400 x 150 31,20 0,89 500 x 16 23,964 0,769963
65 10,1 0,0209 500 x 190 60,00 2,70 630 x 20 47,716 2,426359
75 15,4 0,0442 630 x 236 112,00 8,01 710 x 20 60,934 3,915100
90 27,6 0,1224 710 x 265 161,00 14,9 800 x 25 94,913 7,878998
100 36,9 0,2074 800 x 300 202,00 27,2 900 x 25 118,954 12,609089
110 50,9 0,3665 1000 x 25 148,240 19,234941
125 79,1 0,7349
140 109,0 1,2292
160 161,9 2,4569
180 232,9 4,4967

60 For continuously updated data please refer to our online catalogue at [Link]
Especificaciones del
producto

P527484
FILTRO DE AIRE, PRIMARIO
RADIALSEAL

¿Por qué elegir los filtros RadialSeal™ de


Donaldson?

Radial Seal™, confiable y resistente a las fugas, mantiene los


filtros en su lugar, incluso bajo fuertes vibraciones.

• Los medios de celulosa de alta eficiencia funcionan


en una amplia gama de aplicaciones de motores de
servicio pesado.
• Los revestimientos de acero revestidos resistentes a
la corrosión soportan los medios durante el
funcionamiento y ayudan a maximizar el flujo de
aire.
• La función Pleatloc™ garantiza un espaciado
uniforme de los pliegues y evita que los medios se
amontonen para promover una vida útil más
prolongada.

Atributos

Diámetro exterior 237 MM (9.33 Pulgadas)

Diámetro interior 130.9 MM (5.15 Pulgadas)

Longitud 312 MM (12.28 Pulgadas)

Eficiencia 99.9
Prueba de eficiencia estándar ISO 5011

Familia EPG

Tipo Primario

Estilo Radialseal

Marca RadialSeal™

Tipo de medio Cellulose

Dimensiones del empaque

Longitud empaquetada 0.83 FT

Ancho empaquetado 0.83 FT

Altura empaquetada 1.17FT

Peso empaquetado 3.53 LB

Volumen empaquetado 0.8102 FT3

Otra información

País de origen Mexico

Código NMFC 069100-04

Código HTS 8421319900

Código UPC 742330037195

La información contenida en el presente es de naturaleza general y tal vez no refleje la


información real sobre la pieza al momento del envío. Las piezas pueden provenir de más de
un país; el país de origen real y el Código HS se indicarán en las Facturas comerciales
adjuntas a los productos.

© Donaldson Company, Inc. [Link]


FILTRO DE ACEITE DE MOTOR SERIE 10 ORIGINAL JOHN DEERE

- Los filtros originales John Deere garantizan el mejor rendimiento para nuestros motores.
Estos repuestos son garantía para la fiabilidad, durabilidad y eficiencia de nuestros motores.
- El mantenimiento con repuestos originales John Deere es garantía de éxito, ya que se alarga
la vida del motor y se evitan un gran número de averías.

SUSTITUYE A: RE59754
Component
Description

Steam Regulating Valve

X0 2 39 68 A

Product No. 578787-01 to -11


578788-01 to -11

Printed
Book No. Apr 2010
1818062-02 V 9

Marine & Diesel Equipment


Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be gratefully
appreciated.
Copies of this publication can be ordered from your local Alfa Laval
company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB 2010.
Original instructions
Contents

1 Function Description ........................................................................................... 1


1.1 Application ........................................................................................................... 1
1.2 Design .................................................................................................................... 1
1.2.1 Motor Drive Assembly .............................................................................................. 2
1.2.2 Valve......................................................................................................................... 3
1.2.3 Motor Drive ............................................................................................................... 4
1.2.4 Valve Options ........................................................................................................... 4

2 Maintenance ............................................................................................................. 5
2.1 Preventive Maintenance .................................................................................. 5

3 Technical Data ........................................................................................................ 7


3.1 Specification........................................................................................................ 7
3.1.1 Actuator ................................................................................................................... 7
3.1.2 Valve ....................................................................................................................... 7
3.2 Dimensions .......................................................................................................... 8

4 Installation .............................................................................................................. 11
4.1 Specification...................................................................................................... 11
4.2 Procedure ........................................................................................................... 12
4.2.1 Extension kit, 240 °C .............................................................................................. 13
4.2.2 Potentiometer mounting ......................................................................................... 15
4.2.3 Interconnection diagram ........................................................................................ 18

5 Spare Parts ............................................................................................................. 19

1818062-02
1818062-02
STEAM REGULATING VALVE 1 FUNCTION DESCRIPTION

1 Function Description
1.1 Application
The steam regulating valve is designed to
regulate the flow of steam, water of all
temperatures, or thermal oil.

1.2 Design
The valve has a two-way valve housing and a 24
V AC motor drive. The valve spindle is moved to
the open, closed, or any intermediate position by
the motor drive mounted on the valve housing.

X02 39 6 3A

1818062-02 1
1 FUNCTION DESCRIPTION STEAM REGULATING VALVE

1.2.1 Motor Drive Assembly

The motor drive is mounted on top of the valve


housing by two Allen screws and a clamp which
fasten the drive mounting rods to the valve neck.
LEDs
indicating
A spring-loaded circular grip on the drive Motor drive valve position

operating shaft is locked onto the valve spindle.


If the shaft and valve neck are not already
Crank handle
mounted together, before the regulating unit can
be used for the first time, wind the crank handle Drive operating shaft
Mounting
to lower the drive operating shaft until the rods
Spring-loaded circular grip
spring-loaded circular grip connects to the
spindle top.
Continue to wind the crank handle until the Clamp
valve is in the completely open position. Allen screws

Check that the level indicator disc is mounted

X0 23 96 4A
correctly, showing that the valve is in the open Valve neck

position. Otherwise if not already mounted, click


a level indicator into place.
Wind the crank handle back until the valve is in
the completely closed position.

Check that the level indicator disc is mounted


correctly, showing that the valve is in the closed
position. Otherwise if not already mounted, click
a level indicator into place.
Closed
When the valve is closed, fold the crank handle
Level indicator
back into its locked position. disc

The upper LED flashes green when the valve is


closing and the lower LED flashes green when
the valve is opening.
When one of the LEDs shines green steadily, the
drive is in a rest position and the last running Open
X 02 39 64 A

direction is in accordance with the LED.


When one of the LEDs shines red steadily, an
end position is reached.

2 1818062-02
STEAM REGULATING VALVE 1 FUNCTION DESCRIPTION

1.2.2 Valve
The upper part of the valve housing forms the
valve neck with inside threads for the stuffing
box and for mounting of the motor drive. The
stuffing box components provide a high
temperature seal for the spindle.
To improve sealing, teflon inserts are fitted in
recesses in the lower guide boss and the stuffing
box. A stuffing box gasket prevents leakage
through the thread.

LED display
The display consists of two dual-colour LEDs
(red / green).
Both LEDs flashing red: initialisation procedure
Upper LED lit red: upper limit stop or "CLOSED" position reached
Lower LED lit red: lower limit stop or "OPEN" position reached
Upper LED flashing green: drive running, moving towards "CLOSED" position
Upper LED lit green: drive stationary, last direction of running "CLOSED"
Lower LED flashing green: drive running, moving towards "OPEN" position
Lower LED lit green: drive stationary, last direction of running "OPEN"
Both LEDs are lit green: waiting time after switching on, or after emergency function
No LED lit: no voltage supply (terminal 2a or 2b)
Both LEDs flashing red and green: drive is in manual mode

NOTE

With 3-point control it will apppear as though the


LED flashes. This is because power is only supplied
when the valve moves.

1818062-02 3
1 FUNCTION DESCRIPTION STEAM REGULATING VALVE

1.2.3 Motor Drive

Power supply 24 V 50/60 Hz AC should be


supplied by a 4-core cable, providing common, 24 V AC
open and close signals.
Terminal 21 is only valid for drive with spring-
return.

NOTE

The extra supply to connection 21 goes to a solenoid that 24 V 2b 2a GND


holds the spring in place. If there is no voltage to Incr. Decr.
connection 21, the spring closes the valve.
RTM
*

Brown
Black

Blue
2b 2a 1
21 *

X02 3 97 5B
* Only with spring return

1.2.4 Valve Options


Eleven versions of the regulating valve are
available to cover the range of flow rates
required.
The valves have different plug and spindle
assemblies to obtain the different flow rates.
There are six different bore sizes with different
valve housings and bottom cover gaskets. The
remaining components (stuffing box and options)
are identical in all valves.

4 1818062-02
STEAM REGULATING VALVE 2 MAINTENANCE

2 Maintenance
2.1 Preventive
Maintenance
No preventive maintenance of the motor drive is
recommended.
The stuffing box seals should be periodically
checked, and the valve inspected for erosion and
cavitation damages. Any worn parts must be
replaced.
The frequency of valve maintenance necessary to
avoid breakdown can vary between every three
months and a number of years depending on the
working environment.

1818062-02 5
2 MAINTENANCE STEAM REGULATING VALVE

6 1818062-02
STEAM REGULATING VALVE 3 TECHNICAL DATA

3 Technical Data

3.1 Specification
3.1.1 Actuator
Electric motor 24 V AC, 50/60 Hz
Power consumption 20 VA (while running)
Ambient temperature Max 60 °C
Enclosure IP 66
Knock-out holes for cable glands M20x1.5 (2x)
M16x1.5 (1x)
Cover material Fire resistant plastic
Mounting position Upright or horizontal

Ref. 578787 Rev. 0

3.1.2 Valve
Media Steam, water or thermal oil
Maximum media temperature 240 °C
Maximum working pressure 25 bar up to 120 °C
20 bar up to 240 °C
Permanent working temp. with teflon packing box -20 °C – 240 °C for steam and water
Max. 230 °C for thermal oil
Leakage ≤0.05 % of kvs value
Valve characteristic Equal percentage (logarithmic)
Valve plug with soft sealing (GF PTFE)
Material
Housing Ductile nodular cast iron
Packing box housing Brass
Spindle Stainless steel
Valve seat plug Stainless steel

Ref. 578787 Rev. 0

1818062-02 7
3 TECHNICAL DATA STEAM REGULATING VALVE

3.2 Dimensions

X02 3 96 9A
Ref. 578787 Rev. 0, Ref. 578788 Rev. 0

Article A B C D Kvs Size Notes


No. value
578787-11 126 415 230 60 40 DN50 Actuator without spring-return
578787-10 116 411 200 60 25 DN40 Actuator without spring-return
578787-09 110 417 180 60 16 D432 Actuator without spring-return
578787-08 97 398 160 60 10 DN25 Actuator without spring-return
578787-07 94 396 150 60 6.3 DN20 Actuator without spring-return
578787-06 84 402 130 60 4 DN15 Actuator without spring-return
578787-05 84 402 130 60 2.5 DN15/1 Actuator without spring-return
578787-04 84 402 130 60 1.6 DN15/2 Actuator without spring-return
578787-03 84 402 130 60 1 DN15/3 Actuator without spring-return
578787-02 84 402 130 60 0.63 DN15/4 Actuator without spring-return
578787-01 84 402 130 60 0.40 DN15/5 Actuator without spring-return

8 1818062-02
STEAM REGULATING VALVE 3 TECHNICAL DATA

Article A B C D Kvs Size Notes


No. value
578788-11 126 415 230 73 40 DN50 Actuator with spring-return
578788-10 116 411 200 73 25 DN40 Actuator with spring-return
578788-09 110 417 180 73 16 D432 Actuator with spring-return
578788-08 97 398 160 73 10 DN25 Actuator with spring-return
578788-07 94 396 150 73 6.3 DN20 Actuator with spring-return
578788-06 84 402 130 73 4 DN15 Actuator with spring-return
578788-05 84 402 130 73 2.5 DN15/1 Actuator with spring-return
578788-04 84 402 130 73 1.6 DN15/2 Actuator with spring-return
578788-03 84 402 130 73 1 DN15/3 Actuator with spring-return
578788-02 84 402 130 73 0.63 DN15/4 Actuator with spring-return
578788-01 84 402 130 73 0.40 DN15/5 Actuator with spring-return

1818062-02 9
3 TECHNICAL DATA STEAM REGULATING VALVE

10 1818062-02
STEAM REGULATING VALVE 4 INSTALLATION

4 Installation
4.1 Specification
There must be enough free space to allow for
maintenance and repair.
The ambient temperature must be within the
range -5 to +55 °C.
The valve must be installed to close against the
operating pressure.
The valve must not be installed with the motor
drive upside down.

X0 23 96 6A

1818062-02 11
4 INSTALLATION STEAM REGULATING VALVE

4.2 Procedure

1 Fit the valve and motor assembly to the piping


system.
2 Remove the motor drive cover and the plastic
protection in the cable entry.
3 Slide the cable gland parts on to the cable.
4 Insert the cable and secure it by tightening the
gland nut.

X0 24 7 39 A
5 Connect the cable leads to the Response
Time Module terminals:
• Common Terminal GND (1)
• Valve Close Terminal 2a
• Valve Open Terminal 2b
• Power supply Terminal 24 V
• Solenoid for spring Terminal 21( with
spring return only)

X0 24 74 0 A
6 Fit the motor drive cover and run a system test
to check that the valve assembly is operating
properly.

12 1818062-02
STEAM REGULATING VALVE 4 INSTALLATION

4.2.1 Extension kit, 240 °C


Use an extenssion kit at temperatures above 180
°C.

1 Unscrew the two Allen screws and remove the


clamp.

X0 2 39 79 A
2 Release the spring loaded grip.

X0 23 9 81 A
click

3 Push the intermediate piece into the grip.

click

OK

X 02 39 82 A

1818062-02 13
4 INSTALLATION STEAM REGULATING VALVE

4 Fasten the mounting rod extensions and


mount the clamp.

X0 23 9 83 A

14 1818062-02
STEAM REGULATING VALVE 4 INSTALLATION

4.2.2 Potentiometer mounting


1 Switch off the power supply.
2 Remove the cover of the motor drive.
3 Adjust and hold the position of the crank
handle.

hold position!

X02 3 98 4A

1818062-02 15
4 INSTALLATION STEAM REGULATING VALVE

4 Connect the terminals.

stroke = 14 mm stroke = 20 mm
stroke = s connection terminal connection terminal
front side rear side

stroke connection connection adjustment


terminal side position

rear R

front F

Position

X 02 39 85 A

16 1818062-02
STEAM REGULATING VALVE 4 INSTALLATION

5 Mount the potentiometer.

front or rear side see step 3.

X0 23 98 6 A
6 Adjust the position.

adjustment position see step 3.

X0 23 9 87 A

1818062-02 17
4 INSTALLATION STEAM REGULATING VALVE

4.2.3 Interconnection diagram

EPC 41/400
Control unit
SRV 1
Control valve
(24 VAC, max. 2 A) Incr.
Decr.

GND

(Separators)
EPC 50
Control unit
SRV 1
Control valve
(24 VAC, max. 2 A)
* Spring return version Incr.
only Decr.
GND

(Ecostream)
EPC 50
Control unit
TCV201 (SRV 1)
Control valve
(24 VAC, max. 2 A)
* Spring return version
Incr.
only Decr.
GND

SRV
(Booster)
EPC 50B
Control unit

Control valve
(24 VAC, max. 2 A)
* Spring return version Incr.
only Decr.
GND

(Viscochief MK2)
EPC 50V
Control unit

SRV
Control valve
(24 VAC, max. 2 A)
* Spring return version
only
GND

X02 4 74 1A

Ref. 583366 Rev. 0

18 1818062-02
5 Spare Parts
Actuator

Response Time Potentiometer


Module kit kit

XO 2 3 97 0B
Ref. 578785 Rev. 2

A Article no. Description


578785-06 Response Time Module
578785-05 Adaptor kit for old valves
578785-04 Potentiometer kit
578785-03 Extension kit, 240 °C
73 578785-02 Actuator with spring-return
60 578785-01 Actuator

1818062-02 19
5 SPARE PARTS STEAM REGULATING VALVE

Regulating Valve

XO 2 39 67 B
Ref. 578784 Rev. 0

Pos. C A L Kvs Size Article no. Description


4 All 578784-61 Packing box
3 DN50 578784-51 Gasket
3 DN40 578784-50 Gasket
3 DN22 578784-49 Gasket
3 DN25 578784-48 Gasket
3 DN20 578784-47 Gasket
3 DN15 578784-46 Gasket
1 111,5 126 230 40 DN50 578784-11 Valve
1 107.5 116 200 25 DN40 578784-10 Valve
1 103.5 110 180 16 DN32 578784-09 Valve
1 94.5 97 160 I0 DN25 578784-08 Valve
1 92.5 94 150 6.3 DN20 57878407 Valve
1 98.5 84 130 4 DN15/0 578784-06 Valve
1 98.5 84 130 2.5 DN15/1 578784-05 Valve
1 98.5 84 130 1.6 DN15/2 578784-04 Valve
1 98.5 84 130 1 DN15/3 578784-03 Valve
1 98.5 84 130 0.63 DN15/4 578784-02 Valve
1 98.5 84 130 0.40 DN15/5 578784-01 Valve

20 1818062-02
STEAM REGULATING VALVE 5 SPARE PARTS

1818062-02 21
5 SPARE PARTS STEAM REGULATING VALVE

22 1818062-02
Ersatzteil-Verzeichnis
List of spare parts
Liste des pièces de rechange

Kolbenkompressor
Piston compressor
Compresseur à piston

L 35

zum Verzeichnis

to the List

vers la liste
L 35
Zylinder und Zylinderkopf
Cylinder and cylinder head Tafel / Table / Planche
Cylindre et culasse 1-899-020

Teil-Nr. / Part-No. Ident-Nr. / Ident-No. Benennung / Designation Menge / Qty.

No. de pièces No. d´identific Désignation Qté.


1 20.10.10 Zylinder 1. Stufe 1
st
Cylinder 1 stage
Cylindre 1er étage
2 20.10.20 Dichtung 1
Gasket
Joint
3 20.10.30 Zylinderkopf 1. Stufe 1
st
Cylinder head 1 stage
Culasse 1er étage
4 20.10.40 Zylinder 2. Stufe 1
Cylinder 2nd stage
Cylindre 2ème étage
5 20.10.60 Zylinderkopf 2. Stufe 1
Cylinder head 2nd stage
Culasse 2ème étage
6 20.10.70 Stiftschraube 4
Stud bolt
Goujon prisonnier
7 20.10.80 Sechskantmutter 8
Hexagon nut
Écrou hexagonal
8 20.10.90 Scheibe 8
Disc
Disque
9 20.10.100 Stiftschraube 4
Stud bolt
Goujon prisonnier
L 35
Kolben
Pistons Tafel / Table / Planche
Pistons 3-899-020

Teil-Nr. / Part-No. Ident-Nr. / Ident-No. Benennung / Designation Menge / Qty.

No. de pièces No. d´identific Désignation Qté.


1 20.30.10 Kolben 1. Stufe, komplett 1
st
Piston 1 stage, complete
Piston 1er etage, compl.
2 [Link] Kolben 1
Piston
Piston
3 [Link] Kolbenbolzen 1
Wrist pin
Axe du piston
4 [Link] Sicherungsring 2
Securing ring
Segment de sécurité
5 [Link] Rechteckring 1
Piston ring
Segment de piston
6 [Link] Nasenring 1
Stepped scraper ring
Segment à talon
7 [Link] Schlauchfederring 1
Double-bevelled oil control ring
Racleur d’huile
8 20.30.20 Kolben 2. Stufe, komplett 1
Piston 2nd stage, complete
Piston 2ème étage, compl.
9 [Link] Kolben 1
Piston
Piston
10 [Link] Kolbenbolzen 1
Wrist pin
Axe du piston
11 [Link] Sicherungsring 1
Securing ring
Segment de sécurité
L 35
Kolben
Pistons Tafel / Table / Planche
Pistons 3-899-020

Teil-Nr. / Part-No. Ident-Nr. / Ident-No. Benennung / Designation Menge / Qty.

No. de pièces No. d´identific Désignation Qté.


12 [Link] Nasenring 2
Stepped scraper ring
Segment à talon
13 [Link] Minutenring 1
Taper faced compression ring
Segment compresseur à face conique
L 35
Pleuelstangen
Connecting rods Tafel / Table / Planche
Bielles 4-1102-020

Teil-Nr. / Part-No. Ident-Nr. / Ident-No. Benennung / Designation Menge / Qty.

No. de pièces No. d´identific Désignation Qté.


1 [Link] Pleuelstange 1. Stufe, komplett 1
st
Connecting rod 1 stage, complete
Bielle 1er étage, compl.
2 [Link] Pleuellagerschale 2
Connecting rod bearing
Coussinet de bielle
3 [Link] Pleuelstange 2. Stufe, komplett 1
Connecting rod 2nd stage, complete
Bielle 2ème étage, compl.
4 [Link].20 Nadelhülse 1
Needle bearing
Pallier à aiguilles
5 [Link] Pleuellagerschale 2
Connecting rod bearing
Coussinet de bielle
Compressor
HATLAPA Air-cooled piston compressor L20, L35

Structural features
Intercooler and aftercooler
•• Two staged cylinders in 90° V-arrangement, with
•• Finned pipes
one-throw crankshaft, single acting trunk pistons
1st stage: 1 cylinder
2nd stage: 1 cylinder Force feed lubrication
•• Gear pump directly driven by the cranckshaft
Valves •• Oil pressure control by means of pressure gauge and
•• Combined suction and pressure valves for pressure switch
both stages •• Oil level inspection glass
•• Crankcase venting from oil filter to air suction filter

Air cooling
•• By radial fan directly driven by the crankshaft Bearings
•• Crankshaft: slide bearings
•• Connecting rod: slide bearings
•• Wrist pin 1st stage: slide bearings
•• Wrist pin 2nd stage: needle bearings
Technical data

Speed F.A.D Power Weight incl. e-motor Dimensions


Type Cylinders Stage
r.p.m. m /h
3 kW approx. kg
A B C
1150 16.5 3.9 180 950 540 570
L20 2 2 1450 20.5 5.3 180 950 540 570
1750 25 6.3 180 950 540 570
1150 24 5 200 975 590 530
L35 2 2 1450 31 6.6 200 975 590 530
1750 38 8.2 200 975 590 530

All data apply to a final pressure of 30 bar. The right for alteration of specification and data to incorporate improvements in design is reserved.

MacGregor shapes the offshore and marine industries by offering world-leading engineering solutions and services with a strong
portfolio of MacGregor, Hatlapa, Porsgrunn, Pusnes and Triplex brands. [Link]

MacGregor is part of Cargotec (Nasdaq Helsinki: CGCBV).

Published by MacGregor. Copyright © MacGregor October 2017. All rights reserved. No part of this publication may be reproduced,
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