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Pruebas y Normativas de Soldadura

El documento parece ser un conjunto de notas y esquemas relacionados con procedimientos técnicos y estándares de pruebas en ingeniería. Incluye referencias a distintos tipos de pruebas, posiciones de soldadura y tratamientos térmicos. La información está desorganizada y presenta múltiples secciones con contenido técnico específico.

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0% encontró este documento útil (0 votos)
5 vistas30 páginas

Pruebas y Normativas de Soldadura

El documento parece ser un conjunto de notas y esquemas relacionados con procedimientos técnicos y estándares de pruebas en ingeniería. Incluye referencias a distintos tipos de pruebas, posiciones de soldadura y tratamientos térmicos. La información está desorganizada y presenta múltiples secciones con contenido técnico específico.

Cargado por

sunitakr802208
Derechos de autor
© All Rights Reserved
Nos tomamos en serio los derechos de los contenidos. Si sospechas que se trata de tu contenido, reclámalo aquí.
Formatos disponibles
Descarga como PDF, TXT o lee en línea desde Scribd

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FORM aW-482 S UGGESTED FORMAT FOR WELDING PROCEOURE SPECIFICATIONS (WPS)


(15) (See OW-200.1. Section IX. A SME Bo iler and Pressure Vessel Cod e)

Organization Name 8y
Welding Procedure Specification N o. Date Sup porting PQR No.(s)
Revision No. Date

Wel ding Process(es) Type(s)


(Autom . tic. M. ny .... Mac"'ne. o r S~mi·A"tom.'io)

JOINTS (QW-402) Details


Joint Design
Root Spacing
Backing: y" No
Backing Mat erial (Type)
IR cfu r to both [Link] <I '. ,M'S)

0 M etal o Nonfusing Metal


0 Nonmet allic o Other
Sketches. Productio n Draw in gs, W eld Symbols, or Written Description
should show the general arrangement otthe parts to be welded. Where
applicable, the details of weld groove may be specified.

Sketches may be attached to illustrate joint design, weld layers. 3I"Id bead
sequence le.g., for notch toughness procedures, tor multiple process
procedures, etc.)} ~
n

· eASE METALS (OW -.403)


P-No Group No. toP-No. f:l "" - 4- 2-2- Group No.
OR
Sp eciflcalion and type/grade or UNS Number
to Specif ication and type/grade or UNS Number
NQ"M IL I £ \.i Y-~~ A t, IVI r:i 1I A
OR
Ch em. An alysis and Mech. Prop. llSMr;; -Ir{j
to Chern. Ana lysis and Mech. Prop.
Thi ckness Range:
Base Meta l: Groove =[Link]
Q.. 61w -A51 ' \ Fillel "Tun\Q eW-A St- 3
M aximum Pass Thickness ~ 1/2 in. (13mm) (Yes) _ __ (No) _ _ _
Olh er

"'FILLER METALS (QW·404)


,,~V\/\\"- ~~l\'0
2
Spoc. No. (SFA)
AWS NO. (Class)
F-No. -ornwo ~:Li7:?
A·No. TlLlolo _ "'W - AA-"
Size of Filler M etals
Filler Metal Prod uct Form
Supplomen tal Filler Metal
Weld Metal
Deposited [Link]:
Groove l-r ,.. ,,\ 112- _ Cl'hl _-4- c::. 1• I
Fillel
Electrode·Flux (Class)
FluX Type
Flux Trade Nam e
Consumable Insert
Other

~Each base metal ·fille r metal combination should be speCified individually.

(07/15)

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WPS No. Rev. ~


n
~..3 '~3 -;> To-b \12..
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POSITIONS I OW-405J
Posilion(5) nf Groove
POSTWELD HEAT TREATM ENT (OW-407)
Temperalum Rang"
:'>2 \- \- \ •"
B
~
W el d ing ProgresSIon Up OO~ Tlnlll Range ~lB I !:! '":1. 0\ tl CS- 5 b ~

Posit ion!,) Of Fillet Other U 't B - "02 0


C
Other ;!.

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GAS (OW-408)
S ~ 1'\ - S ;,~,~coY:}.;: EO·TI c.. ) <
B
PREHEAT (QW-406) •"
Pr eheat Temperature, Minimum
Intarpass Tempe rature, M axi mim t.. ~W\t;.~_J) 1.. .
a Gas(es) (MiJ(ture) Flow Rate
~
~
~

::J Ap ~O
Preheat M aintena nce
Olher
tv Mt\1"\
Q\'"\ Shielding
Trailing '"
~
0
(Continuous or specia l heating, where applicable, shou ld be spec ified) Backing "
0

Other
'"
0
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ELECTRICAL CHARACTERISTICS IQW-4(9)
~
0
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(e.g . Remarks. Com- ~.


B
Cu rrent Wl/e Fe&<! Energv Dr Travel menrs, Hot Wir e
Wetd
Pass(es) Proce ss
Classifi -
cation Diameter
TVpe and
Polarity
Amps
(Ran ge)
Speed
(Range)
Power
(Range)
Volt s
(Range)
Speed
(Range)
Add It Ion. Techn Ique,
TOlch Ang le, etc.} '"
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~
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~

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Ampg and VO lts. or power or energy range, sh ould be speCIfied for each elect rode $i~e, posi ti on, and thickness, etc. "~
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Tung!l en £ Ieelrode $ '1.e and Type aJ;,YV1 ( -1T C S!;~ - S ' IL
Thoriol .... etc.1
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Mode of Metal Transfer for GMAW (FCAW)
tSp •• v A,C. SI>ott C"""'~"" ~ eteJ ~
~ h9r
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0
~
~
TECHNI QUE !QW-4101
~
String or Weave Bead 0

Orifice, Nozzle, or Gas Cup Size 2-


0
Initial a nd Interpass Cloaning (Brushing, Grinding, etc.) m
. - ~
B
~
Method of BaCk Gouging 0
OscillatIon
Cont ~ct Tube to Work DIStance
"
N
0
MultIple or Single Pa ss (Per Side)
'i'
MultIple or Single £ Iectrockls 0
~

Electrode SpacIng
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~
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r
Copyrighted material licensed to University of Toronto by Thomson Scientific, Inc. ([Link]).
Table QW/QB-422
Ferrous/Nonferrous P-Numbers
Grouping of Base Metals for Qualification (Cont'd)
Minimum Welding Brazing
Specified
Tensile, ksi Group ISO 15608
Spec. No. Type or Grade UNS No. (MPa) P‐No. No. P‐No. Group Nominal Composition Product Form
Ferrous (Cont'd)
A/SA–508 4N, Cl. 3 K22375 90 (620) 3 3 102 3.1 3.5Ni–1.75Cr–0.5Mo–V Forgings
A/SA–508 3VCb K31390 85 (585) 5C 1 102 6.2 3Cr–1Mo–0.25V–Cb–Ca Forgings
A/SA–508 3V K31830 85 (585) 5C 1 102 6.2 3Cr–1Mo–V–Ti–B Forgings
A/SA–508 5, Cl. 1 K42365 105 (725) 11A 5 102 3.1 3.5Ni–1.75Cr–0.5Mo–V Forgings
A/SA–508 5, Cl. 2 K42365 115 (795) 11B 10 102 3.1 3.5Ni–1.75Cr–0.5Mo–V Forgings

A/SA–513 1008 G10080 42 (290) 1 1 101 1.1 C Tube


A/SA–513 1010 G10100 45 (310) 1 1 101 1.1 C Tube
A/SA–513 1015 G10150 48 (330) 1 1 101 1.1 C Tube

ASME [Link]-2015
A513 1015 CW G10150 … 1 1 101 1.1 C Tube
A513 1020 CW G10200 … 1 2 101 1.1 C Tube
A513 1025 CW G10250 … 1 2 101 1.2 C Tube
117

A513 1026 CW G10260 … 1 3 101 11.1 C Tube

A514 Q … 100 (690) 11B 9 102 3.1 1.3Ni–1.3Cr–0.5Mo–V Plate > 21/2 in. – 6 in. (64 mm –
152 mm), incl.
A514 Q … 110 (760) 11B 9 102 3.1 1.3Ni–1.3Cr–0.5Mo–V Plate, 21/2 in. (64 mm) max.
A514 F K11576 110 (760) 11B 3 101 3.1 0.75Ni–0.5Cr–0.5Mo–V Plate, 21/2 in. (64 mm) max.
A514 B K11630 110 (760) 11B 4 101 3.1 0.5Cr–0.2Mo–V Plate, 11/4 in. (32 mm) max.
A514 A K11856 110 (760) 11B 1 101 3.1 0.5Cr–0.25Mo–Si Plate, 11/4 in. (32 mm) max.
A514 E K21604 100 (690) 11B 2 102 3.1 1.75Cr–0.5Mo–Cu Plate > 21/2 in. – 6 in. (64 mm –
152 mm), incl.
A514 E K21604 110 (760) 11B 2 102 3.1 1.75Cr–0.5Mo–Cu Plate, 21/2 in. (64 mm) max.
A514 P K21650 100 (690) 11B 8 102 3.1 1.25Ni–1Cr–0.5Mo Plate > 21/2 in. – 6 in. (64 mm –

This copy downloaded on 2015-07-13 07:36:37 -0


152 mm), incl.
A514 P K21650 110 (760) 11B 8 102 3.1 1.25Ni–1Cr–0.5Mo Plate, 21/2 in. (64 mm) max.

A/SA–515 60 … 60 (415) 1 1 101 11.1 C–Si Plate > 1 in. (25 mm)
A/SA–515 60 K02401 60 (415) 1 1 101 1.1 C Plate ≤ 1 in. (25 mm)
A/SA–515 65 K02800 65 (450) 1 1 101 11.1 C–Si Plate
A/SA–515 70 K03101 70 (485) 1 2 101 11.1 C–Si Plate

A/SA–516 55 K01800 55 (380) 1 1 101 1.1 C–Si Plate


A/SA–516 60 K02100 60 (415) 1 1 101 1.1 C–Mn–Si Plate
A/SA–516 65 K02403 65 (450) 1 1 101 1.1 C–Mn–Si Plate
A/SA–516 70 K02700 70 (485) 1 2 101 11.1 C–Mn–Si Plate

A/SA–517 F K11576 115 (795) 11B 3 101 3.1 0.75Ni–0.5Cr–0.5Mo–V Plate ≤ 21/2 in. (64 mm)
Copyrighted material licensed to University of Toronto by Thomson Scientific, Inc. ([Link]).
SA-516/SA-516M ASME [Link].A-2015

TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
Grade 60 Grade 65 Grade 70
Grade 55 [Grade 415] [Grade [Grade 485]
Elements [Grade 380] 450]
(A), (B)
Carbon, max :
1
⁄2 in. [12.5 mm] and under 0.18 0.21 0.24 0.27
Over 1⁄2 in. to 2 in. [12.5 to 50 mm], incl 0.20 0.23 0.26 0.28
Over 2 in. to 4 in. [50 to 100 mm], incl 0.22 0.25 0.28 0.30
Over 4 to 8 in. [100 to 200 mm], incl 0.24 0.27 0.29 0.31
Over 8 in. [200 mm] 0.26 0.27 0.29 0.31

Manganese(B):
1
⁄2 in. [12.5] and under:
Heat analysis 0.60–0.90 0.60–0.90 (C) 0.85–1.20 0.85–1.20
Product analysis 0.55–0.98 0.55–0.98 (C) 0.79–1.30 0.79–1.30 QW-403
Over 1⁄2 in. [12.5 mm]:
Heat analysis 0.60–1.20 0.85–1.20 0.85–1.20 0.85–1.20
Product analysis 0.55–1.30 0.79–1.30 0.79–1.30 0.79–1.30

Phosphorus, max(A) 0.035 0.035 0.035 0.035


Sulfur, max(A) 0.035 0.035 0.035 0.035
Silicon:
Heat analysis 0.15–0.40 0.15–0.40 0.15–0.40 0.15–0.40
Product analysis 0.13–0.45 0.13–0.45 0.13–0.45 0.13–0.45

NOTES:
(A) Applies to both heat and product analyses.
(B) For each reduction of 0.01 percentage point below the specified maximum for carbon, an increase of 0.06 percentage point above the specified
maximum for manganese is permitted, up to a maximum of 1.50% by heat analysis and 1.60% by product analysis.
(C) Grade 60 plates 1⁄2 in. [12.5 mm] and under in thickness may have 0.85–1.20% manganese on heat analysis, and 0.79–1.30% manganese
on product analysis.

This copy downloaded on 2015-07-13 07:13:01 -0500 by authorized user logan ahlstrom.
TABLE 2
TENSILE REQUIREMENTS
Grade

55 [380] 60 [415] 65 [450] 70 [485]

Tensile strength, ksi [MPa] 55–75 [380–515] 60–80 [415–550] 65–85 [450–585] 70–90 [485–620] QW-403
Yield strength, min, ksi [MPa](A) 30 [205] 32 [220] 35 [240] 38 [260]
Elongation in 8 in. [200 mm], min, % (B) 23 21 19 17
Elongation in 2 in. [50 mm], min, % (B) 27 25 23 21

NOTES:
(A) Determined by either the 0.2% offset method or the 0.5% extension-under-load method.
(B) See Specification A 20/A 20M for elongation adjustment.

930
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ASME [Link]-2015

that was used in the qualification test without considera- the standpoint of metallurgical properties, postweld heat
tion of the compatibility of the base and filler metals from treatment design and service requirements, and mechan-
ical properties.

ð15Þ Table QW-432


F-Numbers
Grouping of Electrodes and Welding Rods for Qualification
F‐No. ASME Specification AWS Classification UNS No.

Steel and Steel Alloys

1 SFA-5.1 EXX20 ...


1 SFA-5.1 EXX22 ...
1 SFA-5.1 EXX24 ...
1 SFA-5.1 EXX27 ...
1 SFA-5.1 EXX28 ...

1 SFA-5.4 EXXX(X)‐26 ...


1 SFA-5.5 EXX20‐X ...
1 SFA-5.5 EXX27‐X ...

2 SFA-5.1 EXX12 ...


2 SFA-5.1 EXX13 ...
2 SFA-5.1 EXX14 ...
2 SFA-5.1 EXX19 ...
2 SFA-5.5 E(X)XX13‐X ...

3 SFA-5.1 EXX10 ...


3 SFA-5.1 EXX11 ...
3 SFA-5.5 E(X)XX10‐X ...
3 SFA-5.5 E(X)XX11‐X ...

4 SFA-5.1 EXX15 ...


4 SFA-5.1 EXX16 ...
4 SFA-5.1 EXX18 ...

This copy downloaded on 2015-07-13 07:36:37 -0500 by authorized user logan ahlstrom.
4 SFA-5.1 EXX18M ...
4 SFA-5.1 EXX48 ...

4 SFA-5.4 other than austenitic and duplex EXXX(X)‐15 ...


4 SFA-5.4 other than austenitic and duplex EXXX(X)‐16 ...
4 SFA-5.4 other than austenitic and duplex EXXX(X)‐17 ...
4 SFA-5.5 E(X)XX15‐X ...
4 SFA-5.5 E(X)XX16‐X ...

4 SFA-5.5 E(X)XX18‐X ...


4 SFA-5.5 E(X)XX18M ...
4 SFA-5.5 E(X)XX18M1 ...
4 SFA-5.5 E(X)XX45 ...

5 SFA-5.4 austenitic and duplex EXXX(X)‐15 ...


5 SFA-5.4 austenitic and duplex EXXX(X)‐16 ...
5 SFA-5.4 austenitic and duplex EXXX(X)‐17 ...

6 SFA-5.2 All classifications ...


6 SFA-5.9 All classifications ...
6 SFA-5.17 All classifications ...
6 SFA-5.18 All classifications ...
6 SFA-5.20 All classifications ...

6 SFA-5.22 All classifications ...


6 SFA-5.23 All classifications ...
6 SFA-5.25 All classifications ...
6 SFA-5.26 All classifications ...
6 SFA-5.28 All classifications ...

6 SFA-5.29 All classifications ...

162
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SPECIFICATION FOR CARBON STEEL ELECTRODES AND RODS FOR GAS SHIELDED
ARC WELDING ASME [Link].C-2015 SFA-5.18/SFA-5.18M

TABLE 1
CHEMICAL COMPOSITION REQUIREMENTS FOR SOLID ELECTRODES AND RODS
AWS Classificationb Weight Percenta
UNSc
A5.18 A5.18M Number C Mn Si P S Ni Cr Mo V Cud Ti Zr Al
0.90 0.40 0.05 0.02 0.05
ER70S-2 ER48S-2 K10726 0.07 to to 0.025 0.035 0.15 0.15 0.15 0.03 0.50 to to to
— — — 1.40 0.70 — — — — — — — 0.15 0.12 0.15
0.06 0.90 0.45
ER70S-3 ER48S-3 K11022 to to to 0.025 0.035 0.15 0.15 0.15 0.03 0.50 — — —
— — 0.15 1.40 0.75
0.06 1.00 0.65
ER70S-4 ER48S-4 K11132 to to to 0.025 0.035 0.15 0.15 0.15 0.03 0.50 — — —
— — 0.15 1.50 0.85
0.06 1.40 0.80
ER70S-6 ER48S-6 K11140 to to to 0.025 0.035 0.15 0.15 0.15 0.03 0.50 — — —
— — 0.15 1.85 1.15
0.07 1.50 0.50
ER70S-7 ER48S-7 K11125 to to to 0.025 0.035 0.15 0.15 0.15 0.03 0.50 — — —
— — 0.15 2.00e 0.80
ER70S-G ER48S-G — Not Specifiedf

NOTES:
a. Single values are maximum.
b. The letter “N” as a suffix to a classification indicates that the weld metal is intended for the corc belt region of nuclear reactor vessels, as
described in the Annex to the specification. This suffix changes the limits on the phosphorus and copper as follows:
P p0.012% maximum
Cup0.08% maximum
c. SAE HS-1086/ASTM DS-56, Metals & Alloys in the Unified Numbering System.
d. Copper due to any coating on the electrode or rod plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max.
e. In this classification, the maximum Mn may exceed 2.0%. If it does, the maximum C must be reduced 0.01% for each 0.05% increase in
Mn or part thereof.
f. Chemical requirements are not specified but there shall be no intentional addition of Ni, Cr, Mo, or V. Composition shall be reported.
Requirements are those agreed to by the purchaser and the supplier.

This copy downloaded on 2015-07-13 07:14:57 -0500 by authorized user logan ahlstrom.
2.4 ISO Specification. 4 The following ISO standard properties of the weld metal as specified in Tables 2, 3,
is referenced in the mandatory sections of this document. and 4 and the shielding gas employed.
(a) ISO 544, Welding consumables—Technical delivery 3.1M The solid electrodes (and rods) covered by the
conditions for welding filler metals—Type of product, A5.18M specification utilize a classification system based
dimensions, tolerances and markings upon the International System of Units (SI) and are classi-
fied according to the chemical composition of the electrode,
3. Classification as specified in Table 1, and the mechanical properties of the
weld metal, as specified in Tables 3 and 4. The composite
3.1 The solid electrodes (and rods) covered by the
stranded electrodes and composite metal cored electrodes
A5.18 specification utilize a classification system based
covered by this specification also utilize a classification
upon U.S. Customary Units and are classified according
system based upon the International System of Units (SI)
to the chemical composition of the electrode, as specified
and are classified according to the chemical composition
in Table 1, and the as-welded mechanical properties of the
weld metal, as specified in Tables 3 and 4. The composite and mechanical properties of the weld metal as specified
stranded electrodes and composite metal cored electrodes in Tables 2, 3, and 4 and the shielding gas employed.
covered by this specification also utilize a classification 3.2 Electrodes and rods classified under one classifica-
system based upon U.S. Customary Units and are classified tion shall not be classified under any other classification
according to the chemical composition and mechanical in this specification, except that composite stranded elec-
trodes or composite metal cored electrodes classified as
4 E70C-XC [E48C-XC] may also be classified as E70C-XM
ISO standards are published by the International Organization for
Standardization, 1 rue de Varembé, Case postale 56, CH-1211 Geneva [E48C-XM], or vice versa, provided the product meets the
20, Switzerland. requirements of both classifications.

481
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SFA-5.18/SFA-5.18M ASME [Link].C-2015

TABLE 2
CHEMICAL COMPOSITION REQUIREMENTS FOR WELD METAL FROM COMPOSITE ELECTRODES
AWS Classificationa Weight Percentd
UNS
A5.18 A5.18M Numberb Shielding Gas c
C Mn Si S P Nic Cre Moe Vc Cu
Multiple Pass Classifications
E70C-3X E48C-3X W07703 75-80% Ar/Balance 0.12 1.75 0.90 0.03 0.03 0.50 0.20 0.30 0.08 0.50
CO2 or CO2
E70C-6X E48C-6X W07706 75-80% Ar/Balance 0.12 1.75 0.90 0.03 0.03 0.50 0.20 0.30 0.08 0.50
CO2 or CO2
E70C-G(X) E48C-G(X) — f Not Specifiedg

Single Pass Classifications


E70C-GS(X) E48C-GS(X) — f Not Specifiedh

NOTES:
a. The final X shown in the classification represents a “C” or “M” which corresponds to the shielding gas with which the electrode is classified.
The use of “C” designates 100% CO2 shielding (AWS A5.32 Class SG-C). “M” designates 75-80% Ar/balance CO2 (AWS A5.32 Class
SG-AC-Y, where Y is 20 to 25). For E70C-G [E48C-G] and E70C-GS [E48C-GS], the final “C” or “M” may be omitted if these gases are
not used for classification.
b. SAE HS-1086/ASTM DS-56, Metals & Alloys in the Unified Numbering System.
c. Use of a shielding gas other than that specified will result in different weld metal composition.
d. Single values are maximums.
e. The sum of Ni, Cr, Mo, and V shall not exceed 0.50%.
f. Shielding gas shall be as agreed upon between purchaser and supplier, unless designated by the C or M suffix.
g. Composition shall be reported; the requirements are those agreed to between purchaser and supplier.
h. The composition of weld metal from this classification is not specified since electrodes of this classification are intended only for single pass
welds. Dilution, in such welds, usually is quite high.

TABLE 3
TENSION TEST REQUIREMENTS (AS WELDED)

This copy downloaded on 2015-07-13 07:14:57 -0500 by authorized user logan ahlstrom.
Tensile Strength Yield Strengthb Elongationb
a
AWS Classification (minimum) (minimum) Percent
A5.18 A5.18M Shielding Gas psi MPa psi MPa (minimum)
ER70S-2 ER48S-2
ER70S-3 ER48S-3
ER70S-4 ER48S-4 CO2c 70 000 480 58 000 400 22
ER70S-6 ER48S-6
ER70S-7 ER48S-7
ER70S-G ER48S-G d 70 000 480 58 000 400 22
E70C-3X E48C-3X 75-80% Ar/balance CO2
E70C-6X E48C-6X or CO2 70 000 480 58 000 400 22
E70C-G(X) E48C-G(X) d 70 000 480 58 000 400 22
E70C-GS(X) E48C-GS(X) d 70 000 480 Not Specified Not Specified

NOTES:
a. The final X shown in the classification represents a “C” or “M” which corresponds to the shielding gas with which the electrode is classified.
The use of “C” designates 100% CO2 shielding (AWS A5.32 Class SG-C); “M” designates 75-80% Ar/balance CO2 (AWS A5.32 Class,
SG-AC-Y, where Y is 20 of 25). For E70C-G [E48C-G] and E70C-GS [E48C-GS], the final “C” or “M” may be omitted.
b. Yield strength at 0.2% offset and elongation in 2 in. [50 mm] gage length (or 1.4 in. [36 mm] gage length for the 0.350 in. [9.0 mm] tensile
specimen recommended in A4.2 for the optional in A4.2 for the optional acceptance test using gas tungsten arc).
c. CO2 p carbon dioxide shielding gas (AWS A5.32 Class SG-C). The use of CO2 for classification purposes shall not be construed to preclude
the use of Ar/CO2 (AWS A5.32 Class SG-AC-Y) or Ar/O2 (AWS A5.32 Class SG-AO-X) shielding gas mixtures. A filler metal tested with gas
blends, such as Ar/O2, or Ar/CO2 may result in weld metal having higher strength and lower elongation. Testing with 100% argon shielding
(AWS A5.32 Class SG-A) is required when classification testing is based on GTAW only (see A4.2 in Annex A).
d. Shielding gas shall be as agreed to between purchaser and supplier, unless designated by the C or M suffix.

482
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ASME [Link].C-2015 SFA-5.18/SFA-5.18M

(AWS A5.32 Class SG-AC-Y) as the shielding gas or with (AWS A5.32 Class SG-C) shielding gas or with mixtures
CO2 (AWS A5.32 Class SG-C) alone. The penetration of of argon and oxygen (AWS A5.32 Class SG-AO-X) or
such welds is greater with CO2 than it is with argon-CO2 argon and carbon dioxide (AWS A5.32 Class SG-AC-Y).
mixtures. Mixtures of 50 to 80% argon with CO2 remainder However, these electrodes do require a higher level of
(AWS A5.32 Class SG-AC-Y, where Y is 20 to 50) can oxidation than the previously described electrodes when
be advantageous for thin material. However shielding gas using either binary or ternary argon shielding gas mixtures
mixtures of 50% to 70% argon with CO2 remainder (AWS per the AWS A5.32 specification. Typical base metal speci-
A5.32 Class SG-AC-Y, where Y is 30 to 50) are unstable fications are often the same as those for the ER70S-2
in the gaseous state and must be mixed from single gas [ER48S-2] classification.
components immediately prior to use. They provide low
A7.5 ER70S-7 [ER48S-7]. Electrodes and rods of the
penetration, higher short circuiting rates, and lower mini-
ER70S-7 [ER48S-7] classification are intended for single-
mum currents and voltages than CO2 alone does. This can
and multiple-pass welding. They may permit welding with
be an advantage in welding thin plate.
higher travel speeds compared with ER70S-3 filler metals.
They also provide somewhat better wetting action and bead
A7. Description and Intended Use of Electrodes and appearance when compared with those filler metals. These
Rods electrodes permit the use of higher current ranges with
A7.1 ER70S-2 [ER48S-2]. Electrodes and rods of the either CO2 (AWS A5.32 Class SG-C) shielding gas or with
ER70S-2 [ER48S-2] classification are primarily used for mixtures of argon and oxygen (AWS A5.32 Class SG-
single-pass welding of killed, semi-killed, and rimmed AO-X) or argon and carbon dioxide (AWS A5.32 Class
steels, but may be used for some multipass applications. SG-AC-Y). However, these electrodes do require a higher
Because of the added deoxidants, these filler metals can level of oxidation (more CO2 or O2) like the previously
be used for welding steels that have a rusty or dirty surface, described electrode when using either binary or ternary
with a possible sacrifice of weld quality depending on the argon shielding gas mixtures per the AWS A5.32 specifi-
condition of the surface. ER70S-2 [ER48S-2] filler metals cation. Typical base metal specifications are often the same
are used extensively to produce high quality, high tough- as those for the ER70S-2 [ER48S-2] classifications.
ness welds with the GTAW process. These filler metals
are also well suited for use in single side, melt through A7.6 ER70S-G [ER48S-G] and E70C-G [E48C-G].
welding without a protective root shielding gas on the Electrodes and rods of the ER70S-G [ER48S-G] and elec-
backside of the joint. Typical specifications for these steels trodes of the E70C-G [E48C-G] classifications are those
are ASTM A 36, A 285-C, A 515-55, and A 516-70, filler metals not included in the preceding classes and for

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which have UNS numbers K02600, K02801, K02001, and which only certain mechanical property requirements are
K02700, respectively. specified. Electrodes of the E70C-G [E48C-G] classifica-
tion may be classified with either CO2 (AWS A5.32 Class
A7.2 ER70S-3 [ER48S-3]. Electrodes and rods of the SG-C) or 75–80% Ar/balance CO2 (AWS A5.32 Class
ER70S-3 [ER48S-3] classification are intended for welding SG-AC-Y, where Y is 20 to 25) as shown by the “C” or
single-pass and multi-pass welds. Typical base metal speci- “M” suffix. Absence of the C or M suffix means that the
fications are often the same as those for the ER70S-2 shielding gas used for testing was not one of the above
[ER48S-2] classification. Electrodes of the ER70S-3 AWS classes and the electrode manufacturer should be
[ER48S-3] classification are the most widely used of the consulted for the recommended shielding gas to be used.
GMAW electrodes classified under this specification. The electrodes are intended for both single-and multiple-
A7.3 ER70S-4 [ER48S-4]. Electrodes and rods of the pass applications. The filler metal supplier should be con-
ER70S-4 [ER48S-4] classification are intended for welding sulted for the composition, properties, characteristics, and
steel where conditions require more deoxidation than is intended use of these classifications (see A2.3 for further
provided by the ER70S-3 [ER48S-3] filler metal. Typical information).
base metal specifications are often the same as those for A7.7 E70C-GS [E48C-GS]. Electrodes of the E70C-
the ER70S-2 [ER48S-2] classification. This classification GS [E48C-GS] classification are composite stranded or
does not require impact testing. metal cored electrodes intended for only single-pass appli-
A7.4 ER70S-6 [ER48S-6]. Electrodes and rods of the cations. The electrodes may be classified with either CO2
ER70S-6 [ER48S-6] classification are intended for both (AWS A5.32 Class SG-C) or 75–80% Ar/balance CO2
single- and multiple-pass welding. They are especially (AWS A5.32 Class SG-AC-Y, where Y is 20 to 25) as
suited for sheet metal applications, where smooth weld shown by the “C” or “M” suffix. Absence of the C or M
beads are desired, and structural and plate steels that have suffix means that the shielding gas used for testing was
moderate amounts of rust or mill scale. These electrodes not one of the above AWS classes and the electrode manu-
permit the use of higher current ranges with either CO2 facturer should be consulted for the recommended

501
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Copyrighted material licensed to University of Toronto by Thomson Scientific, Inc. ([Link]).
ASME [Link]-2015

QW-440 WELD METAL CHEMICAL COMPOSITION


QW-441 GENERAL
Identification of weld metal chemical composition designated on the PQR and WPS shall be as given in QW-404.5.

ð15Þ Table QW-442


A-Numbers
Classification of Ferrous Weld Metal Analysis for Procedure Qualification
Analysis, % [Note (1)] and [Note (2)]
A‐No. Types of Weld Deposit C Cr Mo Ni Mn Si
1 Mild Steel 0.20 0.20 0.30 0.50 1.60 1.0

2 Carbon‐Molybdenum 0.15 0.50 0.40–0.65 0.50 1.60 1.0

3 Chrome (0.4% to 2%)‐Molybdenum 0.15 0.40–2.00 0.40–0.65 0.50 1.60 1.0


4 Chrome (2% to 4%)‐Molybdenum 0.15 2.00–4.00 0.40–1.50 0.50 1.60 2.0
5 Chrome (4% to 10.5%)‐Molybdenum 0.15 4.00–10.5 0.40–1.50 0.80 1.20 2.0

6 Chrome‐Martensitic 0.15 11.0–15.0 0.70 0.80 2.00 1.0

7 Chrome‐Ferritic 0.15 11.0–30.0 1.00 0.80 1.00 3.0

8 Chromium‐Nickel 0.15 14.5–30.0 4.00 7.50–15.0 2.50 1.0


9 Chromium‐Nickel 0.30 19.0–30.0 6.00 15.0–37.0 2.50 1.0

10 Nickel to 4% 0.15 0.50 0.55 0.80–4.00 1.70 1.0

11 Manganese‐Molybdenum 0.17 0.50 0.25–0.75 0.85 1.25–2.25 1.0

12 Nickel–Chrome—Molybdenum 0.15 1.50 0.25–0.80 1.25–2.80 0.75–2.25 1.0

NOTES:
(1) Single values shown above are maximum.

This copy downloaded on 2015-07-13 07:36:37 -0500 by authorized user logan ahlstrom.
(2) Only listed elements are used to determine A-numbers.

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