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Section - 1-5 Quick Reference Data

manual servicio

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0% encontró este documento útil (0 votos)
19 vistas84 páginas

Section - 1-5 Quick Reference Data

manual servicio

Cargado por

nelson
Derechos de autor
© All Rights Reserved
Nos tomamos en serio los derechos de los contenidos. Si sospechas que se trata de tu contenido, reclámalo aquí.
Formatos disponibles
Descarga como PDF, TXT o lee en línea desde Scribd

VAYA A LA TABLA DE CONTENIDO MANUAL DE SERVICIO PASE A LA SECCIÓN 1 TABLA DE CONTENIDO

DATOS DE REFERENCIA RÁPIDA


SECCIÓN 01-05

LeTourneau se ha esforzado para que este manual sea lo más exacto posible basándose en la información
que estaba disponible en el momento de la publicación e impresión. El mejoramiento y los progresos
continuos de diseño de los productos pueden ocasionar cambios a máquinas, que podrían no haber sido
incluidas en esta publicación. LeTourneau se reserva el derecho a hacer cambios y mejoras en cualquier
momento. Para asegurarse de contar con la información más actualizada, comuníquese con el representante
de su distribuidor.

ÍNDICE

ESQUEMAS

HOJA DE ESPECIFICACIONES

EL CU ADRO DE T ORQUE DE L OS P ERNOS APARECE E N L A SECCIÓN T ITULADA


“INFORMACIÓN GENERAL”

SECCIÓN 01-05 r00.


L-1150/1350/1850/2350 T1
1-5-1
10/3/2012
GENERATION 2 DATOS DE REFERENCIA RÁPIDA

ESTA PAGINA INTENCIONALMENTE DEJADA EN BLANCO

1-5-2 SECCIÓN 01-05 r00.


L-1150/1350/1850/2350 T1
10/3/2012
IR AL INICIO DE DOCUMENTO

Esquemas, Diagramas
& Especificaciones

L-2350 #2224

INDICE DE MATERIAS

 Esquemas Eléctricos (Electrical)


 Diagrama de Rura de Alambrado de la Cabina LINCS II
(Cab Wiring)

 Arnés del Bastidor Frontal (Front Frame)


 Arnés del Bastidor Trasero (Rear Frame)
 Controloes de Los Frenos (Air/Brake)
 Sistema de Autolubricacion Estandar (Auto Lube)
 Pontencia del Fluido (Fluid Power)
 Auxiliar del Sistem de Dirección (Aux. Steering) (si está presente)
 Enfriador de Aceite Hydraulico de Auxiliar (Aux. Oil Cooler) (si está
presente)

 Especificaciones Referencia Rápida (Specifications)


IR AL INICIO DE DOCUMENTO

Esquemas Eléctricos
8 7 6 5 4 3 2 1
REVISIONS

TABLE OF CONTENTS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL13-1208 4-26 FL BS BS
H 01 ADD CAB4-07 & CAB4-08 TO CLIMATE CONTROL H
01 CHANGES SEE SHEETS - 2, 5, 11, 16 & 20 NL13-1226 10-7 FL BS BS

Title Sheet 02
02
ADD PREVAIL SYSTEM: SEE SHT-3 & 6
ADD AC CONDENSER WIRES: SEE SHT-5,16&20 NL13-1229 12-5 FL BS BS
LEGEND
Table of Contents, Notes……………… 1
Machine Model Features / Options…… 1 NOTES:
DO29 / DIGOUT3-8
24V Electrics C6-1
HIGH SIDE PCP1-02 J4-2
X
(XXXXX)
X
J4-1 PCP1-08/12
HOIST RAISE PILOT SOLENOID 1) COLOR CODE
417-4782 (E5) BLUE: WIRE CODE
Battery & Emergency Stop……………… 2 RED: CONNECTION PIN
MAGENTA: MODEL SPECIFIC
Keyswitch & Park Brake………………… 2
Human Machine Interface (HMI) / 2) CROSS REFERENCE
G VCU Interface / Touch Screen…..……… 3 VCU / IO CARD CONNECTOR BREAKOUT BOX 3 PIN CONNECTIONS (01239)
G
SEE PAGE 21 FOR FURTHER DETAILS J1-J8
Speed Control Pedal……………….…. 3
Wipers……………………………..…… 3 VCU CONNECTOR PIN NUMBER BREAKOUT BOX 3 PIN CONNECTIONS PIN # SHEET NO. LINE NO.
PIN 1 - GND COLUMN
Cooling Pumps……………………..…… 3 PIN 2 - SIGNAL
PIN 3 - 24V
Lights and Alarms………………..…..… 4 INDICATES LED ON CHANNEL 3) GROUND SYMBOLS
SEE PAGE 22 FOR FURTHER DETAILS
Power Distribution……………..………. 5 HARNESS NAME / WIRE CODE
GROUND IN LVCC
CAB --- CAB
Dealer Options…………………….…… 6 I/O CHANNEL NAME AND NUMBER
LLC ---- LADDER LIGHT CONTROL
PCP --- PILOT CONTROL PANEL FRAME GROUND
Position Sensors……………………...… 6 FFR ---- FRONT FRAME
I/O TYPE FPL ---- FRONT POLE LIGHT
F Speed Sensors……………………..….. 6 4) SEE NOTE(S) AT F

Drive System Interface ………………… 6


SEE PAGE 21 FOR FURTHER DETAILS
MBR --- MIRROR BAR
KLZ ---- KLENZ
EST ---- EMERGENCY STOP
* BOTTOM OF PAGE

INTERFACE CARD CONNECTOR RFF ---- REAR FRAME FRONT


Spare I/O………………………..……..… 7 DIG: DIGITAL INTERFACE (425-9228)
RFM --- REAR FRAME MIDDLE 5) POWER FLOWS LEFT TO RIGHT
EIC ---- ENGINE INTERFACE CABINET - OUTPUTS ON LEFT
Blank Page …………………………….… 8 ALG: ANALOG INTERFACE (425-9224)
IN: INPUT
RAX --- REAR AXLE - INPUTS ON RIGHT
DCP --- DRIVE COOLING PUMP
CAN OUT: OUTPUT
PWR: POWER
RCL --- REAR COWL
CSP --- CONTROL SWITCH PANEL 6) MACHINE STATE:
GND: GROUND - BATTERIES ISOLATED
Keypad, Joysticks……………………… 9 SRC --- SR CABINET
- STARTER ISOLATED
Engine / Cooling Pump………………… 9 HARNESS PINS / WIRE - E-STOP NOT PRESSED
- PARK BRAKES ENGAGED
CONNECTOR PIN NUMBER "/" INDICATES TWO PINS / WIRES ARE USED
Drive System…………………………… 9 PINS 08/12 - GND - ALL LIGHTS OFF
PINS 10/11 - 24V - LADDER DOWN
E Air - KEYSWITCHES OFF E
- KLENZ ENABLE
Switches & Transducers………………… 10 MAIN COMPONENT DETAIL
FUNCTION
- FLUIDS FULL
- FUSES NOT BLOWN
Solenoids & Heaters…………………… 10 ADDITIONAL INFORMATION
PART NUMBER FOR REFERENCE ONLY (SEE PARTS MANUAL FOR DETAILS)
- HV CABINET DOOR CLOSED
Hydraulics
PART LOCATION
Switches & Transducers………………… 11 SEE FRAME LOCATION MAP ON PAGE 19
Solenoids, Steering & Ladder………… 11
Blank Page…………………………...… 12 EXAMPLE CIRCUIT
Engine SEE CONNECTOR
COLOR CODES PAGE 23 SEE CONNECTOR COLOR CODES PAGE 23
D DDEC IV & ADEC……………………… 13 3 PIN 12 PIN D
Cummins……………………………….… 14 PCP1-08/12 (J4-1) LOW VOLTAGE CONTROL CABINET (LVCC)
GRN GND
PCP1-02 (J4-2)
Blank Page……………………………..… 15 2 1 BLK SIG LLC1 CAB5 CAB3 CAB1
PCP1-02
BLU DIGOUT3-8
(XXXXX) PCP1-10/11 (J4-3)
Climate Control…………………………. 16 WHT 24V CAB6 CAB4 CAB2
DIGOUT1 1 DIGPWR 1 DIGOUT2 1

5V

Component Options DIGOUT3 1


DIGOUT5 1

DIGIN3
J1 J2 1 5V_FP
DIGOUT4

Auxiliary Steer………………………….. 17

1
J3 J4
SEE BREAKOUT BOX PAGE 24

DIGIN2

DI LEDs
Auxiliary Oil Cooler……………………… 17 J5 J6

1
CABLE PCP1 J4
J7 J8 MBR1 KLZ1 FPL1 FFR1 PCP1 DIGITAL
Clamshell………………...……………… 17

DIGIN1
P1
INTERFACE
MBR2 EST1 FPL2 FFR2 PCP2
DO LEDs
CARD

1
C Rear Vision Camera………………...… 17 CABLE PCP1 C

DIGCAN
BEHIND CABINET 15V CAN3

Heaters (Cold Climate)………………... 17 CARD4 CARD5 CARD6


CAN2
CAN1

1
CAN0 C6-1
Blank Page………………………...…..… 18
Frame Location Map…………………… 19 LOADER SPECIFIC FEATURES / OPTIONS PCP1-10
V1

CONTROL UNIT
C
V2

RAX1 EIC1 RFF5 RFF3 RFF1


24V
C

VEHICLE

(VCU)
RED
VEHICLE
Reference Information DDEC IV ENGINE (SHEET 13) DCP1 EIC3 RFM1 RFF4 RFF2 PCP1-11
WHT
CONTROL
UNIT (VCU)
Wire Location Chart………….………..… 20 ADEC ENGINE (SHEET 13) CARD2 CARD3
PCP1-08
Interface Cards / VCU……...…………… 21 CUMMINS QST30 ENGINE (SHEET 14) BLK/WHT
ANALOG
PCP1-12
Digital Interface Card Status LEDs.…… 22 CUMMINS QSK38 ENGINE (SHEET 14) 0 SRC2 CSP1 RCL1
BLK 1 ALGIN1
1 ALGIN2 1 ALGIN3
1 ALGIN4 INTERFACE
CARD

B LVCC Connectors………….………...… 23 GND DCP2 SRC1 RCL2


1

ALG GND
B
CUMMINS QSK50 ENGINE (SHEET 14)
Common Cables……………………..… 23
Connector Color Codes………………… 23 CUMMINS QSK60 HPI ENGINE (T1) (SHEET 14)
Breakout Boxes.……….……………..… 24 CUMMINS QSK60 MCRS ENGINE (T2) (SHEET 14)
Drive System AUXILIARY STEERING (SHEET 17)
Converter / Fuse Panels Location.……… 25 AUXILIARY OIL COOLER (SHEET 17) 1
24V Electrics Intfc & Can Intfc.……….… 25 CLAMSHELL BUCKET (SHEET 17) UNLESS OTHERWISE SPECIFIED:
FIRST USED ON/CONTRACT NO

SR Generators……..……….…………… 26 THIS DRAWING AND ALL


DATA THEREIN IS THE
• DIMENSIONS ARE IN INCHES & APPLY BEFORE
PLATING OR FINISH COATINGS.
G2 LOASER LeTourneau Technologies™
REAR VISION CAMERA (SHEET 17) PROPERTY OF LETOURNEAU
TECHNOLOGIES. IT IS • TOLERANCES ON: ANGLES ±1° DWN
flovett 4-26-2013
DATE

SR Motors - Left Front & Right Front.…… 27 CONFIDENTIAL AND MUST


NOT BE COPIED. IT IS
FRACTIONS
.XX DECIMAL
±1/16
±.03
CHK
BS 4-26-2013
A HEATERS - COLD CLIMATE (SHEET 17)
LOANED SUBJECT TO
RETURN UPON DEMAND
.XXX DECIMAL
• MACHINED CORNERS 1/64 X 45°
±.015
ENGR ELECTRICAL SCHEMATIC L23502224 A
SR Motors - Left Rear & Right Rear.…… 28 AND IS NOT TO BE USED
IN ANY WAY DETRIMENTAL
TO OUR INTEREST.
• WELD PROPERTIES SHALL MEET THE MINIMUM
REQUIREMENTS OF THE BASE MATERIAL.
PROD ENGR
BS 4-26-2013

Drive System Wire Location Chart.…… 29 BEACON LIGHT (SHEET 4) INTERPRET DIM & TOL THIRD ANGLE PROJECTION PROJ APPROVAL
SIZE

+ DO NOT SCALE
DWG NO.

4277278
REV

PER LETOURNEAU
SPEC 1650.00. MATL
02
SCALE 1/1 EST WT SHEET 1 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

H
24V ELECTRICS @54+

G7
8+<
00 RELEASE
01 FU 202 WAS 150A
*+9)8/6:/54 +)4
NL13-1208
NL13-1226
*':+
4-26
10-7
).-
FL
FL
).1
BS
BS
'66
BS
BS H
02099 BATTERY 02199 KEYSWITCH 02 NO CHANGE THIS SHEET NL13-1229 12-5 FL BS BS

02100 02200
POS NEG
BATTERY CHARGING SOCKET
02101 416-3355 (D1) 02201
BATT 1 BATT 2
02102 BATTERY 1 & 2 02202

DO3 / DIGOUT1-10 TB 1
DO3
02103 02203 C5-7
HIGH SIDE IGNITION KEEP ALIVE OUTPUT
BATT 3 BATT 4 TB 1
POS NEG
02104 BATTERY 3 & 4 02204
TB 1 CR KS
BATTERY ISOLATION SWITCH 3B GND KEYSWITCH RELAY
02105 SW BI 02205 426-0950 (D4)
LT BI 426-7269 (D1) 85 86
FU 201 (02223)
0 2 FU 201 425-9237 (E2)
02106 02206
150A X1 X2 LT BI 424-0049 (D1)

02107 SW SI STARTER ISOLATION SWITCH 02207 KEYSWITCH


G LT SI 426-7268 (D1)
SW KS 427-0330 (B4) G
S-GND DI7 DI7 / DIGIN1-7
02108 (13145) (13245) (14137) LT SI 424-0048 (D1) 02208 (04201) CAB2-01 CAB2-04 C4-7 KEYSWITCH IGNITION
X1 X2 1 2 STANDARD
2S
02109 (13144) (13244) (14139) 02209

2 FU 202 ALT 3 DI6 / DIGIN1-6 KEYSWITCH CRANK SWITCH


02110 (13158) (13258) (14159) FU 202 427-9013 (E2) 02210 CAB2-05
STANDARD C4-6
200A 4
2
02111 (11255) (13117) (13217) ((14127) (17114) 02211
(02160)

02112 02212
TB 1
02113 02213
FU 02 CR KA
0 0B DO2 DO2 / DIGOUT1-11 VCU / HMI KEEP ALIVE
02114 02214 LOW SIDE C5-6
85 86 426-0950 (D4)
10A
(02220)
02115 02215 TB 2

F 02116 02216 12K VEHICLE CONTROL UNIT F


(VCU)
0BA GND
02117 02217 V1 C VEHICLE CONTROL UNIT (VCU)
(D4)
(03148)
02218 (03101)
02118
EMERGENCY STOP
TB 1
02119 02219
FU 01 CAB CR KA CR HD
0 SW ES1 DI23 / DIGIN2-11 0B 0BA GND HMI DISPLAY POWER RELAY
02120 EST1-10 J5-3 J5-2 EST1-03 C4-26 E-STOP SWITCH 02220
21 22 STANDARD 427-4443 (B5) 30 87 85 86 426-0950 (D4)
10A
(02214) (03103)
02121 TB 2 J5-1 EST1-05 02221 D3 413-5968 (D4)
41 42 D3
TB 1
02122 12K 02222
CR KS TB 1 CR MP
0B 0BB1 0BC GND MASTER POWER RELAY
02123 02223
30 87 85 86 426-0950 (D4)
SW ES2 DI24 / DIGIN2-12 HV CABINET (02205) (02226)
02124 J3-4 J3-3 EST1-09 C4-27 E-STOP SWITCH 02224
E 41 42 STANDARD 427-4442 (C4) E
TB 1
02125 J3-2 J3-1 EST1-08 02225
21 22
CR MP CR K1
0B 0BD GND KEYSWITCH POWER RELAY 1
02126 02226 411-9992 (D4)
30 87 85 86
(02223) (06118)
02127 02227
RIGHT REAR CR K2
SW ES4 DI27 / DIGIN3-3 0BD GND KEYWSITCH POWER RELAY 2
02128 J1-4 J1-3 EST1-07 C4-32 E-STOP SWITCH 02228
41 42 STANDARD 427-4442 (E1) 85 86 411-9992 (D4)
(05203)
02129 J1-2 J1-1 EST1-06 02229
21 22
CR K3
0BD GND KEYWSITCH POWER RELAY 3
02130 02230
85 86 411-9992 (D4)
(05228)
02131 02231
LEFT REAR CR K5
SW ES5 DI26 / DIGIN3-2 E-STOP SWITCH 0BD GND KEYWSITCH POWER RELAY 5
02132 J2-4 J2-3 EST1-01
STANDARD C4-31 02232 411-9992 (D4)
41 42 427-4442 (D1) 85 86
(05247)
D 02133 J2-2 J2-1 EST1-11 02233
D
21 22
TB 1
02134 02234
CR K4 DRIVE SWITCH POWER OUTPUT
0BD DO24 DO24 / DIGOUT2-1 KEYSWITCH POWER RELAY 4
02135 02235 LOW SIDE C5-33
85 86 426-0950 (D4)
SW ES3 DI25 / DIGIN3-1 (06215) (06217)
HYD RESERVOIR
02136 J4-4 J4-3 EST1-02
STANDARD C4-30 E-STOP SWITCH 02236
41 42
427-4442 (F4)
02137 J4-2 J4-1 EST1-12 02237
21 22
0BD
02138 02238 (05125) 24V CAN

02139 02239
TB 1 TB 1
02140 02240
CR ES1 CR DP
E-STOP RELAY 1 0B DO23 DO23 / DIGOUT2-3 DIGITAL OUTPUT POWER
02141 411-9992 (D4) 02241 LOW SIDE C5-32
C 85 86 85 86 411-9992 (D4) C
(05107) (05107)
02142 02242
CR ES3
GND E-STOP RELAY 3
02143 426-0950 (D4) 02243
85 86
(05111) (05115)
02144 02244
TB 1
02145 02245
CR ES2
02146
85 86
E-STOP RELAY 2
411-9992 (D4) 02246 PARK BRAKE
(05107)
02147 02247
CR ES4
GND E-STOP RELAY 4
02148 426-0950 (D4) 02248
85 86
(05111) (05113) CR PI
DO8 / DIGOUT1-5 DO8 GND PARK BRAKE INTERLOCK OUTPUT
02149 02249 C5-14
HIGH SIDE 85 86 426-0950 (D4)
(02252)
B 02150 02250 B
TB 1
02151 02251
CR PI CR PB PARK BRAKE SWITCH
PS FS DI31 / DIGIN3-7 FIRE SYSTEM STATUS SW PB GND
DI8 13B 426-5193 (B4)
02152 (05228) RFF5-10/11 J8-3 J8-2 RFF5-06 C4-36 415-5057 (D4) 02252 (04201) CAB2-01 CAB2-02 PARK BRAKE RELAY DRIVE
1 3 STANDARD 1 2 30 87 85 86
(02249) (10230) 426-0950 (D4)
02153 02253

02154 02254
TB 1 DI8 DI8 / DIGIN1-8
RFF1-01 RFF5-06
02155 02255 STANDARD C4-8 PARK BRAKE SWITCH
TB 1 GND
02156 02256

02157 02257
CR TD SOL TD
FU 10
0 0H GND HYD TANK DUMP SOL
02158 RFF1-01 J2-2 J2-1 RFF1-08/12
426-1177 (D4)
02258
A 6 8 A
02159
10A
(05115)
1 2

02259
2
TB 2
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

02160
(02211)
12K (10224) 02260
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 2 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H
24V ELECTRICS D7
00 RELEASE
01 NO CHANGE THIS SHEET
02 CONNECT ETHERNET SW TO PREVAIL DATA LOGGER LAN1
NL13-1208
NL13-1226
NL13-1229
4-26
10-7
12-5
FL
FL
FL
BS
BS
BS
BS
BS
BS
H

HUMAN MACHINE INTERFACE (HMI) SPEED CONTROL PEDAL


03101 03201
(02218) (03109)

03102 CONVERTER DISPLAY 03202


SPD CTRL PEDAL
FU 06 CR HD FU 104 (426-8335) (427-4632)
0 0E1 0E1A 0E1B DIGPWR-1 AI1 / ALGIN1-1 SPD CONTROL PEDAL
03103 24+ 12+ CAB1-01 1 Backlight 2 CAB1-02 03203 +5V_FP CAB1-12 CAB1-11 C2-1 425-9998 (B4)
10A 30 87 5A C B 0-40V
(02220)
03104 TB 2 TB 2 24- 12- 6 Video Board 7 03204
(03115)
12K 12K A
03105 03205

HMI DIGPWR-2
03106 03206 CAB1-09 FOOT PEDAL
(427-0183) GND - FP
FU 105
03107 CAB1-05 24V GND CAB1-06 03207
G 5A G
(03121)
03108 TB 2 03208

12K ETHERNET SW 03209


AI2 / ALGIN1-2
03109 CAB1-10 C2-2 SPD CONTROL PEDAL SUPPLY
(03201) (426-5750) 0-40V
03110 VI + VI - 03210

(03133)
03111 03211

03112 03212

03113 CAB 03213


WIPERS
03114 DISPLAY 03214
(427-4632)
CR FH
DO17 / DIGOUT2-10 DO17 GND FRONT WIPER HIGH
03115 USB 03215 C5-24
HIGH SIDE 426-0950 (D4)
85 86
(03226) (03228)
F 03116 VGA 03216
F
CR FL
(03103) DO18 / DIGOUT2-9 DO18 FRONT WIPER LOW
03117 03217 C5-25
HIGH SIDE 426-0950 (D4)
85 86
426-8346
426-8348

(03228) (03230)
03118 03218
CR RL
DO19 / DIGOUT2-8 DO19 GND REAR WIPER LOW OUTPUT
03119 03219 C5-26
HIGH SIDE 426-0950 (D4)
85 86
(03232) (03234)
03120 HMI 03220
(427-0183) MTR WF
DO14 / DIGOUT2-13 FRONT WASHER PUMP
03121 DVI 03221 C5-21
HIGH SIDE RFF5-07 J1-2 J1-1 RFF5-08/12 425-5182 (A5)
USB SVC
03122 USB1 PORT 03222
MTR WR
DO15 / DIGOUT2-12 REAR WASHER PUMP
03123 USB2 03223 C5-22
HIGH SIDE RFF5-09 J3-2 J3-1 RFF5-08/12 425-5182 (A5)
426-8346

03124 03224
E E
03125 03225
COM PORT ADAPTER FU 22 CR FH
(423-9844) IBN1-04 0 0Z
03126 03226 CAB3-10
RED 10A 30 87
DATA 4 IBUTTON (03215)
03127 COM1 03227 TB 2
GND 3 (423-9848) MTR FW
CR FH CR FL
IBN1-03 12K 0ZA H GND
03128 03228 CAB3-11 L FRONT WIPER MOTOR
WHT 30 87a 30 87 P 426-8500 (B4)
(03215) (03217)
03129 03229
CR FL
0ZA
03130 TO PREVAIL DATA 03230 CAB3-12
30 87a
ETHERNET SW LOGGER LAN1 (06109)
(426-5750) (03217)
03131 03231
3 4 MTR RW
ETHERNET CR RL
SERVICE H GND
03132 03232 CAB3-01 L REAR WIPER MOTOR
30 87 P 426-8497 (A4)
(03219)
D 03133 LAN2 1 2 03233
D
230-8193 230-8192
CR RL
(03110)
03134 03234 CAB3-02
30 87a
(03219)
03135 03235

03136 03236

03137 LAN1 03237

(03107)
426-4192
COOLING PUMPS
03138 03238 PUMP 1
(4 PIN)
P1-4 P1-2
03139 03239 (05118) DCP1-02 4 ENABLE GND 2 COOLING PUMP 1
426-7796 (D2)
03140 03240

0 FU 221 P1-3 P1-1


03141 03241 3 POWER ADDRESS 1 NC
C 25A C
(09118)
03142 03242 TB 2
426-4195

03143 03243 12K PUMP 2


(4 PIN)
P2-4 P2-2
03144 03244 4 ENABLE GND 2 COOLING PUMP 2
426-7796 (D2)
03145 03245
FU 222
03146
LOW VOLTAGE CONTROL CABINET 03246
0 P2-3
3 POWER ADDRESS 1
P2-1
(LVCC) 25A
(09118)
03147 03247 TB 2
426-4193 12K
03148 03248 PUMP 3
(PIN 4)
VEHICLE CONTROLLER P3-4 P3-2
03149 03249 4 ENABLE GND 2 COOLING PUMP 3
426-7796 (D2)
L1850, L2350 ONLY
B 03150 03250 B
V1 FU 223
C 0 P3-3 P3-1
03151 V2
03251 3 POWER ADDRESS 1 RESISTOR
C 25A 10K 098-9548 (D1)
(09118)
03152 03252 TB 2

03153 03253 12K


(04200)
03154 03254

DI34 / DIGIN3-10 DRIVE COOL RESERVOIR LEVEL SWITCH


03155 03255 (05231) RFM1-10/11 J8-3 J8-2 RFM1-06
PULL-UP C5-2 411-7627 (E2)
RED BLU
BLK
03156 03256

03157 03257 J8-1 RFM1-08/12


(02217)
03158 03258
A A
03159 03259
3
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

03160 03260
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 3 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

H
24V ELECTRICS @54+ 8+<
00 RELEASE
01 NO CHANGE THIS SHEET
*+9)8/6:/54 +)4
NL13-1208
NL13-1226
*':+
4-26
10-7
).-
FL
FL
).1
BS
BS
'66
BS
BS H
LIGHTS & ALARMS LIGHTS & ALARMS (CONT.) 02 NO CHANGE THIS SHEET NL13-1229 12-5 FL BS BS
(03253)
04100 04200

0 FU 25 0X
04101 04201 CAB2-01 (02208) (02252)
10A
04102 04202 TB 2 LT CA1
CR L1A SW CA1 CAB INTERIOR LIGHTS
DO4 / DIGOUT1-9 DO4 GND POLE WORK LIGHTS LEFT 12K SWRTN GND 424-5974 (A5)
04103 C5-8
HIGH SIDE 04203 CAB3-09
85 86 426-0950 (D4) 3 1 2 3 SW CA1 427-0329 (A4)
(04234)
04104 04204 LT CA2 SW CA2
CR L1B CAB INTERIOR LIGHTS
04105 POLE WORK LIGHTS RIGHT 04205 424-5974 (A4)
85 86 426-0950 (D4) 3 1 SW CA2 426-8357 (A5)
(04238)
04106 04206
SW CA3
CR L2
DO5 / DIGOUT1-8 DO5 GND CAB LIGHT BAR LIGHTS LEFT GND
04107 C5-11
HIGH SIDE 04207 SW CA3 426-8357 (B4)
G 85 86 426-0950 (D4) G
(04242)
04108 04208
CR L3 FU28 CR BL
CAB LIGHT BAR LIGHTS RIGHT 0 01 GND BEACON (B4)
04109 04209 MBR2-09 MBR2-10 (OPT)
85 86 426-0950 (D4) 30 87
10A
(04248) (04144)
04110 04210 TB 2
CR L4 TB1
DO7 / DIGOUT1-6 DO7 GND REAR COWL LIGHTS 12K
04111 C5-13
HIGH SIDE 04211
85 86 426-0950 (D4) SW LL1 0JA SW LL2
(04255) CSP1-08 LLC1-01 CR LL LADDER LIGHT CONTROL RELAY
FU13 1 2 1
0 GND 426-0950 (D4)
04112 04212 CSP1-09 LLC1-02
2 0JB 85 86 SW LL1 405-9189 (D1)
5A CSP1-12 LLC1-03 SW LL2 425-3960 (A5)
3
(04217)
4 3
04113 04213 TB 2
TB1
04114 04214 12K
LT AL1
SW ML CR ML MAINTENANCE LIGHT RELAY
DO9 / DIGOUT1-4 GND RED ALARM LIGHT GND 426-0950 (D4)
04115 C5-15
HIGH SIDE CAB2-07 CAB2-06 04215 CSP1-07
+ 424-0170 (B5) 3 2 85 86 SW ML 403-1378 (D1)
(04221)
F 04116 04216
F
LT AL2 LT LL1
FU 14 CR LL
DO10 / DIGOUT1-3 YELLOW WARNING LIGHT 0 0K 0KA
04117 C5-16
HIGH SIDE CAB2-08 04217 MBR1-11 MBR1-12 LADDER LIGHT FRONT
+ 424-0171 (B4) 10A 30 87 2 1 425-8790 (A5)
ALM AU (04212)
04118 04218 TB 2 LT LL2
DO11 / DIGOUT1-2 CAB AUDIBLE ALARM 12K
04119 C5-17
HIGH SIDE CAB2-03 04219 RCL2-02 RCL2-01 LADDER LIGHT REAR
+ 409-4849 (B4) 2 1 425-8790 (D1)
04120 LT PB1 04220 LT MT1
FU 15 CR ML FU 109
DO16 / DIGOUT2-11 PARK BRAKE SWITCH LIGHT 0 0L 0LA 0LB
04121 C5-23
HIGH SIDE CAB2-09 04221 FFR1-09 J3-2 J3-1 FFR1-08/12 MAINTENANCE LIGHT LEFT FRONT
X1 X2 (B4) 10A 30 87 5A 2 1 425-8790 (D5)
(04215)
04122 04222 TB 2 TB 2 LT MT2

04123 04223 12K 12K FFR2-01 J2-2 J2-1 FFR2-08/12 MAINTENANCE LIGHT RIGHT FRONT
2 1 425-8790 (E5)
04124 LT TL1 04224 LT MT3
E E
DO37 / DIGOUT4-12 DO37 0LA FU 110 0LC
04125 C6-11 MBR1-01 MBR1-02 LEFT TURN SIGNAL FRONT 04225 RFM1-09 J3-2 J3-1 RFM1-08/12 MAINTENANCE LIGHT MIDDLE LEFT
HIGH SIDE 1 2 426-4984 (B5) 2 1
5A 425-8790 (D4)
04126 LT TL2 04226 TB 2 LT MT4
RCL1-05/06 GND LEFT TURN SIGNAL REAR 12K
04127 RCL1-10 RCL1-05 04227 RFF2-02 J4-2 J4-1 RFF2-08/12 MAINTENANCE LIGHT MIDDLE RIGHT
3 1 425-3924 (D1) 2 1 425-8790 (D4)
04128 04228 LT MT5
0LA FU 111
04129 LT TR1 RCL1-06 04229 RCL1-08 RCL1-09 MAINTENANCE LIGHT LEFT REAR
5A 2 1 425-8790 (D2)
DO38 / DIGOUT4-11 DO38 LT MT6
04130 C6-12 MBR2-01 MBR2-02 RIGHT TURN SIGNAL FRONT 04230
HIGH SIDE TB 2
1 2 426-4984 (B4)
MAINTENANCE LIGHT RIGHT REAR
12K 2 1 425-8790 (E2)
04131 LT TR2 04231 LT MT7
RCL1-05/06 RIGHT TURN SIGNAL REAR
04132 RCL1-03 04232 MAINTENANCE LIGHT RIGHT HOOD
3 1 425-3924 (E1) 2 1 425-8790 (E2)
D 04133 04233
D
LT TA1 LT FP1
FU 16 CR L1A
DO27 / DIGOUT3-10 TAIL LIGHTS LEFT 0 0M 0MA
04134 C5-36
HIGH SIDE RCL1-04 04234 FPL1-01 FPL1-02 POLE WORK LT (FLOOD) LEFT
3 1 424-5975 (D1) 30 87 1 2 427-0214 (C5)
15A
(04103)
04135 LT TA2 04235 TB 2 LT FP2

04136 TAIL LIGHTS RIGHT 04236 12K FPL1-03 FPL1-04 POLE WORK LT (WIDE FLOOD) LEFT
3 1 424-5975 (E1) 1 2 426-8632 (C5)
04137 LT BU1 04237 LT FP3
FU 17 CR L1B
DO58 / DIGOUT5-3 DO58 RCL1-05/06 BACKUP LIGHT LEFT 0 0N 0NA
04138 C6-35
HIGH SIDE RCL1-07 04238 FPL2-01 FPL2-02 POLE WORK LT (FLOOD) RIGHT
3 1 424-5974 (D1) 15A 30 87 1 2 427-0214 (F5)
(04105)
04139 LT BU2 04239 TB 2 LT FP4
BACKUP LIGHT RIGHT 12K
04140 (17158) 424-5974 (E1) 04240 FPL2-03 FPL2-04 POLE WORK LT (WIDE FLOOD) RIGHT
3 1 1 2 426-8632 (F5)
04141 ALM BU 04241 LT MB1
C CR L2
C
HW FU 18 0P 0PA
BACKUP ALARM 0
04142 405-6055 (D1) 04242 MBR1-03 MBR1-04 CAB LIGHT BAR LT (WIDE FLOOD) LEFT
25A 30 87 1 2 426-8632 (B5)
(04107)
04143 04243 TB 2 LT MB2
CR BL
DO35 / DIGOUT3-2 DO35 GND BEACON 12K
04144 C6-7
HIGH SIDE 426-0950 (D4) 04244 MBR1-05 MBR1-06 CAB LIGHT BAR LT (FLOOD) LEFT
85 86 1 2 427-0214 (B5)
(04209)
04145 04245 LT MB3

04146 04246 MBR1-07 MBR1-08 CAB LIGHT BAR LT (TRAP) LEFT


1 2 426-8631 (B5)
04147 04247 LT MB4
0 FU 19 CR L3
0R 0RA
04148 04248 MBR2-03 MBR2-04 CAB LIGHT BAR LT (WIDE FLOOD) RIGHT
25A 30 87 1 2 426-8632 (B4)
(04109)
04149 04249 TB 2 LT MB5
B 04150 04250 12K MBR2-05 MBR2-06 CAB LIGHT BAR LT (FLOOD) RIGHT B
1 2 427-0214 (B4)
04151 04251 LT MB6

04152 04252 MBR2-07 MBR2-08 CAB LIGHT BAR LT ((TRAP) RIGHT


1 2 426-8631 (B4)
04153 04253

04154 04254 LT RC1


FU 20 CR L4
0 0S 0SA
04155 04255 RCL1-11 RCL1-12 REAR COWL LT (WIDE FLOOD) LEFT
15A 30 87 1 2 426-8632 (D1)
(04111)
04156 04256 TB 2 LT RC2

04157 04257 12K RCL1-01 RCL1-02 REAR COWL LT (WIDE FLOOD) RIGHT
1 2 426-8632 (E1)
04158 04258
A A
04159 04259
(05101)
4
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

04160 04260
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 4 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H
24V ELECTRICS B3
B3
00 RELEASE
01 ADD WIRE CAB4-07 TO FU 136
02 ADD AC CONDENSER WIRES CAB4-09 & CAB4-11
NL13-1208
NL13-1226
NL13-1229
4-26
10-7
12-5
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
POWER DISTRIBUTION POWER DISTRIBUTION (CONT.)
(04258)

05101 05201
(05128)
0 AI4 / ALGIN1-4
05102 C2-4 BATTERY 05202
0-40V
FU 23 CR K2 FU 120
0 0V 0VA 0VB FFR1-10/11
05103 05203 FFR1-10 (10126) 10128) (11108) FRONT FRAME 1
30A 30 87 10A BREAKOUT BOX
0F4 FU 137 (02228)
05104 EIC1-04 (13100) (13200) (14100) ENGINE E-STOP 05204 TB 2 TB 2 FFR1-11
5A
05105 TB2 05205 12K 12K

0VA FU 121 0VC FFR2-10/11


05106 12K 05206 FFR2-10 (06134) (06138) (11112) (17137) FRONT FRAME 2
CR ES1 CR ES2 CR DP 10A BREAKOUT BOX
0 FU 07
0F 0F1 0FA DIGPWR-8
05107 05207 TB 2 FFR2-11
G 25A 30 87 30 87 30 87 24V G
(02141) (02146) (02241)
05108 TB 2 05208 12K

0VA FU 122 0VD PCP1-10/11


12K DIGPWR-9
05109 05209 PCP1-10 (11119) PILOT CONTROL PANEL 1
24V 10A BREAKOUT BOX
05110 05210 TB 2 PCP1-11
FU 08 CR ES3 CR ES4
0 0F 0F2 0F2A 0FA DIGPWR-10 12K
05111 (06221) 05211
25A 30 87 30 87 24V
(02143) (02148) 0VA FU 123 0VE PCP2-10/11
05112 TB 2 05212 PCP2-10 (11123) (11125) (11127) (11129) PILOT CONTROL PANEL 2
CR ES4 10A BREAKOUT BOX
12K DIGPWR-11
05113 05213 TB 2 PCP2-11
30 87a 24V
(02148)
05114 05214 12K
CR ES3 CR TD FU 124
0F3 0FA DIGPWR-12 TIME DELAY RELAY 0VA 0VF RFF1-10/11
05115 427-4519 (D4) 05215 RFF1-10 (06130) (10138) (10224) (11103) REAR FRAME FRONT 1
30 87a 1 2 24V SET FOR 0.5 SEC 10A BREAKOUT BOX
(11149)
(02143) (02158)
F 05116 05216 TB 2 RFF1-11
F

05117 05217 12K

0FA FU 139 0VA FU 125 0VG RFF2-10/11


05118 DCP1-02 (03239) COOLING PUMPS ENABLE 05218 RFF2-10 (10243) (11233) (17103) REAR FRAME FRONT 2
5A 10A BREAKOUT BOX
05119 TB2 05219 TB 2 RFF2-11

05120 12K 05220 12K

0VA FU 126 0VH RFF3-10/11


05121 05221 RFF3-10 (11131) (11133) (11135) (11137) REAR FRAME FRONT 3
10A (11141) (11143) (11145) BREAKOUT BOX
05122 05222 TB 2 RFF3-11

0 FU 09
0G DIGPWR-6 12K
05123 05223
10A 24V_BATT
0VA FU 127 0VJ RFF4-10/11
05124 TB 2 05224 RFF4-10 (06150) (10130) (10132) (11139) REAR FRAME FRONT 4
E 10A (11147) (11157) (11159) BREAKOUT BOX E
12K 0BD DIGPWR-7
05125 (02238) 05225 TB 2 RFF4-11
24V CAN
05126 05226 12K

DIGPWR-3 GND
05127 05227
GND
FU 24 CR K3 FU 128
0 0W 0WA 0WB RFF5-10/11
05128 05228 RFF5-10 (02152) (10140) REAR FRAME FRONT 5
(05201) 30 87 BREAKOUT BOX
30A 10A
DIGPWR-4 (02230)
05129 05229 TB 2 TB 2 RFF5-11
GND
05130 05230 12K 12K

FU 129 0WC RFM1-10/11


DIGPWR-5 GND 0WA
05131 05231 RFM1-10 (03255) (06152) (06126) (10109) REAR FRAME MIDDLE
GND 10A (11151) BREAKOUT BOX
05132 05232 TB 2 RFM1-11

D 05133 05233 12K D


0WA FU 130 0WD RAX1-10/11
05134 05234 RAX1-10 (10134) (10136) (11114) REAR AXLE
10A BREAKOUT BOX
ALG GND-1 GND
05135 05235 TB 2 RAX1-11
GND
05136 05236 12K

GND FU 131 0WE


ALG GND-2 0WA
05137 05237 CSP1-03 (10103) (11110) CONTROL SWITCH PANEL
GND 10A
05138 05238 TB 2 CSP1-11 (11250)

05139 05239 12K

0WA FU 132 0WF


05140 05240 KLZ1-10 (10124) KLENZ
10A
05141 05241 TB 2 KLZ1-11 (10239)
C C
05142 05242 12K

0WA FU 133
05143 05243 EIC1-11 (13106) (13206) (14106) ENGINE INTERFACE CABINET
10A
05144 05244 TB 2

05145 05245 12K

05146 05246
CB 21 CR K5 FU 134 CLIMATE CONTROL
0 0T 0TA CIRCUIT BREAKER 40A
05147 05247 CAB4-01 (16103)
40A 30 87 15A 427-7163 (D4)
(02232)
05148 05248 TB 2 CAB4-09 (16103)

05149 05249 12K

FU 135
B 05150 05250
0TA
CAB4-03 (16105) B
15A
05151 05251 TB 2 CAB4-11 (16105)

05152 05252 (06101) 12K

FU 136
0TA
05153 05253 CAB4-05 (16122)
15A
05154 05254 TB 2 CAB4-07 (16121)

05155 05255 12K

05156 05256

05157 05257

05158 05258
A A
05159 05259
5
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

05160 05260
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 5 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H
24V ELECTRICS G6
00
01
02
RELEASE
NO CHANGE THIS SHEET
ADD ROUTER TO OVERHEAD CONSOLE
NL13-1208
NL13-1226
4-26
10-7
FL
FL
BS
BS
BS
BS H
ADD PREVAIL DATA LOGGER W/ SOFTWARE TO DASH
DEALER OPTIONS DRIVE SYSTEM INTERFACE G6 02 NL13-1229 12-5 FL BS BS

06101 06201
(05252)

06102 06202
MTR SS
0 FU 04 0D GND DI12 / DIGIN1-12
0D
06103 CAB3-03 SEAT SUSPENSION 06203 (25204) SRC1-01 C4-14 HV CABINET DOOR SWITCH
STANDARD
25A
06104 TB 2 06204

12K GND
06105 CAB3-06 PHOENIX / CISCO ROUTER 06205
R8101901
06106 06206

LAN2 GND AI3 / ALGIN1-3


06107 PREVAIL DATA LOGGER W/ SOFTWARE 06207 (25215) SRC1-04 C2-3 FRAME IMPEDANCE
G LAN1
428-1300 0-40V G
06108 06208

06109 (03130) 06209

06110 06210 (06121)


CONVERTER
(427-0219)
06111 (6 PIN UNUSED) 06211
FU27 (4 PIN) FU 102 FU 11
0 03 12V1 12V2 12V2 GND 0
06112 1 4 CAB1-03 12V POWER POINT 06212 SRC1-05 (25204) 24V MOTOR CONVERTERS
25A 15A 410-0796 (B5) 10A
06113 TB 2 2 3 NC TB 2 CAB1-04 06213 TB 2

12K 12K GND 12K


06114 CAB3-05 12V POWER POINT 06214
410-0796 (B5) CR K4
0 FU 26 0Y
06115 CAB3-08 06215 SRC1-03 (25214) DRIVE SWITCH POWER OUTPUT
10A 87 30
(02235)
F 06116 LOCAL OPTIONS OVERHEAD CONSOLE 06216 TB 2
F
CR K4
06117 LOCAL OPTIONS DASH 06217 12K
87a 30
FU 05 CR K1 (02235)
0 0E 0EA 0EA
06118 CAB3-04 LOCAL OPTION OVERHEAD CONSOLE 06218
20A 30 87
(02226)
06119 TB 2 CAB3-07 LOCAL OPTION DASH 06219
(10202)

06120 12K (17152) 06220

0F2A FU 138
06121 (06210) 06221 (05111) SRC1-06 (25220) 24V GENERATOR CONVERTERS
10A
06122 06222 TB 2

06123 06223 12K

06124
POSITION SENSORS 06224 (25222) SRC1-10
E E
FUEL LEVEL
06125 LOW TO FULL 06225
XDR FL 426-5195 (D2)
(05231)
AI38 / ALGIN3-6 L950, L1150 ONLY
(25217)
06126 RFM1-10/11 J6-3 J6-2 RFM1-04 C3-6 06226 SRC1-11
5 4 4-20mA 427-0064 (D2)
L1350, L1850, L2350 ONLY
06127 FRM 06227

06128 J6-1 RFM1-08/12 06228 (25213) SRC1-12

06129 06229
XDR SA
AI21 / ALGIN2-5 STEER POSITION
06130 (05215) RFF1-10/11 J6-3 J6-2 RFF1-04 C2-24 0-120° 06230
1 BRN GRN
2 4-20mA
425-7857 (E4)
06131 06231

WHT/YEL
06132 J6-1 RFF1-08/12 06232
3
D 06133 06233
D
XDR LA
AI13 / ALGIN1-13 LIFT ARM POSITION
06134 (05206) FFR2-10/11 J1-3 J1-2 FFR2-07 C2-15 0-120° 06234
1 BRN GRN
2 4-20mA
425-7857 (E5)
06135 06235

WHT/YEL
06136 J1-1 FFR2-08/12 06236
3
06137 06237
XDR BA
AI14 / ALGIN1-14 BELLCRANK TO LIFT ARM
06138 (05206) FFR2-10/11 J3-3 J3-2 FFR2-09 C2-16 0-120° 06238
1 BRN GRN
2 4-20mA
425-7857 (E7)
06139 06239

WHT/YEL
06140 J3-1 FFR2-08/12 06240
3
06141 06241
C C
06142 06242

06143 06243

06144 06244

06145 06245

06146 06246

06147 06247
SPEED SENSORS
06148 06248

06149 06249
BLOWER
B 06150 (05224) RFF4-10/11 J7-3 J7-2 RFF4-05
DI2 / DIGIN1-2
C4-2 45 PULSES PER ROTATION 06250 B
FREQUENCY 426-7540 (D4)
06151 06251

DI3 / DIGIN1-3 RADIATOR FAN


06152 (05231) RFM1-10/11 J1-3 J1-2 RFM1-07 C4-3 60 PULSES PER ROTATION 06252
FREQUENCY 698-0376 (D1)
06153 06253

06154 06254

06155 06255

06156 06256

06157 06257

06158 06258
A A
06159 06259
6
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

06160 06260
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 6 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H
24V ELECTRICS 00 RELEASE
01 NO CHANGE THIS SHEET
02 NO CHANGE THIS SHEET
NL13-1208
NL13-1226
NL13-1229
4-26
10-7
12-5
FL
FL
FL
BS
BS
BS
BS
BS
BS
H

07101 07201 07301

07102 SPARE I/O - ANALOG INPUT 07202 SPARE I/O ANALOG INPUT (CONT.) 07302 SPARE I/O DIGITAL OUTPUT
07103 07203 07303

07104 07204 07304

AI5 / ALGIN1-5 AI60 / ALGIN4-12 DO1 / DIGOUT1-13


07105 C2-5 UNUSED 07205 C3-33 UNUSED 07305 C5-5 UNUSED
0-40V 4-20mA LOW SIDE

07106 07206 07306

AI6 / ALGIN1-6 AI61 / ALGIN4-13 DO6 / DIGOUT1-7


07107 C2-6 UNUSED 07207 C3-34 UNUSED 07307 C5-12 RFF4-06 J8-2
G 0-40V 4-20mA HIGH SIDE G
07108 07208 07308

AI7 / ALGIN1-7 AI62 / ALGIN4-14 DO12 / DIGOUT1-1


07109 C2-7 UNUSED 07209 C3-35 UNUSED 07309 C5-18 UNUSED
0-40V 4-20mA HIGH SIDE

07110 07210 07310

AI8 / ALGIN1-8 AI63 /ALGIN4-15 DO13 / DIGOUT2-14


07111 C2-8 UNUSED 07211 C3-36 UNUSED 07311 C5-20 HIGH SIDE UNUSED
0-40V 4-20mA
07112 07212 07312

AI9 / ALGIN1-9 AI64 / ALGIN4-16 DO20 / DIGOUT2-7


07113 C2-11 UNUSED 07213 C3-37 UNUSED 07313 C5-27 UNUSED
0-40V 4-20mA HIGH SIDE

07114 07214 07314

DO26 / DIGOUT3-11
07115 07215 07315 C5-35 HIGH SIDE UNUSED

F 07116 07216 07316


F
AI40 / ALGIN3-8 DO28 / DIGOUT3-9
07117 J4-2 FFR2-02 C3-8 UNUSED 07217 07317 C5-37 HIGH SIDE UNUSED
4-20mA
07118 07218 07318

AI42 / ALGIN3-10 DO46 / DIGOUT4-3


07119 J8-2 PCP1-06 C3-12 UNUSED 07219 07319 C6-21 HIGH SIDE UNUSED
4-20mA
07120 07220 07320

AI44 / ALGIN3-12 DO47 / DIGOUT4-2


07121 J4-2 RFF5-02 C3-14 RESERVED 07221 07321 C6-22 HIGH SIDE UNUSED
4-20mA
07122 07222 07322

AI45 / ALGIN3-13 DO49 / DIGOUT5-12


07123 J6-2 RFF5-04 C3-15 RESERVED 07223 07323 C6-24 HIGH SIDE UNUSED
4-20mA

E
07124 07224 SPARE I/O DIGITAL INPUT 07324
E
AI46 /ALGIN3-14 DO55 / DIGOUT5-6
07125 C3-16 UNUSED 07225 07325 C6-32 HIGH SIDE UNUSED
4-20mA
07126 07226 07326

AI47 / ALGIN3-15 DI1 / DIGIN1-1 DO59 / DIGOUT5-2


07127 C3-17 UNUSED 07227 C4-1 UNUSED 07327 C6-36 UNUSED
4-20mA HMI POWER HIGH SIDE

07128 07228 07328

AI48 / ALGIN3-16 DI4 / DIGIN1-4


07129 C3-18 UNUSED 07229 C4-4 07329
4-20mA FREQUENCY UNUSED

07130 07230 07330

AI49 / ALGIN4-1 DI5 / DIGIN1-5 DIGOUT1-12


07131 C3-20 UNUSED 07231 STANDARD C4-5 UNUSED 07331 UNUSED
4-20mA LOW PWR
07132 07232 07332

D AI50 / ALGIN4-2 DI9 / DIGIN1-9 DIGOUT1-14 D


07133 C3-21 UNUSED 07233 STANDARD C4-11 UNUSED 07333 UNUSED
4-20mA LOW PWR
07134 07234 07334

AI51 /ALGIN4-3 DI13 / DIGIN2-1 DIGOUT2-2


07135 C3-22 UNUSED 07235 STANDARD C4-15 UNUSED 07335 UNUSED
4-20mA LOW PWR
07136 07236 07336

AI52 / ALGIN4-4 DI16 / DIGIN2-4 DIGOUT2-4


07137 C3-23 UNUSED 07237 STANDARD C4-18 07337 UNUSED
4-20mA UNUSED LOW PWR
07138 07238 07338

AI53 / ALGIN4-5 DI17 / DIGIN2-5


07139 C3-24 UNUSED 07239 STANDARD C4-20 UNUSED 07339
4-20mA
07140 07240 07340

AI54 / ALGIN4-6 DI18 / DIGIN2-6


07141 C3-25 UNUSED 07241 STANDARD C4-21 UNUSED 07341
C 4-20mA C
07142 07242 07342

AI55 / ALGIN4-7 DI28 / DIGIN3-4


07143 C3-26 UNUSED 07243 STANDARD C4-33 UNUSED 07343
4-20mA
07144 07244 07344

AI56 / ALGIN4-8 DI30 / DIGIN3-6


07145 C3-27 UNUSED 07245 STANDARD C4-35 UNUSED 07345
4-20mA
07146 07246 07346

AI57 / ALGIN4-9 DI32 / DIGIN3-8


07147 C3-30 UNUSED 07247 STANDARD C4-37 UNUSED 07347
4-20mA
07148 07248 07348

AI58 / ALGIN4-10
07149 C3-31 UNUSED 07249 07349
4-20mA
B 07150 07250 07350 B
AI59 / ALGIN4-11
07151 C3-32 UNUSED 07251 07351
4-20mA
07152 07252 07352

07153 07253 07353

07154 07254 07354

07155 07255 07355

07156 07256 07356

07157 07257 07357

07158 07258 07358


A A
07159 07259 07359
7
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

07160 07260 07360


DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 7 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL13-1208 4-26 FL BS BS
H 01 NO CHANGE THIS SHEET NL13-1226 10-7 FL BS BS H
02 NO CHANGE THIS SHEET NL13-1229 12-5 FL BS BS

G G

F F

E E

BLANK

D D

C C

B B

A A
8
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277278 02


ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 8 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H
CAN 00 RELEASE
01 NO CHANGE THIS SHEET
02 NO CHANGE THIS SHEET
NL13-1208
NL13-1226
NL13-1229
4-26
10-7
12-5
FL
FL
FL
BS
BS
BS
BS
BS
BS
H

KEYPAD JOYSTICK LEFT JOYSTICK RIGHT


09101
(426-4118) (426-5191) (426-5192)
CAB
09102
CAN 0 1 2 3 4 1 2 3 4 5 1 2 3 4 5
09103

09104 C7CAN0-2 DIGCAN-1 CAB5-05


CAN LOW
09105 120 RESISTOR
426-6254 (A4)
09106 C7CAN0-7 DIGCAN-2 CAB5-04
CAN HIGH
09107
G G
09108 C7CAN0-3 DIGCAN-3 CAB5-01
GND
09109

09110 CAB5-03

09111 C7CAN0-6

DIGCAN-4
09112 CAB5-02
24V CAN
09113

09114

09115 C7CAN0-9
+15V
* COOLING PUMP 3
COOLING PUMP 1 COOLING PUMP 2 (6 PIN)
F 09116 (03249)
F
(6 PIN) (6 PIN)
(03239) (03244) L1850, L2350 ONLY
09117
1 2 6 1 2 6 1 2 6
09118
ENGINE / COOLING PUMP
09119
CAN 1
09120

09121 C7CAN1-2 DIGCAN-5 EIC3-05


CAN LOW
EIC3-05
09122 (13139) (13239) (14134) RESISTOR
120 426-6254 (D2)
09123 C7CAN1-7 DIGCAN-6 EIC3-04
CAN HIGH
EIC3-04
09124 (13140) (13240) (14135)
E E
09125 C7CAN1-3 DIGCAN-7 EIC3-01
GND
EIC3-01
09126 (13141) (13241) (14136)

C7CAN1-6 DIGCAN-8
09127
24V CAN
09128

09129

09130 C7CAN1-9
+15V
*
09131

09132

D
DRIVE SYSTEM D
09133
CAN 2
09134

09135 C8CAN0-2 DIGCAN-9 SRC2-05 CAN LOW (25228)


CAN LOW
09136

09137 C8CAN0-7 DIGCAN-10 SRC2-04 CAN HIGH (25226)


CAN HIGH
09138

09139 C8CAN0-3 DIGCAN-11 SRC2-01 GND (25230)


GND
09140

DIGCAN-12
09141 C8CAN0-6
C 24V CAN C
09142

09143

09144 C8CAN0-9
+15V
*
09145

09146

09147
SPARE CAN
09148
CAN 3
09149

B 09150 C8CAN1-2 DIGCAN-13 DCP2-05 B


CAN LOW
09151

09152 C8CAN1-7 DIGCAN-14 DCP2-04


CAN HIGH
09153

09154 C8CAN1-3 DIGCAN-15 DCP2-01


GND
09155

DIGCAN-16
09156 C8CAN1-6
24V CAN
09157

09158
A +15V
* 9 A
09159 C8CAN1-9
* +15V SUPPLIED FROM DIGITAL INTERFACE CARD
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

09160
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 9 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H
AIR 00 RELEASE
01 NO CHANGE THIS SHEET
02 NO CHANGE THIS SHEET
NL13-1208
NL13-1226
NL13-1229
4-26
10-7
12-5
FL
FL
FL
BS
BS
BS
BS
BS
BS
H

SWITCHES SOLENOIDS
10101 10201

(06219)
10102 10202
SOL AH
SW KE DI20 / DIGIN2-8 DO36 / DIGOUT3-1 GND
10103 (05237) CSP1-03 CSP1-05 C4-23 KLENZ ENABLE SWITCH 10203 C6-8 MBR1-09 MBR1-10 HORN SOL
3 2 STANDARD HIGH SIDE 1 2 426-1177 (A5)
403-1378 (D1)
10104 10204

10105 10205

10106 10206
SOL K1
DO39 / DIGOUT4-10 GND KLENZ 1 SOL
10107 10207 C6-13
HIGH SIDE KLZ1-01 KLZ1-12
G 1 2 423-4074 (E4) G
10108 10208
SOL K2
PS ES1 DI15 / DIGIN2-3 DO40 / DIGOUT4-9 KLENZ 2 SOL
10109 (05231) RFM1-10/11 J2-3 J2-2 RFM1-01 C4-17 ENGINE SAFETY FILTERS 10209 C6-14 KLZ1-02
STANDARD HIGH SIDE 1 2 423-4074 (E4)
423-5601 (D3)
10110 10210
SOL K3
PS ES2 DO41 / DIGOUT4-8 KLENZ 3 SOL
10111 423-5601 (D3) 10211 C6-15
HIGH SIDE KLZ1-03 423-4074 (E4)
1 2

10112 10212
SOL K4
PS ES3 DO42 / DIGOUT4-7 KLENZ 4 SOL
10113 423-5601 (D3) 10213 C6-16
HIGH SIDE KLZ1-04
L1850, L2350 ONLY 1 2 423-4074 (E4)

10114 10214
SOL K5
PS ES4 DO43 / DIGOUT4-6 KLENZ 5 SOL
10115 423-5601 (D3) 10215 C6-17
HIGH SIDE KLZ1-05
1 2 423-4074 (E4)
L1850, L2350 ONLY
F 10116 10216
F
SOL K6
DO44 / DIGOUT4-5 KLENZ 6 SOL
10117 10217 C6-18
HIGH SIDE KLZ1-06 423-4074 (E4)
1 2 L1350, L1850, L2350 ONLY
10118 10218
SOL K7
DO45 / DIGOUT4-4 KLENZ 7 SOL
10119 10219 C6-20
HIGH SIDE KLZ1-07 423-4074 (E4)
1 2 L1850, L2350 ONLY
10120 10220

10121 10221

10122
TRANSDUCERS 10222
TB 1 GND

10123 10223
XDR KF SOL HA
AI19 / ALGIN2-3 KLENZ FILTER 0VF HYD TANK AIR SOL
10124 (05240) KLZ1-10 KLZ1-09 C2-22 0-20 PSI IN H2O 10224 (05215) RFF1-10/11 J2-3 (02160)
E 4-20mA 1 2 426-1177 (D4) E
425-5418 (E4)
10125 10225
XDR SB1 SOL KA
FRONT SERVICE BRAKES
(05203)
AI11 / ALGIN1-11 0-200 PSI KLENZ AIR SOL
10126 FFR1-10/11 J4-3 J4-2 FFR1-02 C2-13 10226 426-1177 (D4)
1 3 4-20mA 425-5489 (E6) 1 2

10127 10227
XDR PB1
AI12 / ALGIN1-12 FRONT PARK BRAKES TB 1 GND
10128 (05203) FFR1-10/11 J6-3 J6-2 FFR1-04 C2-14 0-200 PSI 10228
1 3 4-20mA
425-5489 (D6)
10129 10229
XDR AS CR PB SOL PB1
SYSTEM AIR 0 FU 03
(05224)
AI31 / ALGIN2-15 0-200 PSI
0C 13 FRONT PARK BRAKES SOL
10130 RFF4-10/11 J1-3 J1-2 RFF4-07 C2-36 10230 FFR1-06 J8-2 J8-1 FFR1-08/12
4-20mA 30 87 1 2 426-1177 (D6)
1 3 425-5489 (D4) 10A
(02252)
10131 10231 TB 2
XDR HA SOL PB2
AI34 / ALGIN3-2 HYD RESERVOIR GND
10132 (05224) RFF4-10/11 J6-3 J6-2 RFF4-04 C3-2 10232 12K RAX1-09 J3-2 J3-1 RAX1-08/12 REAR PARK BRAKES SOL
0-15 PSI
4-20mA 1 2 426-1177 (D3)
1 3 426-5196 (D4)
D 10133 10233
D
XDR SB2
AI35 / ALGIN3-3 REAR SERVICE BRAKES
10134 (05234) RAX1-10/11 J7-3 J7-2 RAX1-05 C3-3 0-200 PSI 10234
1 3 4-20mA 425-5489 (E3)
10135 10235
XDR PB2
REAR PARK BRAKES
(05234)
AI36 / ALGIN3-4
10136 RAX1-10/11 J5-3 J5-2 RAX1-03 C3-4 0-200 PSI 10236
4-20mA
1 3 425-5489 (D3) HEATERS
10137 10237
XDR KT
AI37 / ALGIN3-5 KLENZ RESERVOIR AIR
10138 (05215) RFF1-10/11 J1-3 J1-2 RFF1-07 C3-5 0-200 PSI 10238
1 3 4-20mA 425-5489 (E3) HTR KH SW KH KLENZ HEATER
GND
10139 10239 (05241) KLZ1-11 KLZ1-08 426-0507 (E3)
XDR AT SW KH 426-0508 (E3)
AI39 / ALGIN3-7 AMBIENT
10140 (05228) RFF5-10/11 J2-3 J2-2 RFF5-01 C3-7 -58° TO 185°F 10240
1 3 4-20mA 426-8390 (E3)
10141 10241
C C
10142 10242 HTR AD
AIR DRYER HEATER
GND CLOSES AT 40°F
10143 10243 (05218) RFF2-10/11 J1-3 J1-1 RFF2-08/12
OPENS AT 90°F
425-8484 (E3)
10144 10244

10145 10245

10146 10246

10147 10247

10148 10248

10149 10249

B 10150 10250 B

10151 10251

10152 10252

10153 10253

10154 10254

10155 10255

10156 10256

10157 10257

10158 10258
A A
10159 10259
10
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

10160 10260
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 10 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H
HYDRAULICS A4
00 RELEASE

02 NO CHANGE THIS SHEET


NL13-1208
01 ADD 250A FUSE (SUPPLIED W/ PWR STEP LADDER) NL13-1226
NL13-1229
4-26
10-7
12-5
FL
FL
FL
BS
BS
BS
BS
BS
BS
H

SWITCHES SOLENOIDS
11101 11201

11102 11202
SOL HU
DI35 / DIGIN3-11 DO29 / DIGOUT3-8
11103 (05215) RFF1-10/11 J7-3 J7-2 RFF1-05 C5-3 HYD RESERVOIR LEVEL SWITCH 11203 C6-1
HIGH SIDE PCP1-02 J4-2 J4-1 PCP1-08/12 HOIST RAISE PILOT SOL
RED BLU PULL-UP 1 2
411-7627 (E4) 417-4782 (E5)
BLK
11104 11204
SOL HD
DO32 / DIGOUT3-5
11105 J7-1 RFF1-08/12 11205 C6-4
HIGH SIDE PCP1-01 J2-2 J2-1 PCP1-08/12 HOIST LOWER PILOT SOL
1 2 417-4782 (E5)
11106 11206
SOL RB
DO31 / DIGOUT3-6
11107 11207 C6-3
HIGH SIDE PCP1-07 J1-2 J1-1 PCP1-08/12 BUCKET ROLLBACK PILOT SOL
G SW AL1
AUTOLUBE SWITCHES
1 2 417-4782 (E5) G
DI10 DI10 / DIGIN1-10 SW AL1 423-4957 (E6)
11108 (05203) FFR1-10/11 J1-3 J1-2 FFR1-07
STANDARD C4-12 11208
SOL DB
DO30 / DIGOUT3-7
11109 11209 C6-2
HIGH SIDE PCP1-09 J3-2 J3-1 PCP1-08/12 BUCKET DUMP PILOT SOL
1 2 417-4782 (E5)
SW AL2
11110 (05237) CSP1-03 CSP1-04 SW AL2 403-1377 (D1) 11210
2 1 SOL SD
DO25 / DIGOUT3-12
11111 11211 C5-34
HIGH SIDE PCP2-04 J6-2 J6-1 PCP2-08/12 DUMP PRESS REDUCING SOL
FRONT DRIVER LUBE FLOW SWITCHES 1 2 424-4836 (E5)
DI11 / DIGIN1-11 427-0058 (D5)
11112 (05206) FFR2-10/11 J7-3 J7-2 FFR2-05 STANDARD C4-13 427-0058 (E5) 11212
L1350, L1850, L2350 ONLY SOL FD
DO22 / DIGOUT2-5 FLOAT SOL
11113 11213 C5-31
HIGH SIDE PCP2-06 J8-2 J8-1 PCP2-08/12 424-4836 (E5)
REAR DRIVER LUBE FLOW SWITCHES 1 2 L1350, L1850, L2350 ONLY
DI19 / DIGIN2-7 427-0058 (D2)
11114 (05234) RAX1-10/11 J1-3 J1-2 RAX1-07 C4-22 11214
STANDARD 427-0058 (E2)
L1350, L1850, L2350 ONLY
11115 11215

F 11116 11216
F

11117
TRANSDUCERS 11217

11118 11218
XDR BR SOL OB
AI43 / ALGIN3-11 BUCKET CYL ROD DO50 / DIGOUT5-11
11119 (05209) PCP1-10/11 J6-3 J6-2 PCP1-04 C3-13 0-5000 PSI 11219 C6-25 RFF3-06 J8-2 J8-1 RFF3-08/12 OIL COOLER BYPASS SOL
4-20mA HIGH SIDE 1 2
1 3 425-5491 (E5) 424-4836 (E4)
11120 11220
SOL RF
DO52 / DIGOUT5-9
11121 11221 C6-27
HIGH SIDE RFF2-01 J2-2 J2-1 RFF2-08/12 RADIATOR FAN CONTROL SOL
1 2 424-4836 (E3)
11122 11222
XDR PS SOL BF
AI16 / ALGIN1-16 PILOT SUPPLY DO57 / DIGOUT5-4
11123 (05212) PCP2-10/11 J4-3 J4-2 PCP2-02 C2-18 0-1500 PSI 11223 C6-34 RFF5-05 J7-2 J7-1 RFF5-08/12 BLOWER CONTROL SOL
4-20mA HIGH SIDE 1 2
1 3 425-5490 (E5) 424-4836 (D3)
11124 11224
E XDR PP SOL AL E
AI17 / ALGIN2-1 GREATEST PILOT CMD DO21 / DIGOUT2-6
11125 (05212) PCP2-10/11 J1-3 J1-2 PCP2-07 C2-20 0-1500 PSI 11225 C5-30 FFR1-03 J5-2 J5-1 FFR1-08/12 AUTOLUBE SOL
4-20mA HIGH SIDE 1 2
1 3 425-5490 (E5) 425-5111 (E6)
11126 11226
XDR LW
AI18 / ALGIN2-2 HOIST CYL BASE
11127 (05212) PCP2-10/11 J3-3 J3-2 PCP2-09 C2-21 0-5000 PSI 11227
1 3 4-20mA
425-5491 (E5)
11128 11228
XDR HR
AI41 / ALGIN3-9 HOIST CYL ROD
11129 (05212) PCP2-10/11 J7-3 J7-2 PCP2-05 C3-11 0-5000 PSI 11229
1 3 4-20mA
425-5491 (E5)
11130 11230
XDR FH
11131 (05221) RFF3-10/11 J7-3 J7-2 RFF3-05
AI22 / ALGIN2-6
C2-25
FAST HOIST PUMP
0-5000 PSI 11231
STEERING
4-20mA STEERING INTFC CARD
1 3 425-5491 (E4) (426-8362)
11132 11232
XDR BH1
D AI23 / ALGIN2-7 HOIST / BUCKET PUMP A 1 D
11133 (05221) RFF3-10/11 J5-3 J5-2 RFF3-03 C2-26 0-5000 PSI 11233 (05218) RFF2-10/11 J8-3
1 3 4-20mA 24V
425-5491 (E4)
11134 11234 J6-3
2
XDR BH2 24V STEER VALVE
AI24 / ALGIN2-8 HOIST / BUCKET PUMP B 3
11135 (05221) RFF3-10/11 J3-3 J3-2 RFF3-09 C2-27 0-5000 PSI 11235 STR1-03 STEER VALVE (E4)
1 3 4-20mA 425-5491 (E4) 24V 1 GDM
DO60 / DIGOUT5-1 4 2
11136 11236 C6-37
HIGH SIDE RFF2-04 J6-2 STEER LEFT OUTPUT
XDR BH3 STEER LEFT
HOIST / BUCKET PUMP C
(05221) RFF3-07
AI25 / ALGIN2-9 0-5000 PSI
11137 RFF3-10/11 J1-3 J1-2 C2-30 11237
4-20mA 425-5491
1 3
L1850, L2350 ONLY DO53 / DIGOUT5-8
11138 11238 C6-30 RFF2-06 J8-2
5 STEER RIGHT OUTPUT
HIGH SIDE STEER RIGHT
XDR BP
AI26 / ALGIN2-10 BLOWER PUMP 9
11139 (05224) RFF4-10/11 J5-3 J5-2 RFF4-03 C2-31 0-5000 PSI 11239 STR1-02
1 3 4-20mA STEER OUTPUT
425-5491 (D4)
11140 11240
8 STR1-01
XDR SP1 GND
AI27 / ALGIN2-11 STEER PUMP A 10
11141 (05221) RFF3-10/11 J4-3 J4-2 RFF3-02 C2-32 0-5000 PSI 11241
C 1 3 4-20mA
425-5491 (E4)
FEED BACK C
11142 11242
6 J8-1 RFF2-08/12
XDR SP2 GND
STEER PUMP B
(05221) RFF3-04
AI28 / ALGIN2-12 0-5000 PSI 7
11143 RFF3-10/11 J6-3 J6-2 C2-33 11243 J6-1
4-20mA 425-5491 GND
1 3
L1350, L1850, L2350 ONLY
11144 11244
XDR AP
AI29 / ALGIN2-13 ACCESSORY PUMP
11145 (05221) RFF3-10/11 J2-3 J2-2 RFF3-01 C2-34 0-5000 PSI 11245
1 3 4-20mA
425-5491 (E4)
11146 11246
XDR FP
AI30 / ALGIN2-14 RADIATOR FAN PUMP
11147 (05224) RFF4-10/11 J3-3 J3-2 RFF4-09 C2-35 11247
1 3 4-20mA 0-5000 PSI
425-5491 (D4) LADDER
11148 11248
XDR HT
AI20 / ALGIN2-4 HYD RESERVOIR OIL 02A
11149 (05215) RFF1-10/11 J5-3 J5-2 RFF1-03 C2-23 -13 TO 212°F 11249 CSP2-01
1 3 4-20mA 425-6107 (E4)
B DI22 / DIGIN2-10 LADDER RESISTOR B
11150 11250 (05238) CSP1-11 CSP2-03 CSP2-02 CSP1-10 C4-25
STANDARD 098-9548 (D1)
XDR AL 10K
AI10 / ALGIN1-10 AUTOLUBE GREASE
11151 (05203) RFM1-10/11 J7-3 J7-2 RFM1-05 C2-12 0-5000 PSI 11251
1 3 4-20mA 425-5491 (E6)
02B SW LP
11152 11252 LADDER POSITION SWITCH
L1350, L1850, L2350 ONLY
11153 11253

11154 11254 LADDER


FUSE FUSE 250A
11155 11255 (02111) 24V GND 425-8663
250A L1350, L1850, L2350 ONLY
SUPPLIED WITH THE LADDER
11156 11256
XDR GT
AI32 / ALGIN2-16 HPD GEARBOX OIL
11157 (05224) RFF4-10/11 J2-3 J2-2 RFF4-01 C2-37 -13 TO 212°F 11257
1 3 4-20mA
425-6107 (D4)
11158 11258
A A
11159 (05224) RFF4-10/11 J4-3
XDR GP
J4-2 RFF4-02
AI33 / ALGIN3-1
C3-1
HPD GEARBOX
11259
11
4-20mA 0-200 PSI
1 3 425-5489 (D4) ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

11160 11260
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 11 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL13-1208 4-26 FL BS BS
H 01 NO CHANGE THIS SHEET NL13-1226 10-7 FL BS BS H
02 NO CHANGE THIS SHEET NL13-1229 12-5 FL BS BS

G G

F F

E E

BLANK

D D

C C

B B

A A
12
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277278 02


ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 12 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

ENGINE @54+ 8+<


00 RELEASE
*+9)8/6:/54 +)4
NL13-1208
*':+
4-26
).-
FL
).1
BS
'66
BS
H
H 13099 DDEC IV 13199 ADEC 01 NO CHANGE THIS SHEET
02 NO CHANGE THIS SHEET
NL13-1226
NL13-1229
10-7
12-5
FL
FL
BS
BS
BS
BS
CR 215 ENGINE E-STOP RELAY CR 215
13100 (05104) EIC1-04 426-0950 (E3) 13200 (05104) EIC1-04 ENGINE E-STOP RELAY
86 85 86 85 426-0950 (E3)
(13120) (13226)
13101 13201
CR 211 CR 211
DO56 / DIGOUT5-5 GND ENGINE IGNITION DO56 / DIGOUT5-5 GND ENGINE IGNITION
13102 C6-33
HIGH SIDE EIC1-05 EIC1-12 426-0950 (E3) 13202 C6-33
HIGH SIDE EIC1-05 EIC1-12
86 85 86 85 426-0950 (E3)
(13120) (13219)
13103 13203
CR 212 CR 212
DO54 / DIGOUT5-7 GND ENGINE START CMD DO54 / DIGOUT5-7 ENGINE START CMD
13104 C6-31
HIGH SIDE EIC1-01 426-0950 (E3) 13204 C6-31
HIGH SIDE EIC1-01 426-0950 (E3)
86 85 86 85
(13149) (13217)
13105 13205
CR 213
13106 (05243) EIC1-11 13206 (05243) EIC1-11 ENGINE POWER ENABLE RELAY
86 85 426-0950 (E3)
ECU HARNESS RESISTORS (2 EA)
ECU HARNESS (13226)
13107 13207
G INTFC TB3 TB3 426-4993 (E3) INTFC TB3 TB3 RESISTORS (2 EA)
426-4993 (E3)
G
CONNECTOR 10k 10k CONNECTOR 10K 10K
13108 13208
(37 PIN) W001
D115M D509 DI36 / DIGIN3-12 DI36 / DIGIN3-12
13109 COOLANT A EIC2-02 c n EIC1-02
PULL-UP C5-4 ENGINE RED LAMP 13209 29 EIC1-02
PULL-UP C5-4 ENGINE RED LAMP
LEVEL SNSR
D953
13110 CONNECTOR B EIC2-03 G 13210 30

D419 DI33 / DIGIN3-9 DI33 / DIGIN3-9


13111 p EIC1-09
PULL-UP C5-1 ENGINE YELLOW LAMP 13211 31 EIC1-09
PULL-UP C5-1 ENGINE YELLOW LAMP
CR 214
D900 EG
13112 A H 13212 33 READY FOR CRANK RELAY
86 85
(13249) 426-0950 (E3)
DIAGNOSTIC D901
13113 B P 13213
CONNECTOR
TB3
13114
(6 PIN DEUTSCH) C 2A
13214 34
121
S.A.M. (MTU) RESISTOR
426-8580 (E3)
GND EA
13115 E 13215 1 3 FIELD BUS 0

F 13116 13216 2
EB
2
F
-X6 FUSE 40A
FU 217 FU 211 FU 213 CR 212
2 2A 2 2A 2AC 2ACA EC 425-9995 (E3)
13117 (02111) 13217 (02111) 9 3 1 FUSE 6A
5A 40A 6A 87 30
425-9992 (E3)
(13204) TB3
13118 TB 2 13218 RESISTOR
CR 211 121 426-8580 (E3)
12K 2AC 2ACB ED
13119 13219 21 5 3 FIELD BUS 1
87 30
FU 211 CR 211 CR 215 (13202)
2 2B 2BA D439 EE
13120 A 13220 6 2
30 87 30 87 -X7
10A
(13102) (13100) EF
13121 TB 2 13221 4 1
POWER
12K CONNECTOR GND-E
13122 13222 10
(16 PIN)
FU 212 D240M D150M
2
13123 G A 13223 22
20A
D150M
13124 TB 2 B 13224
E POWER E
12K D150R CONNECTOR
13125 C 13225
CR 213 CR 215
W005
FU 213 D241M D150R 2A FU 215 2AAA FU 214 2AAAA GND-E GND-E
2 2AA 2AA1
13126 H D 13226 1 10 4 FUSE 6A
20A 25A 87 30 87 30 6A 425-9992 (E3)
D151 (13206) (13200) GND-E
13127 TB 2 P 13227 TB 2 9 3

12K D953 12K


13128 R 13228 8
FU 214 D240R D150R 2A FU 216 2AB GND-E FU 212
2
13129 J S 13229 6 7 FUSE 40A
20A 25A 40A 425-9995 (E3)
5
13130 TB 2 13230 TB 2 -X13
4
13131 12K 13231 12K 2AB
3
FU 215 D241R
2
13132 K 13232
20A
D 13133 TB 2 13233
2AAAB
2
D
2AAA FU 217 2AAAB 2AAAB
13134 12K 13234 1
20A
FU 216 D440
2
13135 N 13235 TB 2
5A
13136 TB 2 13236 12K

13137 12K ECU 13237

ENGINE CAN
13138 13238
(6 PIN)
EIC3-05 EIC3-05
13139 (09122) E 13239 (09122) EIC3-05 1

EIC3-04 EIC3-04
13140 (09124) F 13240 (09124) EIC3-04 2
-X23
EIC3-01 EIC3-01
13141 (09126) D 13241 (09126) EIC3-01 3
C C
13142 13242

13143 13243

2S 2S DI21 / DIGIN2-9 2S 2S DI21 / DIGIN2-9


13144 (02109) EIC1-10 C4-24 STARTER ISOLATION SWITCH 13244 (02109) EIC1-10 C4-24 STARTER ISOLATION SWITCH
STANDARD STANDARD
S-GND S-GND
13145 (02108) 13245 (02108)

13146 ENGINE 13246 ENGINE


S-GND S-GND S-GND S-GND
13147 13247

STARTER 1 STARTER 1
13148 13248
CR 212 SOL 213 CR 214 SOL 213
2S 4L S-GND 2S 4L S-GND
13149 13249
87 30 87 30
(13104) (13151) (13212) (13251)
B 13150 13250 B
MTR ST1
SOL 213 SOL 213
2S S-GND 2S S-GND
13151 13251
(13149) (13249)
13152 13252
COMPONENTS COMPONENTS
STARTER 2 STARTER 2 SUPPLIED WITH ENGINE
13153 SUPPLIED WITH ENGINE 13253
SOL 214 SOL 214
4L S-GND 4L S-GND
13154 13254
(13156) (13256)
13155 13255
MTR ST2
SOL 214 SOL 214
2S S-GND 2S S-GND
13156 13256
(13154) (13254)
13157 13257
ALT
ALT GND ALT GND
A
13158 (02110) + - 13258 (02110) + - A
13159
13
13259
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

13160 13260
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 13 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

H
ENGINE @54+ 8+<
00 RELEASE
*+9)8/6:/54 +)4
NL13-1208
*':+
4-26
).-
FL
).1
BS
'66
BS
H
14099 CUMMINS 01 NO CHANGE THIS SHEET
02 NO CHANGE THIS SHEET
NL13-1226
NL13-1229
10-7
12-5
FL
FL
BS
BS
BS
BS
CR 215
14100 (05104) EIC1-04 ENGINE E-STOP RELAY
86 85 426-0950 (E3)
(14131)
14101
CR 211
DO56 / DIGOUT5-5 GND ENGINE IGNITION
14102 C6-33
HIGH SIDE EIC1-05 EIC1-12
86 85 426-0950 (E3)
(14131)
14103
CR 212
DO54 / DIGOUT5-7 GND ENGINE START CMD
14104 C6-31
HIGH SIDE EIC1-01
86 85 426-0950 (E3)
(14141)
14105

14106 (05243) EIC1-11


ECU HARNESS
14107

QSK 60 MCRS
G G

QSK 60 HPI
QSK 38/50
14108 RESISTORS (4 EA)
TB3 TB3 TB3 426-4993 (E3)

QST 30
10K 10K 10K
14109

14110
(31 PIN) (31 PIN) (31 PIN)
460 DI36 / DIGIN3-12 ENGINE
14111 16 14 18 EIC1-02
PULL-UP C5-4
RED LAMP

14112

461 DI33 / DIGIN3-9 ENGINE


14113 17 12 16 EIC1-09
PULL-UP C5-1
YELLOW LAMP

14114

462 DI29 / DIGIN3-5 ENGINE


14115 18 13 17 EIC1-03
STANDARD C4-34
BLUE LAMP
F 14116 1
F

14117
(21 PIN)
EA
14118 A 9 T
EB
14119 COOLANT B 21 V
SENSOR
EC
14120 CONNECTOR C 20 U
ED
14121 D 8 S

14122
(23 PIN)
14123 A J

14124
COOLANT
B W
E SENSOR E
CONNECTOR
14125 C X

14126
(16 PIN) (21 PIN)
2 FU 211
F01 FUSE 40A
14127 (02111) A D D
40A 425-9995 (E3)

14128 C G G
F01
14129 D

14130 F
CR 211 CR 215
F01 F01A R01
14131 H A
30 87 30 87
(14102) (14100) GND
14132 J B
ECU
D 14133 ENGINE CAN K E
D
(3 PIN)
EIC3-05 GND
14134 (09122) B L
EIC3-04
14135 (09124) A
EIC3-01
14136 (09126) C
S-GND S-GND
14137 (02108)

14138

2S DI21 / DIGIN2-9
14139 (02109) EIC1-10 C4-24 STARTER ISOLATION SWITCH
STANDARD

14140
CR 212 CR 213
2S 2SA 2SAB S-GND PRELUBE RELAY
14141
C 30 87 1 2 85 86 426-0950 (E3) C
(14104) (14144) (14147)
14142

14143
ENGINE
CR 213 SOL 212
2SA 2SAB
14144
30 87
(14141) STARTER 1
14145
SOL 212 SOL 213
2S 4L S-GND
14146
CR 213 (14148)
2SAC
14147
30 87a MTR ST1
(14141) SOL 213
2S 2S S-GND
14148
(14146)
14149

B 14150
STARTER 2 B
SOL 214
4L S-GND
14151
(14153)
14152
MTR ST2
SOL 214
2S 2S S-GND
14153
TB 1
(14151)
14154
SOL 211
2SAC
14155

14156
MTR PL
FU 213 SOL 211
2S 2SB 2SBA S-GND
14157
300A
14158
A ALT A
ALT GND
14
14159 (02110) + -
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

14160
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 14 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL13-1208 4-26 FL BS BS
H 01 NO CHANGE THIS SHEET NL13-1226 10-7 FL BS BS H
02 NO CHANGE THIS SHEET NL13-1229 12-5 FL BS BS

G G

F F

E E

BLANK

D D

C C

B B

A A
15
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277278 02


ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 15 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H
CLIMATE CONTROL E7
G8
00
01
02
RELEASE
ADD WIRES CAB4-07 & CAB4-08 TO AC CIRCUIT
ADD AC CONDENSER WIRES: CAB4-09, -10, -11, -12
NL13-1208
NL13-1226
4-26
10-7
FL
FL
BS
BS
BS
BS H
G7 02 & CAB9-09, -10, -11, -12 NL13-1229 12-5 FL BS BS

16101

16102
MTR AC1
CR AC1
0TA1 AC MOTOR 1
16103 (05247) CAB4-01 CAB9-01 A 426-8488 (A5)
RED 30 87 BLU
(16111)
16104 CAB4-09 CAB9-09
MTR AC2
CR AC2
0TA2 AC MOTOR 2
16105 (05250) CAB4-03 CAB9-03 B
RED 30 87 BLU 426-8488 (A4)
(16113)
16106 CAB4-11 CAB9-11

HVAC3
16107 CAB4-04 CAB9-04 D
G BLK G
16108 CAB4-12 CAB9-12

HVAC4
16109 CAB4-02 CAB9-02 C
BLK

16110 CAB4-10 CAB9-10


CR AC1
HVAC1 AC RELAY 1
16111 CAB9-05 A 426-8487 (A4)
LT GRN BLK/WHT 86 85
(16103)
16112
CR AC2
AC RELAY 2
16113 426-8487 (A4)
86 85
PS AC (16105)
16114 CAB9-06 AC SWITCH
B
WHT 426-8486 (A4)

16115

F 16116
HVAC2
CAB9-07 C
F
BLU

16117
SOL AC
AC COMPRESSOR SOL
16118 CAB10-02
1 2 424-4836 (E4)

16119 CAB10-01
CONTROL PANEL
16120
with
220 TOUCH PAD
16121 (05254) CAB4-07 (427-4341)

16122 (05253) CAB4-05 3


RED RED 220 RED

16123 1
ORG

16124 CAB4-06 2
E BLK BLK BLK E
16125 CAB4-08

16126 ELECTRONIC CONTROL UNIT (ECU)


(426-8490)
16127

16128 22 4
BLU BLU

16129 24 21 6
LT GRN WHT WHT

16130

16131 CAB AIR


THERMISTOR
16132 (426-8489)
D 16133 4
D
RED

16134 2
BLK

16135 10 1
YEL YEL

16136 17 3
YEL YEL

16137

16138
THERMOSTAT
16139 (426-8491)

16140 11 A
BRN BRN

16141 16 B
C BRN BRN C
16142

16143 13
RED
WATER VALVE
16144 (426-8484)

16145 1
RED

16146 4
BLK

16147 32 2
GRN GRN

16148 8 3
LT BLU LT BLU

16149

B 16150 B
B
BLK

16151
MTR BL1
AC BLOWER MOTOR 1
16152 A 426-8483 (A5)
BLK/WHT RED

16153
MTR BL2
AC BLOWER MOTOR 2
16154
426-8483 (A4)

16155

16156

16157

16158
A A
16159
16
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

16160
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 16 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H
COMPONENT OPTIONS 00 RELEASE
01 NO CHANGE THIS SHEET
02 NO CHANGE THIS SHEET
NL13-1208
NL13-1226
NL13-1229
4-26
10-7
12-5
FL
FL
FL
BS
BS
BS
BS
BS
BS
H

AUXILIARY STEER HEATERS (COLD CLIMATE)


17101 17201

17102 17202
STEER SUPPLY PRESSURE SWITCH
PS AS DI14 / DIGIN2-2 RECP 1
17103 (05218) RFF2-10/11 J5-3 J5-2 RFF2-03 C4-16 CLOSED AT < 30 PSI 17203
STANDARD 422-4575 (E4)
X Y
9A 9B
17104 17204 RECEPTACLE
125/250V 50A
W HTR HT1 426-5178
17105 17205

9B FU 901 9BA 9AA HYDRAULIC TANK HEATER


17106 17206
25A SET AT 120°F
CR AS 403-8051
DO48 / DIGOUT4-1
17107 C6-23
HIGH SIDE RFF2-05 J7-2 J7-1 RFF2-08/12 AUX STEER ENABLE 17207
G + - 422-8641 (E4) G
(17114) 9A FU 902 9AA 9AA
17108 17208 FUSE 25A (4 EACH)
25A 426-5172
17109 17209
AUX STEER DIODE
404-6417 (E4) HTR HT2
17110 17210
SOL AS1
9B FU 903 9BB 9AB HYDRAULIC TANK HEATER
17111 AUX STEER SOLENOID 1 17211 SET AT 120°F
NC2 C2 111-5519 (E4) 25A 403-8051
(17121) L1350, L1850, L2350 ONLY
17112 17212
AUX STEER DIODE
404-6417 (E4) 9A FU 904 9AB 9AB
17113 17213
CB AS SOL AS2 CR AS 25A
2 2C 2CA AUX STEER CIRCUIT BREAKER
17114 (02111) RFF2-08/12 J5-1 423-0771 (E4) 17214
NC2 C2 NO2 C2
12A AUX STEER SOLENOID 2
(17123) (17107)
17115 111-5519 (E4) 17215
FU 905
F 17116 STR2-01 17216
9B 9BC 9BC
FUSE 8A (2 EACH)
F
8A 426-5173
17117 17217
SOL AS HTR BATT1 HTR BATT2
AUX STEER SOLENOID FU 906
9A 9AC 9ACA 9BC
17118 STR2-02 424-4836 17218 BATTERY HEATERS (4 EACH)
L1850, L2350 ONLY 8A 403-8052
17119 17219

17120 17220
MTR AS1 HTR BATT3 HTR BATT4
SOL AS1
2 2D GND 9AC 9ACB 9BC
17121 AUX STEER MOTOR 1 17221
(17111) 406-0275 (E4)
17122 17222
MTR AS2
SOL AS2
2 2F GND HTR GT
17123 AUX STEER MOTOR 2 17223
(17114) 406-0275 (E5)
9AC 9BC
17124 17224 GREASE TANK HEATER
E 423-4671 E
17125 17225

17126 17226
AUXILIARY OIL COOLER
17127 17227

RECP 2
17128 17228
SOL AF
DO51 / DIGOUT5-10 X Y
9C 9D
17129 C6-26
HIGH SIDE RFF1-06 J8-2 J8-1 RFF1-08/12 AUX FAN ENABLE SOL 17229 RECEPTACLE
1 2 424-4836 125/250V 50A
W 426-5178
17130 17230

9D FU 907 9DA 9DA


17131 AUX FAN SPEED SENSOR 17231 FUSE 25A (2 EACH)
45 PULSES PER ROTATION 25A 426-5172
426-7540 (E1)
17132 L1350, L1850, L2350 ONLY 17232
TAS EH1 HTR ENG1 THERMOSTAT
FU 908 058-3631
D 17133 17233
9C 9CA 9CAA 9DA
ENGINE COOLANT HEATER
D
25A 085-3460
17134 17234

17135 CLAMSHELL 17235


HTR ENG1
9CAA 9DA ENGINE OIL HEATER LEFT
17136 17236 425-3381
XDR CP
(05206)
AI15 / ALGIN1-15
17137 FFR2-10/11 J5-3 J5-2 FFR2-03 C2-17 CLAMSHELL CYL EXT 17237
1 2 4-20mA
17138 17238

17139 J5-1 FFR2-08/12 17239


3
9D FU 909 9DB 9DB FUSE 25A (2 EACH)
17140 17240 426-5172
25A
17141 17241
C TAS EH2 HTR ENG2 THERMOSTAT C
9C FU 910 9CB 9CBA 9DB 058-3631
17142 17242 ENGINE COOLANT HEATER
SOL CO 25A 085-3460
DO33 / DIGOUT3-4 L1150 CUMMINS
17143 C6-5
HIGH SIDE PCP2-01 J2-2 J2-1 PCP2-08/12 CLAMSHELL OPEN PILOT SOL 17243
1 2 L1350, L1850, L2350 ONLY

17144 17244
SOL CC HTR ENG2
DO34 / DIGOUT3-3 9CBA 9DB ENGINE OIL HEATER RIGHT
17145 C6-6
HIGH SIDE PCP2-03 J5-2 J5-1 PCP2-08/12 CLAMSHELL CLOSE PILOT SOL 17245 425-3381
1 2 L1350, L1850, L2350 ONLY
17146 17246

17147 17247

17148 17248

17149 17249
REAR VISION CAMERA
B 17150 17250 B
MONITOR / CONTROL BOX
(427-0326)
17151 17251
(424-3456) FUSE 3A
FUSE 426-5099
17152 (06120) 12-24V CAM 1 CAMERA CABLE - 65 FT 17252
RED 425-0900
3A
17153 17253

17154 NC TRIGGER 2 CAM 2 17254


WHT

17155 GND 17255


BLK

17156 17256

17157 17257

17158 (04140) CAB2-12 TRIGGER 1 17258


A A
17159
GRN

17259
17
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

17160 17260
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 17 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL13-1208 4-26 FL BS BS
H 01 NO CHANGE THIS SHEET NL13-1226 10-7 FL BS BS H
02 NO CHANGE THIS SHEET NL13-1229 12-5 FL BS BS

G G

F F

E E

BLANK

D D

C C

B B

A A
18
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277278 02


ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 18 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL13-1208 4-26 FL BS BS
H 01 NO CHANGE THIS SHEET NL13-1226 10-7 FL BS BS H
02 NO CHANGE THIS SHEET NL13-1229 12-5 FL BS BS

FRAME LOCATION MAP

G G

F F

E E

D D

C C

BREAKOUT BOX LOCATIONS


NAME LOCATION
PCP1 E5
CAB & LIGHT BAR LIGHTS PCP2 E5
B FFR1 D6 B
FFR2 E6
EST1 D4
RFF1 E4
RFF2 E4
RFF3 E4
RFF4 D4
RFF5 D4
RFM1 D4
LIGHT

HORN

RAX1 E3

A A
19
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277278 02


ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 19 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

REFERENCE INFORMATION
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL13-1208 4-26 FL BS BS
H 01 UPDATE WIRE CHART PER SCHEMATIC CHANGE NL13-1226 10-7 FL BS BS H
02 UPDATE WIRE CHART PER SCHEMATIC CHANGE NL13-1229 12-5 FL BS BS
WIRE LOCATION CHART
WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO.
0 02106 2AB 13229 CAB4-01 05247,16103 DO37 04125 FPL1-01 04234 P1-1 03241 RFF4-01 11157
0B 02214 2AC 13217 CAB4-02 16109 DO38 04130 FPL1-02 04234 P1-2 03239 RFF4-02 11159
0BA 02220 2ACA 13217 CAB4-03 05250,16105 DO58 04138 FPL1-03 04236 P1-3 03241 RFF4-03 11139 TB1
0BB1 02223 2ACB 13219 CAB4-04 16107 FPL1-04 04236 P1-4 03239 RFF4-04 10132 DIODE TERMINAL BLOCK
0BC 02223 CAB4-05 05253,16122 EA 13215,14118 FPL2-01 04238 RFF4-05 06150 (426-4181)
0BD 02226,05125 2B 13120 CAB4-06 16124 EB 13216,14119 FPL2-02 04238 P2-1 03246 RFF4-06 07307
0C 10230 2BA 13120 CAB4-07 05254,16121 EC 13217,14120 FPL2-03 04240 P2-2 03244 RFF4-07 10130
0D 06103 2C 17114 CAB4-08 16125 ED 13219,14121 FPL2-04 04240 P2-3 03246 RFF4-09 11147
G 0E 06118 2CA 17114 CAB4-09 05248,16104 EE 13220 P2-4 03244 RFF4-10 05224,06150, G
0E1 03103 2D 17121 CAB4-10 16110 EF 13221 GND 02143 10130,11139,
0E1A 03103 2F 17123 CAB4-11 05251,16106 EG 13212 GND-E 13222,13226, P3-1 03251 11147,11157
0E1B 03103 CAB4-12 16108 13229 P3-2 03249 RFF4-11 05225,06150,
0EA 06118 2S 02109,13144, EIC1-01 13104,13204, P3-3 03251 10130,11139,
13156,13244, CAB5-01 09108 14104 HVAC1 16111 P3-4 03249 11147,11157
0F 05107 13256,14139 CAB5-02 09112 EIC1-02 13109,13209, HVAC2 16116
0F1 05107 2SA 14141,14147 CAB5-03 09110 14111 HVAC3 16107 R01 14131 RFF5-01 10140
0F2 05111 2SAB 14141,14146 CAB5-04 09106 EIC1-03 14115 HVAC4 16109 RFF5-02 07121
0F2A 05111,06221 2SAC 14147,14155 CAB5-05 09104 EIC1-04 05104,13100, RAX1-03 10136 RFF5-04 07123 TB2
0F3 05115 2SB 14157 13200,14100 IBN1-03 03128 RAX1-05 10134 RFF5-05 11223 ATC FUSE TERMINAL BLOCK
0F4 05104 2SBA 14157 CAB9-01 16103 EIC1-05 13102,13202, IBN1-04 03126 RAX1-07 11114 RFF5-06 02152,02155
0FA 05107,05118 CAB9-02 16109 14102 RAX1-08 10232 RFF5-07 03221
(426-4182)
F 0G 05123 3B 02205 CAB9-03 16105 EIC1-09 13111,13211, KLZ1-01 10207 RAX1-09 10232 RFF5-08 03221,11223 F
0H 02158 4L 13149,13154, CAB9-04 16107 14113 KLZ1-02 10209 RAX1-10 05234,10134, RFF5-09 03223
0JA 04211 13249,13254, CAB9-05 16111 EIC1-10 13144,13244, KLZ1-03 10211 11114 RFF5-10 02152,05228,
0JB 04212 14146,14151 CAB9-06 16114 14139 KLZ1-04 10213 RAX1-11 05235,10134, 10140
0K 04217 CAB9-07 16116 EIC1-11 05243,13106, KLZ1-05 10215 11114 RFF5-11 02152,05229, 12K
0KA 04217 9A 17204,17218 CAB9-09 16104 13206,14106 KLZ1-06 10217 RAX1-12 10232 10140
0L 04221 9AA 17208 CAB9-10 16110 EIC1-12 13102,13202, KLZ1-07 10219 RFF5-12 03221,11223
0LA 04221 9AB 17213 CAB9-11 16106 14102 KLZ1-08 10239 RCL1-01 04257
0LB 04221 9AC 17218 CAB9-12 16108 KLZ1-09 10124 RCL1-02 04257 RFM1-01 10109
0LC 04225 9ACA 17218 EIC2-02 13109 KLZ1-10 05240,10124 RCL1-03 04132 RFM1-04 06126
9ACB 17221 CAB10-01 16119 EIC2-03 13110 KLZ1-11 05241,10239 RCL1-04 04134 RFM1-05 11151
0M 04234 CAB10-02 16118 KLZ1-12 10207 RCL1-05 04127 RFM1-06 03255 TB3
0MA 04234 9B 17204,17216 EIC3-01 09125,13141, RCL1-06 04129 RFM1-07 06152 RESISTOR TERMINAL BLOCK
E 0N 04238 9BA 17206 CSP1-03 05237,10103, 13241,14136 LLC1-01 04211 RCL1-07 04138 RFM1-08 03257,04225 E
0NA 04238 9BB 17211 11110 EIC3-04 09123,13140, LLC1-02 04212 RCL1-08 04229 06128
0P 04242 9BC 17216 CSP1-04 11110 13240,14135 LLC1-03 04212 RCL1-09 04229 RFM1-09 04225
0PA 04242 9C 17229,17242 CSP1-05 10103 EIC3-05 09121,13139, RCL1-10 04127 RFM1-10 03255,05231,
0R 04248 9CA 17233 CSP1-07 04215 13239,14134 MBR1-01 04125 RCL1-11 04255 06126,06152,
0RA 04248 9CAA 17233 CSP1-08 04211 MBR1-02 04125 RCL1-12 04255 10109,11151
0S 04255 9CB 17242 CSP1-09 04212 MBR1-03 04242 RFM1-11 03255,05232,
0SA 04255 9CBA 17242 CSP1-10 11250 EST1-01 02132 MBR1-04 04242 RCL2-01 04219 06126,06152,
0T 05247 9D 17229,17240 CSP1-11 05238,11250 EST1-02 02136 MBR1-05 04244 RCL2-02 04219 10109,11151
0TA 05247 9DA 17231 CSP1-12 04212 EST1-03 02120 MBR1-06 04244 RFM1-12 03257,04225,
0TA1 16103 9DB 17240 EST1-05 02121 MBR1-07 04246 RFF1-01 02155,02158 06128
0TA2 16105 CSP2-01 11249 EST1-06 02129 MBR1-08 04246 RFF1-03 11149
460 14111 CSP2-02 11250 EST1-07 02128 MBR1-09 10203 RFF1-04 06130 SRC1-01 06203
D D
0V 05203 461 14113 CSP2-03 11250 EST1-08 02125 MBR1-10 10203 RFF1-05 11103 SRC1-03 06215 FUSE LOCATION
0VA 05203 462 14115 EST1-09 02124 MBR1-11 04217 RFF1-06 17129 SRC1-04 06207 FUSE NUMBER LOCATION
0VB 05203 D115M 13109 EST1-10 02120 MBR1-12 04217 RFF1-07 10138 SRC1-05 06212 1-199 (D4)
0VC 05206 ALT 02110,13158, D150M 13123 EST1-11 02133 RFF1-08 02158,06132, SRC1-06 06221 200-210 (D1)
0VD 05209 13258,14159, D150R 13125 EST1-12 02137 MBR2-01 04130 11105,17129 SRC1-10 06224 211-220 (E3)
0VE 05212 D151 13127 MBR2-02 04130 RFF1-10 05215,06130, SRC1-11 06226 221-230 (D1)
0VF 05215,10224 CAB1-01 03103 D240M 13123 F01 14127 MBR2-03 04248 10138,10224, SRC1-12 06228
0VG 05218 CAB1-02 03103 D240R 13129 F01A 14131 MBR2-04 04248 11103,11149 ATC FUSE P/N
0VH 05221 CAB1-03 06112 D241M 13126 MBR2-05 04250 RFF1-11 05216,06130, SRC2-01 09139 (USED IN TB2)
0VJ 05224 CAB1-04 06113 D241R 13132 MBR2-06 04250 10138,10224, SRC2-04 09137 CURRENT
CAB1-05 03107 FFR1-02 10126 MBR2-07 04252 11103,11149 SRC2-05 09135 RATING P/N
0W 05228 CAB1-06 03107 D419 13111 FFR1-03 11225 MBR2-08 04252 RFF1-12 02158,06132, 2A 426-7770
C 0WA 05228 CAB1-09 03206 D439 13120 FFR1-04 10128 MBR2-09 04209 11105,17129 S-GND 02108,13145, 5A 426-5742 C
0WB 05228 CAB1-10 03209 D440 13135 FFR1-06 10230 MBR2-10 04209 13245,14137, 10A 426-5743
0WC 05231 CAB1-11 03203 D509 13109 FFR1-07 11108 RFF2-01 11221 14157 15A 426-5744
0WD 05234 CAB1-12 03203 D900 13112 FFR1-08 04221,10230, NEG 02100,02104 RFF2-02 04227 20A 426-5745
0WE 05237 D901 13113 11225 POS 02100,02104 RFF2-03 17103 STR1-01 11240 25A 426-5746
0WF 05240 CAB2-01 02208,02252, D953 13110,13128 FFR1-09 04221 RFF2-04 11236 STR1-02 11239 30A 426-5747
0X 04201 04201 FFR1-10 05203,10126, PCP1-01 11205 RFF2-05 17107 STR1-03 11235
0Y 06215 CAB2-02 02252 DCP1-02 03239,05118 11108 PCP1-02 11203 RFF2-06 11238 STR2-01 17116
0Z 03226 CAB2-03 04119 DCP2-01 09154 FFR1-11 05204,10126, PCP1-04 11119 RFF2-08 04227,10240, STR2-02 17118
0ZA 03228 CAB2-04 02208 DCP2-04 09152 11108 PCP1-06 07119 11221,17107
CAB2-05 02210 DCP2-05 09150 FFR1-12 04221,10230, PCP1-07 11207 RFF2-10 05218,10240, SWRTN 04203
01 04209 CAB2-06 04115 11225 PCP1-08 11203 11233,17103
02A 11249 CAB2-07 04115 DI7 02208 PCP1-09 11209 RFF2-11 05219,10240,
B 02B 11252 CAB2-08 04117 DI8 02252 FFR2-01 04223 PCP1-10 05209,11119 11233,17103 B
03 06112 CAB2-09 04121 DI10 11108 FFR2-02 07117 PCP1-11 05210,11119 RFF2-12 04227,10240,
12V1 06112 CAB2-12 17158 FFR2-03 17137 PCP1-12 11203 11221,17107
12V2 06112 FFR2-05 11112
13 10230 CAB3-01 03232 DO2 02214 FFR2-07 06134 PCP2-01 17143 RFF3-01 11145
13B 02252 CAB3-02 03234 DO3 02203 FFR2-08 04223,06136, PCP2-02 11123 RFF3-02 11141
CAB3-03 06103 DO4 04103 06140,17139 PCP2-03 17145 RFF3-03 11133
2 02106,02111, CAB3-04 06118 DO5 04107 FFR2-09 06138 PCP2-04 11211 RFF3-04 11143
13117,13217, CAB3-05 06114 DO7 04111 FFR2-10 05206,06134, PCP2-05 11129 RFF3-05 11131
14127,17114 CAB3-06 06105 DO8 02249 06138,11112, PCP2-06 11213 RFF3-06 11219
2A 13117,13217 CAB3-07 06119 DO17 03215 17137 PCP2-07 11125 RFF3-07 11137
2AA 13226 CAB3-08 06115 DO18 03217 FFR2-11 05207,06134, PCP2-08 11211,17143 RFF3-08 11219
2AA1 13226 CAB3-09 04203 DO19 03219 06138,11112, PCP2-09 11127 RFF3-09 11135
A A
2AAA 13226 CAB3-10 03226 DO23 02241 17137 PCP2-10 05212,11123 RFF3-10 05221,11131 20
2AAAA 13226 CAB3-11 03228 DO24 02235 FFR2-12 04223,06136, PCP2-11 05213,11123 RFF3-11 05222,11131
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV
2AAAB 13234 CAB3-12 03230 DO35 04144 06140,17139 PCP2-12 11211,17143 RFF3-12 11219
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 20 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H INDICATES PIN 1
REFERENCE INFORMATION 00 RELEASE
01 NO CHANGE THIS SHEET
02 NO CHANGE THIS SHEET
NL13-1208
NL13-1226
NL13-1229
4-26
10-7
12-5
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
TYP

DIGOUT1 1 DIGPWR 1 DIGOUT2 1


5V VEHICLE CONTROL UNIT (VCU) COMPONENT IDENTIFICATION I/O EQUIVALENT CIRCUITS
DIGOUT3 1 DIGOUT5 1

DIGOUT4 1 5V_FP

DIGIN3
DIGITAL OUTPUTS
CONTROLLER C3 (ANALOG IN) C4 (DIGITAL I/O)
(426-8633) (425-8750) (425-8751) 24V (05107)

POWER CONNECTION C2 (ANALOG IN) C5 (DIGITAL I/O)

1
(425-8750) (425-8751) VCU
STATUS LEDS
C1 (BLANK) C6 (DIGITAL I/O) C7 (CAN) HIGH SIDE
G G

DI LEDs
DIGIN2 (426-0947) (425-8751) (425-8752)

DIGITAL INTERFACE CARD C8 (CAN)


(425-8752)
(P/N: 425-9228)
1

24V_BATT (05121)
(LEDs STATUS - SEE PAGE 22 FOR DETAILS)
ETHERNET V1
(UNUSED) C LOW PWR (UNUSED)
V2
C
ETHERNET
DIGIN1

C7CAN0 C8CAN0 LOW SIDE


VCU
DO LEDs
1

F DIP SWITCHES F
(ALL OFF)
C1 C2 C3 C4 C5 C6 C7CAN1 C8CAN1
DIGCAN

15V CAN3

CAN2 SERIAL PORT CHASIS


(425-8754)
USB PORT RESET BUTTON
CAN1
1

CARD4 CARD5 CARD6


CAN0 CABLE DB9
(426-0953) DIGITAL INPUTS
4 PLCS

STANDARD VCU

E E

V1
C
UNIT (VCU)

V2
CONTROL
VEHICLE

24V_CAN (05107)
C7CAN0 C8CAN0

C1 C2 C3 C4 C5 C6 C7CAN1 C8CAN1

PULL-UP VCU
D CABLE DB37 D
(426-0954)
5 PLCS

FREQUENCY
x100 VCU
CARD2 CARD3

ANALOG INTERFACE CARD


(P/N: 425-9224)
C C
ANALOG INPUTS
1 ALGIN1 1 ALGIN4
1 ALGIN2 1 ALGIN3
1 ALG GND 0-40V VCU
10K

1K
INDICATES PIN 1
TYP

STEERING INTERFACE CARD


B (P/N: 426-8362) 4-20mA VCU B
[LOCATE IN STEERING INTERFACE J-BOX] 400

100
CONN1

INDICATES PIN 1 1
TYP

A A
21
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277278 02


ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 21 OF 29

8 7 6 5 4 3 2 1
F

B
E

C
D
H

A
DIGITAL INPUTS
DI5 - 32 DI33 - 36
LED OFF = 0 VDC INPUT LED OFF = 24 VDC INPUT
LED ON = 24 VDC INPUT LED ON = 0 VDC INPUT
8

8
8

5
6
7
9
30

20
29

27
32
33
36

15
18
22
28
35

16
17
19
25
31

23

10
11
12
14
26

13
21
24
34
DI
ENGINE RED LAMP

ENGINE BLUE LAMP

CAB E-STOP SWITCH

PARK BRAKE SWITCH


KEYSWITCH IGNITION
FIRE SYSTEM STATUS

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

AUTOLUBE SWITCHES
ENGINE YELLOW LAMP

KLENZ ENABLE SWITCH


FUNCTION

ENGINE SAFETY FILTERS


LADDER POSITION SWITCH
HYD RESERVOIR LEVEL SW

HV CABINET DOOR SWITCH


LEFT REAR E-STOP SWITCH

KEYSWITCH CRANK SWITCH


HYD RESERVOIR E-STOP SW

HV CABINET E-STOP SWITCH


RIGHT REAR E-STOP SWITCH

STARTER ISOLATION SWITCH

REAR DRIVER LUBE FLOW SWITCH

STEER SUPPLY PRESSURE SWITCH


DRIVE COOL RESERVOIR LEVEL SW

FRONT DRIVER LUBE FLOW SWITCH


7

7
-----
-----
-----
-----

-----
-----
-----
-----
-----

02210
02208
02255
11108
11112
06203
11114
10103
02136
02132
02128
14115
02152
03255
11103

17103
10109
11250
02120
02124
LINE #

DO FUNCTION LINE #
1 UNUSED -----
13111, 13211, 14113
13109, 13209, 14111

13144, 13244, 14139

2 VCU / HMI KEEP ALIVE 02214


3 IGNITION KEEP ALIVE OUTPUT 02203
4 POLE WORK LIGHTS 04103
5 CAB LIGHT BAR LIGHTS 04107
6 UNUSED -----
6

6
7 REAR COWL LIGHTS 04111
8 PARK BRAKE INTERLOCK OUTPUT 02249
9 RED ALARM LIGHT 04115
10 YELLOW WARNING LIGHT 04117
11 CAB AUDIBLE ALARM 04119
12 UNUSED -----
5V CARD SUPPLY

25 DUMP PRESS REDUCING SOL 11211


26 UNUSED -----
27 TAIL LIGHTS 04134
1 DIGCAN 1 DIGIN1 1 DIGIN2 1 DIGIN3
5V

28 UNUSED -----
5

5
29 HOIST RAISE PILOT SOL 11203
30 BUCKET DUMP PILOT SOL 11209 DI LEDs
31 BUCKET ROLL BACK PILOT SOL 11207
32 HOIST LOWER PILOT SOL 11205
CARD4
DIGOUT1

33 CLAMSHELL OPEN PILOT SOL 17143


DIGOUT3

34 CLAMSHELL CLOSE PILOT SOL 17145


35 BEACON 04144
36 HORN SOL 10203
1
1

37 LEFT TURN SIGNAL 04125


38 RIGHT TURN SIGNAL 04130
4

4
39 KLENZ 1 SOL 10207
CARD5

40 KLENZ 2 SOL 10209


41 KLENZ 3 SOL 10211
DIGPWR

42 KLENZ 4 SOL 10213


DIGOUT4

43 KLENZ 5 SOL 10215


DO LEDs

44 KLENZ 6 SOL 10217


(P/N: 425-9228)

45 KLENZ 7 SOL 10219


1

DIGITAL OUTPUTS

46 UNUSED -----
LED ON = >0% DUTY CYCLE
LED OFF = 0% DUTY CYCLE
DIGITAL INTERFACE CARD

47 UNUSED -----
(BRIGHTNESS VARIES WITH DUTY CYCLE)

48 AUX STEER ENABLE 17107


CARD6
3

3
DIGOUT2

49 UNUSED -----
15V

50 OIL COOLER BYPASS SOL 11219


51 AUX FAN ENABLE SOL 17129
DIGOUT5

52 RADIATOR FAN CONTROL SOL 11221


53 STEER RIGHT OUTPUT 11238
DIGITAL INTERFACE CARD STATUS LEDs

54 ENGINE START CMD 13104, 13204, 14104


1

5V_FP

55 UNUSED -----
56 ENGINE IGNITION 13102, 13202, 14102
CAN0
CAN2
CAN3

CAN1

57 BLOWER CONTROL SOL 11223


58 BACKUP LIGHTS & ALARM 04138
@54+
8+<

59 UNUSED -----
2

60 STEER LEFT OUTPUT 11236


ISSUED
DRAWN
00 RELEASE

flovett
4-26-2013

13 UNUSED -----
14 FRONT WASHER PUMP 03221
02 NO CHANGE THIS SHEET
01 NO CHANGE THIS SHEET

15 REAR WASHER PUMP 03223


*+9)8/6:/54

ELECTRICAL SCHEMATIC L23502224

16 PARK BRAKE SWITCH LIGHT 04121


SIZE
15V CARD SUPPLY

SCALE
1/1

17 FRONT WIPER HIGH 03215


FRONT WIPER LOW 03217
REVISIONS

18
EST WT
E DO NOT SCALE

19 REAR WIPER LOW OUTPUT 03219


DWG NO.

20 UNUSED -----
+)4

5V SPEED CONTROL PEDAL SUPPLY


NL13-1208

NL13-1229
NL13-1226

21 AUTOLUBE SOL 11225


1

22 FLOAT SOL 11213


*':+
4-26

12-5
10-7

SHEET
4277278

23 DIGITAL OUTPUT POWER 02241


).-

FL
FL
FL

24 DRIVE SW POWER OUTPUT 02235


).1

BS
BS
BS

22 OF 29
22
REV

02
'66

BS
BS
BS

A
F

B
C
D
H

G
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H
REFERENCE INFORMATION 00 RELEASE
01 NO CHANGE THIS SHEET
02 NO CHANGE THIS SHEET
NL13-1208
NL13-1226
NL13-1229
4-26
10-7
12-5
FL
FL
FL
BS
BS
BS
BS
BS
BS
H

CONNECTOR INDENTIFICATION
BACK PANEL CONNECTOR COMMON CABLES CONNECTOR COLOR CODES
LOW VOLT CONTROL CABINET (LVCC)
5 PIN FEMALE CAN RECEPTACLE
CABLE 3 PIN - M12x1 (GRAY)
5-PIN RCPT (426-5234)
(426-4189) PIN LEGEND
M12x1 PIN-1 PIN-2 PIN COLOR
1 DRAIN
3 PIN M12x1
PIN-1 PIN-2 2 RED 24V
CAB1 CAB3 CAB5 LLC1 24V 3 1 3 BLK GND
PIN-5 PIN-3 4 WHT (CAN_H)
G SIGNAL 2 2 5 BLU (CAN_L)
G
PIN-3
3-PIN RCPT PIN-4
CAB GND 1 3
(426-5238) PIN-4
CAB2 CAB4 CAB6 4

8-PIN RCPT 3 PIN FEMALE RECEPTACLE


(426-4193)
CABLE 3 PIN - M12x1 3 CONDUCTOR (YELLOW)
(426-7338) PIN-1
PIN LEGEND
PCP1 FFR1 FPL1 KLZ1 MBR1 WIRING DIAGRAM M12x1 PIN COLOR
1 GREEN
3 PIN M12x1
PIN-1 PIN-2 2 BLACK
24V 3 1 3 WHITE
12-PIN RCPT (25 PLCS) PIN-3 PIN-2
F (426-5239) SIGNAL 2 2
F
PCP2 FFR2 FPL2 EST1 MBR2 PIN-3
FRONT FRAME GND 1 3
PIN-4
4

4 PIN FEMALE RECEPTACLE

CABLE 3 PIN - DIN (YELLOW)


RFF1 RFF3 RFF5 EIC1 RAX1 PIN-2 PIN-4
(426-5233) PIN LEGEND
PIN COLOR
1 BROWN
WIRING DIAGRAM DIN 2 WHITE
3 PIN DIN 3 BLUE
RFF2 RFF4 RFM1 EIC3 DCP1 1
PIN-1 PIN-3 4 BLACK
5-PIN RCPT SIGNAL 2
E GDM E
(426-4189)
GND 1 2
2
3-PIN RCPT 24V 3 3
REAR FRAME (426-5238)
1
3
GDM 12 PIN FEMALE RECEPTACLE
RCL1 CSP1 SRC2 0
PIN-9
PIN LEGEND
PIN-12 PIN-10
PIN COLOR
1 ORANGE
RCL2 SRC1 DCP2 GND PIN-8 PIN-1
2 BLUE
3 WHITE/BLACK
4 RED/BLACK
5 GREEN/BLACK
PIN-7 PIN-2
6 ORANGE/BLACK
D 7 BLUE/BLACK
D
PIN-6 PIN-3 8 BLACK/WHITE
9 GREEN
PIN-5 PIN-4 10 RED
11 WHITE
PIN-11 12 BLACK

3-PIN RCPT 5-PIN RCPT


(426-5238) (426-4189)

FOR ADDITIONAL CABLES:


C ALL MODELS ASSY CAB WITH ELECTRICS 427-4464 C

L950 GP HARNESS FRONT FRAME 426-2778


GP HARNESS REAR FRAME 427-4456

L1150 GP HARNESS FRONT FRAME 426-2778


GP HARNESS REAR FRAME 427-4456

L1350 GP HARNESS FRONT FRAME 426-6313


B B
GP HARNESS REAR FRAME 427-4457

L1850 GP HARNESS FRONT FRAME 426-6332


GP HARNESS REAR FRAME 427-4458

L2350 GP HARNESS FRONT FRAME 426-6363


GP HARNESS REAR FRAME 427-4459

A A
23
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277278 02


ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 23 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL13-1208 4-26 FL BS BS
H 01 NO CHANGE THIS SHEET NL13-1226 10-7 FL BS BS H
02 NO CHANGE THIS SHEET NL13-1229 12-5 FL BS BS

BREAKOUT BOX
BREAKOUT BOXES I/O (426-5235)

GND J1-1 J2-1 GND


FFR1 RFF4 J1-2 J2-2
SIGNAL SIGNAL
HARNESS SIGNAL PIN HARNESS SIGNAL PIN HARNESS SIGNAL PIN HARNESS SIGNAL PIN
DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION J1-3 J2-3
CODE CODE CODE CODE CODE CODE CODE CODE 24V 24V
AUTO LUBE SYSTEM AIR PRESS HPD GEARBOX TEMP
FFR1-J1 FFR1-07 FFR1-J2 FFR1-01 UNUSED RFF4-J1 RFF4-07 RFF4-J2 RFF4-01 GND J3-1 J4-1 GND
SWITCHES XDCR XDCR
MAINTENANCE LIGHT FRONT SERVICE BRAKES RADIATOR FAN PUMP PRESS HPD GEARBOX PRESS SIGNAL J3-2 J4-2 SIGNAL
FFR1-J3 FFR1-09 FFR1-J4 FFR1-02 RFF4-J3 RFF4-09 RFF4-J4 RFF4-02
LEFT FRONT XDCR XDCR XDCR
24V J3-3 J4-3 24V
G FFR1-J5 FFR1-03
AUTO LUBE
FFR1-J6 FFR1-04
FRONT PARK BRAKES
RFF4-J5 RFF4-03
BLOWER PUMP PRESS
RFF4-J6 RFF4-04
HYD RESERVOIR AIR PRESS G
SOL XDCR XDCR XDCR
GND J5-1 J6-1 GND
FRONT PARK BRAKES BLOWER SPEED
FFR1-J7 FFR1-05 UNUSED FFR1-J8 FFR1-06 RFF4-J7 RFF4-05 RFF4-J8 RFF4-06 UNUSED J5-2 J6-2
SOL SENSOR SIGNAL SIGNAL
24V J5-3 J6-3 24V

GND J7-1 J8-1 GND


FFR2 RFF5
SIGNAL J7-2 J8-2 SIGNAL
HARNESS SIGNAL PIN HARNESS SIGNAL PIN HARNESS SIGNAL PIN HARNESS SIGNAL PIN
DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION
CODE CODE CODE CODE CODE CODE CODE CODE 24V J7-3 J8-3 24V
LIFT ARM POSITION MAINTENANCE LIGHT FRONT WASHER AMBIENT AIR TEMPERATURE
FFR2-J1 FFR2-07 FFR2-J2 FFR2-01 RFF5-J1 RFF5-07 RFF5-J2 RFF5-01
XDCR RIGHT FRONT PUMP XDCR
BELLCRANK TO LIFT ARM REAR WASHER
FFR2-J3 FFR2-09 FFR2-J4 FFR2-02 UNUSED RFF5-J3 RFF5-09 RFF5-J4 RFF5-02 UNUSED
XDCR PUMP

XXXX-05

XXXX-03

XXXX-09

XXXX-07

XXXX-12

XXXX-08

XXXX-10

XXXX-11

XXXX-01

XXXX-02

XXXX-04

XXXX-06
CLAMSHELL CYL EXT
FFR2-J5 FFR2-03 FFR2-J6 FFR2-04 UNUSED RFF5-J5 RFF5-03 UNUSED RFF5-J6 RFF5-04 UNUSED
XDCR (OPT)
F FFR2-J7 FFR2-05
FRONT DRIVER LUBE
FFR2-J8 FFR2-06 UNUSED RFF5-J7 RFF5-05
BLOWER SPEED CONTROL
RFF5-J8 RFF5-06 FIRE SYSTEM STATUS F
FLOW SWITCHES SOL

GND
GND

SIGNAL

SIGNAL

SIGNAL

SIGNAL
SIGNAL

SIGNAL

SIGNAL

SIGNAL

24V

24V
PCP1 RAX1
HARNESS SIGNAL PIN
DEVICE DESCRIPTION
HARNESS SIGNAL PIN
DEVICE DESCRIPTION
HARNESS SIGNAL PIN
DEVICE DESCRIPTION
HARNESS SIGNAL PIN
DEVICE DESCRIPTION
XXXX: HARNESS NAME / WIRE CODE
CODE CODE CODE CODE CODE CODE CODE CODE
BUCKET ROLLBACK PILOT HOIST LOWER PILOT REAR DRIVER LUBE
PCP1-J1 PCP1-07 PCP1-J2 PCP1-01 RAX1-J1 RAX1-07 RAX1-J2 RAX1-01 UNUSED PXOWL
SOL SOL FLOW SWITCHES ER[
8 RKF 30-RSF120/CS11950

BUCKET DUMP PILOT HOIST RAISE PILOT REAR PARK BRAKES J1 J2


PCP1-J3 PCP1-09 PCP1-J4 PCP1-02 RAX1-J3 RAX1-09 RAX1-J4 RAX1-02 UNUSED
SOL SOL SOL
BUCKET CYL ROD REAR PARK BRAKES 1
J1 2
1
2 J2

PCP1-J5 PCP1-03 UNUSED PCP1-J6 PCP1-04 RAX1-J5 RAX1-03 RAX1-J6 RAX1-04 UNUSED
3 3

XDCR XDCR 1
J3 2
3
1
2 J4
3

REAR SERVICE BRAKES J3 1


J4 1

PCP1-J7 PCP1-05 UNUSED PCP1-J8 PCP1-06 UNUSED RAX1-J7 RAX1-05 RAX1-J8 RAX1-06 UNUSED J5 2
3
2 J6
3

XDCR 1 1
J7 2 2 J8

E E
3 3

5 3 9 7 12 8 10 11 1 2 4 6

P1
J5 J6
PCP2 RFM1 2 3 6
5 4
11 3
7 12 10 2
1 8 9 1

HARNESS SIGNAL PIN HARNESS SIGNAL PIN HARNESS SIGNAL PIN HARNESS SIGNAL PIN FEMALE
DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION J1 - J8
MALE
P1
CODE CODE CODE CODE CODE CODE CODE CODE J7 J8
TURCK Inc.
GREATEST PILOT CMD CLAMSHELL OPEN PILOT RADIATOR FAN SPEED ENGINE SAFETY FILTER Minneopolis, MN, USA
1-800-544-7769
PCP2-J1 PCP2-07 PCP2-J2 PCP2-01 RFM1-J1 RFM1-07 RFM1-J2 RFM1-01
XDCR SOL (OPT) SENSOR RESTRICTION P1
HOIST CYL BASE PILOT SUPPLY MAINTENANCE LIGHT
PCP2-J3 PCP2-09 PCP2-J4 PCP2-02 RFM1-J3 RFM1-09 RFM1-J4 RFM1-02 UNUSED
XDCR XDCR MIDDLE LEFT
CLAMSEHLL CLOSE PILOT DUMP PRESS REDUCING FUEL LEVEL
PCP2-J5 PCP2-03 PCP2-J6 PCP2-04 RFM1-J5 RFM1-03 UNUSED RFM1-J6 RFM1-04
SOL (OPT) SOL XDCR
HOIST CYL ROD AUTO LUBE GREASE DRIVE COOL RESERVOIR
PCP2-J7 PCP2-05
XDCR
PCP2-J8 PCP2-06 FLOAT SOL RFM1-J7 RFM1-05
XDCR
RFM1-J8 RFM1-06
LEVEL SWITCH BREAKOUT BOX
(427-4507)
(E-STOP ONLY)
D D
RFF1 EST1
HARNESS SIGNAL PIN HARNESS SIGNAL PIN HARNESS HARNESS J1-1 J2-1
DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION
CODE CODE CODE CODE CODE CODE
J1-2 J2-2
KLENZ RESERVOIR AIR HYD TANK DUMP RIGHT REAR LEFT REAR
RFF1-J1 RFF1-07 RFF1-J2 RFF1-01 EST1-J1 EST1-J2 J1-3 J2-3
XDCR SOL E-STOP SWITCH E-STOP SWITCH
HV CABINET HYD RESERVOIR J1-4 J2-4
RFF1-J3 RFF1-09 UNUSED RFF1-J4 RFF1-02 UNUSED EST1-J3 EST1-J4
E-STOP SWITCH E-STOP SWITCH
HYD RESERVOIR OIL TEMP STEER POSITION CAB J3-1 J4-1
RFF1-J5 RFF1-03 RFF1-J6 RFF1-04 EST1-J5
XDCR XDCR E-STOP SWITCH
J3-2 J4-2
HYD RESERVOIR LEVEL AUX FAN ENABLE
RFF1-J7 RFF1-05 RFF1-J8 RFF1-06
SWITCH SOL (OPT) J3-3 J4-3
J3-4 J4-4

J5-1
RFF2
J5-2
C HARNESS SIGNAL PIN
DEVICE DESCRIPTION
HARNESS SIGNAL PIN
DEVICE DESCRIPTION C
CODE CODE CODE CODE J5-3
RADIATOR FAN CONTROL
RFF2-J1 24V ONLY AIR DRYER HEATER RFF2-J2 RFF2-01
SOL
MAINTENANCE LIGHT
RFF2-J3 RFF2-09 UNUSED RFF2-J4 RFF2-02
MIDDLE RIGHT
* AUX STEER SUPPLY STEER LEFT
RFF2-J5 RFF2-03 RFF2-J6 RFF2-04

XXXX-10

XXXX-03

XXXX-05

XXXX-09

XXXX-08

XXXX-07

XXXX-06

XXXX-11

XXXX-12

XXXX-01

XXXX-02

XXXX-04
PRESS SWITCH (OPT) OUTPUT
* AUX STEER STEER RIGHT
RFF2-J7 RFF2-05 RFF2-J8 RFF2-06
ENABLE (OPT) OUTPUT

NC
XXXX: HARNESS NAME / WIRE CODE
RFF3
HARNESS SIGNAL PIN HARNESS SIGNAL PIN
DEVICE DESCRIPTION DEVICE DESCRIPTION PXOWL
CODE CODE CODE CODE ER[
4 RKF 40/RKF 30 - RSF120/CS...
B HOIST/BUCKET PUMP C ACCESSORY PUMP J2 B
RFF3-J1 RFF3-07 RFF3-J2 RFF3-01  J1
XDCR XDCR
HOIST/BUCKET PUMP B STEER PUMP A 1 1

RFF3-J3 RFF3-09 RFF3-J4 RFF3-02 J1


2
3
2
3
J2

XDCR XDCR
4 4

1 1
2 2
J3 J4
3 3

HOIST/BUCKET PUMP A STEER PUMP B J3


4 4

J4
RFF3-J5 RFF3-03 RFF3-J6 RFF3-04
1
J5 2
3

XDCR XDCR NC

10 3 5 9 8 7 6 11 12 1 2 4

FAST HOIST PUMP HYD OIL COOLER BYPASS P1


RFF3-J7 RFF3-05 RFF3-J8 RFF3-06
XDCR SOL
J5

5 4
6 3 2 3
3 1 11
7 12 10 2
4 2 9 1
8 1

FEMALE MALE FEMALE


J1 - J4 P1 J5

TURCK Inc.
Minneopolis, MN, USA
1-800-544-7769

P1

A A
24
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277278 02


ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 24 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL13-1208 4-26 FL BS BS
H
TABLE OF CONTENTS NOTES:
01 NO CHANGE THIS SHEET
02 NO CHANGE THIS SHEET
NL13-1226
NL13-1229
10-7
12-5
FL
FL
BS
BS
BS
BS
H

25201
1) COLOR CODE
Title Sheet 25201
24V ELECTRICS INTERFACE INTLK_NO
BLUE: WIRE CODE WHT/GRN
RED: CONNECTION PIN
Table of Contents………………………. 25 ORANGE: RPT / RTD HARNESS
25203 SW IL1 SW IL2
SRC1-01 (06203)
24V MOTOR 24V_BATT_1 WHT/BLU ORG
GREEN: M/S CONNECTION
Component Location / Part No.………… 25 & TERMINATION
25204 CONVERTER
(06212)
SRC1-05
GRN/BLK GRN/BLK

24V Electrics Interface………………… 25 MAGENTA: POWER / CONTROL HARNESS 25205


INTLK_COM 24V_LIGHT
LT HV
GND_1
25206 HV CABINET
Can Interface…………………………… 25 RED WHT/YEL PINK 2 1 BLK
DOOR INTERLOCK SW
2) CROSS REFERENCE 25207
SR Generator - G1 - G4 ………………… 26
(01239) 25208
G SR Motors DISPLAY
G
25209
SR Motor 1 Left Front - M1 / S1………… 27 SHEET NO. LINE NO.
25210 L1 (+) TO FUSE PANEL DC-
SR Motor 2 Right Front - M2 / S2……… 27 COLUMN
25211
1 2 5 6 GND
SR Motor 3 Left Rear - M3 / S3………… 28 25212 TO MACHINE FRAME GROUND
3) POWER FLOWS LEFT TO RIGHT
SR Motor 4 Right Rear - M4 / S4……… 28 25213
GND_3
SRC1-12 GND
BLK (06228)
Reference Information 25214
DRIVE SW
POWER OUT SRC1-03
24V_ENABLE
4) MACHINE STATE: WHT/BLK WHT/BLK
(06215)
Wire Location Chart…………………… 29 - ALL LIGHTS OFF 25215
YEL
GF_DETECT
SRC1-04
HV BUS
ISOLATION
- FUSES NOT BLOWN RED/BLK (06207)
- HV CABINET DOOR CLOSED 25216

F 25217
GND_2
SRC1-11 GND F
WHT WHT (06226)
25218
GND_2
25219
24V GRY
GENERATOR 24V_BATT_2
25220 SRC1-06
CONVERTER ORG/BLK ORG
(06221)
25221
GND_1 GND
CONVERTER / FUSE PANELS LOCATION 25222
BLK RED
SRC1-10
(06224)
25223
HV CABINET 427-5715 CAN INTERFACE
25224

25225
E S11DC- HV CABINET LIGHT E
425-8790 CAN HIGH CAN_HI
582 S13+ S13- S12+ S12- S11+ S11- 25226 SCR2-04
M/S -M1 (09137) WHT YEL
M1 RPT
S11DC+

552

VCM1
25227
S1 SR CONVERTER ASSY
(427-2140) M1 SR CONVERTER ASSY CAN_LOW

M11DC+
VCS1

TYP 12 PLCS SR MOTOR M1 25228 CAN LOW SRC2-05

551
M/S-M1
M/S-S1-TERM SR MOTOR S1 (09135) BLU GRN
M11- M11+ M12- M12+ M13- M13+ 581

M11DC-
25229
M21DC-

GND CAN_SHIELD
25230 SRC2-01
583 M23+ M23- M22+ M22- M21+ M21- (09139) DRAIN BLK
M/S -G4 M/S -G3
M21DC+

553

VCG4 25231
M2 SR CONVERTER ASSY
SR MOTOR M2 G4 SR CONVERTER ASSY
VCM2
25232
GENERATOR G4

G42DC+

G41DC+
M2-RPT
M/S-M2

G41- G41+ G42- G42+ G43- G43+


25233

G42DC-

G41DC-
D S21DC-
25234
D
584 S23+ S23- S22+ S22- S21+ S21-

M/S -G3 M/S -G2


25235
S21DC+

554

VCG3
TWISTED

VCS2
S2 SR CONVERTER ASSY
SR MOTOR S2 G3 SR CONVERTER ASSY 25236
GENERATOR G3

G32DC+

G31DC+
M/S-M2
M/S-S2-TERM
G31- G31+ G32- G32+ G33- G33+
25237

G32DC-

G31DC-
M31DC-
25238

585 M33+ M33- M32+ M32- M31+ M31-

M/S -G2 M/S -G1


25239
M31DC+

555

VCG2

VCM3
M3 SR CONVERTER ASSY
SR MOTOR M3 G2 SR CONVERTER ASSY
25240

G22DC+
GENERATOR G2
G21DC+

(26106)
M3 RPT
M/S-M3
25241
G21- G21+ G22- G22+ G23- G23+

25242
G22DC-

G21DC-

C S31DC- C
586 S33+ S33- S32+ S32- S31+ S31- 25243
M/S -G1
GEN
S31DC+

556

RPT
VCG1 SR CONVERTER ASSY 25244
VCS3
S3 SR CONVERTER ASSY
SR MOTOR S3 G1 GENERATOR G1
25245
G32DC+

G31DC+

M/S-M3
M/S-S3-TERM
G11- G11+ G12- G12+ G13- G13+
25246
G12DC-

G11DC-

M41DC-

25247
587 M43+ M43- M42+ M42- M41+ M41-

DC+
M41DC+

557

25248
M4
M11DC+

M21DC+

M31DC+

M41DC+

G41DC+

G42DC+

G31DC+

G32DC+

G21DC+

G22DC+

G11DC+

G12DC+
S11DC+

S21DC+

S31DC+

S41DC+

VCM4
FUSE 25249
M4 RPT
M/S-M4 425-9194
TYP 32 PLCS 25250
SR CONVERTER ASSY
B S41DC- SR MOTOR M4 25251 B
588 S43+ S43- S42+ S42- S41+ S41-
ISOLATION MONITOR DC- 25252
94)()(+:8* 425-9354
S41DC+

558

5&3*1
&88*2'1.*8
M11DC-

M21DC-

M31DC-

M41DC-

G41DC-

G42DC-

G31DC-

G32DC-

G21DC-

G22DC-

G11DC-

G12DC-
S11DC-

S21DC-

S31DC-

S41DC-

S4 SR CONVERTER ASSY 25253


VCS4
SR MOTOR S4
M/S-M4
M/S-S4-TERM
25254

25255

25256

25257
G2 L2350
25258 HV CABINET SCHEMATIC
DOOR INTERLOCK SWITCH
25259
A 406-0928 A
TYP 2 PLCS
25260
25
HV CABINET LEFT WALL HV CABINET RIGHT WALL ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277278 02


ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 25 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

H GEN RPT
SR GENERATOR @54+ 8+<
00 RELEASE
01 NO CHANGE THIS SHEET
*+9)8/6:/54 +)4
NL13-1208
NL13-1226
*':+
4-26
10-7
).-
FL
FL
).1
BS
BS
BS
BS
'66

H
02 NO CHANGE THIS SHEET NL13-1229 12-5 FL BS BS

26101 22 21 19 20 17 18 9 8 7 10 6 4 3 2 5 1 26201

GRN/WHT
RED/WHT
BLU/WHT

WHT/BLK
BLK/WHT

ORG/BLK
GRN/BLK
BLK/RED

RED/BLK
BLU/BLK
26102 26202

WHT
GEN RPT

GRN
ORG
GEN RPT

RED
BLU

BLK
26103 26203

4 3 2 5 1 6 6 5 4 8 7 3 2 1 11 12
26104 26204

(25241)

(26160)
(26160)
(26160)
(26160)
WHT/BLK
RED/BLK

ORG/BLK
GRN/BLK
WHT
WHT

ORG
ORG

GRN
GRN

RED
RED
BLU

BLU

BLK
BLK
26105 26205

26106 26206

GRN

GRN

GRN

GRN

GRN

GRN
RED

RED

RED

RED

RED

RED
26107 26207

BLK

BLK

BLK

BLK

BLK

BLK
RTD 2C RTD 1B RTD 3A
26108 RPT 3B RPT 2B RPT 1B RPT 3A RPT 2A RPT 1A 26208
G G

DC+

GEN RPT
26109 26209

3+

2+

1+
Generator

3-

2-

1-

DC-
26110 26210
G11-
G11+
G12-

M/S G2
26111 G12+ 26211
G13-
G13+
26112 26212

(26154)

(26154)
G21-
G21+
G22-
26113 G22+ 26213
G23-
G23+
26114 G31- 26214

24V_ENABLE
G31+

24V_BATT_2
CAN_SHIELD
G32-
26115 G32+ 26215

CAN_LOW
G33-
G33+
VCG 2

CAN_HI

GND_2

ORG
GRN

GRY
BLK

YEL

YEL
26116 G41- 26216
G41+
G42-
F 26117 G43-
G42+
26217
F
G43+ 22 18 14 12 13 11 6 5 4 3 2 1
FUSE
26118 26218
G22DC- G22DC-
450A
G21DC- G21DC-

24V_ENABLE

24V_BATT_2
CAN_SHIELD
26119 26219 450A
G22DC+ G22DC+

CAN_LOW
VCG 4

CAN_HI
450A

GND_2
26120 26220 G21DC+ G21DC+

ORG
GRN

GRY
YEL
BLK

YEL
450A
26121 26221
22 12 21 18 14 10 6 5 4 3 2 1 M/S-G2 TERM
26122 FUSE 26222
G42DC- G42DC-

26123
450A

450A
G41DC-
G42DC+
G41DC-
G42DC+
26223
M/S G2
M/S G1 NC G2
26124 26224
450A
G41DC+ G41DC+

DC+
26125 450A 26225 J8 M/S OUT J9 M/S IN E
E

DC-
26126 26226
M/S G3

M/S G1
26127

26128
M/S G4 TERM G4 26227

26228 DC+
DC+

26129 26229 G21DC+


J8 M/S OUT J9 M/S IN
DC-

26130 26230
G22DC+
1- 1+ 2- 2+ 3- 3+ CHOP
M/S G3

26131 26231
DC-
26132 26232 G21DC-
DC+
26133 26233
G41DC+ G22DC-
D 26134 26234 G23+
D
G23-
G22+
G42DC+ G22-
26135 26235 G21+
1- 1+ 2- 2+ 3- 3+ CHOP G21-
26136
DC- 26236
G41DC-
26137 26237

24V_ENABLE

24V_BATT_2
G42DC-

CAN_SHIELD
G43+
26138 G43- 26238

CAN_LOW
G42+
VCG 1

CAN_HI

GND_2
G42-

ORG
GRN
G41+

GRY
YEL
BLK

YEL
26139 G41- 26239

26140 26240
22 18 21 12 14 11 13 9 6 5 4 3 2 1
24V_ENABLE

24V_BATT_2
CAN_SHIELD

FUSE G12DC- G12DC-


26141 26241
CAN_LOW

450A
CAN_HI

VCG 3
GND_2

G11DC- G11DC-
ORG
GRN

GRY
YEL
BLK

YEL

26142 26242 450A


C G12DC+ G12DC+ C
26143 450A
26243 G11DC+ G11DC+
22 18 21 12 14 10 13 9 6 5 4 3 2 1
FUSE 450A
G32DC- G32DC-
26144 26244
450A
G31DC- G31DC- M/S-G1 TERM
26145 450A 26245
G32DC+ G32DC+
26146 450A

450A
G31DC+ G31DC+ 26246
M/S G1
NC
G1
26147 26247

M/S-G3 TERM
26148 26248 J8 M/S OUT J9 M/S IN
GEN RPT
M/S G3
26149 M/S G2
NC G3 26249

26150 26250
DC+

DC+
B 26151 26251 DC+ B
J8 M/S OUT J9 M/S IN
DC-

26152 26252 G11DC+

DC-
26153 26253
M/S G2

G12DC+
26154 DC+ 26254 1- 1+ 2- 2+ 3- 3+ CHOP
(26214)

DC-
(26214)

26155 G31DC+ 26255 G11DC-

26156 26256
G12DC-
G32DC+
26157 1- 1+ 2- 2+ 3- 3+ CHOP 26257 G13+
DC- G13-
G12+
G12-
26158 G31DC- 26258 G11+
G11-
26159 26259
A G32DC- A
26160 G33+ 26260
26
(26206)
(26206)
(26206)
(26206)

G33-
(27103)
(27103)
(27103)

G32+ ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV


G32-
26161
G31-
G31+ 26261
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 26 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

H SR MOTOR 1 22 18 21 16 14 11 13 9 23 6 5 4 3 2 1
SR MOTORS SR MOTOR 2
@54+ 8+<
00 RELEASE
01 NO CHANGE THIS SHEET
*+9)8/6:/54
NL13-1208
NL13-1226
+)4 *':+
4-26
10-7
).-
FL
FL
).1
BS
BS
'66
BS
BS H
VCM 1 02 NO CHANGE THIS SHEET NL13-1229 12-5 FL BS BS

CAN_SHIELD
CHOP_STATUS

CAN_LOW

24V_ENABLE

24V_BATT_1
CAN_HI
27101 27201

(26260)

(26260)

(26260)
GND_1
LT BLU

GRN

RED
BLK

YEL

BLK

YEL
27102 27202

(27154)

(27154)

(27154)
M21-
M21+
M22-
27103 27203 M22+
M23-
M23+
27104 27204 FUSE

553

583
DC- M21DC-
2.2
450A
27105 FUSE 27205
DC- M11DC- M11DC-

DC+
27106 450A 27206
DC+ FUSE M11DC+ DC-

DC+
27107 450A 27207 DC+
FUSE
M21DC+ CHOP +3 -3 +2 -2 +1 -1

DC-
450A
27108 27208

DC-
G G
M/S-M1 TERM
27109 27209

27110
M/S-M1
NC M1 27210
DC+
M2
27111 27211
J8 M/S OUT J9 M/S IN M1 RPT
27112 27212
M2 RPT
J9 M/S IN J8 M/S OUT
27113 27213
NC
27114 27214
DC+ M/S-M2 TERM
27115 27215 M/S-M2
M11DC+
27116 27216

F 27117 27217 F
1- 1+ 2- 2+ 3- 3+ CHOP M2 RPT
27118 DC- 27218 DC+
M11DC- DC-

581

551
27119 27219
21 16 22 12 11 14 10 13 9 23 6 5 4 3 2 1
27120
2.2
27220 VCM 2
DC+

CAN_SHIELD
CHOP_STATUS

CAN_LOW

24V_ENABLE

24V_BATT_1
CAN_HI

GND_1
LT BLU
27121 DC- 27221

GRN

RED
BLK

BLK
YEL

YEL
27122 27222
M11-
M11+
27123 M12- 27223
M12+
M13-
M13+
27124 27224

27125 27225
E E
27126 S11- 27226 S21-
S11+ S21+
S12- S22-
S12+ S22+
27127 S13- 27227 S23-
S13+ S23+
FUSE FUSE
552

582

S11DC-

554

584
27128 DC- DC- S21DC-
2.2 27228 2.2
450A 450A
27129 27229

27130 DC- 27230 DC-


DC+
FUSE S11DC+ CHOP +3 -3 +2 -2 +1 -1 DC+
FUSE
S21DC+ CHOP +3 -3 +2 -2 +1 -1
27131 27231
450A 450A
27132 27232

27133 27233
DC+ DC+ D
D 27134

27135
S1 27234

27235
S2
27136 27236
J9 M/S IN J8 M/S OUT J9 M/S IN J8 M/S OUT

27137 27237

27138 M/S-M1 27238 M/S-M2

M/S-S1 TERM M/S-S2 TERM


27139 27239

27140 27240

27141 27241
DC+ DC+
27142 DC- 27242 DC-
C C
27143 22 18 21 16 13 11 23 6 5 4 3 2 1 27243 21 16 22 12 11 14 10 13 23 6 5 4 3 2 1
VCS 1 VCS 2
CAN_SHIELD

CAN_SHIELD
27144
CHOP_STATUS

CHOP_STATUS
27244
CAN_LOW

CAN_LOW
24V_ENABLE

24V_ENABLE
24V_BATT_1

24V_BATT_1
CAN_HI

CAN_HI
GND_1

GND_1
LT BLU

LT BLU
GRN

GRN
RED

RED
BLK

BLK
BLK

BLK
YEL

YEL
YEL

YEL
27145 S13+ 27245 S23+
S13- S23-
S12+ S22+
S12- S22-
27146 S11+ 27246 S21+
S11- S21-
27147 M13+ 27247 M23+
M13- M23-
M12+ M22+
M12- M22-
27148 M11+ 27248 M21+
M11- M21-
27149 27249

1+
1+

2+

2+
3+

3+
2-

2-
1-
1-

3-

3-
27150
Motor 1 27250
Motor 2
Left Front Right Front
B 27151 27251 B
RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B
RTD 3A RTD 1B RTD 2C RTD 3A RTD 1B RTD 2C
GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN
RED

RED

RED

RED

RED

RED

RED

RED

RED

RED

RED

RED
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
27152 27252

27153 27253

27154 27254
(27204)
(27204)

(27204)
WHT/BLK

WHT/BLK
ORG/BLK

ORG/BLK
GRN/BLK

GRN/BLK

RED/BLK
RED/BLK

27155 27255

(28103)
WHT
WHT

WHT
WHT
ORG

ORG

ORG

ORG
GRN

GRN

GRN

GRN

(28103)

(28103)
RED

RED

RED

RED
BLU

BLU

BLU
BLU

BLK

BLK
BLK

BLK
27156 27256
12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4 12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4
27157 27257

GRN/WHT
GRN/WHT

RED/WHT

RED/WHT

BLU/WHT
BLU/WHT
BLK/WHT
WHT/BLK

WHT/BLK
ORG/BLK

ORG/BLK

BLK/WHT
GRN/BLK
GRN/BLK

BLK/RED

BLK/RED
RED/BLK
RED/BLK

BLU/BLK

BLU/BLK
27158 27258

WHT
WHT

ORG

ORG
GRN

GRN
RED

RED
BLU

BLU
BLK

BLK

27159 M1 RPT 27259 M2 RPT


A 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 A
27160 27260
27
M1 RPT M2 RPT ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

27161 27261
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 27 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS

H SR MOTOR 3 SR MOTORS (CONT.) SR MOTOR 4


@54+ 8+<
00 RELEASE
01 NO CHANGE THIS SHEET
*+9)8/6:/54
NL13-1208
NL13-1226
+)4 *':+
4-26
10-7
).-
FL
FL
).1
BS
BS
'66
BS
BS H
02 NO CHANGE THIS SHEET NL13-1229 12-5 FL BS BS

28101 28201

(27254)

(27254)

(27254)
28102 28202

(28154)

(28154)

(28154)
M31- M41-
M31+ M41+
M32- M42-
28103 M32+ 28203 M42+
M33- M43-
M33+ M43+
28104 FUSE 28204 FUSE

555

585

557

587
DC- M31DC- DC- M41DC-
2.2 2.2
450A 450A
28105 28205

DC+
28106 28206
DC- DC-

DC+
28107 DC+
FUSE
M31DC+ CHOP +3 -3 +2 -2 +1 -1 28207 DC+
FUSE
M41DC+ CHOP +3 -3 +2 -2 +1 -1

DC-
450A 450A

DC-
28108 28208
G G
28109 28209

28110
DC+
M3 28210
DC+
M4
28111 28211

28112 28212
M3 RPT M4 RPT
J9 M/S IN J8 M/S OUT J9 M/S IN J8 M/S OUT
28113 28213
NC NC
28114 28214
M/S-M3 TERM M/S-M4 TERM
28115 M/S-M3 28215 M/S-M4

28116 28216

F 28117 28217
F
M3 RPT M4 RPT
28118 DC+ 28218 DC+
DC- DC-
28119 28219
21 16 14 12 13 9 23 6 5 4 3 2 1 21 16 14 10 13 9 23 6 5 4 3 2 1
28120 VCM 3 28220 VCM 4

CAN_SHIELD

CAN_SHIELD
CHOP_STATUS

CHOP_STATUS
CAN_LOW

CAN_LOW
24V_ENABLE

24V_ENABLE
24V_BATT_1

24V_BATT_1
CAN_HI

CAN_HI
GND_1

GND_1
LT BLU

LT BLU
28121 28221

GRN

GRN
RED

RED
BLK
YEL
BLK

BLK

BLK
YEL
YEL

YEL
28122 28222

28123 28223

28124 28224

28125 28225
E E
28126 S31- 28226 S41-
S31+ S41+
S32- S42-
S32+ S42+
28127 S33- 28227 S43-
S33+ S43+
FUSE FUSE
556

586

558

588
28128 DC- S31DC- 28228
DC- S41DC-
2.2 2.2
450A 450A
28129 28229

28130 DC- 28230 DC-


DC+
FUSE
S31DC+ CHOP +3 -3 +2 -2 +1 -1 DC+
FUSE
S41DC+ CHOP +3 -3 +2 -2 +1 -1
28131 28231
450A 450A
28132 28232

28133 28233

D 28134
DC+
S3 28234
DC+
S4 D

28135 28235

28136 28236
J9 M/S IN J8 M/S OUT J9 M/S IN J8 M/S OUT

28137 28237

28138 M/S-M3 28238 M/S-M4

M/S-S3 TERM M/S-S4 TERM


28139 28239

28140 28240

28141 28241
DC+ DC+
28142 DC- 28242 DC-
C C
28143 21 16 14 12 23 6 5 4 3 2 1 28243 22 16 14 10 23 6 5 4 3 2 1
VCS 3 VCS 4
CAN_SHIELD

CAN_SHIELD
CHOP_STATUS

28144 28244

CHOP_STATUS
CAN_LOW

CAN_LOW
24V_ENABLE

24V_ENABLE
24V_BATT_1

24V_BATT_1
CAN_HI

CAN_HI
GND_1

GND_1
LT BLU

LT BLU
GRN

GRN
RED

RED
BLK

BLK
YEL

YEL

BLK

BLK
YEL

YEL
28145 S33+ 28245 S43+
S33- S43-
S32+ S42+
S32- S42-
28146 S31+ 28246 S41+
S31- S41-
28147 M33+ 28247 M43+
M33- M43-
M32+ M42+
M32- M42-
28148 M31+ 28248 M41+
M31- M41-
28149 28249

1+
1+

2+

2+
3+

3+
2-

2-
1-
1-

3-

3-
28150
Motor 3 28250
Motor 4
Left Rear Right Rear
B 28151 28251 B
RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B RPT 1A RPT 2A RPT 3A RPT 1B RPT 2B RPT 3B
RTD 3A RTD 1B RTD 2C RTD 3A RTD 1B RTD 2C
GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN

GRN
RED

RED

RED

RED

RED

RED

RED

RED

RED

RED

RED

RED
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
28152 28252

28153 28253

28154 28254
(28204)
(28204)

(28204)
WHT/BLK

WHT/BLK
ORG/BLK

ORG/BLK
GRN/BLK

GRN/BLK
RED/BLK

RED/BLK
28155 28255
WHT

WHT

WHT

WHT
ORG

ORG

ORG

ORG
GRN

GRN

GRN

GRN
RED

RED

RED

RED
BLU

BLU

BLU

BLU
BLK
BLK

BLK

BLK
28156 28256
12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4 12 11 1 2 3 7 8 4 5 6 6 1 5 2 3 4
28157 28257
GRN/WHT

RED/WHT

GRN/WHT

RED/WHT
BLU/WHT
WHT/BLK

BLK/WHT

BLU/WHT
ORG/BLK

WHT/BLK
GRN/BLK

BLK/WHT
ORG/BLK

GRN/BLK
BLK/RED
RED/BLK

BLK/RED
RED/BLK
BLU/BLK

BLU/BLK
28158 28258
WHT

ORG

WHT
GRN

ORG
GRN
RED

RED
BLU
BLK

BLU
BLK

28159 M3 RPT 28259 M4 RPT


A 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 1 5 2 3 4 6 10 7 8 9 18 17 20 19 21 22 A
28160 28260
28
M3 RPT M4 RPT ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

28161 28261
DRAWN flovett E DO NOT SCALE 4277278 02
ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 28 OF 29

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66

H REFERENCE INFORMATION - DRIVE SYSTEM 00 RELEASE


01 NO CHANGE THIS SHEET
02 NO CHANGE THIS SHEET
NL13-1208
NL13-1226
NL13-1229
4-26
10-7
12-5
FL
FL
FL
BS
BS
BS
BS
BS
BS
H

DRIVE SYSTEM WIRE LOCATION CHART

WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO.
24V_BATT 1 25204, DC- 26152,26252, M/S M1 27109,27138 S21- 27225,27246
27103,27146, 27105,27121, M/S M1 TERM 27109 S21+ 27226,27245
27222,27246, 27128,27142, M/S M2 27215,27238 S21DC- 27228
28122,28146, 27204,27218, M/S M2 TERM 27214 S21DC+ 27231
28222,28246 27228,27242, M/S M3 28115,28138 S22- 27226,27245
G 28104,28118, M/S M3 TERM 28114 S22+ 27226,27245 G
24V_BATT 2 25220, 28128,28142, M/S M4 28215,28238 S23- 27226,27245
26121,26143, 28204,28218, M/S M4 TERM 28214 S23+ 27227,27244
26217,26240 28228,28242
S31- 28125,28146
24V_ENABLE 25214, M/S G1 26223,26246 S31+ 28126,28145
26121,26143, GEN RPT 26102,26202,26248 M/S G1 TERM 26245 S31DC- 28128
26217,26240, GF_DETECT 25215 M/S G2 26149,26222 S31DC+ 28131
27103,27146, M/S G2 TERM 26222 S32- 28126,28145
27222,27246, M/S G3 26127,26148 S32+ 28126,28145
28122,28146, GND_1 25206,25222, M/S G3 TERM 26148 S33- 28126,28145
F 28222,28246 27103,27146, M/S G4 TERM 26127 S33+ 28127,28144 F
24V_LIGHT 25206 27222,27246,
28122,28146, S41- 28225,28246
551 27119 28222,28246 M/S S1 TERM 27139 S41+ 28226,28245
552 27128 GND_2 25217, M/S S2 TERM 27239 S41DC- 28228
553 27204 26121,26143, M/S S3 TERM 28139 S41DC+ 28231
554 27228 26217,26240 M/S S4 TERM 28239 S42- 28226,28245
555 28104 GND_3 25213 S42+ 28226,28245
556 28128 S43- 28226,28245
557 28204 M1 RPT 27112,27159 S43+ 28227,28244
558 28228 G11- 26110,26258 M11- 27122,27148
G11+ 26110,26258 M11+ 27123,27147
E E
581 27119 G11DC- 26241,26255 M11DC- 27105,27118 SRC1-01 25203
582 27128 G11DC+ 26243,26252 M11DC+ 27106,27115 SRC1-03 25214
583 27204 G12- 26111,26258 M12- 27123,27147 SRC1-04 25215
584 27228 G12+ 26111,26257 M12+ 27123,27147 SRC1-05 25204
585 28104 G12DC- 26241,26256 M13- 27123,27147 SRC1-06 25220
586 28128 G12DC+ 26242,26253 M13+ 27124,27146 SRC1-10 25222
587 28204 G13- 26111,26257 SRC1-11 25217
588 28228 G13+ 26111,26257 M2 RPT 27212,27217,27259 SRC1-12 25213
M21- 27202,27248
CAN_HI 25226, G21- 26112,26235 M21+ 27202,27247 SRC2-01 25230
26121,26143, G21+ 26112,26235 M21DC- 27204 SRC2-04 25226
D 26217,26240, G21DC- 26218,26232 M21DC+ 27207 SRC2-05 25228 D
27103,27146, G21DC+ 26220,26229 M22- 27202,27247
27222,27246, G22- 26113,26235 M22+ 27202,27247
28122,28146, G22+ 26113,26234 M23- 27203,27247
28222,28246 G22DC- 26218,26233 M23+ 27203,27246
G22DC+ 26219,26230
CAN_LOW 25228, G23- 26113,26234
26121,26143, G23+ 26113,26234 M3 RPT 28112,28117,28159
26217,26240, M31- 28102,28148
27103,27146, M31+ 28102,28147
27222,27246, G31- 26114,26161 M31DC- 28104
C
28122,28146, G31+ 26114,26161 M31DC+ 28107 C
28222,28246 G31DC- 26144,26158 M32- 28102,28147
G31DC+ 26146,26155 M32+ 28102,28147
CAN_SHIELD 25230, G32- 26115,26161 M33- 28103,28147
27121,27143, G32+ 26115,26160 M33+ 28103,28146
26217,26240, G32DC- 26144,26159
27103,27146, G32DC+ 26145,26156 M4 RPT 28212,28217,28259
27222,27246, G33- 26115,26160 M41- 28202,28248
28122,28146, G33+ 26115,26160 M41+ 28202,28247
28222,28246 M41DC- 28204
M41DC+ 28207
CHOP_STATUS 27103, 27146, G41- 26116,26139 M42- 28202,28247
B 27222,27246, G41+ 26116,26139 M42+ 28202,28247 B
28122,28146, G41DC- 26123,26136 M43- 28203,28247
28222,28246 G41DC+ 26124,26133 M43+ 28203,28246
G42- 26116,26138
DC+ 26151,26251, G42+ 26116,26138
27106,27120, G42DC- 26122,26137 S11- 27125,27146
27131,27141, G42DC+ 26124,26135 S11+ 27126,27145
27207,27218, G43- 26117,26138 S11DC- 27128
27231,27241, G43+ 26117,26138 S11DC+ 27131
28107,28118, S12- 27126,27145
28131,28141, S12+ 27126,27145
A 28207,28218, INTLK_NO 25202 S13- 27126,27145 A
28231,28241 INTLK_COM 25206 S13+ 27127,27144
29
ELECTRICAL SCHEMATIC L23502224 SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4277278 02


ISSUED 4-26-2013 SCALE 1/1 EST WT SHEET 29 OF 29

8 7 6 5 4 3 2 1
IR AL INICIO DE DOCUMENTO

Diagram de Rura de Alambrado


de la Cabina LINCS II
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
A1 06 ITEM 1 WAS P/N 4274633; CHG'D BRK PEDAL ;
71
H 06 ADDED FLOOR PLT & FOOT REST NL12-1628 9-10-12 JFM BS BS H
07 SEE CHANGES ON SHEET-4 NL13-1226 10-07-13 FL BS BS

65
71 105 4240200 3 SOCKET CONTACT, SIZE 16, GOLD PL
104 4240202 1 PLUG DT06-3S DEUTSCH
103 4240205 3 CONTACT PIN SIZE 16
71
102 4240206 1 WEDGE W3P DEUTSCH
101 4240204 1 RECEPTACLE DT04-3P DEUTSCH
100 4153882 2 SEALING PLUG #12-16 AWG
71 99 4274391 1 ASSY AIR BLOW GUN G2
71
98 4020763 1 90/ADPT 1/4MJX1/4MJ BULKHEAD
1 97 4274390 1 ASSY DUAL BRAKE VALVE
96 4116716 1 SUN VISOR ASSEMBLY 6 x 30
95 4012631 4 MSCR PH #10 .438 NF
94 0810880 4 WASHER FLAT .219 .50 .07
G 93 4270334 1 KIT WINDSHIELD WASHER 10 LITER G
92 4266246 1 CABLE EXT CAN 0.5M
91 4270206 20 FERRULE INSUL 14AWG .315LG INSERT BLUE
FOOT REST 90 4270205 87 FERRULE INSUL 16AWG .315LG INSERT BLK
89 4228722 1 MARKER DIN TERM BLOCK#221-230
88 4228723 1 MARKER DIN TERM BLOCK#231-240
REAR WIPER MOTOR
97 NOTE: 87 4228710 1 MARKER DIN TERM BLOCK#101-110
VERIFY THAT MOTOR IS 86 4266258 1 CODE SHEET CAB LINCS 2
PROPERLY GROUNDED
85 4228711 1 MARKER DIN TERM BLK #111-120
84 4228712 1 MARKER DIN TERM BLOCK#121-130
83 4228713 1 MARKER DIN TERM BLOCK#131-140
82 4228721 1 MARKER DIN TERM BLOCK#211-220
81 4228720 1 MARKER DIN TERM BLOCK#201-210
80 4266261 1 LABELS LINCS II CAB DASH
79 4228700 2 MARKER DIN TERMINAL BLOCK #1-10
78 4185765 1 WEDGE LOCK, RECEPTACLE
F 77 4185764 2 SOCKET CONTACT SIZE 16 F
9 76 4185763 10 PIN CONTACT SIZE 16
10 75 4185761 1 RECEPTACLE 12 WAY
74 4212588 4 FT WIRE HOOKUP #18 AWG 1000V RED/WHT
73 4120401 34 FT CABLE #16 AWG EXANE DLO 600 VAC
72 4268381 1 HARNESS CAB LOWER
71 4268380 1 HARNESS CAB UPPER
70 4274679 1 CAT5e PATCH CABLE 3 FT
69 4274677 1 CAT5e PATCH CABLE 10 FT
68 4259325 15 FT CONDUIT SLIT LOOM 1/4 INCH
67 4265212 1 CABLE USB A MALE-A MALE 2M
FLOOR PLATE
66 4239844 1 COM PORT ADAPTER
FOOT REST
65 4265838 2 CABLE EXT CAN 4.3M
64 4266253 1 CABLE TEE CAN 2 MALE-FEM
FLOOR PLATE 63 4267774 1 CABLE KEYPAD LINCS II
1 A/C AIR DUCTING
62 4268538 1 CABLE RJ11 - OPEN 3M
E 65 TO DASH VENTS E
61 4268346 1 CABLE USB TOUCH SCREEN 5M
65 60 4268348 1 CABLE VIDEO DVI-A M TO HD15 M 3m
72
59 4264192 1 RCPT E-NET MALE-RJ45/2M
71
58 4266255 2 RCPT CAN FEED THRU
57 4046896 7 CONDUIT SEAL RING .500
56 4265238 1 RCPT 3 PIN FEM/3M 1/2-14NPT

63 55 4265239 1 RCPT 12 PIN FEM/3M 1/2-14NPT


64
94 94 54 4265839 1 RECEPTACLE 3 PIN MALE 5M
50
K 52 95 95 53 4264983 4 RECP 12 PIN MALE/4M 1/2-14NPT

V 40 40 52 4270329 1 ROCKER SWITCH 15A 24V


51 4268321 4 NUT LOCK NYL INS M5
50 4264118 1 KEYPAD CAN LINCS II
G G 49 4265750 1 SWITCH NETWORK 4-PORT
48 4266266 19 BRIDGE FIXED PHOENIX FB10-6
47 4228656 12 PLATE SEPARATING PHOENIX TS-KK3
D 46 4264184 1 TERM BLK COVER PHOENIX 27 71 02 3 D
45 4265756 7 BRACKET END PHOENIX 08 00 88 6
44 4264180 29 TERM BLK GRAY PHOENIX 27 71 14 6
43 4228646 2 TERM BLOCK 2 TERM #24 - 10 AWG DIN GND
J J 42 4264183 3 TERM BLK GND PHOENIX 27 74 21 1
41 4227190 6 TERM BLOCK 1-2 TERM #10 AWG
96
40 4010907 10 WASHER LOCK SPR .190 .334 .047
39 4010283 6 MSCR PH #10 .500 NF
96 38 4238908 1 RAIL MOUNTING 6 INCH LG DIN
37 4268563 1 TERMINAL MARKERS CAB
36 4251863 2 RAIL MOUNTING 11.00 LONG DIN
35 4094849 1 ALARM, ELECTRONIC
31 4270330 1 KEY SWITCH ASSEMBLY
30 4265193 1 OPERATOR PUSH PULL AMBER NC
29 4274443 1 E-STOP SWITCH, 22MM

C S 28
27
4240171
4240170
1
1
LIGHT ASSY YELLOW LED SURPERBRIGHT
LIGHT ASSY RED LED SUPERBRIGHT
C
D 26 4239848 1 READ HEAD-IBUTTON
FLOOR PLATE 25 4259178 8 WSHR, SPR LK, M4 4.35 7.55 .9 SS
24 4264497 8 MSCR PH M4 - .70 X 10
23 4274632 1 SCREEN TOUCH
S 1 22 4010905 8 WASHER LCK SPR #4
71 21 4245454 8 MSCR PH #4 .500 NC SS
20 4240483 2 NUT PLATE SHELL SIZE 18
D REAR WIPER MOTOR
19 4265755 1 RCPT USB-A W/CAP
18 4265754 1 RCPT ETHERNET W/CAP
17 4100796 2 LIGHTER 12V
16 0814157 2 BOLT HX .250 1.000 NC G8
15 4259998 1 ACCELERATOR PEDAL 35° FIXED
K 13 4010922 3 WASHER FLAT .188 .44 .07

FOOT REST TOP VIEW OF CAB 12 0184949 3 WASHER STAR EXT #8

B V 98
WITHOUT SKIN AND GLASS SHOWN 11 0989217 3 SCREW PH #8-32 UNC-2A x 5/8LG B
SECTION J-J 10 0213584 9 WASHER LOCK SPR .25 .49 .06
TOP VIEW OF CAB 9 4009612 7 BOLT HX .250 1.250 NC G8
WITH SKIN AND CLASS SHOWN 8 4266271 1 MOUNT HMI UNO
7 4270183 1 HMI WITH SOFTWARE
111 4019420 2 WIRE TERM RT 16-14 .25 INS (BLU) 6 0753123 4 WASHER LOCK SPR .375 .68 .09
20
99
U 4 X 21 21 4 X 110 0506807 1 WASHER LOCK EXT .256 .51 .03 5 0808221 4 WASHER FLAT .375 .81 .08
4 X 22 22 4 X 109 4105645 1 NUT HEX, 1/4-20 UNC-2B SS 4 0812921 4 NUT HX 0.375-16UNC-2B G8 PL
17
17 108 4105637 1 BOLT HX .250 .500 NC SS 3 0808476 4 BOLT HX .375 1.250 NC G8
107 4274680 1.5 FT SELF-GRIPPING VINYL EDGE 2 4267775 1 ASSY SEAT LINCS II

17 106 4240201 1 WEDGE W3S DEUTSCH 1 4274711 1 CAB W/FLOORPLATE & FOOTREST-G2
CONNECT ITEM PART NO. QTY DESCRIPTION ITEM PART NO. QTY DESCRIPTION
67
HERE UNLESS OTHERWISE SPECIFIED:
FIRST USED ON/CONTRACT NO

17
THIS DRAWING AND ALL
DATA THEREIN IS THE
• DIMENSIONS ARE IN INCHES & APPLY BEFORE
PLATING OR FINISH COATINGS.
- LeTourneau Technologies™
CONNECT PROPERTY OF LETOURNEAU DWN DATE

HERE 70 18 19 TECHNOLOGIES. IT IS • TOLERANCES ON: ANGLES ±1°


[Link] 9-29-11
U CONFIDENTIAL AND MUST
NOT BE COPIED. IT IS
FRACTIONS
.XX DECIMAL
±1/16
±.03
CHK
[Link] 9-29-11
A LOANED SUBJECT TO
RETURN UPON DEMAND
.XXX DECIMAL ±.015
ENGR GP CAB WITH ELECTRICS A
SECTION S-S SECTION U-U AND IS NOT TO BE USED
IN ANY WAY DETRIMENTAL
• MACHINED CORNERS 1/64 X 45°
• WELD PROPERTIES SHALL MEET THE MINIMUM
PROD ENGR
[Link] 9-29-11

TO OUR INTEREST. REQUIREMENTS OF THE BASE MATERIAL. [Link] 9-29-11


SECTION D-D 1:2 1:2 SIZE DWG NO. REV

+
INTERPRET DIM & TOL THIRD ANGLE PROJECTION PROJ APPROVAL
PER LETOURNEAU
SPEC 1650.00. MATL
DO NOT SCALE 4274464 07
SCALE 1/8 EST WT 2395.9 lbm SHEET 1 OF 5

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
02 NO CHG THIS SHEET; SEE SHEET 3 FOR CHG NL12-1524 3-5-12 JFM BS BS
H 03 ADDED DETAIL 'E' AT BACK VIEW OF CAB NL12-1546 4-4-12 JFM BS BS H
51 4 X 04 DEL'D CABLE NOTES & ADDED ITEM 61 AT SECT O-O NL12-1559 5-21-12 JFM BS BS
05 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL12-1584 6-26-12 JFM BS BS
GND 71
06 ADDED FLOOR PLATE & FOOT REST AT SECT. V-V & O-O NL12-1628 9-10-12 JFM BS BS
07 NO CHANGE THIS SHEET NL13-1226 10-07-13 JFM BS BS

52 50

SWRTN 71

SECTION R-R W R
1:2

G G
93

64

63
W
R HOLE SEAL

CAMERA
B
F F
DETAIL E
E 1:4
O A O

BACK VIEW OF CAB 86

A L 98

2
93

E E

55 56
57 57

Q CAB9 CAB10
CAB1 CAB3 CAB5

86
L 58
35
CAB2 CAB4 CAB6 EST1-J5
92
Q
A COMP
54 COND
D 15 4 X 53 57 D
58 4 X 57

FOOT REST
F 59

INLET OUTLET

F DETAIL A
1:2
X 86
10
9
97

FOOT REST 60 72
DETAIL B
72 1:2
X
FLOOR PLATE
C C

FLOOR PLATE
16
10
SECTION V-V
1:4 15
FROM TOP VIEW ON SHEET 1

54 16
68 10
Y Z
60
62
62
67 59
72
B B
61

72
Z 61
69 Y 67

3 4X 54
4 4X 68
5 4X
6 4X 72

59
SECTION F-F 71 65 65 72
A A
1:1
SECTION O-O GP CAB
WITH ELECTRICS SIZE DWG NO. REV

DRAWN [Link] E DO NOT SCALE 4274464 07


ISSUED 9-29-11 SCALE 1/8 EST WT SHEET 2 OF 5

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL11-1799 9-29-11 JFM BS BS
H 01 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG. NL11-1836 11-15-11 JFM BS BS H
02 UPDATED BTM VIEW OF ITEM 29 AT SECT A-A NL12-1524 3-5-12 JFM BS BS
03 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL12-1546 4-4-12 JFM BS BS
04 CHANGED SECT A-A TO MATCH TOUCH SCREEN NL12-1559 5-21-12 JFM BS BS
24 8X 05 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL12-1584 6-26-12 JFM BS BS
CAB 2-01 25 8X 06 NO CHANGE THIS SHEET NL12-1628 9-10-12 JFM BS BS
07 NO CHANGE THIS SHEET NL13-1226 10-07-13 JFM BS BS

CONNECTS
CAB 2-09 30 60 HERE
TOUCH SCREEN USB CABLE
CONNECTS HERE
G 29 G
X1 NC1 22 41
X2 NC2 21 42 EST1-05
CAB 2-06 7 11
12
13
73
EST1-10 9
EST1-03 CONNECTS 67 10
CAB 2-02 HERE

73
28 61
8

27 SECTION Z-Z
1:1
F FROM SECTION O-O SHEET F
2
CAB 2-08

CONNECTS
CAB 2-07 59 HERE

CAB 2-06 CONNECTS


72 HERE
66
CAB 2-06
31 IBN1-03
74
CAB 2-01 CAB 2-01
7
WHITE
INNER RING
TERMINAL

26
CONNECTS
62
HERE
E OUTER RING E
CAB 2-04 TERMINAL

74

RED CONNECTS
CAB 2-05 IBN1-04 69 HERE
SECTION Y-Y
1:1
FROM SECTION O-O SHEET
2

60 72
D D

SECTION A-A
1:1
FROM SECTION V-V SHEET 2
DASH CENTER CONSOLE WIRING 29 23
REAR VIEW
10

80 30
P

C C

80

27 28
75
EST1-03
78

EST1-10

100 2X

CAB2-01
31
B A
A EST1-05
B C CAB2-02 B 26 B
IBN1-04 IBN1-03 C
CAB2-04 CAB2-09 101

D CAB2-05 CAB2-08
102

CAB2-06 CAB2-07
3X 103 SECTION L-L
C DETAIL D
RECEPTACLE 3 WAY
1:2
FROM SECTION V-V SHEET 2
76 DASH CENTER CONSOLE FRONT VIEW

DETAIL C
RECEPTACLE 12 WAY

A A
GP CAB SIZE DWG NO. REV
WITH ELECTRICS
DRAWN [Link] E DO NOT SCALE 4274464 07
ISSUED 9-29-11 SCALE 1/8 EST WT SHEET 3 OF 5

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
03 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL12-1546 4-4-12 JFM BS BS
H 04 NO CHANGE THIS SHEET NL12-1559 5-21-12 JFM BS BS H
SEE TERMINAL 19 X 48 46 45 2 X 05 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL12-1584 6-26-12 JFM BS BS
37 47 12 X 44 29 X 37 SEE TERMINAL STRIP LAYOUT
STRIP LAYOUT 06 NO CHANGE THIS SHEET NL12-1628 9-10-12 JFM BS BS
E3 07 WIRE CAB4-07 WAS ON TERM BLOCK 224-L
E3 07 WIRE CAB4-08 WAS ON TERM BLOCK 225-L NL13-1226 10-07-13 JFM BS BS

TURCK12 AND 3 PIN CONECTORS LOWER HARNESS UPPER HARNESS


CONNECTOR-PIN DESTINATION DESTINATION DESTINATION
WIRE CODE WIRE COLOR TERMINAL BLOCK WIRE CODE TERMINAL BLOCK WIRE CODE TERMINAL BLOCK
CAB1-01 ORN 101-L CAB1-01 101-R CAB3-01 201-R
CAB1-02 BLU 104-L CAB1-02 104-R CAB3-02 202-R
CAB1-03 WHT/BLK 208-L CAB1-05 102-R CAB3-09 212-R
CAB1-04 RED/BLK 209-L 103-R CAB3-09 213-R
CAB1-05 GRN/BLK 102-L CAB1-06 105-R 0D 204-R
CAB1-06 ORN/BLK 105-L 106-R 0EA 206-R
CAB1-07 BLU/BLK 107-L CAB1-07 107-R 12V2 211-R
CAB1-08 BLK/WHT 108-L CAB1-08 108-R GND 132-R
G CAB1-09 GRN 109-L CAB1-09 109-R
G
CAB1-10 RED 110-L CAB1-10 110-R
CAB1-11 WHT 111-L CAB1-11 111-R
39 2 X CAB1-12 BLK 112-L CAB1-12 112-R
40 2 X
CAB2-01 ORN 113-L CAB2-01 113-R
CAB2-02 BLU 114-L CAB2-02 114-R
CAB2-03 WHT/BLK 115-L CAB2-03 115-R
CAB2-04 RED/BLK 116-L CAB2-04 116-R
CAB2-05 GRN/BLK 117-L CAB2-05 117-R
CAB2-06 ORN/BLK 118-L CAB2-06 118-R
CAB2-07 BLU/BLK 119-L CAB2-07 119-R
CAB2-08 BLK/WHT 120-L CAB2-08 120-R
CAB2-09 GRN 121-L CAB2-09 121-R
CAB2-10 RED 122-L
CAB2-11 WHT 123-L CAB3-10 214-R
201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 233 CAB2-12 BLK 124-L CAB3-11 215-R
F CAB3-12 216-R F
CAB3-01 ORN 201-L
CAB3-02 BLU 202-L 0D 203-R
101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 CAB3-03 WHT/BLK 203-L 0EA 205-R
81 CAB3-04 RED/BLK 205-L 12V2 208-R
36
82 CAB3-05 GRN/BLK 210-L 12V2 209-R
89 CAB3-06 ORN/BLK 204-L 12V2 210-R
88 CAB3-07 BLU/BLK 206-L GND 130-R
CAB3-08 BLK/WHT 211-L GND 131-R
CAB3-09 GRN 212-L
CAB3-10 RED 214-L
87 CAB3-11 WHT 215-L
85 CAB3-12 BLK 216-L
84 AC HARNESS
83 CAB4-01 ORN 217-L DESTINATION
CAB4-02 BLU 218-L WIRE COLOR TERMINAL BLOCK
CAB4-03 WHT/BLK 220-L RED 222-R
CAB4-04 RED/BLK 221-L BLK 223-R
E CAB4-05 GRN/BLK 222-L LT GRN 128-L E
CAB4-06 ORN/BLK 223-L
CAB4-07 BLU/BLK 222-L
07
CAB4-08 BLK/WHT 223-L
SECTION X-X 42 3 X CAB4-09 GRN 226-L
2:1 CAB4-10 RED 227-L EST1-J5 CONNECTOR *
FROM SECTION V-V SHEET 2 CAB4-11 WHT 228-L DESTINATION
REAR DIN RAIL COMPONENTS CAB4-12 BLK 229-L CONNECTOR-PIN 3PIN CONNECTOR-
WIRE CODE WIRE COLOR ITEMS 104,105 & 106
CAB9-01 ORN 217-R EST1-05 GRN PIN C
CAB9-02 BLU 218-R EST1-03 BLK PIN B
CAB9-03 WHT/BLK 220-R EST1-10 WHT PIN A
CAB9-04 RED/BLK 221-R
41 3 X 77
CAB9-05 GRN/BLK 128-R * CUT WIRES TO LENGTH NEEDED TO MATE
CAB9-06 ORN/BLK 129-R WITH 3 PIN CONNECTOR ITEM 101 FROM
CAB9-07 BLU/BLK 127-L THE E-STOP SWITCH.
37 SEE TERMINAL STRIP LAYOUT CAB9-08 BLK/WHT NC

1 2 3 4 5 6

7 8 9 10
39 2 X 49 CAB9-09 GRN NC
D 40 2 X 43
D
CAB9-10 RED NC
IBN1-04 CAB9-11 WHT NC
GRN/WHT IBN1-03
WHT/GRN CAB9-12 BLK NC

11
CAB10-1 GRN 219-L
CAB10-2 BLK 127-R

12
35
CAB10-3 WHT NC

1 2 3 4

36 79
45 3 X
TERMINAL STRIP LAYOUT
LEGEND
LOWER LEVEL UPPER LEVEL
CONNECTS
69 70
CONNECTS 12 PIN DEUTSCH CONNECTOR TERMINAL TERMINAL
205-R
HERE HERE
ON LOWER HARNESS BLOCK # LABEL BLOCK # LABEL
101 CAB1-01 201 CAB3-01
ň 102 CAB1-05 202 CAB3-02
C C
NOTES: Ŋ 103 CAB1-05 ň 203 0D
104 CAB1-02 Ŋ 204 0D
1) REMOVE WEDGE FROM 12 PIN DEUTSCH CONNECTOR ON LOWER HARNESS
SECTION Q-Q ň 105 CAB1-06 ň 205 0EA
TERMINAL BLOCK #
2) CRIMP PINS (ITEM 77) TO WIRES SHOWN ABOVE & LABEL APPROPRIATELY Ŋ 106 CAB1-06 Ō 206 0EA
1:1 107 CAB1-07 Ŋ 207 0EA
1's & 10's: SINGLE LEVE TERMINAL BLOCK
100's: LOWER LEVEL TERMINAL BLOCK
FROM SECTION V-V SHEET 2 3) REMOVE PLUGS FROM UNUSED HOLES 3 & 10
108 CAB1-08 ň 208 12V2 200's: UPPER LEVEL TERMINAL BLOCK
DASH DIN RAIL COMPONENTS 4) INSTALL PINS IN CORRECT HOLES AS SHOWN ABOVE 109 CAB1-09 Ō 209 12V2
110 CAB1-10 Ō 210 12V2 SIDE
5) REINSTALL THE WEDGE ON THE 12 PIN DEUTSCH CONNECTOR L: LEFT HAND SIDE (BOTTOM)
111 CAB1-11 Ŋ 211 12V2
R: RIGHT HAND SIDE (TOP)
112 CAB1-12 ň 212 CAB3-09
113 CAB2-01 Ŋ 213 CAB3-09
114 CAB2-02 214 CAB3-10
37 SEE TERMINAL STRIP LAYOUT : TERMINAL BRIDGE
115 CAB2-03 215 CAB3-11
41 3 X 116 CAB2-04 216 CAB3-12
117 CAB2-05 217 0TA1 : SEPERATING PLATE
118 CAB2-06 ň 218 HVAC4
NOTE: 119 CAB2-07 Ŋ 219 HVAC4 : SPACER COVER
B SEE TERMINAL BLOCK 120 CAB2-08 220 0TA2 B
39 2 X 121 CAB2-09 221 HVAC3
40 2 X
TORQUE SPECIFICATIONS CHART 122 CAB2-10 222 CAB4-05
PRIOR TO INSTALLING WIRES 123 CAB2-11 223 CAB4-06
IN THE TERMINAL BLOCKS. 124 CAB2-12 224 CAB4-07
125 225 CAB4-08
126 226 CAB4-09 200's-L 200's-R
127 HVAC2 227 CAB4-10
ň 128 HVAC1 228 CAB4-11
1 2 3 4 Ŋ 129 HVAC1 229 CAB4-12
65 64 65 100's-L
130 230 100's-R
38 TORQUE SPECIFICATIONS CHART 131 231
ITEM NO. LTI P/N MIN TORQUE (lb in) MAX TORQUE (lb in) MIN TORQUE (Nm) MAX TORQUE (Nm) 132 232
41 4227190 5.3 7.1 0.6 0.8
42 4264183 5.3 7.1 0.6 0.8
43 4228646 5.3 7.1 0.6 0.8 LOWER CONSOLE UPPER CONSOLE TERMINAL BLOCK LAYOUT
44 4264180 5.3 7.1 0.6 0.8 1 0D 1 0D
2 0EA 2 0EA
A 2 X 45 79 A
43 3 12V2 3 12V2
SECTION W-W 63 4 4
GP CAB
1:1 WITH ELECTRICS SIZE DWG NO. REV

FROM SECTION V-V SHEET 2 DRAWN [Link] E DO NOT SCALE 4274464 07


UPPER DIN RAIL COMPONENTS
ISSUED 9-29-11 SCALE 1/8 EST WT SHEET 4 OF 5

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
LOWER HARNESS @54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL11-1799 9-29-11 JFM BS BS

CAB 3-10

CAB 3-11

CAB 3-12
H 01 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG. NL11-1836 11-15-11 JFM BS BS H

LOWER HARNESS
02 NO CHG THIS SHEET; SEE SHEET 3 FOR CHG NL12-1524 3-5-12 JFM BS BS
WIPER 73 6 INCHES 03 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL12-1546 4-4-12 JFM BS BS
108 1 EA 1/4-20 BOLT H6 04 ADDED ITEMS 61,108,109,110 & 111;

PARK
4240202 4240204

GRN
RED

BLK
LO
H4,6 04 ADDED GND CIRCUIT & NOTE NL12-1559 5-21-12 JFM BS BS

HI
109 1 EA 1/4-20 NUT
05 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL12-1584 6-26-12 JFM BS BS
EST1-J5 110 1 EA EXT TOOTH LOCK WASHER F7 06 4274679 WAS 230-8182 AT LAN 3 (SERV) CIRCUIT;
3 PIN
CONNECTOR 111 2 EA #10-16 RING TERMINAL D6 06 4274677 WAS 230-8493 AT LAN 2 CIRCUIT NL12-1628 9-10-12 JFM BS BS
07 NO CHANGE THIS SHEET NL13-1226 10-07-13 JFM BS BS

NOTE:
ATTACH A 6 INCH PIECE OF #6 AWG WIRE
E-STOP BETWEEN THE WIPER MOTOR FRAME AND
IBN1 12 PIN ONE OF THE CENTER CONSOLE MOUNTING
CONNECTOR BOLTS.
LOWER HARNESS
TOUCHSCREEN DISPLAY
4185762
USB 1 (DISPLAY)

G VGA1 G
LOWER HARNESS
AC CONTROLS

4185761

IBUTTON HEAD

AC HARNESS

CAB 1-06
CAB 1-05
426-5750

BUZZER LOCAL
24 GND OPTIONS
CAB 2-03
+
3/4

GND
CAB 2-06
-
F 1/2
1 2 3 F

LAN 2 (HMI) CEILING

12V2
OEA
OD
LAN 3 (SERVICE) 4274679 LOCAL OPTIONS

LOWER HARNESS
LOWER HARNESS

GND
USB 1 (DISPLAY)

LAN 3
AC HARNESS

426-6253

3
1

2
426-5754
LAN
EST1-J5

SERVICE CAB 5
VGA 1
LAN 2
IBN1

12V2
OEA
OD
426-5755
USB 425-9998 CAB 5
SERVICE
UPPER HARNESS
LOWER HARNESS

12V2 410-0796 A
AUX CAB 1-10 C
GND
12V

SW RTN
CAB 5
CAB 1-10 C

GND
CAB 1-12 C
E
E 12V2 410-0796 L
E
AUX CAB 1-11
GND E
12V B

SW RTN
R

SW RTN
CAB 1-09

SWITCH

GND
GND
A KEYPAD

LIGHT
A
T 426-4118
LOWER HARNESS O 426-7774
R

DOOR

DOOR
SW

SW
USB2 (SERVICE)
AC HARNESS

SEAT
UPPER HARNESS
VGA 1
LAN 2

HMI CAB 1-05


+24V
TOUCH SCREEN USB CABLE (426-8346) USB1 (DISPLAY) CAB 1-06
USB1 GND

CAB 3-09

CAB 3-09
SW RTN

SW RTN
426-5212 USB2
USB2
VGA1

UPPER HARNESS
426-8348 LAN 2
DVI LAN 2
426-8538 IBN1 CAB 6
COM1 LAN 1
D D

423-9844 LEFT RIGHT


427-0183 DOME DOME
LIGHT LIGHT

CAB 6
UPPER HARNESS
LAN 2 4274677

CAB 3-01
CAB 3-02
LOWER HARNESS

426-6255 OD WIPER
CAB 5 SEAT

PARK
POWER GND

GRN

BLK
ON
CAB 5
426-6246 TO SEAT NOTE: VERIFY THAT MOTOR IS PROPERLY GROUNDED TO CAB FRAME.
C C
AC HARNESS

AC
ECU
LOWER HARNESS

CONDENSOR WATER
AC HARNESS

VALVE
THYRISTOR TEMP
EST1-J5

SENSORS
CAB 6

CAB 5

AC HARNESS AC HARNESS

CAB 5 426-5838 CAB 5

CAB 5 426-5838 CAB 5

B B
LT GRN

426-8381
RED

BLK
LOWER HARNESS

426-6255
UPPER HARNESS 426-8380
CAB CAB CAB
1 3 5
426-4192

426-4983
TYP CAB 1-4 426-5839
CAB CAB CAB EST1-J5
2 4 6
426-5238
DIN RAIL

CAB CAB
9 10
A A
GP CAB SIZE DWG NO. REV
WITH ELECTRICS
426-5239 DRAWN [Link] E DO NOT SCALE 4274464 07
ISSUED 9-29-11 SCALE 1/8 EST WT SHEET 5 OF 5

8 7 6 5 4 3 2 1
IR AL INICIO DE DOCUMENTO

Arnés del Bastidor Frontal


8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE NL11-0420 5-17-11 LW BAS BS
H 01 ADDED ITEM 20 THRU 27 AT BOM NL11-0424 6-1-11 JFM BS BS H
02 ITEM 27 WAS QTY 1; CHANGED NOTE 2. NL11-1756 7-15-11 JFM BS BS
03 ITEM 11 QTY WAS 2 NL11-1773 08-11-11 LW BAS BS

BOX: FFR1
DESCRIPTION: FRONT FRAME #1

DEVICE CABLES
G HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR G
DEVICE DESCRIPTION PINOUT
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.
CAP - MALE TURCK
HARNESS #1 FFR1-J7 FFR1-05 (SUPPLIED WITH
LENGTH PART NO. TURCK BOX)

AUTO LUBE
6m 426-5229 FFR1-J5 FFR1-03 1m 426-5230 1m DIN 426-5233
SOL

HARNESS #2 FFR1-J3 FFR1-09


MAINTENANCE LIGHT
6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 2, GRN = 1
LENGTH PART NO. LEFT FRONT

AUTO LUBE
1m 426-5220 FFR1-J1 FFR1-07 1.6m 426-4198
SWITCHES

CAP - MALE TURCK


HARNESS #3 FFR1-J2 FFR1-01 (SUPPLIED WITH
LENGTH PART NO. TURCK BOX)

FRONT SERVICE BRAKES


FFR1-J4 FFR1-02 3m 426-5213 1m 426-5230 1m XDCR 426-5234
XDCR
F F
LOW VOLTAGE CONTROL CABINET

FRONT PARK BRAKES


FFR1-J6 FFR1-04 3m 426-5213 1m 426-5230 1m XDCR 426-5234
XDCR

FRONT PARK BRAKES


FFR1-J8 FFR1-06 6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 1, GRN = 2
SOL

BOX: FFR2
DESCRIPTION: FRONT FRAME #2

DEVICE CABLES
HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
DEVICE DESCRIPTION PINOUT
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.

HARNESS #1 FFR2-J7 FFR2-05


FRONT DRIVER LUBE
1m 426-5230 TEE 427-.0079
6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 1, WHT = 2
LENGTH PART NO. FLOW SWITCHES 6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 1, WHT = 2
E E
6m 426-5229 FFR2-J5 FFR2-03 * CLAMSHELL CYL EXT CAP - MALE TURCK
(SUPPLIED WITH
XDCR (OPT) TURCK BOX)

HARNESS #2 FFR2-J3 FFR2-09


BELLCRANK TO LIFT ARM
5m 426-6240 3m 426-7338
LENGTH PART NO. XDCR

LIFT ARM POSITION


4m 426-5227 FFR2-J1 FFR2-07 3m 426-7338
XDCR

HARNESS #3 FFR2-J2 FFR2-01


MAINTENANCE LIGHT
6m OPEN 426-5232
2 PIN
426-1175 BLK = 2, GRN = 1
LENGTH PART NO. RIGHT FRONT DEUTSCH

CAP - MALE TURCK


FFR2-J4 FFR2-02 426-5200
(QTY - 1)

CAP - MALE TURCK


FFR2-J6 FFR2-04 (SUPPLIED WITH
TURCK BOX)
D CAP - MALE TURCK D
FFR2-J8 FFR2-06 426-5200
(QTY - 1)

** BOX: PCP1
DESCRIPTION: PILOT CONTROL PANEL #1

DEVICE CABLES
HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
DEVICE DESCRIPTION PINOUT
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.
CAP - MALE TURCK
HARNESS #1
LENGTH PART NO.
PCP1-J7 PCP1-05 (PART OF HYD
PANEL ASSY)
** 426-5200
CAP - MALE TURCK
6m 426-5229 PCP1-J5 PCP1-03 (PART OF HYD
PANEL ASSY)
** 426-5200
C HARNESS #2 ** BUCKET DUMP C
PCP1-J3 PCP1-09 1m DIN 426-5233 27 4274370 2 LABELS FOR BRADY ID PAL LABELER
LENGTH PART NO. PILOT SOL
26 4274371 .125 TAPE STRIPS

2m 426-5221 PCP1-J1 PCP1-07 ** BUCKET ROLLBACK 1m DIN 426-5233


25 4170168 3 HEAT SHRINK CLEAR 2.000 2:1
PILOT SOL 24 4170167 5 HEAT SHRINK CLEAR 1.500 2:1
23 4170166 5 HEAT SHRINK CLEAR 1.000 2:1
HARNESS #3 PCP1-J2 PCP1-01 ** HOIST LOWER 1m DIN 426-5233 22 4170165 5 HEAT SHRINK CLEAR .750 2:1
LENGTH PART NO. PILOT SOL 21 4170164 5 HEAT SHRINK CLEAR .500 2:1

2.6m 426-5224 PCP1-J4 PCP1-02 ** HOIST RAISE 1m DIN 426-5233


20
19
4170163
4265200
5
2
HEAT SHRINK CLEAR .375 2:1
CAP 7/8 MALE TURCK
PILOT SOL
18 4265235 2 BREAKOUT BOX 12 PIN 8 X 3 PIN
CAP - MALE TURCK
BUCKET CYL ROD
PCP1-J6 PCP1-04
XDCR
1m XCDR 426-5234 (PART OF HYD
PANEL ASSY)
** 426-5200 17
16
4261175
4270079
5
1
DEUTSCH DT06-2S KIT
CABLE 3 PIN SERIES WIRED TEE 1M1M
CAP - MALE TURCK 15 4265229 6 CABLE EXT 12 PIN 6M
PCP1-J8 PCP1-06 (PART OF HYD
PANEL ASSY)
** 426-5200 14 4265228 1 CABLE EXT 12 PIN 5M
13 4265227 1 CABLE EXT 12 PIN 4M
12 4265226 1 CABLE EXT 12 PIN 3M
B 11 4265224 1 CABLE EXT 12 PIN 2.6M
B
03
10 4265221 1 CABLE EXT 12 PIN 2M
9 4265220 1 CABLE EXT 12 PIN 1M
8 4267338 2 CABLE 3 PIN MX12 3 COND 3M
7 4265234 5 CABLE 3 PIN MX12 4 PIN 1M
NOTES: 6 4265233 1 CABLE 3 PIN DIN 1M
5 4265232 5 CABLE EXT 3 PIN - OPEN 6M
1)
* INDICATES MACHINE OPTION
--- SHOWN FOR REFERENCE ONLY.
4
3
4266240
4265213
1
2
CABLE EXT 3 PIN 5M
CABLE EXT 3 PIN 3M
2)
** PART OF HYD PANEL ASSY 4271092.
--- SHOWN FOR REFERENCE ONLY.
2
1
4264198
4265230
1
6
CABLE EXT 3 PIN 1.6M
CABLE EXT 3 PIN 1M
ITEM PART NO. QTY DESCRIPTION
UNLESS OTHERWISE SPECIFIED:
FIRST USED ON/CONTRACT NO
THIS DRAWING AND ALL
DATA THEREIN IS THE
• DIMENSIONS ARE IN INCHES & APPLY BEFORE
PLATING OR FINISH COATINGS.
426-6359 LeTourneau Technologies™
PROPERTY OF LETOURNEAU DWN DATE
• TOLERANCES ON: ANGLES ±1°
TECHNOLOGIES. IT IS Lwilliams 05-17-11
CONFIDENTIAL AND MUST FRACTIONS ±1/16
NOT BE COPIED. IT IS CHK
.XX DECIMAL ±.03 BAS 05-24-11
A LOANED SUBJECT TO
RETURN UPON DEMAND
.XXX DECIMAL
• MACHINED CORNERS 1/64 X 45°
±.015
ENGR GP HARNESS FF L2350 A
AND IS NOT TO BE USED
IN ANY WAY DETRIMENTAL • WELD PROPERTIES SHALL MEET THE MINIMUM
PROD ENGR
TO OUR INTEREST. REQUIREMENTS OF THE BASE MATERIAL. BS 05-25-11
SIZE DWG NO. REV

E 4266363
INTERPRET DIM & TOL PROJ APPROVAL
03
THIRD ANGLE PROJECTION
PER LETOURNEAU DO NOT SCALE
SPEC 1650.00. MATL
SCALE 1/1 EST WT SHEET 1 OF 2

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE NL11-0420 5-17-11 LW BAS BS
H 01 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL11-0424 6-1-11 JFM BS BS H
02 CHANGED NOTE 2. NL11-1756 7-15-11 JFM BS BS
03 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL11-1773 08-11-11 LW BAS BS

** BOX: PCP2
DESCRIPTION: PILOT CONTROL PANEL #2

DEVICE CABLES
G HARNESS SIGNAL PIN
DEVICE DESCRIPTION
HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
PINOUT
G
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.
CAP - MALE TURCK
HARNESS #1 HOIST CYL ROD
LENGTH PART NO.
PCP2-J7 PCP2-05
XDCR
1m 426-5230 1m XDCR 426-5234 (PART OF HYD
PANEL ASSY)
** 426-5200
6m 426-5229 PCP2-J5 PCP2-03 * CLAMSEHLL CLOSE CAP - MALE TURCK
(PART OF HYD ** 426-5200
PILOT SOL (OPT) PANEL ASSY)

HARNESS #2 PCP2-J3 PCP2-09


HOIST CYL BASE
1m 426-5230 1m XDCR 426-5234
LENGTH PART NO. XDCR

5m 426-5228 PCP2-J1 PCP2-07 ** GREATEST PILOT CMD 1m XDCR 426-5234


XDCR

HARNESS #3 PCP2-J2 PCP2-01 * CLAMSHELL OPEN CAP - MALE TURCK


(PART OF HYD ** 426-5200
LOW VOLTAGE CONTROL CABINET

LENGTH PART NO. PILOT SOL (OPT) PANEL ASSY)

PCP2-J4 PCP2-02 ** PILOT SUPPLY 1m XDCR 426-5234


F XDCR F
PCP2-J6 PCP2-04 ** DUMP PRESS REDUCING 1m DIN 426-5233
SOL

PCP2-J8 PCP2-06 **FLOAT SOL 1m DIN 426-5233

E E
BREAKOUT BOX 12 PIN - 8 X 3 PIN
(P/N: 426-5235)

J7 J5 J3 J1

J7

J5

J3

J1
P1

P1
HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
D D
DESCRIPTION

J2
CABLE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.

J6
J8

J4
FPL1 FRONT POLE LIGHT 6m 426-5229

J8 J6 J4 J2
FPL2 FRONT POLE LIGHT 6m 426-5229 3m 426-5226

TOP VIEW - BREAKOUT BOX

1 1
C J1 2 2 J2 C
3 3

1 1
J3 2 2 J4
3 3

1 1
J5 2 2 J6
3 3

B 1 1 B
J7 2 2 J8
3 3

5 3 9 7 12 8 10 11 1 2 4 6
GND V+
P1 NOTES:

SCHEMATIC - BREAKOUT BOX


1)
* INDICATES MACHINE OPTION
--- SHOWN FOR REFERENCE ONLY.

A
02 2)
** PART OF HYD PANEL ASSY 4271092
--- SHOWN FOR REFERENCE ONLY. A

GP HARNESS FF L2350 SIZE DWG NO. REV

DRAWN Lwilliams E DO NOT SCALE 4266363 03


ISSUED 05-17-11 SCALE 1/1 EST WT lbm SHEET 2 OF 2

8 7 6 5 4 3 2 1
IR AL INICIO DE DOCUMENTO

Amés del Bastidor Trasero


8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL11-1794 9-13-11 JFM BS BS
H 01 ITEM 47 WAS QTY 2 NL11-1818 10-14-11 JFM BS BS H
02 CHANGED BOX EST1 DEVICE CABLES AS SHOWN;
02 CHANGED ITEM 1,4,5 & 7 QTY'S; DELETED ITEM 2 &3;
02 ITEM 50 WAS P/N 4274431; ADDED ITEM 51 - 54. NL12-1505 1-25-12 JFM BS BS
03 ITEM 5 - 4265213 CABLE EXT 3M QTY WAS 8 NL12-1908 5-25-12 FL BS BS
B1 04 ITEM 4 WAS QTY 5; ITEM 6 WAS QTY 10;
B1 04 ITEM 7 WAS QTY 3 NL13-1270 3-7-13 JFM BS BS

BOX: RFM1
DESCRIPTION: REAR FRAME MID #1

DEVICE CABLES
G HARNESS SIGNAL PIN
DEVICE DESCRIPTION
HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
PINOUT
G
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.

HARNESS #1 RFM1-J7 RFM1-05


AUTO LUBE GREASE
5m 426-6240 1m XDCR 426-5234
LENGTH PART NO. XDCR

CAP - MALE TURCK


6m 426-5229 RFM1-J5 RFM1-03 (SUPPLIED WITH
TURCK BOX)

HARNESS #2 RFM1-J3 RFM1-09


MAINTENANCE LIGHT
6m OPEN 426-5232
2 PIN
426-1175 BLK = 2, GRN = 1
LENGTH PART NO. MIDDLE LEFT DEUTSCH

ENG FAN SPD


RADIATOR FAN SPEED 5 PIN SPD SNSR
1.5m 426-5207 RFM1-J1 RFM1-07 426-6267 SNSR 426-0477
SENSOR 9 FT (2.75m)
6m

HARNESS #3 RFM1-J2 RFM1-01


ENGINE SAFETY FILTER
2m 426-5231
LENGTH PART NO. RESTRICTION

CAP - MALE TURCK


RFM1-J4 RFM1-02 426-5200
F (QTY - 1)
F
LOW VOLTAGE CONTROL CABINET

FUEL LEVEL OPEN TO BLK = 4, GRN = BOX GND SCREW


RFM1-J6 RFM1-04 6m OPEN 426-5232
XDCR T.S. IN SENSOR WHT = 5

DRIVE COOL RESERVOIR IN LINE BLK = BLU, GRN = BLK


RFM1-J8 RFM1-06 5m 426-6240 2m 426-5231 6m OPEN 426-5232
LEVEL SWITCH SPLICE WHT = RED

BOX: EST1
DESCRIPTION: EMERGENCY STOP #1

DEVICE CABLES
HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
DEVICE DESCRIPTION PINOUT
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.
EST1-10,
HARNESS #1 EST1-J5 EST1-3 &
CAB
3m 426-5213 1m 426-5230
LENGTH PART NO. E-STOP SWITCH
E EST1-5 E
EST1-9 & HV CABINET
5m 426-5228 EST1-J3 5m 427-4513
EST1-8 E-STOP SWITCH

HARNESS #2 EST1-J1
EST1-7 & RIGHT REAR
10m 427-4508 2m 427-4510
LENGTH PART NO. EST1-6 E-STOP SWITCH

EST1-1 & LEFT REAR


EST1-J2 10m 427-4508 2m 427-4510 54 4274508 3 CABLE EXT 4 PIN 10M
EST1-11 E-STOP SWITCH
53 4274513 1 CABLE EXT 4 PIN 5M
HARNESS #3 EST1-2 & HYD RESERVOIR 52 4274511 1 CABLE EXT 4 PIN 3M
EST1-J4 10m 427-4508 3m 427-4511
LENGTH PART NO. EST1-12 E-STOP SWITCH 51 4274510 2 CABLE EXT 4 PIN 2M
50 4274507 1 BREAKOUT BOX - 5 PORT
49 4265838 2 CABLE EXT CAN 4.3M
48 4264198 1 CABLE EXT 3 PIN 1.6M
47 4274370 4 LABELS FOR BRADY ID PAL LABELER
46 4274371 .125 TAPE STRIPS
45 4170168 5 HEAT SHRINK CLEAR 2.000 2:1
D 44 4170167 15 HEAT SHRINK CLEAR 1.500 2:1
D
43 4170166 15 HEAT SHRINK CLEAR 1.000 2:1
42 4170165 15 HEAT SHRINK CLEAR .750 2:1
41 4170164 15 HEAT SHRINK CLEAR .500 2:1
40 4170163 15 HEAT SHRINK CLEAR .375 2:1
39 4267798 3 CABLE WATER PUMP LINCS II
38 4265200 7 CAP 7/8 MALE TURCK
37 4265235 7 BREAKOUT BOX 12 PIN 8 X 3 PIN
36 4261175 5 DEUTSCH DT06-2S KIT
35 4240140 2 CONNECTOR (PLUG) DIN REXROTH
34 4255187 2 TERMINAL HOUSING
33 4255183 4 TERMINAL
32 4253961 1 ASSY BLWR SPD SNSR CABLE 10 FT
31 4260477 1 ASSY ENG FAN SPD SNSR HARNESS
30 4266267 2 CABLE 3PIN M-5PIN 9FT SPD SNSR
29 4267339 1 CABLE 12 PIN AC 4.2M
C 28 4258492 1 WIRE HARNESS KIT-AIR DRYER C
27 4264195 1 CABLE EXT E-NET 1.5M
26 4266254 1 CABLE CAN MALE TERM
25 4266253 4 CABLE TEE CAN 2 MALE-FEM
24 4266251 1 CABLE EXT CAN 10M
23 4264188 1 CABLE EXT CAN 1.5M
22 4266249 1 CABLE EXT CAN 1M
21 4266246 2 CABLE EXT CAN 0.5M
20 4266243 4 CABLE EXT 12 PIN 10M
19 4266242 2 CABLE EXT 12 PIN 8M
18 4265229 3 CABLE EXT 12 PIN 6M
17 4265228 2 CABLE EXT 12 PIN 5M
16 4265227 4 CABLE EXT 12 PIN 4M
15 4265226 2 CABLE EXT 12 PIN 3M
14 4265207 9 CABLE EXT 12 PIN 1.5M
13 4265220 2 CABLE EXT 12 PIN 1M
12 4270079 1 CABLE 3 PIN SERIES WIRED TEE 1M1M
B 11 4267338 1 CABLE 3 PIN MX12 3 COND 3M
B
10 4265234 19 CABLE EXT 3 PIN - MX12 4 PIN 1M
9 4265233 5 CABLE EXT 3 PIN - DIN 1M
8 4265232 15 CABLE EXT 3 PIN - OPEN 6M
7 4266241 2 CABLE EXT 3 PIN 10M
NOTE: 04
6 4266240 8 CABLE EXT 3 PIN 5M
5 4265213 10 CABLE EXT 3 PIN 3M

* INDICATES MACHINE OPTION


--- SHOWN FOR REFERENCE ONLY.
4
3
4265231 6 CABLE EXT 3 PIN 2M

2
1 4265230 6 CABLE EXT 3 PIN 1M
ITEM PART NO. QTY DESCRIPTION
UNLESS OTHERWISE SPECIFIED:
FIRST USED ON/CONTRACT NO
THIS DRAWING AND ALL
DATA THEREIN IS THE
• DIMENSIONS ARE IN INCHES & APPLY BEFORE
PLATING OR FINISH COATINGS.
- LeTourneau Technologies™
PROPERTY OF LETOURNEAU DWN DATE
• TOLERANCES ON: ANGLES ±1°
TECHNOLOGIES. IT IS [Link] 9-13-11
CONFIDENTIAL AND MUST FRACTIONS ±1/16
NOT BE COPIED. IT IS CHK
.XX DECIMAL ±.03 [Link] 9-13-11
A LOANED SUBJECT TO
RETURN UPON DEMAND
.XXX DECIMAL ±.015
ENGR GP HARNESS RF L2350 A
AND IS NOT TO BE USED • MACHINED CORNERS 1/64 X 45° [Link] 9-13-11
IN ANY WAY DETRIMENTAL • WELD PROPERTIES SHALL MEET THE MINIMUM
PROD ENGR
TO OUR INTEREST. REQUIREMENTS OF THE BASE MATERIAL. [Link] 9-13.-11
SIZE DWG NO. REV

+ 4274459
INTERPRET DIM & TOL PROJ APPROVAL
04
THIRD ANGLE PROJECTION
PER LETOURNEAU DO NOT SCALE
SPEC 1650.00. MATL
SCALE 1/1 EST WT SHEET 1 OF 4

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL11-1794 9-13-11 JFM BS BS
H 01 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL11-1818 10-14-11 JFM BS BS H
02 NO CHG THIS SHEET; SEE SHEET 1 & 4 FOR CHG NL12-1505 1-26-12 JFM BS BS
03 NO CHANGE THIS SHEET NL12-1908 5-25-12 FL BS BS
04 NO CHANGE THIS SHEET NL13-1270 3-7-13 JFM BS BS

BOX: RFF1
DESCRIPTION: REAR FRAME FRONT #1

DEVICE CABLES
HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
DEVICE DESCRIPTION PINOUT
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.
G HARNESS #1 HYD RESERVOIR LEVEL IN LINE BLK = BLU, GRN = BLK,
G
RFF1-J7 RFF1-05 6m OPEN 426-5232
LENGTH PART NO. SWITCH SPLICE WHT = RED

HYD RESERVOIR OIL TEMP


4m 426-5227 RFF1-J5 RFF1-03 2m 426-5231 1m XDCR 426-5234
XDCR

CAP - MALE TURCK


HARNESS #2 RFF1-J3 RFF1-09 (SUPPLIED WITH
LENGTH PART NO. TURCK BOX)

KLENZ RESERVOIR AIR


RFF1-J1 RFF1-07 3m 426-5213 1m XDCR 426-5234
XDCR

HARNESS #3 RFF1-J2 RFF1-01


HYD TANK DUMP
5m 426-6240
LENGTH PART NO. SOL

CAP - MALE TURCK


RFF1-J4 RFF1-02 426-5200
(QTY - 1)

STEER POSITION
F RFF1-J6 RFF1-04
XDCR
3m 426-7338 F
CAP - MALE TURCK
AUX FAN ENABLE
RFF1-J8 RFF1-06 5m 426-6240 1m 426-5230 1m DIN 426-5233 (SUPPLIED WITH
SOL (OPT)
TURCK BOX)

BOX: RFF2
LOW VOLTAGE CONTROL CABINET

DESCRIPTION: REAR FRAME FRONT #2

DEVICE CABLES
HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
DEVICE DESCRIPTION PINOUT
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.
CAP - MALE TURCK
HARNESS #1 RFF2-J7 RFF2-05
AUX STEER
3m 426-5213 (SUPPLIED WITH
LENGTH PART NO. ENABLE (OPT)
TURCK BOX)
CAP - MALE TURCK
AUX STEER SUPPLY
E 6m 426-5229 RFF2-J5 RFF2-03
PRESS SWITCH (OPT)
3m 426-5213 (SUPPLIED WITH E
TURCK BOX)

HARNESS #2 RFF2-J3 RFF2-09


CAP - MALE TURCK
426-5200
LENGTH PART NO. (QTY - 1)

WIRE HARNESS
RFF2-J1 24V ONLY AIR DRYER HEATER 6m OPEN 426-5232 425-8492 WHT = 1, GRN = 2
AIR DRYER

HARNESS #3 RFF2-J2 RFF2-01


RADIATOR FAN CONTROL
5m 426-6240 1m DIN 426-5233
LENGTH PART NO. SOL

MAINTENANCE LIGHT 2 PIN


RFF2-J4 RFF2-02 6m OPEN 426-5232 426-1175 BLK = 2, GRN = 1
MIDDLE RIGHT DEUTSCH

STEER LEFT
RFF2-J6 RFF2-04 3m 426-5213
OUTPUT

STEER RIGHT
RFF2-J8 RFF2-06 3m 426-5213
OUTPUT
D D

BLK = 2, WHT = 1
STR1 STR1-02 STEER VALVE 6m OPEN 426-5232 DIN 424-0140
GRN = GDM
STEERING
INTERFACE
AUX STEER BLK = 1
STR2 STR2-02 6m OPEN 426-5232 DIN 424-0140
SOL (OPT) GRN = 2

BOX: RFF3
DESCRIPTION: REAR FRAME FRONT #3

C DEVICE CABLES C
HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
DEVICE DESCRIPTION PINOUT
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.
FAST HOIST PUMP
HARNESS #1 RFF3-J7 RFF3-05 XDCR 1m XDCR 426-5234
LENGTH PART NO.
HOIST/BUCKET PUMP A
6m 426-5229 RFF3-J5 RFF3-03 XDCR 1m XDCR 426-5234

HARNESS #2 RFF3-J3 RFF3-09


HOIST/BUCKET PUMP B
1m XDCR 426-5234
LENGTH PART NO. XDCR

HOIST/BUCKET PUMP C
1m 426-5220 RFF3-J1 RFF3-07 1m XDCR 426-5234
XDCR

HARNESS #3 RFF3-J2 RFF3-01


ACCESSORY PUMP
1m XDCR 426-5234
LENGTH PART NO. XDCR

B STEER PUMP A B
RFF3-J4 RFF3-02 1m XDCR 426-5234
XDCR

STEER PUMP B
RFF3-J6 RFF3-04 1m XDCR 426-5234
XDCR

HYD OIL COOLER BYPASS


RFF3-J8 RFF3-06 2m 426-5231 1m DIN 426-5233
SOL

NOTE:

* INDICATES MACHINE OPTION


--- SHOWN FOR REFERENCE ONLY.

A A

GP HARNESS RF L2350 SIZE DWG NO. REV

DRAWN [Link] E DO NOT SCALE 4274459 04


ISSUED 9-13-11 SCALE 1/1 EST WT - SHEET 2 OF 4

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL11-1794 9-13-11 JFM BS BS
H 01 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL11-1818 10-14-11 JFM BS BS H
02 NO CHG THIS SHEET; SEE SHEET 1 & 4 FOR CHG NL12-1505 1-26-12 JFM BS BS
03 NO CHANGE THIS SHEET NL12-1908 5-25-12 FL BS BS
04 NO CHANGE THIS SHEET NL13-1270 3-7-13 JFM BS BS

BOX: RFF4
DESCRIPTION: REAR FRAME FRONT #4

DEVICE CABLES
G HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR G
DEVICE DESCRIPTION PINOUT
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.
BLOWER
HARNESS #1 RFF4-J7 RFF4-05
BLOWER SPEED 5 PIN SPD SNSR
426-6267 SPEED 425-3961
LENGTH PART NO. SENSOR 9 FT (2.75m)
SENSOR 10 FT

BLOWER PUMP PRESS


4m 426-5227 RFF4-J5 RFF4-03 1m XDCR 426-5234
XDCR

HARNESS #2 RFF4-J3 RFF4-09


RADIATOR FAN PUMP PRESS
1m XDCR 426-5234
LENGTH PART NO. XDCR

SYSTEM AIR PRESS


RFF4-J1 RFF4-07 1m XDCR 426-5234
XDCR

HARNESS #3 RFF4-J2 RFF4-01


HPD GEARBOX TEMP
2m 426-5231 1m XDCR 426-5234
LENGTH PART NO. XDCR

HPD GEARBOX PRESS


RFF4-J4 RFF4-02 1m XDCR 426-5234
XDCR
F F
LOW VOLTAGE CONTROL CABINET

HYD RESERVOIR AIR PRESS


RFF4-J6 RFF4-04 1m XDCR 426-5234
XDCR

CAP - MALE TURCK


RFF4-J8 RFF4-06 (SUPPLIED WITH
TURCK BOX)

BOX: RFF5
DESCRIPTION: REAR FRAME FRONT #5

DEVICE CABLES
HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
DEVICE DESCRIPTION PINOUT
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.

HARNESS #1 RFF5-J7 RFF5-05


BLOWER SPEED CONTROL
5m 426-6240 1m 426-5230 1m DIN 426-5233
LENGTH PART NO. SOL
E E
CAP - MALE TURCK
3m 426-5226 RFF5-J5 RFF5-03 (SUPPLIED WITH
TURCK BOX)

HARNESS #2 RFF5-J3 RFF5-09


REAR WASHER
6m OPEN 426-5232
TERMINALS (QTY - 2) 425-5183
BLK, GRN
LENGTH PART NO. PUMP HOUSING (QTY - 1) 425-5187

FRONT WASHER TERMINALS (QTY - 2) 425-5183


RFF5-J1 RFF5-07 6m OPEN 426-5232 BLK, GRN
PUMP HOUSING (QTY - 1) 425-5187

HARNESS #3 RFF5-J2 RFF5-01


AMBIENT AIR TEMPERATURE
3m 426-5213 1m 426-5230 1m XDCR 426-5234
LENGTH PART NO. XDCR

CAP - MALE TURCK


RFF5-J4 RFF5-02 (SUPPLIED WITH
TURCK BOX)

CAP - MALE TURCK


RFF5-J6 RFF5-04 426-5200
(QTY - 1)

D D
RFF5-J8 RFF5-06 FIRE SYSTEM STATUS 6m OPEN 426-5232 WHT = 1, BLK = 3

BOX: RAX1
DESCRIPTION: REAR AXLE #1

DEVICE CABLES
HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
DEVICE DESCRIPTION PINOUT
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.

HARNESS #1 RAX1-J7 RAX1-05


REAR SERVICE BRAKES
1m XDCR 426-5234
LENGTH PART NO. XDCR

REAR PARK BRAKES


10m 426-6243 RAX1-J5 RAX1-03 1m XDCR 426-5234
XDCR

C HARNESS #2 RAX1-J3 RAX1-09


REAR PARK BRAKES
6m OPEN 426-5232
2 PIN
426-1175 BLK = 1, GRN = 2
C
LENGTH PART NO. SOL DEUTSCH

REAR DRIVER LUBE 5m 426-6240 6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 1, WHT = 2
RAX1-J1 RAX1-07 2m 426-5231
FLOW SWITCHES TEE 427-0079 6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 1, WHT = 2

CAP - MALE TURCK


HARNESS #3 RAX1-J2 RAX1-01 (SUPPLIED WITH
LENGTH PART NO. TURCK BOX)

CAP - MALE TURCK


RAX1-J4 RAX1-02 426-5200
(QTY - 1)

CAP - MALE TURCK


RAX1-J6 RAX1-04 426-5200
(QTY - 1)

CAP - MALE TURCK


RAX1-J8 RAX1-06 426-5200
(QTY - 1)

B B

NOTE:

* INDICATES MACHINE OPTION


--- SHOWN FOR REFERENCE ONLY.

A A

GP HARNESS RF L2350 SIZE DWG NO. REV

DRAWN [Link] E DO NOT SCALE 4274459 04


ISSUED 9-13-11 SCALE 1/1 EST WT - SHEET 3 OF 4

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL11-1794 9-13-11 JFM BS BS
H 01 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL11-1818 10-14-11 JFM BS BS H
D,F1 02 CHG'D P1 SCHEMATIC & TOP VIEW BRKOUT BOX NL12-1505 1-26-12 JFM BS BS
03 NO CHANGE THIS SHEET NL12-1908 5-25-12 FL BS BS
C6 04 CAB10, HARN #1 WAS 1.4m & P/N 426-4197 NL13-1270 3-7-13 JFM BS BS

G G

HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR

CABLE DESCRIPTION
BREAKOUT BOX 12 PIN - 8 X 3 PIN BREAKOUT BOX - 5 PORT
LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.

KLZ1 KLENZ BOX 4m 426-5227 1.5m 426-5207


(P/N: 426-5235) (P/N: 427-4507)
MBR1 MIRROR BAR 8m 426-6242 1.5m 426-5207
(ALL BOXES EXCEPT EST1) (EST1 BOX ONLY)
F MBR2 MIRROR BAR 8m 426-6242 1.5m 426-5207 F
J7 J5 J3 J1 J5 J3 J1
DCP1 DRIVE COOLING PUMP 10m 426-6241 3m 426-5213

J7
LOW VOLTAGE CONTROL CABINET

J5

J5
ENGINE INTERFACE

J3

J3
J1

J1
EIC1 CABINET
10m 426-6243 5m 426-5228

ENGINE INTERFACE 4.3m 426-5838


EIC3 10m 426-6251 CABLE TEE 426-6253
P1 P1

P1

P1
CABINET 4.3m 426-5838

CABLE TEE 426-6253 CABLE TEE 426-6253


(EIC3 CONT.) 0.5m 426-6246

J2

J2
0.4m / WATER PUMP 426-7798 0.4m / WATER PUMP 426-7798

J6
J8

J4

J4
CABLE TEE 426-6253
(EIC3 CONT.) 0.5m 426-6246
0.4m / WATER PUMP 426-7798
TERMINATOR 426-6254

CSP1
CONTROL SWITCH
10m 426-6243 3m 426-5226
J8 J6 J4 J2 J4 J2
PANEL
E E
RCL1 REAR COWL 10m 426-6243 4m 426-5227 1.5m 426-5207
TOP VIEW - BREAKOUT BOX TOP VIEW - BREAKOUT BOX
RCL2 REAR COWL 10m 426-6241 5m 426-6240 1m 426-5230

SRC1 SR CABINET 1m 426-5220 HARNESS PROVIDED AS PART OF SR CABINET ASSY 1 1


1 1 2 2
SRC2 SR CABINET 1m 426-6249 HARNESS PROVIDED AS PART OF SR CABINET ASSY J1 2 2 J2 J1 3 J2
3
3 3
LLC1 LADDER LIGHT CONTROL 3m 426-5213 3m 426-5213 1m 426-5230
4 4
1 1
CAB1 CAB 1.5m 426-5207
J3 2 2 J4 1 1
D 3 3 2 2 D
J3
3 J4
CAB2 CAB 1.5m 426-5207
3
CAB3 CAB 1.5m 426-5207 1 1 4 4
J5 2 2 J6
CAB4 CAB 1.5m 426-5207 3 3 1
CAB5 1
J5 2
CAB 1.5m 426-4188 1
J7 2 3
2 J8
CAB6 CAB 1.5m 426-4195
3 3
NC
CAB9 CAB TO AC CONDENSOR 4.2m 426-7339

C CAB10 CAB TO AC CLUTCH 1.6m 426-4198 1m DIN 426-5233 C


5 3 9 7 12 8 10 11 1 2 4 6 10 3 5 9 8 7 6 11 12 1 2 4
GND V+
P1 P1
CABLE DEVICE DESCRIPTION LENGTH/TYPE PART NO. PINOUT
SCHEMATIC - BREAKOUT BOX SCHEMATIC - BREAKOUT BOX
ISOLATION AND
CONTROL CSP2 LADDER LIMIT SWITCH 6m OPEN 426-5232 POWER STEP: WHT, BLK = GRN
SWITCHES

B B

NOTE:

* INDICATES MACHINE OPTION


--- SHOWN FOR REFERENCE ONLY.

A A

GP HARNESS RF L2350 SIZE DWG NO. REV

DRAWN [Link] E DO NOT SCALE 4274459 04


ISSUED 9-13-11 SCALE 1/1 EST WT - SHEET 4 OF 4

8 7 6 5 4 3 2 1
IR AL INICIO DE DOCUMENTO

Controles de Los Frenos


8 7 6 5 4 3 2 1
REVISIONS
30 30
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
TO ATMOSPHERE 00 RELEASED NL12-1803 01-23-12 KMD AY AY
H 132
142 01 ADD ITEM 8,CHG IT 31 DECSRIPTION NL12-1809 02-09-12 KMD AY AY H
143 71
23 134 125
127

TO KLENZ
141 AIR 11
PIPE
32 10
61 118
99 162 102 44 93
140 149 3 141 91 33
12 33
141 131
4 122
59
98 158 160 91 103 427-0936 1 HOSE 1250 12 284.0 0J 0J
70 TO ATMOSPHERE
41 102 421-3887 1 HOSE 1000 16 45.0 0J 0J
101 422-2038 1 HOSE 1250 12 30.0 0J 90J
165 164 100 411-6472 2 HOSE 2000 8 190.0 0J 90J
115
26 HYD 99 425-8480 1 MOUNT PLATE
155
71 TANK
84 98 698-9418 1 HOSE 2750 4 34.0 0J 0J
33 162 STAND
G 68
69
105
PIPE 97 - G
68 96 -
95 -
140
91 94 408-9126 1 HOSE 2750 4 70.0 0J 0J
COMPRESSOR
93 404-0558 1 FTG HYD 0 8 MJ 12 MP JUMP
92 -
155 91 400-2424 3 ADAPTER STRAIGHT 1 MJ X 1 MP
163
81 100 90 415-5482 3 HOSE 250 4 10.0 0J 0J
89 415-3285 1 HOSE 2250 6 334.0 0J 0J
2
TO ENGINE 88 -
162
74 87 409-3109 1 HOSE 2250 6 222.0 0J 0J
104 TO ENGINE
86 -
69
85 -
70 84 415-1426 1 HOSE 1000 16 31.0 0J 0J
83 -
27 100
82 404-0563 1 ELBOW 90° 1/2 MJ X 1/4 MP
104
81 426-1746 1 HOSE 1200 12 120.0 0J 0J SS
F 80 - F
79 -
66 60
78 027-2969 2 PIPE PLG .250 CS HX
77 -
AIR FILTER GROUP
100 76 -
75 424-1507 REF ASSY MANIFOLD REAR TRANSDUCER
103
74 421-3975 1 HOSE 250 4 200.0 0J 0J
73 -
34
72 424-4689 2 FTG HYD 90 12 MJ 12 FJ MOD

TO CAB BLOWGUN
87 103 71 427-0933 1 HOSE 2000 8 286.0 0J 90J
24 112 27
70 421-3508 1 HOSE 2000 8 136.0 0J 90J
31 69 427-0932 1 HOSE 2750 4 306.0 0J 90J
1
68 424-4790 2 VALVE CHECK EXHAUST ASY
67 403-1401 1 PIPE HYD ST ELB 90 6 MP 6 FP
145 89
144 66 403-4924 2 HOSE 2750 4 80.0 0J 0J
66 9 65 400-2438 3 FTG HYD 90 6 MJ 4 MP
FRONT FRAME 53 64 408-1386 12 FTG HYD 90 12 MJ 10 MO
RESERVOIR 43
E 144 63 403-4937 1 HOSE 2750 4 20.0 0J 0J E
46 46 62 -
109
61 419-3350 1 BUSHING, REDUCING, 1 X 3/4
28 53 60 427-0931 1 HOSE 2750 4 400.0 0J 0J
HT
59 021-3417 1 PIPE ELB 1.000 90
144
40 36 52 58 400-2422 9 FTG HYD 0 12 MJ 12 MP
53 MAIN
AIR
57 -
112
5 53 66 113 56 424-3961 3 HOSE 2750 4 152.0 0J 0J
FAN 49
66 55 427-3497 1 FTG HYD 0 12 MO 6 MP
101
54 BP 54 427-0930 1 HOSE 2250 6 406.0 0J 0J
6 8
51 53 008-8402 4 PLUG 3/8 NPT
40 66 GB
127 52 425-5493 REF KIT TRANSMITTER PRES 50 PSIG (REF)
144
56 KR
51 425-5496 REF KIT TRANSMITTER PRES 5000 PSIG (REF)
28 144 107 49 50 424-4753 4 FTG HYD 0 12 FJ 12 MP SWV
67 43 AIR RESERVOIR GROUP
49 425-5494 REF KIT TRANSMITTER PRES 200 PSIG (REF)
11 48 924-2071 1 HOSE 2250 6 28.0 0J 0J
128 37 75
94 47 405-1616 2 STR/ADPT 3/8MJX3/8MJ BULKHEAD
BRAKE VALVE GROUP 56
D 46 400-2473 2 FTG HYD 90 12 MJ 12 MO D
148 424-3502 3 HOSE 1250 12 25.0 0J 90J 45 403-1446 2 TEE 1/4 FP
89 147 - 44 427-1109 1 AIR BOX
56 146 - 43 400-2478 6 FTG HYD 90 6 MJ 6 FJ SWVL
108 108 117
145 411-7472 2 CLAMP BRACKET 42 404-3024 2 FTG HYD TE 6 MJ 4 MP 6 MJ
112
144 401-1756 5 FTG HYD 0 6 MJ 6 MP JUMP 41 097-9138 1 ADAPTER 90° 1/4 MJ X 1/8 MP
36 126 40 427-3497 1 FTG HYD 0 12 M0 6 MP
112 143 401-3789 1 PIPE RED 1/2X3/8
54 406-9124 HOSE 2250 6 14.0 0J 0J
142 416-5712 1 BALL VAL 3-WAY 1/2NPT 39 2
43 130 129 141 400-2483 3 FTG HYD 90 16 MJ 16 FJ SWV 38 425-6383 6 VALVE RELAY R12 ARCTIC
140 411-6444 1 FTG HYD 90 4 MJ 4 FJ SWV 37 404-0562 1 FTG HYD 0 4 MJ 6 MP
34 34 127 139 - 36 401-3787 1 PIPE RED .375 .250 BSH 6000
34 127
138 401-3788 4 PIPE RED .500 .25 35 403-2316 4 TEE 1/2
43 128 137 412-6046 1 FTG HYD TEE 12 MJ 12 FJ 12 MJ 34 400-2441 8 FTG HYD 90 12 MJ 12 MP
18 18 128
34 136 - 33 097-8632 3 ADAPTER STRAIGHT 1/4 MJ X 1/8 MP
18 47 18
135 - 32 404-1344 1 FTG HYD 0 4 MP 2 MP
58 58 134 407-8933 1 FTG HYD 90 4 MJ 2 MP 1.2 LG 31 427-3487 1 FTG HYD 0 12 MO 12 FP
7 34
47 78 10 58 133 401-1748 5 FTG HYD 90 4 MJ 4 MP JUMP 30 401-8666 1 FTG HYD 0 8 MJ 8 MP
150 78 156
72 7 72
C 10 132 422-3146 1 HOSE 300 8 98.0 0J 29 403-0298 1 NIPPLE 1/4 NPT C
131 421-3537 1 HOSE 1000 16 80.0 0J 28 403-2315 2 FTG HYD TE 6 FP 6 FP 6 FP
115 133
48 130 426-1747 1 STR DRAIN MOUNT 27 403-2077 1 HOSE 2750 4 168.0 0J 0J
43 63 43
129 418-9287 1 ANGLE STR AIR BLEED 26 418-9196 1 DUMP VALVE
128 415-2842 5 BALL VALVE .375 NPT 25 403-2319 1 FTG HYD 90 8 MP 8 MP
133 133 157
42 160 133 90 39 133 42 127 403-2312 6 NIPPLE 3/8 NPT 24 424-4754 1 CHECK VALVE AIR 3/4
160
90 126 695-3864 3 ADAPTER 90°1/4 MJ X 3/8 MP 23 421-3818 1 HORN
65 39 65 38 65 38
90 125 415-5483 1 HOSE 250 4 12.0 0J 0J 22 424-8784 REF DISC - 22 OD X 1 LARGE BRAKE
38 38 115 124 - 21 423-4511 REF HUB BRAKE B40
38
38 123 - 20 424-0108 REF CARRIER AND LINING ASSEMBLY
58 58 58 122 424-3562 REF FTG HYD 0 12 MJ 22 MMO 19 403-2313 4 PIPE HYD NIP 8 MP 8 MP HX
50 50 58 50 58
S P S 34 S P S
34 121 - 18 401-2924 REF WELD COUPLING 3/4 NPT
165 426-4809 REF FTG HYD 90 8 MJ 18 MMO 120 425-6306 1 VLV AIR 2 WAY NO 3/4NPT PILOT 17 424-0101 REF TORQUE TUBE RIGHT MACHINED
155 19 155 19 155 50
19 155 155 164 400-2479 REF FTG HYD 90 8 MJ 8 FJ SWVL 119 - 16 424-0102 REF BRAKE ACTUATOR MOUNT
35 58 106
106 163 408-2855 REF HOSE 2000 8 278.0 0J 0J 118 - 15 424-8969 REF BRAKE SPRING CYLINDER
155 19 150 162 400-2481 2 FTG HYD 90 12 MJ 12 FJ SWVL 117 419-3354 1 FTG HYD 45 4 MJ 4 MP 14 424-0105 REF MOUNT CALIPER
138 106
155 154 35 161 - 116 - 13 424-0103 REF TORQUE TUBE LEFT MACHINED
106 138
138 35 64
B 35 155
138
152
160 416-2499 3 BREATHER VENT 115 401-6785 3 FTG HYD 0 4 MJ 4 MP 12 097-8632 1 FTG HYD 0 4 MJ 2 MP B
155 64 159 - 114 695-2697 1 FTG HYD 0 4 MJ 8 MP 11 412-1657 1 FTG HYD 0 6 MJ 4 MO
155 15
64 16 15 158 425-5252 REF FTG HYD 0 16 MJ 24 MMO 113 - 10 426-1177 3 AIR SOLENOID-24V
157 415-3281 1 HOSE 2250 6 32.0 0J 0J 112 427-0935 1 HOSE 1250 12 152.0 0J 0J 9 418-6237 1 HOSE 2750 4 160.0 0J 0J
16 13
17 16 15 15 13 17 16 156 417-2292 2 HOSE 1250 12 28.0 0J 90J 111 - 8 427-3420 1 ASSY AIR TANK STAND
64 155 401-5753 12 FTG HYD 0 12 MJ 8 MP JUMP 110 400-2432 1 FTG HYD 45 12 MJ 12 MP 7 407-8315 3 HOSE 1250 12 30.0 0J 0J
152 64 148
14 148 14 14 14 154 403-2510 1 HOSE 1250 12 21.0 0J 0J 109 401-4580 1 FTG HYD 0 4 MJ 4 MO 6 400-2175 1 BRAKE VALVE DUAL
S S S S
153 411-6607 2 HOSE 1250 12 19.0 0J 0J 108 416-3756 2 HOSE 1250 12 182.0 0J 0J 5 425-5667 1 RELIEF VALVE AIR 175 PSI
P 156 P P P
151 152 417-7380 3 HOSE 1250 12 26.0 0J 0J 107 427-0934 1 HOSE 2250 6 292.0 0J 0J 4 425-8482 REF DESICCANT CARTRIDGE (SERVICE PART)
S S S S 151 422-2038 1 HOSE 1250 12 30.0 OJ 90J 106 423-2083 REF TRANSMITTER PRESS 0-200 PSI (REF) 3 426-4801 1 DRYER AIR
152 64 7
150 407-9178 2 HOSE 1250 12 32.0 0J 0J 105 400-2434 1 FTG HYD 45 16 MJ 16 MP 2 426-1543 1 COMPRESSOR
64 426-7944 1 104 HOSE 1250 12 140.0 0J 90J
149 ASSY GOVERNOR 422-3265 1 1 427-0895 1 AIR RESERVOIR
20
ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION
64

LeTourneau, Inc.
151 151 64 20 21 THIS DRAWING AND ALL UNLESS OTHERWISE SPECIFIED:
FIRST USED ON/CONTRACT NO
21 21 21 64
20 64 64 DATA THEREIN IS THE • DIMENSIONS ARE IN INCHES & APPLY BEFORE
PROPERTY OF
20 PLATING OR FINISH COATINGS.
LETOURNEAU, INC.,. DWN DATE
22 IT IS CONFIDENTIAL AND
• TOLERANCES ON: ANGLES ±1°
M. DUKE 01-13-2012
22 22 FRACTIONS ±1/16
22 MUST NOT BE COPIED. CHK

A FRONT AXLE GROUP REAR AXLE GROUP


IT IS LOANED SUBJECT
TO RETURN UPON
.XX DECIMAL
.XXX DECIMAL
±.03
±.015
ENGR
AY 01-13-12 BRAKE CONTROLS L-23502205&UP A
DEMAND AND IS NOT
TO BE USED IN ANY WAY
• MACHINED CORNERS 1/64 X 45°
• WELD PROPERTIES SHALL MEET THE MINIMUM
PROD ENGR
LARGE BRAKE
DETRIMENTAL TO OUR
REQUIREMENTS OF THE BASE MATERIAL. AY 01-13-12
SIZE DWG NO. REV

+ 4270985
INTEREST. PROJ APPROVAL
01
THIRD ANGLE PROJECTION
INTERPRET DIM & TOL DO NOT SCALE
PER LETOURNEAU MATL
SPEC 1650.00. SCALE 1/1 EST WT SHEET 1 OF 2

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASED NL12-1803 01-23-12 KMD AY AY
H AIR SUPPLY 01 SEE SHEET 1 NL12-1809 02-09-12 KMD AY AY H
XDR AS

TO CAB BLOWER GUN

SOL AH SERVICE BRAKE


SERVICE BRAKE
FRONT
REAR
XDR SB1
XDR SB2

GOVERNOR RELAY VALVE RELAY VALVE


SEE NOTE 2 SERVICE BRAKE SERVICE BRAKE
FILTER - DRYER FRONT REAR
ASSEMBLY AIR HORN

G G

STAINLESS DLU PARK BRAKE PARK BRAKE


STEEL HOSE VALVE RELIEF FRONT REAR
175 PSI XDR PB1 XDR PB2
PARK BRAKE PARK BRAKE
FRONT REAR
SOL PB1 SOL PB2

COMPRESSOR
SPRING BRAKE SPRING BRAKE
DISTRIBUTION
RESERVOIR CYLINDERS CYLINDERS
FRONT LEFT REAR LEFT

FROM COOLING AIR RELAY VALVE RELAY VALVE


FLOW TO FRONT AXLE PARK BRAKE PARK BRAKE
FRONT REAR
F F
MANUAL SPRING BRAKE SPRING BRAKE
DRAIN CYLINDERS CYLINDERS
RELIEF FRONT RIGHT REAR RIGHT
175 PSI

AIR AIR RELAY VALVE RELAY VALVE


RESERVOIR RESERVOIR SERVICE BRAKE SERVICE BRAKE
REAR BRAKES FRONT BRAKES FRONT REAR

RELIEF
E 175 PSI E
MANUAL MANUAL
DRAIN DRAIN

DUAL BRAKE DUAL BRAKE


VALVE FRONT VALVE REAR

D D

MANUAL
RELIEF BLEED
VALVE DOWN
AIR REGULATOR BOX VALVE

MANUAL
BLEED
DOWN
12 PSI VALVE

4-6PSI
C C
90 PSI HYD RESERVOIR NOTE:
HYDRAULIC SUPPLY
KLENZ RESERVOIR REGULATOR 1. THIS SCHEMATIC IS FOR GEN II OF L-1350, L-1850 AND L- 2350.
KLENZ AIR
SUPPLY AIR SUPPLY 2. FOR L-1350 AND L-1850, THE GOVERNOR IS SET TO 125 PSI.
SUPPLY
REGULATOR (SOL HA) FOR L-2350, THE GOVERNOR IS SET TO 140 PSI.
(SOL KA)

HYD TANK
MANUAL MANUAL AIR DUMP
SHUT OFF SHUT OFF (SOL TD)

HYDRAULIC AUTOMATIC
RESERVOIR AIR DUMP VALVE
(XDR HA)
.060 .125
SOL
K1~K7
B B
PULSE
KLENZ VALVE
RESERVOIR
(XDR KR) HYDRAULIC
MANUAL
*SAMPLE KLENZ RESERVOIR
DRAIN
MANIFOLD AIR PULSE VALVE & AIR
RESERVOIR SOLENOID.
KLENZ QUANTITY VARIES BY MACHINE

FROM DISTRIBUTION TO GROUND TO KLENZ TO HYDRAULIC TO AUTOMATIC TO/FROM KLENZ


RESERVOIR RESERVOIR DUMP VALVE RESERVOIR

A A
BRAKE CONTROLS L-23502205&UP
SIZE DWG NO. REV

DRAWN mduke E DO NOT SCALE 4270985 01


ISSUED 01-13-2012 SCALE 1/1 EST WT SHEET 2 OF 2

8 7 6 5 4 3 2 1
IR AL INICIO DE DOCUMENTO

Sistema de
Autolubricacion
Estandars
8 7 6 5 4 3 2 1
05 DEL IT 31(412-2873)QTY 2, IT 76S (412-2873), IT 77S(418-6021); REVISIONS
05 IT 17 WAS IT 21(4X); IT 11 WAS IT 22(2X); IT 24 WAS 415-0735; @54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
05 IT 39 WAS 425-5491; IT 58 WAS 416-9643; IT 87 WAS 427-1168; 00 RELEASE NL10-1510 09-15-10 KMD AY AY
H 05 IT 105 WAS 424-3980; IT 1 DESC WAS AUTO LUBE CONTAINER 01 DEL IT 88(4170675) & 98(4017451); IT 87(4271168) QTY WAS 2 NL11-0296 4-6 TAB AY AY H
05 QTY CHGS: IT 11(9 TO 12), IT 18(7 TO 4), IT 21(32 TO 40), IT 22 02 DELE IT 3 (4271168); 4 (6992732); 8 (4271174); 10 (6964170);
05 (14 TO 12), IT 25(3 TO 2), IT 31(4 TO 2), IT 33(1 TO REF), IT 34 02 13 (4271173); 23 (4271172); 32 (4271175); 36 (4078968); 44
06 05 (1 TO REF), IT 35(1 TO REF), IT 37(1 TO REF), IT 41(1 TO 2), IT 02 (6956907); 47 (4129388); 57 (414-8824); 59 (4148825); 63
05 42(4 TO 3), IT 73(2 TO 1); REMOVE H DESIGNATION FROM IT 02 (4122863); 90 (4150764); 91 (4150547); 103 (4031400); ADD IT
82L
05 16,24,31; REMOVE S DESIGNATION FROM IT 80; REROUTE 02 6, 43, 48, 49, 66, 67, 86; QTY IT 11 WAS 10; QTY IT 12 WAS 6;
24 22 05 HOSES TO FF LWR INJECTORS; ADD REF NOTES NL11-1964 11-15 RAH WLD WLD 02 QTY IT 18 WAS 8; QTY IT 21 WAS 56; QTY IT 22 WAS 26; QTY
11 06 ADD IT 23,55,56,57,59,63,67,76,77,90,91 FOR LA SHL; IT 82 02 IT 29 WAS 16; QTY IT 30 WAS 1; QTY IT 38 WAS 2; QTY IT 41
06 QTY 4 WAS 2; UPDT NOTES TO INCLUDE LA SHL NL12-0020 5-09 RAH WLD WLD 02 WAS 1; QTY IT 42 WAS 2; QTY IT 73 WAS 1; QTY IT 79 WAS 2;
TO RH BUCKET 02 QTY IT 96 WAS 2; QTY IT 97 WAS 2; IT 9 WAS 4271239;
PIVOT BOSS
02 IT 58 WAS 4223439; IT 70 WAS 4172374 NL11-0791 6-15 TEW AY AY
94 03 DELETE IT 2,55,56,IT 12 WAS 4271147,IT 67 WAS 4270904,
03 IT 71S WAS 4213529 NL11-0734 7-9 KMD AY AY
TO RH HOIST 04 DEL IT 9,12,67,QTY CHGS IT 7(3TO2),IT 19(4TO3),IT 20(6TO3),
21 EAR PIVOT 04 IT 21(40TO32),IT 22(16TO14),IT 39 WAS 4255496,ADD IT 8,10 NL11-2052 10-5 KMD AY AY
RH BELLCRANK AND LEVEL LINK 21
TO LEVEL LINK 16
AND BUCKET JOINT
67L
G 11
G
TO BELLCRANK AND 06
06 55L BUCKET CYLINDER JOINT
21
81
31
TO RH STEERING
92 CYLINDER PIN
72 22 21
57L 23L
76L 19 06
06 79 40 52
75 21 93 11
21 86
79
87
21 TO RH OUTSIDE TO UPPER
BELLCRANK PIVOT ARTICULATION
73
22 21 TO RH LIFT ARM
21 SOCKET PIVOT 21
83 TO RH STEERING
CYLINDER PIVOT
21 18
75L 06 82 20 80
17 21
F TO BELLCRANK
PIVOT EAR
TO RH BUCKET 11 F
21 CYL PIVOT
87 61
7 TO HYD SYSTEM
21
21

18 74 TO RH INSIDE 10 27 65 64 58
56L 06 68 TO RH HOIST
BELLCRANK PIVOT
TO LEVEL LINK 59L CYL BALL JOINT
AND BELLCRANK JOINT 78 21
FOREWARD REARWARD
86 20 AXLE AXLE
29 21 21
34 ARTICULATION ARTICULATION
51
86 21 8
25 35
80 68
69
TO LEVEL LINK
AND BELLCRANK JOINT 78 21
TO LH INSIDE 21 21
56L BELLCRANK PIVOT 30 37
18
7 06 TO LH BUCKET 31 21
P
21 17 CYL PIVOT T

21 TO LH STEERING
21 TO BELLCRANK 74 41 CYLINDER PIVOT
E PIVOT EAR E
75L 06 59L TO LH HOIST
20 CYL BALL JOINT
82 42
83 87
28
21
21
22 TO LH LIFTARM 39 52 50
SOCKET PIVOT 11

21 TO LH OUTSIDE 1 106
BELLCRANK PIVOT 92 48 107
87 43
86 69
21 6 38
73
11 5
76L 06 79 21
72 19 93 TO LOWER
75 57L 06 23L ARTICULATION 49 19
63L 70
55L 06 54 99
40
89 62
81 28
21 TO BELLCRANK AND 41
22 21 105
BUCKET CYLINDER JOINT
30
D 84
D
28
53
TO LEVEL LINK 21 18 26
AND BUCKET JOINT 42
06 06 97
LH BELL CRANK AND LEVEL LINK 85
33 TO LH STEERING
67L 77L 60
11 21 CYLINDER PIN
21 96
16 TO LH HOIST 15H 25
66 45 46 REAR FRAME
EAR PIVOT 71S
95
FRONT FRAME

11 22
14
24 TO LH BUCKET
42
82L PIVOT BOSS
06

LIFTARM
C 349*8
06 06 C
'42+477*+*7*3(*431> 92 418-6021 2 HOSE 5000 4 37.0 0J 0J 54 415-0735 1 HOSE 5000 4 80.0 0J 0J 27 403-8894 1 TEE,1/2 MJ X 1/2 MJ X 3/8 MP
06 91 427-0803 2 HOSE 5000 4 138.0 0J 0J 53 698-3192 1 HOSE 5000 4 90.0 0J 0J 26 404-1768 1 TEE,SWIVEL 1/2 MJ X 1/2 MJ X 1/2 FJ
.9*28<.9-&3847-(477*8543)9489&3)&7)47-.,-1.+914&)*787*85*(9.;*1> 90 415-0750 2 HOSE 5000 4 139.0 0J 0J 52 418-6085 2 HOSE 5000 4 154.0 0J 0J 25 400-2420 2 STRAIGHT ADAPTER,1/2 MJ X 3/8 MP
89 412-9036 1 HOSE 4250 8 84.0 0J 0J 51 413-3373 1 HOSE 5000 4 120.0 0J 0J 24 414-8823 2 HOSE 5000 4 84.0 0J 0J
.9*28<.9-&31(477*8543)941,8:5*7-.,-1.+914&)*78
87 417-0674 4 PLUG ASSEMBLY, 3" 50 417-2340 1 HOSE 5000 4 253.0 0J 0J 23 400-2427 2 FTG HYD 45 4MJ 2MP
7*++471,-.,-1,89)1.+9&72-48*.389&11&9.43 86 427-0905 4 3 UNIT INJECTOR SL-V SL-V XL 49 401-3796 1 PIPE RED 1.000 .450 BSH 6000 22 097-8632 12 STRAIGHT ADAPTER,1/4 MJ X 1/8 MP
85 412-9012 1 HOSE 4250 8 36.0 0J 0J 48 400-2481 1 FTG HYD 90 12 MJ 12 FJ SWVL 21 097-9138 40 90°ADAPTER,1/4 MJ X 1/8 MP
7*++471,-.,-1,89)1.+9&72.3/*(947&3)-&7)<&7*.389&11&9.43 84 422-2463 1 HOSE 1250 12 60.0 0J 90J 47 - - - 20 403-2312 3 HYDRAULIC NIPPLE,3/8
83 412-2857 2 HOSE 5000 4 54.0 0J 0J 46 002-0315 1 GREASE FITTING, 1/8 MP 19 008-8402 3 PLUG,PIPE CS HX 3/8 MP
7*++471,-.,-1.+9&72-48*.389&11&9.43
82 422-3118 4 HOSE 5000 4 94.0 0J 0J 45 422-2475 1 BUSHING, 1/2 MP X 1/8 FP 18 400-2439 4 90°ADAPTER,1/2 MJ X 3/8 MP
7*++471,-.,-1.+9&72.3/*(947&3)-&7)<&7*.389&11&9.43 81 697-1718 2 HOSE 5000 4 58.0 0J 0J 44 - - - 17 407-8933 2 90°ADAPTER,1/4 MJ X 1/8 MP
80 421-3531 2 HOSE 5000 4 136.0 0J 0J 43 404-0561 1 FTG HYD 0 12 MJ 16 MP 16 698-3192 2 HOSE 5000 4 90.0 0J 0J
7*++471,+7439+7&2*-48*.389&11&9.43 79 414-8824 3 HOSE 5000 4 100.0 0J 0J 42 401-8666 3 STRAIGHT ADAPTER, 1/2 MJ X 1/2 MP 15H 413-1525 1 HOSE 4250 8 112.0 0J 0J
78 413-0284 2 HOSE 5000 4 29.0 0J 0J 41 403-8895 2 FTG HYD TEE 8 MJ X 6 MP X 8 MJ 14 401-6701 1 90°BULKHEAD ADAPTER,1/2 MJ
7*++471,+7439+7&2*.3/*(947&3)-&7)<&7*.389&11&9.43
77 412-9067 1 HOSE 4250 8 146.0 0J 0J 40 417-0615 2 TUBE, EXTENTION 13 - - -
B 7*++471,7*&7+7&2*-48*.389&11&9.43 76 412-2843 2 HOSE 5000 4 66.0 0J 0J 39 425-5496 1 KIT TRANSMITTER PRES 5000 PSIG 12 - - - B
75 412-2870 2 HOSE 5000 4 60.0 0J 0J 38 402-1571 1 ADAPTER, 1/4 MP X 1/2 MJ 11 401-6785 12 STRAIGHT ADAPTER,1/4 MJ X 1/4 MP
7*++471,7*&7+7&2*.3/*(947&3)-&7)<&7*.389&11&9.43 74 412-9045 2 HOSE 4250 8 102.0 0J 0J 37 400-2470 REF FTG HYD 90° 3/8 MJ X 3/8 MO 10 427-4728 1 ASSY UP INJ F FRM L13-L23 G2
73 412-2863 1 HOSE 4250 8 33.0 0J 0J 36 - - - 9 - - -
7*++471,8:5*7-.,-1.+91.+9&72-48*.389&11&9.43
72 415-0738 2 HOSE 5000 4 93.0 0J 0J 35 411-6644 REF 90° ELBOW 3/8 MJ X 1/4 MO 8 427-4727 1 ASSY LWR INJ FR FRM L18/L23 G2
7*++471,8:5*7-.,-1.+91.+9&72.3/*(947&3)-&7)<&7*.389&11&9.43 71S 426-1662 1 HOSE 4250 8 109.0 0J 0J 34 408-6102 REF GREASE BLOCK - 3/8 7 427-1145 2 2 UNIT-INJECTOR SL-V
70 412-2872 1 HOSE 5000 4 70.0 0J 0J 33 401-7453 REF PIPE COUPLING, 3/8 FP 6 401-3799 1 PIPE BUSHING 1.250 1.00 6000
107 401-3779 1 PIPE PLUG 1/4 NPT HX HD 69 415-0749 2 HOSE 5000 4 130.0 0J 0J 32 - - - 5 427-1149 1 4 UNIT-INJECTOR SL-V
106 403-1446 1 FTG HYD TE 4 FP 4 FP 4 FP 68 419-3532 2 HOSE 5000 4 85.0 0J 0J 31 412-2873 2 HOSE 5000 4 68.0 0J 0J 4 - - -
105 424-4980 1 FTG HYD 0 8 MJ 8 MJ SWV 67 412-2879 2 HOSE 5000 4 156.0 0J 0J 30 401-6199 2 45°ELBOW,SWIVEL 1/2 MJ X 1/2 FJ 3 - - -
104 - - - 66 401-7451 REF PIPE COUPLING 1/2 FP 29 403-7689 4 90°ELBOW BODY,1/8 MP X 1/8 FP 2 - - -
103 - - - 65 424-3915 REF HOSE 4000 6 188.0 0J 90J 28 400-2479 3 90°ELBOW,SWIVEL 1/2 MJ X 1/2 FJ 1 427-1150 1 ASSY GREASE RESERVOIR - PUMP
102 - - - 64 424-3740 REF HOSE 2250 6 130.0 0J 90J ITEM PART NO. QTY DESCRIPTION ITEM PART NO. QTY DESCRIPTION
101 - - - 63 417-2372 1 HOSE 4250 8 92.0 0J 0J UNLESS OTHERWISE SPECIFIED:
FIRST USED ON/CONTRACT NO

100 - - - 62 415-0768 1 HOSE 4250 8 54.0 0J 0J THIS DRAWING AND ALL


DATA THEREIN IS THE
• DIMENSIONS ARE IN INCHES & APPLY BEFORE
PLATING OR FINISH COATINGS.
426-7541 / 426-7542 LeTourneau Technologies™
PROPERTY OF LETOURNEAU
99 404-0564 1 90° ELBOW, 1/2 MJ X 3/4 MP 61 412-9020 1 HOSE 4250 8 52.0 0J 0J TECHNOLOGIES. IT IS • TOLERANCES ON: ANGLES ±1° DWN DATE

M. DUKE 08-31-2010
FRACTIONS ±1/16
98 - - - 60 412-9028 1 HOSE 4250 8 68.0 0J 0J CONFIDENTIAL AND MUST

A 97 422-2474 1 FTG HYD 0 8 MJ X 8 FP 59 415-8753 2 HOSE 4250 8 124.0 0J 0J


NOT BE COPIED. IT IS
LOANED SUBJECT TO
RETURN UPON DEMAND
.XX DECIMAL
.XXX DECIMAL
±.03
±.015
CHK

ENGR
AY 08-31-10
REF AUTO LUBE DIA A
96
95
422-2441
421-1962
1
REF
FILTER LUBRICANT
GREASE BLOCK, 3 WAY
58
57
416-9642
418-6022
REF
2
HOSE 4250 8 295.0 0J 0J
HOSE 5000 4 52.0 0J 0J
AND IS NOT TO BE USED
IN ANY WAY DETRIMENTAL
• MACHINED CORNERS 1/64 X 45°
• WELD PROPERTIES SHALL MEET THE MINIMUM
PROD ENGR
L23502201 & UP
TO OUR INTEREST. REQUIREMENTS OF THE BASE MATERIAL. AY 08-31-10
SIZE REV
94 421-1961 REF GREASE BLOCK, 2 WAY 56 412-2868 2 HOSE 5000 4 112.0 0J 0J
DWG NO.

+ 4267535
INTERPRET DIM & TOL PROJ APPROVAL
06
THIRD ANGLE PROJECTION
93 424-3746 2 HOSE 5000 4 40.0 0J 0J 55 698-9042 2 HOSE 5000 4 50.0 0J 0J
PER LETOURNEAU DO NOT SCALE
SPEC 1650.00. MATL
ITEM PART NO. QTY DESCRIPTION ITEM PART NO. QTY DESCRIPTION SCALE 1/1 EST WT SHEET 1 OF 1

8 7 6 5 4 3 2 1
IR AL INICIO DE DOCUMENTO

Pontencia del Fluido


8 7 6 5 4 3 2 1
02 IT 75 WAS 4244572,IT 6 WAS 4244882,IT 43 WAS 4271042, 01 WAS 4244612,208 WAS 4244746,210 WAS 4222036,230 WAS REVISIONS
02 SEE SHEETS 3,4,6 NL11-0749 08-17-11 KMD AY AY 01 4243743,242 WAS 4093460,245 WAS4033602,IT 55 WAS 426- @54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
03 IT 24 WAS 4163826,IT 137 WAS 4270913,IT 212 WAS 4210388, 01 7947,A25 WAS 4177914, ADD ITEMS 248,249,250,251 NL11-0718 07-13-11 KMD AY AY 00 RELEASE NL10-1505 08-13-10 KMD AY AY
H 03 IT 121 WAS 4141620,ADD IT 112,253,SEE SHEET 4 NL12-1815 03-20-12 KMD AY AY 02 ADD IT 12,73,252,#20 SF4 SET,IT 40 WAS 4241019, 01 DEL IT 12,IT 106 WAS 4241420,123 WAS 4151426,134 H
HOSE ASSEMBLIES 04 ADD IT 254,H15 WAS 0827222,SEE SHEETS 2,4 NL12-1827 05-16-12 KMD AY AY 02
02
IT 154 WAS 4243727,IT 165 WAS 4244747,IT 206 WAS 4243640, 01
01
WAS4243500,135 WAS4243725,137 WAS 4243923,162 WAS407-
IT 212 WAS 4129107,IT 216 WAS 4243741,IT 251 WAS 4244659, 3656,178 WAS 4172363,200 WAS4133984,201 WAS4243916,206
DESIGNATION DESCRIPTION
400-9758 BOLT HX .500 5.000 NC G8 E24 424-8951 ASSY ORIFICE .062 90 6MJ 6MO 224 410-3632 HOSE 4000 6 12.0 0J 0J 112 427-3434 TEST BLOCK 1-1/4 TO 1 CODE 62
0J 0° JIC END FITTING #24
45J 45° JIC END FITTING 421-0349 WASHER FLAT .500 .75 .13 HRD P25 407-7099 PLUG HX 20 MO E23 404-0554 FTG HYD 90 8 MJ 12 MO JUMP 223 426-7489 HOSE 4000 12 33.0 90F 90F 111 098-3424 CLAMP HOSE T-BOLT 4.00
SF3
90J 90° JIC END FITTING SET 406-8358 O-RING 1-1/2 SAE SPLIT FLANGE P24 401-3958 PLUG PIPE 1.000 CS SQ MAGNETIC E22 425-5263 ELB ST-SAE-1 1/2-90°-C61-160 222 422-2463 HOSE 1250 12 60.0 0J 90J 110 424-1091 STR MANIFOLD REAR RETURN
90JL 90° JIC LONG DROP END FITTING 418-6401 FLANGE HALF 1-1/2 SAE P23 426-1677 PLUG HOLLOW HEX 6 MO E21 400-2483 FTG HYD 90 16 MJ 16 FJ SWV 221 401-7532 HOSE 2000 8 30.0 0J 0J 109 051-9707 HOSE CLAMP
0F 0° SPLIT FLANGE END FITTING
45F 45° SPLIT FLANGE END FITTING 400-9755 BOLT HX .500 3.250 NC G8 P22 424-1329 PLUG O-RING 2 HOLLOW HEX E20 400-2471 FTG HYD 90 8 MJ 8 MO 220 415-6395 HOSE 2250 6 90.0 0J 0J 108 425-1420 HYDRAULIC CYLINDER BUCKET 12.50 42.75 HIGH
#24 P21 401-3778 PIPE PLUG 1/8 NPT HEX HEAD E19 400-2481 FTG HYD 90 12 MJ 12 FJ SWVL 219 419-3525 HOSE 5000 4 33.0 0J 0J
90F 90° SPLIT FLANGE END FITTING 421-0349 WASHER FLAT .500 .75 .13 HRD 107 423-7810 CLAMP HALF 2.50
SF2
90FJ 90° SPLIT FLANGE JUMPSIZE END FITTING 406-8358 O-RING 1-1/2 SAE SPLIT FLANGE P20 422-3340 PIPE PLUG 1 NPT HEX HEAD E18 401-7400 FTG HYD 90 6 MJ 8 MO JUMP 218 415-5550 HOSE 4000 6 120.0 0J 90J 106 427-0912 STR 1.25 HYD PIPE SAE FLANGE
SET
418-6401 FLANGE HALF 1-1/2 SAE P19 400-8733 SF/PLUG 1-1/4 E17 401-4581 FTG HYD 90 4 MJ 4 MO 217 422-2057 HOSE 1250 12 20.0 0J 90J 105 423-7951 TEST BLOCK #16 SF C62 X #16 SF C61
082-7222 BOLT HX .500 2.000 NC G8 P18 424-3929 PLUG HOLLOW HEX 4 MO E16 401-1748 FTG HYD 90 4 MJ 4 MP JUMP 216 427-0947 HOSE 4000 6 120.0 0J 0J 104 410-3844 MANIFOLD
#24 P17 424-3927 PLUG HOLLOW HEX 8 BSPP E15 405-6022 FTG HYD 90 20 MJ 16 MO JUMP 215 426-1643 HOSE 5000 4 350.0 0J 0J
421-0349 WASHER FLAT .500 .75 .13 HRD 103 424-1394 TEST BLOCK 1 SF CODE 61-62
SF1
SET 406-8358 O-RING 1-1/2 SAE SPLIT FLANGE P16 400-8732 PLUG 1 SF E14 403-2325 FTG HYD 90 8 MP 8 FP STREET 214 422-2189 HOSE 5000 24 58.0 0F 90FHDL1 102 423-3397 STR AIR INLET
418-6401 FLANGE HALF 1-1/2 SAE P15 422-3348 PIPE PLG 1.250 OH HEX E13 400-2478 FTG HYD 90 6 MJ 6 FJ SWVL 213 415-5732 HOSE 4000 6 104.0 0J 0J 101 426-5196 TRANSMITTER PRESSURE 0-15 PSI (REF)
DESIGNATOR DESCRIPTION
082-7222 BOLT HX .500 2.000 NC G8 P14 402-0769 PLUG HX 8 MO E12 400-2476 FTG HYD 90 20 MJ 20 MO 212 412-9109 HOSE 4000 6 30.0 0J 0J 100 415-0321 CHECK VALVE
CV CHECK VALVE #20 E11 424-1246 FTG HYD 90 12 MJ 8 MO JUMP
421-0349 WASHER FLAT .500 .75 .13 HRD P13 404-0567 PLUG HX 16 MO 211 424-3738 HOSE 1250 12 300.0 0J 0J 99 425-5274 STR ELBOW 90° #16 C62
FC FLOW CONTROL SF4
G P PUMP SET 406-8357 O-RING 1-1/4 SAE SPLIT FLANGE P12 401-3958 PIPE PLG 1.000 CS SQ MAGNETIC E10 400-2473 FTG HYD 90 12 MJ 12 MO 210 424-3745 HOSE 4000 6 176.0 0J 0J 98 425-5497 KIT TRANSMITTER PRESSURE 7500 PSIG (REF) G
PS PRESSURE SWITCH 421-0380 FLANGE HALF 1-1/4 SAE CODE 62 P11 403-1553 PLUG HX 12 MO E9 400-2471 FTG HYD 90 8 MJ 8 MO 209 417-7390 HOSE 2000 8 152.0 0J 90J 97 427-1110 CHECK VALVE 3/4 SPLIT FLANGE
PT PRESSURE TRANSDUCER 400-9518 BOLT HX .438 4.000 NC G8 P10 027-2969 PIPE PLG .250 CS HX E8 400-2470 FTG HYD 90 6 MJ 6 MO 208 427-0918 HOSE 375 32 180.0 0F 90F L3 96 427-1040 MANIFOLD BLOCK MOTOR PORTS
RV RELIEF VALVE #20
421-0348 WASHER 7/16 HARDENED P9 401-3779 PIPE PLUG, HH 1/4 NPT E7 400-2467 FTG HYD 45 16 MJ 16 MO 207 424-4950 HOSE 300 12 13.0 0J 0J 95 424-8689 GP STEER CYL
SOL SOLENOID SF3
SS SHOCK SUPPRESSOR SET 406-8357 O-RING 1-1/4 SAE SPLIT FLANGE P8 401-3780 PIPE PLG .375 OH HX E6 425-5270 ELB ST-SAE-1 1/2-60°-C61-160 206 427-0951 HOSE 5000 16 56.0 0FC62 90FC62 94 425-5496 TRANSMITTER PRESSURE 0-5000 PSI (REF)
SV SEQUENCE VALVE 418-6400 FLANGE HALF 1-1/4 SAE P7 402-0770 PLUG HX 4 MO E5 411-6444 FTG HYD 90 4 MJ 4 FJ 205 424-3736 HOSE 200 20 44.0 0J 90J 93 425-5494 TRANSMITTER PRESSURE 0-200 PSI (REF)
TP TEST PORT
412-2903 BOLT HX .438 3.000 NC G8 P6 403-0061 PLUG HX 6 MO E4 424-3565 FTG HYD 90 6 MJ 14 MM0 204 416-2137 HOSE 5000 4 62.0 0J 0J 92 422-2481 ELBOW STR 90° 2 SF
#20 P5 422-3338 PIPE PLG .500 OH HEX E3 425-5264 ELB ST-SAE-1 1/2-45°-C61-160 411-9113 HOSE 2000 8 262.0 0J 0J 417-2000 WASHER FLAT 2.970 3.31 .03 SP
421-0348 WASHER 7/16 HARDENED 203 91
SF2
SET 406-8357 O-RING 1-1/4 SAE SPLIT FLANGE P4 401-3957 PIPE PLG .750 CS SQ MAGNETIC E2 407-6637 TAPPED STREET ELBW-90° 3/8 202 698-2815 HOSE 4000 6 158.0 0J 0J 90 425-6410 ASSY GEAR BOX CONTROL VALVE
418-6400 FLANGE HALF 1-1/4 SAE P3 400-8734 PLUG 1-1/2 SF E1 404-0552 FTG HYD 90 4 MJ 6 MO JUMP 201 408-2856 HOSE 2000 8 182.0 0J 0J 89 424-1065 MANIFOLD STR - FRONT
421-3614 BOLT HX .438 1.750 NC G8 P2 041-6273 PLUG 3/4 NPT BREATHER ITEM PART NO. DESCRIPTION 200 424-3616 HOSE 4000 6 150.0 0J 0J 88 425-6107 TRANSDUCER TEMP ETS7000
FITTINGS #20
SF1
421-0348 WASHER 7/16 HARDENED P1
ITEM
422-3339
PART NO.
PIPE PLG .750 OH HEX
DESCRIPTION ELBOWS
199 698-9042 HOSE 5000 4 50.0 0J 0J 87 425-6459 PLUG 2-1/2 SF
SET 406-8357 O-RING 1-1/4 SAE SPLIT FLANGE 198 408-0310 HOSE 2250 6 92.0 0J 0J 86 417-2157 CONNECTOR PLT 2-1/2
DESIGNATION DESCRIPTION 418-6400 FLANGE HALF 1-1/4 SAE A52 424-3980 FTG HYD 0 6 MJ 12 MM 197 424-3841 HOSE 5000 32 92.0 0F 90FL3 85 421-9106 STR TUBE
421-3614 BOLT HX .438 1.750 NC G8
PLUGS A51 426-7478 FTG HYD 0 12 MJ 12 MO(REF) 196 422-2186 HOSE 5000 24 68.0 0F 0F HD 84 416-3838 ASSY RELIEF VALVE
FJ FEMALE JIC #16
421-0348 WASHER 7/16 HARDENED M37 423-8136 STR PUMP SUCTION 3 X 3.50 A50 424-3980 FTG HYD 0 6 MJ 12 MM 195 412-2872 HOSE 5000 4 70.0 0J 0J 83 423-6996 ASSY PILOT VALVE
FP FEMALE PIPE (NPT) SF6
MJ MALE JIC SET 410-5005 O-RING 1 SAE SPLIT FLANGE M36 021-4976 PIPE ELBOW 3/4" NPT A49 400-2422 FTG HYD 0 12 MJ 12 MP 194 410-3608 HOSE 5000 24 48.0 0F 0F HD 82 400-0304 TUBE JOINT
MO MALE O-RING 426-9658 FLANGE HALF 1 SAE CODE 62 M35 694-5595 PIPE NIPPLE 1" NPT A48 426-1726 FTG HYD 0 8 MJ 12 FP 193 422-2263 HOSE 5000 24 45.0 0F 0F HD 81 418-6108 MANIFOLD BLOCK-MOTOR
MP MALE PIPE (NPT)
F SF SPLIT FLANGE 080-1173 BOLT HX .375 3.250 NC G8 M34 401-3799 PIPE BUSHING 1.250 1.000 6.000 A47 424-4690 FTG HYD 0 24 MP 16 FO 192 422-2192 HOSE 5000 24 72.0 0F 90FHDL1 80 424-1058 STR HOIST CYLINDER ROD PIPE F
#16 M33 018-0841 PIPE COUPLING STD 1/2 NPT A46 403-0297 FTG HYD 0 2 MP 2 MP 191 401-7540 HOSE 2000 8 118.0 0J 0J 79 424-1498 CARTRIDGE PRESSURE REDUCING
421-0347 WASHER 3/8 HARDENED
SF5
SET 410-5005 O-RING 1 SAE SPLIT FLANGE M32 407-7098 BUSHING 1-1/4 O-RING X 1/2 NPTF A45 405-0403 FTG HYD 0 12 MJ 16 MO 190 426-1766 HOSE 4000 6 340.0 0J 0J 78 417-2012 HOUSING VALVE
418-6491 FLANGE HALF 1 SAE M31 426-1627 CHECK VALVE FTG 6 MJ 6 MO A44 400-2461 FTG HYD 0 24 MJ 24 MO 189 424-3527 HOSE 4000 16 96.0 0J 90F 77 425-6320 VALVE ASSY - SOL 3 WAY - 24VDC
424-3937 BOLT HX M12 X 1.75 X 45.0 (1.77) M30 422-3016 COUPLER MALE ASY 4 MP A43 403-0078 FTG HYD 0 8 MO 8 MO 188 422-2188 HOSE 5000 24 73.0 0F 0F HD 76 424-1060 MANIFOLD BLOCK STR - REAR
#16 M29 426-1624 FTG HYD 1/16 ORIFICE 4 MJ 6 MO A42 423-7965 FTG HYD 0 6 MJ 5 MO 418-2364 HOSE 1250 12 17.0 0J 0J 424-4894 FLOAT VALVE SINGLE
421-0347 WASHER 3/8 HARDENED 187 75
SF4
SET 410-5005 O-RING 1 SAE SPLIT FLANGE M28 416-1034 HOSE, 1-1/4 I.D. X 3 A41 405-7053 BUSHING RED 3/8 FP X 5/8 MO 186 409-8409 HOSE 2000 8 102.0 0J 0J 74 423-8014 PIPE STR 2
422-2102 FLANGE HALF 1 SAE CODE 62 M27 422-3013 COUPLER MALE ASSY 6 MO 90° A40 401-1756 FTG HYD 90 6 MJ 6 MP JUMP 185 426-1637 HOSE 5000 32 137.0 0F 90F L2 73 426-1438 A11 260 TO A11 130 DR ADPT KIT
421-3614 BOLT HX .438 1.750 NC G8 M26 424-1063 SUCTION TUBE A39 404-0561 FTG HYD 0 12 MJ 16 MP 184 412-9106 HOSE 4000 6 24.0 0J 0J 72 422-2070 TEST BLOCK
#16 M25 416-3818 HOSE 6 ID X 8 403-0078
421-0348 WASHER 7/16 HARDENED A38 FTG HYD 0 8 MO 8 MO 183 424-4745 HOSE 375 32 75.0 0F 0F 71 418-8885 CROSSOVER PIPE STR - BUCKET ROD
SF3
SET 410-5005 O-RING 1 SAE SPLIT FLANGE M24 424-1391 SUCTION TUBE A37 404-0557 FTG HYD 0 6 MJ 8 MP 182 426-1639 HOSE 2500 24 80.0 0F 0F 70 418-8884 CROSSOVER PIPE STR - BUCKET BASE
422-2102 FLANGE HALF 1 SAE CODE 62 M23 424-1051 STR, SUCTION TUBE FRONT A36 401-5753 FTG HYD 0 12 MJ 8 MP 181 426-1642 HOSE 2500 24 96.0 0F 45F 69 423-7902 PUMP PISTON MAIN
424-4758 BOLT HX M12 X 1.75 X 70 (2.75) M22 403-2312 PIPE HYD NIP 6 MP 6 MP HX A35 400-2425 FTG HYD 0 20 MJ 20 MP 180 415-5550 HOSE 4000 6 120.0 0J 90J 68 425-6495 PUMP CIRCULATING VANE 13.8-B THRU-DRIVE
#16 M21 422-3014 COUPLER MALE ASSY 8 MO
421-0347 WASHER 3/8 HARDENED A34 400-2424 FTG HYD 0 16 MJ 16 MP 179 421-3834 HOSE 2500 32 60.0 0F 90F L1 67 424-1083 PIPE STR LH BUCKET CYLINDER
SF2
SET 410-5005 O-RING 1 SAE SPLIT FLANGE M20 426-1573 SUCTION TUBE 90 3.50 A33 424-3936 FTG HYD 0 12 MO 4 MJ 178 403-3602 HOSE 1250 16 62.0 0J 0J 66 424-1084 PIPE STR RH BUCKET CYLINDER
422-2102 FLANGE HALF 1 SAE CODE 62 M19 424-3516 FTG HYD 0 24 MO 12 FO A32 424-3928 FTG HYD 0 8 MJ 8 BSPP 177 403-9451 HOSE 2750 4 48.0 0J 0J 65 418-8888 CROSSOVER PIPE STR HOIST BASE
082-9683 BOLT HX .375 1.750 NC G8 M18 422-3017 COUPLER MALE ASY 4MP 90 A31 417-2327 FTG HYD 0 12 MJ 12 FP 176 424-3731 HOSE 3000 20 110.0 0F 0F 64 418-8887 CROSSOVER PIPE STR HOIST ROD
#16 M17 423-8133 SUCTION FLANGE STR
421-0347 WASHER 3/8 HARDENED A30 500-1457 FTG HYD 0 4 MJ 6 FJ 175 409-7827 HOSE 2250 6 58.0 0J 0J 63 410-3857 COVER PLATE SAE-B
SF1
E SET 410-5005 O-RING 1 SAE SPLIT FLANGE M16 423-7927 SUCTION FLANGE STR 3.00 A29 405-0166 FTG HYD 0 16 MJ 12 MP 174 424-3849 HOSE 5000 32 129.0 0F 90F L2 62 424-1008 BUCKET CYLINDER 12.50" BORE-STD E
418-6491 FLANGE HALF 1 SAE M15 424-1047 SUCTION TUBE A28 411-6765 FTG HYD 0 8 MO 8 FJ 173 426-1671 HOSE 4000 16 52.0 0J 45F 61 423-7953 PROPORTIONAL VALVE
082-9683 BOLT HX .375 1.750 NC G8 M14 424-1061 SUCTION TUBE A27 424-1311 FLANGED CONNECTOR CODE 62 172 424-3730 HOSE 2250 6 45.0 0J 90J 60 401-4470 HOSE CLAMP T-BOLT 5.00
#12 M13 424-1390 SUCTION FLANGE
421-0347 WASHER 3/8 HARDENED A26 424-4734 FTG HYD 0 20 MO 16 FP 171 418-6071 HOSE 1250 12 82.0 0J 90J 59 403-5388 DRAIN VALVE
SF3
SET 410-5004 O-RING .139 .98 95D PY M12 416-2338 HOSE - 3.5 I.D. X 6 A25 401-7914 FTG HYD 0 8 MJ 8 MJ UNN 170 415-0779 HOSE 4250 8 168.0 0J 0J 58 425-4486 ASSY FILTER
422-3431 FLANGE HALF 3/4 SAE CODE 62 M11 423-8009 HOSE 3 ID X 6 A24 404-0550 FTG HYD 0 8 MJ 12 MO JUMP 169 403-1016 HOSE 2000 8 120.0 0J 0J 57 424-1115 MANIFOLD HOUSING
080-8476 BOLT HX .375 1.250 NC G8 M10 410-3836 FTG HYD 0 8 MO 6 FO A23 417-2439 ADPT 1-1/2 S.F. X 1 SAE 168 415-0727 HOSE 5000 4 56.0 0J 0J 56 425-6514 GEARBOX ASSY
#12 M9 418-9392 SUCTION TUBE A22 405-1567 FTG HYD 0 6 MO 4 MP
421-0347 WASHER 3/8 HARDENED 167 418-6041 HOSE 1250 12 121.0 0J 0J 55 426-4870 FLOW CONTROL-6GPM
SF2
SET 410-5004 O-RING .139 .98 95D PY M8 422-3018 COUPLER MALE ASY 6MO A21 404-0562 CONN-STR ADPT 3/8 NPT X 1/4 JIC 166 412-4916 HOSE 2750 4 40.0 0J 0J 54 424-8685 CONTROL VALVE-DUAL
422-3431 FLANGE HALF 3/4 SAE CODE 62 M7 422-3016 COUPLER MALE ASY 4MP A20 412-9458 FTG HYD 0 6 MJ 8 FJ SWV 165 427-0939 HOSE 4000 6 160.0 0J 0J 53 424-8686 CONTROL VALVE-SINGLE
400-1845 CSCR FH .375 4.00 NC G8 M6 424-1052 STR SUCTION TUBE REAR A19 097-8632 FTG HYD 0 4 MJ 2 MP 164 412-2856 HOSE 5000 4 114.0 0J 0J 52 424-1140 LUBE PUMP
#12 M5 412-3236 PIPE HYD NIPPLE - 3/4 NPT A18 402-0774 FTG HYD 0 4 MJ 8 MO JUMP
421-0347 WASHER 3/8 HARDENED 163 415-2957 HOSE 2000 8 63.0 0J 0J 51 411-7627 FUEL LEVEL SWITCH LOW LEVEL
SF1
SET 410-5004 O-RING .139 .98 95D PY M4 403-0298 PIPE NIPPLE, HYD 4 MP 4 MP HX A17 402-0772 FTG HYD 0 8 MJ 6 MO JUMP 162 418-6237 HOSE 2750 4 160.0 0J 0J 50 424-1039 HYDRAULIC RESERVOIR STR
422-3431 FLANGE HALF 3/4 SAE CODE 62 M3 403-2507 PIPE REDUCER 1/2 X 3/8 A16 402-0771 FTG HYD 0 6 MJ 8 MO 161 426-1640 HOSE 2500 32 58.0 0F 0F 49 418-8986 STEERING VALVE
ITEM PART NO. DESCRIPTION M2 418-8910 HOSE 4-1/2 ID X 6 A15 401-8666 FTG HYD 0 8 MJ 8 MP JUMP 160 415-0758 HOSE 2250 6 19.0 0J 0J 48 424-8840 ASSY MAIN VALVE BLEED
M1 423-7926 SUCTION FLANGE A14 401-6785 FTG HYD 0 4 MJ 4 MP 159 422-3265 HOSE 1250 12 140.0 0J 90J 47 426-1663 ASSY CHECK VALVE 100 PSI
SPLIT FLANGE SETS ITEM PART NO. DESCRIPTION A13 425-6310 FTG HYD 0 8 MP 12 MP 158 414-3887 HOSE 5000 4 20.0 0J 0J 46 423-8022 ASSY OIL COOLER VALVE
T14 412-6046 FTG HYD TE 12 MJ 12 FJ 12 MJ A12 401-4580 FTG HYD 0 4 MJ 4 MO 157 424-4774 HOSE 2250 6 18.0 0J 90J 45 423-7906 FAN MOTOR
D T13 417-7038 FTG HYD TE 6 MJ 6 MJ 6 FJ
MISC FITTINGS A11 401-3080 FTG HYD 0 8 MO 12 MJ 156 414-3970 HOSE 1250 12 86.0 0J 0J 44 423-8015 PIPE STR 1.50 D
T12 424-1590 FTG HYD TE 16 FP 16 FP 16 FP H18 400-1889 CSCR FH .625 1.500 NC FT A10 407-4094 FTG HYD 0 12 MJ 20 MO JUMP 155 426-1672 HOSE 500 24 23.0 0J 45F 43 426-7539 MOTOR PISTON 45CC
082-7222 BOLT HX .500 2.000 NC G8 T11 426-1626 FTG HYD TE 6 FO 6 FO 6 FO H17 400-1842 CSCR FH .375 2.50 NC A9 400-2460 FTG HYD 0 20 MJ 20 MO 154 427-0952 HOSE 5000 16 74.0 0FC62 90FC62 42 424-4831 VALVE ASY SOL 2 WAY NO
#40 421-0349 WASHER FLAT .500 .75 .13 HRD T10 426-1625 FTG HYD TE 6 MO 6 FO 6 FO H16 424-3939 CSCR FH M16 X 2.00 X 38.0 1.50 A8 400-2459 FTG HYD 0 16 MJ 16 MO 153 403-4906 HOSE 2250 6 50.0 0J 0J 41 418-9195 STR HYD TANK STAND PIPE
SF3
SET 411-6301 O-RING 2-1/2 SAE SPLIT FLANGE T9 401-3077 FTG HYD TE 8 MJ 8 MJ 8 MO H15 400-1875 CSCR FH .500 2.750 NC A7 400-2457 FTG HYD 0 12 MJ 12 MO 152 422-2292 HOSE 1250 12 288.0 0J 0J 40 427-3446 ASSY MANIFOLD L1850 L2350 G2
422-2106 FLANGE HALF-2-1/2 C61 HP T8 411-6494 FTG HYD TE 8 MJ 8 MO SP H14 002-1542 LOCK WASHER 3/4 A6 400-2455 FTG HYD 0 8 MJ 8 MO 151 409-6672 HOSE 2750 4 142.0 0J 0J 39 414-3664 CONNECTOR PLATE
082-4790 BOLT HX .500 1.750 NC G8 T7 407-8968 FTG HYD TE 8 MJ 8 FJ 8 MJ H13 401-6046 FLAT WASHER 3/4 A5 400-2454 FTG HYD 0 6 MJ 6 MO 150 426-1673 HOSE 4000 6 37.0 0J 0J 38 421-9017 1 CONNECTOR PLATE
#40 421-0349 WASHER FLAT .500 .75 .13 HRD FTG HYD TE 4 MJ 4 MJ 4FJ H12 400-9523 BOLT HX 3/4 UNC X 1-1/2 G8 FT A4 403-9499 FTG HYD 0 4 MJ 6 MO JUMP 149 418-6444 HOSE HYD 3/4" ID GEN PURPOSE (REF) 37 413-3249 CHECK VALVE ASS'Y 1-1/2
T6 406-3332
SF2
411-6301 O-RING 2-1/2 SAE SPLIT FLANGE T5 404-3032 FTG HYD TE 6 MJ 6 MJ 6 MO H11 082-9683 BOLT HX 3/8 UNC X 1-3/4 G8 A3 402-1412 FTG HYD 0 10 MO 12 MJ 148 422-2191 HOSE 5000 24 68.0 0F 90F HDL1 36 424-1038 STR MANIFOLD TUBE
SET
424-4582 FLANGE HALF-2-1/2 C61 LP T4 410-3064 FTG HYD TE 6 MJ 6 MO 6 MJ H10 424-3747 CAPSCREW SOC HX 7/16 X 1-1/2 UNC A2 400-2420 FTG HYD 0 8 MJ 6 MP 147 421-3833 HOSE 2500 32 72.0 0F 90F L1 35 427-1092 ASSY HYD PANEL FRONT FRAME
400-9753 BOLT HX .500 1.500 NC G8 T3 403-1446 FTG HYD TE 4 FP 4 FP 4 FP H9 411-6072 CAPSCREW 1/2 UNC X 1-1/4 A1 052-7116 FTG HYD 0 6 MJ 4 MP 146 424-4740 HOSE 1250 12 316.0 0J 0J 34 424-1037 STR MANIFOLD TUBE
#40 H8 400-1873 CAPSCREW 1/2 UNC X 2-1/4 ITEM PART NO. DESCRIPTION 145 422-2185 HOSE 5000 24 55.0 0F 0F HD 33 423-7910 STR DIFFUSER
421-0349 WASHER FLAT .500 .75 .13 HRD T2 413-1486 FTG HYD TE 6 MJ 6 FJ 6 MJ
SF1
SET 411-6301 O-RING 2-1/2 SAE SPLIT FLANGE T1 402-0762 FTG HYD TE 8 MJ 8 MO 8 MJ H7 412-2903 BOLT, 7/16NC X 3 G8 144 422-3309 HOSE 2250 6 90.0 0J 90J 32 412-2890 HINGE BAR FILLER NECK
424-4582 FLANGE HALF-2-1/2 C61 LP ITEM PART NO. DESCRIPTION H6 421-0349 WASHER 1/2 HARDENED ADAPTERS 143 408-2855 HOSE 2000 8 278.0 0J 0J 31 412-2889 LATCH FILLER NECK
082-4790 BOLT HX .500 1.750 NC G8 H5 400-1877 CSCR FH .500 3.250 NC G8 142 415-8757 HOSE 4000 6 162.0 0J 0J 30 423-7916 STR FILTER EXTENSION
#32
421-0349 WASHER FLAT .500 .75 .13 HRD TEES H4 415-2343 CSCR FH .500 3.500 NC G8 254 422-3136 PLUG 2" SPLIT FLANGE 141 414-1609 HOSE 4000 6 112.0 0J 0J 29 423-7922 FILTER
SF3
SET 407-1255 O-RING 2 SAE SPLIT FLANGE H3 400-1883 CSCR FH .500 6.000 NC G8 253 414-1620 HOSE 4000 6 26.0 0J 90J 140 408-2862 HOSE 2000 8 50.0 0J 0J 28 417-7294 SPACER BLOCK 1-1/2 S.F.
418-6402 FLANGE HALF 2 SAE H2 421-0347 FLAT WASHER 3/8 252 417-2292 HOSE 1250 12 28.0 0J 90J 139 417-7057 HOSE 2000 8 82.0 0J 90J 27 413-3410 CHECK VALVE 1-1/4 SPLIT FLANGE
C 400-9753 BOLT HX .500 1.500 NC G8 H1 400-9760 BOLT HX .500 6.000 NC G8 251 412-9164 HOSE 4000 6 140.0 0J 0J 138 417-2292 HOSE 1250 12 28.0 0J 90J 26 416-3959 PLUG 2 SPLIT FLANGE
C
#32 ITEM PART NO. DESCRIPTION 137 426-5284 HOSE 625 20 40.0 0J 90J
421-0349 WASHER FLAT .500 .75 .13 HRD 250 427-0916 HOSE 4000 6 140.0 0J 90J 25 425-6491 STR MANIFOLD CASE DRAIN
SF2
SET 407-1255 O-RING 2 SAE SPLIT FLANGE 249 415-0749 HOSE 5000 4 130.0 0J 0J 136 424-3933 HOSE 625 20 121.0 0J 0J 24 427-3360 ELBOW CYLINDER ROD
422-3453 FLANGE HALF 2 SAE S21 426-7979 O-RING ARP#218
HARDWARE 248 135 427-0914 HOSE 1250 12 436.0 0J 90J 23 425-6463 PUMP PISTON
413-3373 HOSE 5000 4 120.0 0J 0J
082-7222 BOLT HX .500 2.000 NC G8 S20 400-2283 O-RING .116 .92 90D BUNA E44 427-1108 FTG HYD 45 12 SF 12 MJ 247 422-2295 HOSE 2000 8 140.0 0J 0J 134 424-3941 HOSE 625 20 32.0 0J 90J 22 424-8985 COVER HYD RESERVOIR
#32 S19 424-4771 O-RING .139 3.23 90D VI 236 E43 400-2438 FTG HYD 90 6 MJ 4 MP 133 424-3503 HOSE 4250 8 25.0 0J 90J 21 418-2773 LIQUID LEVEL GAUGE
421-0349 WASHER FLAT .500 .75 .13 HRD 246 426-1645 HOSE 2500 32 63.0 0F 0F
SF1
SET 407-1255 O-RING 2 SAE SPLIT FLANGE S18 425-7212 O-RING .139 3.98 90D VI 242 E42 400-2443 FTG HYD 90 16 MJ 16 MP 245 415-4485 HOSE 1000 16 38.0 0J 0J 132 422-2042 HOSE 3000 20 44.0 90F 90F 20 410-2220 FILLER NECK
418-6402 FLANGE HALF 2 SAE S17 410-5004 O-RING .139 .98 95D PY E41 400-2475 FTG HYD 90 16 MJ 16 MO 244 426-1638 HOSE 5000 32 137.0 0F 90F L4 131 426-1641 HOSE 2500 32 68.0 0F 0F 19 403-5359 SAE TEST BLOCK 1-1/2
422-2260 BOLT HX .500 5.750 NC G8 S16 411-6301 O-RING 2-1/2 SAE SPLIT FLANGE E40 413-9699 FTG HYD 90 4 MJ 4 FJ SWVL 243 427-0915 HOSE 5000 20 62.0 0F 90FJ16C62 130 698-9042 HOSE 5000 4 50.0 0J 0J 18 410-2094 FILLER CAP & GASKET ASSY
#24 E39 402-1411 FTG HYD 90 12 MJ 16 MO JUMP
421-0349 WASHER 1/2 HARDENED S15 401-6121 BACKUP RING, 2.734 3.012 .050 242 427-0917 HOSE 2500 32 66.0 0F 90F 129 415-0753 HOSE 5000 4 148.0 0J 0J 17 416-5712 VALVE BALL 3-WAY
SF5
SET 406-8358 O-RING 1-1/2 SAE SPLIT FLANGE S14 424-4772 O-RING .139 5.98 90D VI 258 E38 404-0556 FTG HYD 90 12 MO 16 MJ 241 417-2446 HOSE 375 32 100.0 0F 90F 128 424-4714 HOSE 5000 20 36.0 0F 45F 16 424-1408 PUMP PISTON - BLOWER
418-6401 FLANGE HALF 1-1/2 SAE S13 423-6946 SEAL (GASKET) 9.13 ID E37 401-1746 FTG HYD 90 6 MJ 6 MP JUMP 240 424-3919 HOSE 625 20 25.0 0J 45F 127 418-6076 HOSE 2750 4 34.0 0J 90J 15 401-1832 TEST BLOCK 1" SF CODE 61
400-9759 BOLT HX .500 5.500 NC G8 S12 412-3586 QUAD SEAL RING .139 X 4.359 ID E36 424-4689 FTG HYD 90 12 MJ 12 FJ MOD 239 422-3142 HOSE 5000 24 88.0 0F 90FHDL1 126 422-3091 HOSE 5000 16 46.0 0F 90FJ 14 417-2331 HOSE CLAMP T-BOLT 7.00
#24 421-0349 WASHER FLAT .500 .75 .13 HRD E35 400-2479 FTG HYD 90 8 MJ 8 FJ
S11 407-1255 O-RING 2 SAE SPLIT FLANGE 238 424-4699 HOSE 5000 32 129.0 0F 90F L4 125 422-3097 HOSE 5000 16 54.0 0F 90FJ 13 424-8914 STEERING JUNCTION VALVE
SF4
SET 406-8358 O-RING 1-1/2 SAE SPLIT FLANGE S10 424-4637 O-RING .139 6.48 90D VI 260 E34 424-3567 FTG HYD 90 4 MJ 12 MM 237 427-0880 HOSE 5000 12 58.0 0J 45FJ16C62 124 422-2273 HOSE 4250 8 52.0 0J 90J 12 427-3404 PUMP PISTON 130CM3 DRS 7.93 IN3 RH
418-6401 FLANGE HALF 1-1/2 SAE S9 406-8358 O-RING 1-1/2 SAE SPLIT FLANGE E33 400-3429 FTG HYD 90 8 MJ 6 MP 236 422-2201 HOSE 5000 24 76.0 0F 90FHD 123 422-3243 HOSE 1000 16 43.0 0J 90J 11 423-7908 FILTER ELEMENT RETURN
422-2260 BOLT HX .500 5.750 NC G8 S8 406-8357 FLANGE SEAL 1-1/4 SAE SPLIT FLANGE E32 425-5268 ELB ST-SAE-1 1/4-90°-C61-160 235 415-0735 HOSE 5000 4 80.0 0J 0J 122 415-1428 HOSE 1000 16 42.0 0J 0J 10 417-0566 MANIFOLD 5 PORT #8 #12
#24 421-0349 WASHER FLAT .500 .75 .13 HRD E31 450-6555 FTG HYD 90 8 MJ 10 MO COVER PLATE
S7 412-3584 QUAD RING SEAL 3 234 417-7394 HOSE 1250 12 103.0 0J 0J 121 427-0988 9 424-4991 FILTER ELEMENT LOW PRESSURE
B SF5
406-8358 O-RING 1-1/2 SAE SPLIT FLANGE S6 410-5005 FLANGE SEAL 1 SAE SPLIT FLANGE E30 426-4809 FTG HYD 90 8 MJ 18 MMO 233 424-3574 HOSE 2000 8 16.0 0J 0J 120 425-4488 BREATHER FILTER MT STR LG 8 424-4990 FILTER LOW PRESSURE
B
SET
418-6401 FLANGE HALF 1-1/2 SAE S5 415-4858 O-RING .139 2.63 90D PY E29 403-2321 FTG HYD 90 4 FP 4 FP 232 424-3934 HOSE 4000 6 82.0 0J 0J 119 424-4881 VALVE-FLOW CONT ASSY 2.5 GPM 7 098-3443 HOSE CLAMP T-BOLT 3.50
400-9759 BOLT HX .500 5.500 NC G8 S4 412-3585 QUAD RING SEAL .139 3.859 70D E28 403-1400 PIPE HYD ST ELB 90 4 MP 4 FP 231 424-3744 HOSE 1000 16 35.0 0J 90J 118 421-3978 CHECK VALVE 6 427-1071 MOTOR/PUMP ASSY
#24 E27 FTG HYD 90 12 MJ 10 MO
421-0349 WASHER FLAT .500 .75 .13 HRD S3 412-1119 GASKET FILLER NECK 408-1386 230 417-7385 HOSE 2750 4 180.0 0J 0J 117 425-4490 ADAPTER TANK BREATHER 5 098-3424 HOSE CLAMP T-BOLT 4.00
SF4
SET 406-8358 O-RING 1-1/2 SAE SPLIT FLANGE S2 424-8986 O-RING .275 18.46 70D N 466 E26 424-4735 FTG HYD 90 16 MP 16 MP 229 694-6332 HOSE 2750 4 22.0 0J 90J 116 424-4941 FILTER ELEMENT BREATHER 4 425-6396 CAP ASSY HYDRAULIC W/ RELIEF
418-6401 FLANGE HALF 1-1/2 SAE S1 406-8830 O-RING .139 4.98 90D VITON E25 404-0553 FTG HYD 90 8 MJ 6 MO 228 424-3746 HOSE 5000 4 40.0 0J 0J 115 424-1001 GP HOIST CYL 3 424-1016 PUMP PISTON - FAN
ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 227 422-3146 HOSE 300 8 98.0 0J 114 425-3949 FLOAT SWITCH N.O. SPST 20VAC 1/2 NPT 2 426-1352 VALVE PROPORTIONAL NC
226 414-3971 HOSE 2000 8 20.0 0J 0J 113 424-1154 MANIFOLD HOUSING 4-PORT 1 424-4896 VALVE CHECK #12 100 PSI
SPLIT FLANGE SETS SEALS ELBOWS 225 414-3736 HOSE 4000 6 20.0 0J 0J ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION

FITTINGS NUMBERED ITEMS

LeTourneau, Inc.
THIS DRAWING AND ALL UNLESS OTHERWISE SPECIFIED:
FIRST USED ON/CONTRACT NO
DATA THEREIN IS THE • DIMENSIONS ARE IN INCHES & APPLY BEFORE
PROPERTY OF PLATING OR FINISH COATINGS.
LETOURNEAU, INC.,. DWN DATE
• TOLERANCES ON: ANGLES ±1°
IT IS CONFIDENTIAL AND mduke 07-19-2010
FRACTIONS ±1/16
MUST NOT BE COPIED. CHK

A IT IS LOANED SUBJECT
TO RETURN UPON
.XX DECIMAL
.XXX DECIMAL
±.03
±.015
ENGR
RWD 07-19-10 REF FLUID POWER DIA A
DEMAND AND IS NOT
TO BE USED IN ANY WAY
• MACHINED CORNERS 1/64 X 45°
• WELD PROPERTIES SHALL MEET THE MINIMUM
PROD ENGR
L23502201 & UP
DETRIMENTAL TO OUR
REQUIREMENTS OF THE BASE MATERIAL. PK 07-19-10
SIZE DWG NO. REV

+ 4267520
INTEREST. PROJ APPROVAL
04
THIRD ANGLE PROJECTION
INTERPRET DIM & TOL DO NOT SCALE
PER LETOURNEAU MATL
SPEC 1650.00. SCALE 1/1 EST WT SHEET 1 OF 7

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
87 87 @54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASED NL10-1505 08-13-10 KMD AY AY
115
H S16 H6 H15 H15 H6 S16
151
01 DEL A14,E1,ADD P9,P6,248,249 NL11-0718 07-13-11 KMD AY AY H
02 SEE SHEETS 1,3,4 NL11-0749 08-17-11 KMD AY AY
03 SEE SHEETS 1,4 NL12-1815 03-20-12 KMD AY AY
04 IT 254 WAS 87,ADD HB,HR,BR,SEE SHEETS 1,4 NL12-1827 05-16-12 KMD AY AY
RIGHT HOIST CYLINDER
35

S5
86 163
S16

S15 #32
75 S5 RV 152
91 SF1
S16 175 BR HR BB HB
24
198 211
#40 #40
E8
SF3 SF3

80
141
H6
G H9 H6 S11 H3 G
H1
26 #32
64 SF1
HOIST CROSSOVER ROD 153
130 FC

SOL

#32 #24 #24 #24 #32 FC


SF1 SF1 SF1 SF1 SF1 SOL

RV
197
FC
192

F 188
170 F
188 188

65 196 188 141 E35


HOIST CROSSOVER BASE
#24 #24 #24 142
53 151
SF1 SF1 SF1

197
#32 #24 #24 #24 #32 211 213
SF1 SF1 SF1 SF1 SF1

P 140
197 E9 HR HB M10 T5
197
T
202 191
#32
198 SF3 209
196 179
196 150 E33 248
E E
196
A40 A14 HB 5000 TO AUTO LUBE TO AUTO LUBE
#32 142 248
94
SF1 48
26 A40 A14 HR 5000
H1
194
249 94
184
H9 H6 S11 H3
H6 80 A40 A14 BR 5000

24 94
224 129
#40 #40 A40 P9 5000
E8
SF3 SF3 193 148
94
225
91 S15 113
#32
75 S5 #24 #24 #24
SF1 SF1 SF1 SF1 54
S16
115 A46 T11
S16 86 E13 A5 160
D S5 A5 E13 D

196 P
LEFT HOIST CYLINDER T13 E18 BB BR E18 T13
87
MAIN VALVE 2 191

S16 H6 H15 S16 H6 H15 T13 E18 HR HB E18 T13


T
P22
87 M8 179 89 161
66 H4
H12 H14 H13
160 160 #32 #32
SF1 SF1
#24 #24
160
194 SF1 SF1
#32
150 E8 SF3 E8 179 161
62 #32 S11
SF3
C 108
188 #32 #32 C
SF1 SF1

BUCKET CYLINDER 196 147


254 161
04
192 #32 #32
SF1 SF1
#32 S11 H6 H8
SF3 194 37 39
193 192 145

STD 174 158 #24 #24


#32 #32 193 #24 #24 #24 S9 S9
154 SF1 SF5
HIGH 185 SF1 SF1 SF1 SF1 SF1 248

#24 STD 174 #24 37 39


SF1 A4 145
SF1 P6
HIGH 185 E18
#24 #24
71 P S9 S9
193 SF1 SF5
238 STD 160
B #32 BUCKET
#24 T13 E18 BB BR E18 T13 148 39
B
SF1 CROSSOVER 244 HIGH 37
ROD SF1 145
238 STD MAIN VALVE 1
#24 #32 #24 #24
S9 S9
244 HIGH SF1 SF1 70 T13 E18 HR HB E18 T13 SF1 SF5

BUCKET T 249 192 37 39


CROSSOVER 145
62 #32 BASE 248
SF3 S11 H6 H8 A4
#24
108 S9 S9
SF5
194 #24 #24
254 #32 SF1
BUCKET CYLINDER SF1 157 248
188 SF3 147
04 157 E1
P22
#32
SF3 S11
67

A 196 A
M31 M31 M31 M31 129 FLUID POWER DIA
H12 H14 H13 151
ORIFICE TO TANK L23502201 & UP SIZE DWG NO. REV

H4 M29 T11 T10 T10 T10 A4 DRAWN M. DUKE E DO NOT SCALE 4267520 04
ISSUED SCALE 1/1 EST WT SHEET 2 OF 7

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
03 SEE SHEETS 1,4 NL12-1815 3-20-12 KMD AY AY REVISIONS
04 SEE SHEETS 1,2 NL12-1827 5-16-12 KMD AY AY @54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASED NL10-1505 08-13-10 KMD AY AY
H 01 DEL E35,A39,A2,ADD A34,A40,136 WAS 135 NL11-0718 7-13-11 KMD AY AY H
02 ADD P12,178,A39 WAS A34,DEL 206 NL11-0749 8-17-11 KMD AY AY

200
200 201

152 211 203


211

208
G G

230

T6 167

P21 229
A33 A33
A33
IN OUT RHF DRIVER
E26 A26 M32 E14 TO FROM
29 29
FLOW A48 A31
118 229 11 11
114
170
169 A32 E35
159
M33
A39 4
S13
F 170 9 A15
F
229
E19 A25 20
8 227 S13
E35
136
31
189
32 S3

30 S12 30 S12 S12 30


213 139 A15
E19
156
E19 41
A11 17
159 33
A11 A16
E10 AIR
P21 A15
SYSTEM
33
6
OUT IN 167 M3 33
E14 M32 A26 E26
E M19
58 S12
E
S3 S12
FLOW M22
S12
82 239
114 A3 A3 E31 82
187 82
34
118 36
36
M33 A39 P20 #32
A39 SF2
A45 208

A15
8 E19 110 18
E10
9
E35 A19 A19
58 M19 26
156
#32
SF1 E7

A2 E2 A19
#32
SF1
D 139 A39 P20 A2 236
D
#32
SF1
187
21 50
230
A25
226
200 51
88
169
191 76 A40
161 214
A48 A31
#32 #32 136
SF1 SF1 246 131
TO FROM
P4 S2
LHF DRIVER A35
161 P15
203

A15
C #32 #32 211 A35 P5 141 C
SF1 SF1
P15 A15
A49
161 246

#32 #32 A15


M11 M26 M11 M16 S7
SF1 SF1
A39 P20 P12
145 201 7 7
#24 #24 A39
SF1 SF1 152 178
A39
E6 #24 S2 M5
145 SF1
178
#24 #24
SF1 SF1
136 P4 59
22
B E22 214 P1
B
145
#24
SF1
#24 #24
SF1 SF1

#24 141
E3 SF1
145 239
178
#24 #24
SF1 SF1

#24
E3 SF1
236 236
178

136

148
148
A A
FLUID POWER DIA
L23502201 & UP SIZE DWG NO. REV

DRAWN M. DUKE E DO NOT SCALE 4267520 04


ISSUED SCALE 1/1 EST WT SHEET 3 OF 7

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASED NL10-1505 08-13-10 KMD AY AY
H 200 01 ADD IT 40,135,141,250,251,A2,A28,E8,E25,T2,T7,E38 WAS E10 NL11-0718 07-13-11 KMD AY AY H
201 02 ADD IT 12,40,73,178,212,216,218,250,252,T14,DEL IT 40,47,251 NL11-0749 08-17-11 KMD AY AY
03 ADD IT112,121,CHG121 FLAG TO253,#16 SF3,S8,H9,SEE SHT 1 NL12-1815 03-20-12 KMD AY AY
04 ADD STEERING TO PUMPS & S8,112,H9,#16SF3,SEE SHTS 1,2 NL12-1827 05-16-12 KMD AY AY
203

203

208
E20
42
IN OUT 230
200 228
P14
10 201
55 181
208
G SUPPLY 210
G
FC FLOW
A38 A38 1 2 A38
RDF 116
228 168
E1
AIR CONDITIONER
253
195
A16 119 AIR 117
A6 E38 T4
CONDITIONER A40 253
SOL 219

167 170 173 120

IN OUT
E12 E12
M34
FLOW

190 A34
123
58
F E42 136 F
134

8
E41 A47 122 210 235
245 9

136
A34 A29
165

189
100 PSI REF AUX OIL COOLER
SEE DWG 427-1230

189
40

239

56 OIL COOLANT
BY-PASS SOL
E 144 178 E
181 141
E1
M36 TO ENGINE
219 TO AUX OIL COOLER
A9 COOLANT RETURN
143 195 PUMP
28 P6
207 A34 A13 E30 E35 239 AUX OIL COOLER OPT
14 M25 M25 146 COOLANT PRESSURE 228 AUX
#24 TO ENGINE 178 OIL
S9 E39
SF1 AIR 72
69 COMP M27
A52 E1
M8
BHP2 P24 T12 M35
252 #24
25 A51 E30 E35 S9 216
S10 SF1
3

149
73 P6
A36 A39 P20 E39 69
P10 19 S12 M17 M2 M9 M2 E8
207 A7
121 218 FAN
#24 BHP3 SOL

STEERING
D SF2
S9
S1 D
CIR

236 S10

4
63 207
P10 M7 60 60
68 E39 #16
69 M2 M14 M2 M17 S12 111 S8 H9 251
SF3
P6 E11 E14
FHP 60 60 M12 H18 M37 S4 12
180 BLWR
#24 M12 M20 112
S9 S10 250 SOL
2

SF1 60 T4
214 60
T14 A7 111
28 M8 212 204 166
S12 M17 M2 M9 M2 111
207 12
5 230
5
E1 121 112 206

STEERING
GB

E10 S19 S18 S14


AP
168 #16
E12 S8 H9
23 SF3 251
173 M30 #24
A44 M12 M15 M12 H16 M1 S4
52 A9 SF1 E8 T2

C E40 A14 T3 A22 BHP1 155 C

BLOWER/FAN
S10 S14 154
1

M2
205
#16 250
SF5 S6
S12 M17 M2 M9 M2 M12 M15 M12 H16 M1 S4 8
#16 237 167 206 154
15 E1 SF4 9
P23 3
69
207 243
E39 5 5
60 60 A9 M6
P6 60
M23 E10 OUT IN
207 E12 E12 135 135
#24 P18 237
S9
SF1 FLOW
#16
S6
28 M8 135 90 SF2

105 E17
135
E10
B 234 OUT IN B
E10 E36 A10 A10 E19 222 T4 204
195 137
FLOW 218 216
P14
E10 137
A12 E43
235 8
222
180
E19 144 9
166
178
178 234

168
243

136 190 146


141
A 136 A
FLUID POWER DIA
148 L23502201 & UP SIZE DWG NO. REV

141
DRAWN M. DUKE E DO NOT SCALE 4267520 04
ISSUED SCALE 1/1 EST WT SHEET 4 OF 7

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASED NL10-1505 08-13-10 KMD AY AY
H 01 DEL IT 12,P7,H10,ADD E32 NL11-0718 07-13-11 KMD AY AY H
P25 02 SEE SHEETS 1,3,4 NL11-0749 08-17-11 KMD AY AY
03 SEE SHEETS 1,4 NL12-1815 03-20-12 KMD AY AY
T5 04 SEE SHEETS 1,2,4 NL12-1827 05-27-12 KMD AY AY
#32
SF2
183 184
#32 #32 #32
203 107 74 107 SF2 SF2 SF2

241
E12 RHR DRIVER
208 #24 46 85 TO FROM
SF1 #32
181
182 SF2 A48 A31
#24 #24 #32
SF1 SF1 SF2
107 44 107
186
G TOP G
234
228 210
199 135
E24
168
A39
E10
219 A39 #32
P21
SF2
135
OUT IN M19
199
195 215 E14 M32 A26 E26
58
235 FLOW
#20 118
SF1 114
E17 E17 E17 E17 E17 E17 E17
240 45 A39 P20
57 H5 242 M33
E16 A39
BHP1 FHP BHP2 BHP3 SPA SPB AP 138
#20 A15
E32 M4 T3 E19
F SF1 8 F
203
E35 9
5000

5000

5000

5000

5000

5000

5000
M4 RADIATOR
235 #20
P9 S8 217
SF1

M18
94 94 94 94 94 94 94
45
E11

223 A11
#12
222 SF5
A11 A16
237
H17 P6
P9 6
#32
217
81 S8 SF2
P13
#12
E44
SF5 #32
E H11 H2 P16 S6 38 S6
#20
92
SF2 P21
E
P9 A3 E31 E35
96 13 SF1 BOTTOM
43 S17 E27
IN OUT A3
PORT A H11 H2 P16 S6 38 S6 E26 A26 M32 E14
P9 H5
FLOW
114
189 103 P6 103 P6 118
176 S8
PORT B 146 138
M33
S17 A39
237 #16 #16
H11 S21 S6 S6 S21 H11 99
SF6 SF6
27 A15
FLOW #12 E19 8 190
E19 A7 2 1 S20 E44 #16 H7
SF5 A22 100 100 A22
SF6 9 E35
100 PSI
CHK VLV #20
1 #20
P9 H17 M7 T3 A14 SF1 A14 T3 M7
96 SF1

D S17 132
D
199
199

97 #12
SF4
167
E10
128
204
E35 E35
58 M19
124
A2 A2

166
61 A41 A41
A39 P20
204
C 206 E13 L
124 C
R
180 133

230 TO AIR E13 A42 T P


SYSTEM LS
247 234
135
154 215 125 A24 A41

#20 A2 E35
SF1 #20 E35
TO KLENZ
135 RESERVOIR SF1
177
A48 A31
133
T6 RIGHT STEER CYLINDER T8 A14 TO FROM
LHR DRIVER
126 P7
A6
E17 A12 A12 A12 A12 A12 P7
#16 P19
B 95
104
SF1 B
RESERVOIR

RESERVOIR

162
AIR SUPPLY
HYDRAULIC

FAN PUMP

GEAR BOX

222
RADIATOR
FAN PUMP

BLOWER

KLENZ

57 S8
#16 #16
AIR

AIR

126 SF1 SF1


#16
TO AIR SF1
BLOW GUN
#16 #16
5000
5000
0-15

200

200
200

P9 #20 SF1 SF1 #20


180 SF1 SF1
95
#20 #16
SF1 104 SF1 A6
101 93 94 94 93 93 49
107 106 107 A12
243 125 A6
176 LEFT STEER CYLINDER 127

#16 #20
E32 S8
SF1 SF1

A 190 146 A
FLUID POWER DIA
L23502201 & UP SIZE DWG NO. REV

DRAWN M. DUKE E DO NOT SCALE 4267520 04


ISSUED SCALE 1/1 EST WT SHEET 5 OF 7

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
STEER PILOT VALVE 00 RELEASED NL10-1505 08-13-10 KMD AY AY
RETURN TO TANK
H SEE PAGE 7, A-8 01 SEE SHEETS 1,2,3,4,5 NL11-0718 07-13-11 KMD AY AY H
02 DEL SPECIFICATION TABLE,SEE SHEETS 1,3,4 NL11-0749 08-17-11 KMD AY AY
03 SEE SHEETS 1,4 NL12-1815 03-20-12 KMD AY AY
REAR DRIVER FILTER
FRONT DRIVER FILTER 04 SEE SHEETS 1,2,4 NL12-1827 05-16-12 KMD AY AY

DRV DRV DRV DRV

R
FLOW SWITCH X 4

STEERING CYLINDER

G 20 MICRON 20 MICRON 20 MICRON 20 MICRON


A B G
25 PSI 25 PSI 25 PSI 25 PSI

L R

OVERLOAD
STEER VALVE RELIEFS
4500 PSI
PRESET
FLOW CONTROL FLOW CONTROL
2.5 GPM 2.5 GPM

PRESSURE DIRECTIONAL
REDUCING CONTROL
RELIEF
200 PSI

F P F
M
PP
AIR CONDITIONER AIR CONDITIONER
(SOL AC)

AC

PRIORITY
FLOW CONTROL

VALVE
PILOT
6 GPM
RELIEF
4500 PSI

AUX COOLING CIRCUIT


(OPTIONAL)
COUNTER
HP PRESSURE
45 PSI
VALVE
75 PSI
PRESET
AUX FAN
LS
COOLER
E E
FLOW AMPLIFIER
LS EF HT T

T P AUX FAN
MOTOR

8UJHNKNHFYNTSX

,T[JSTW 8^XYJRFNWUWJXXZWJ UXN


-^I9FSP&NW &NWUWJXXZWJWJLZQFYTW YT58.
01*3? 01*3?WJLZQFYTWFNWUWJXXZWJ UXN

,JFW'T](NWHZNY ,JFWGT] YTUXNFY-NLM9MWTYYQJ


D SOL AS
AUX BLOWER D
STEERING MOTOR
5NQTY(NWHZNY 5WJXXZWJWJQNJK[FQ[J SJ\ UXN
PRESSURE TRANSDUCER MANIFOLD REAR FRAME
100 -TNXY'ZHPJY(NWHZNY -TNXY 'ZHPJY5ZRU(TRUJSXFYTWX UXN
PSI BUCKET HOIST BUCKET HOIST BUCKET HOIST FAST HOIST STEER STEER
M 2FNS;FQ[J7JQNJK UXN
PUMP1 PUMP2 PUMP3 PUMP PUMP A PUMP B ACC PUMP -TNXY'FXJ(NWHZNY7JQNJK UXNŒ
(XDR BH1) (XDR BH2) (XDR BH3) (XDR FH) (XDR SPA) (XDR SPB) (XDR AP)
-TNXY7TI(NWHZNY7JQNJK UXNŒ
'ZHPJY'FXJ(NWHZNY7JQNJK UXNŒ
OIL 'ZHPJY7TI(NWHZNY7JQNJK UXNŒ
COOLER 8JHTSIFW^)ZRU7JQNJK UXNŒ
VALVE

PRESSURE
8YJJW(NWHZNY 8YJJWNSL5ZRU 8YFSI^'^ UXNŒ 8YFSIG^
100 PSI 8YJJWNSL5ZRU (TRUJSXFYTW UXNŒ
RELIEF
2000 PSI M SEE SEE SEE SEE 8YJJWNSL2FNS7JQNJK +QT\&RU 9ZWSNS+ZQQ
SHEET 7 SHEET 7 SHEET 7 SHEET 7 8YJJWNSL4[JWQTFI7JQNJK +QT\&RU UXNŒ
AUX 0.062"
STEER 7JQNJK 5;, UXN
(SW AS) &Z]8YJJWNSL7JQNJK UXN
30 PSI COOLER
'QT\JW(NWHZNY 'QT\JW5ZRU 8YFSIG^ UXNŒ 8YFSIG^
C 'QT\JW5ZRU (TRUJSXFYTW 752%*SL752 C
OIL COOLER PRESSURE TRANSDUCER MANIFOLD REAR FRAME 'QT\JW7JRTYJ7JQNJK 752%*SL752
BYPASS HYDRAULIC
(SOL OB) RESERVOIR RADIATOR BLOWER KLENZ *SLNSJ+FS(NWHZNY +FS5ZRU 8YFSIG^.IQJ UXNŒ 8YFSIG^
AIR PRESSURE AIR SUPPLY FAN PUMP PUMP GEAR BOX TANK +FS5ZRU (TRUJSXFYTW-NLM 752%*SL752
(XDR HA) (XDR AS) (XDR RF) (XDR BF) (XDR GP) (XDR KT)
TO AUTO LUBE +FS7JRTYJ7JQNJK-NLM 752%*SL752
AND PILOT FAN
MOTOR &Z]4NQ(TTQJW(NWHZNY &Z]5ZRU 8YFSIG^.IQJ UXN
&Z]5ZRU (TRUJSXFYTW 752 UXNWJKJWJSHJ
&Z]WJRTYJWJQNJK MNLM 752
AUX FAN &HHJXXTW^5ZRU &HHJXXTW^5ZRU(TRUJSXFYTW UXN
(SOL AF)

KLENZ
&ZYT1ZGJ(NWHZNY 5WJXXZWJ7JIZHNSL UXNŒ ,WJFXJ5WJXXZWJ
GEARBOX
CONTROL TANK +QT\(TSYWTQ YTXYWTPJXUJWXJHTSI
VALVE
(^HQJ9NRJX -TNXY:U 8JH
-TNXY)T\S 8JH
+QTFY 8JH
B 'ZHPJY7TQQGFHP 8JH B
'ZHPJY)ZRU 8JH
8YJJW1THPYT1THP 8JH
BLOWER
REMOTE RELIEF
AUX FAN
RELIEF

RADIATOR FAN
REMOTE RELIEF
NOTE:
20 MICRON SPB SPA RADIATOR FAN
25 PSI BP FP CONTROL 1. AUX. COOLING IS AN OPTION. MACHINES MAY NOT BE EQUIPPED AS SUCH.
BHP1 AP FHP CP AFP BHP2 BHP3 (SOL RF) 2. AUX. STEERING IS AN OPTION. MACHINES MAY NOT BE EQUIPPED AS SUCH.
3. "SOL" IS ABBREVIATION OF SOLENOID
10 MICRON BHP1: BUCKET HOIST PUMP1 "XDR" STANDS FOR TRANSDUCER
BHP2: BUCKET HOIST PUMP2 "SW" IS ABBREVIATION OF SWITCH.
BHP3: BUCKET HOIST PUMP3
FHP: FAST HOIST PUMP
AFP: AUX FAN PUMP (OPTIONAL)
AP: ACCESSORY PUMP
A SPA: STEER PUMP A A
HYDRAULIC 20 MICRON
SPB: STEER PUMP B
RESERVOIR 25 PSI
CP: CIRCULATION PUMP FLUID POWER DIA
BP: BLOWER PUMP L23502201 & UP SIZE DWG NO. REV

FP: FAN PUMP DRAWN M. DUKE E DO NOT SCALE 4267520 04


ISSUED SCALE 1/1 EST WT SHEET 6 OF 7

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASED NL10-1505 08-13-10 KMD AY AY
H 01 SEE SHEETS 1,2,3,4,5 NL11-0718 07-13-11 KMD AY AY H
02 SEE SHEETS 1,3,4 NL11-0749 08-17-11 KMD AY AY
03 SEE SHEETS 1,4 NL12-1815 03-20-12 KMD AY AY
04 SEE SHEETS 1,2,4 NL12-1827 05-16-12 KMD AY AY
MANUAL BLEED VALVE NOTE: VALVES CLOSED FOR
NORMAL OPERATION

BUCKET CYL ROD


(XDR BR)

G G

HOIST CYL ROD


(XDR HR)

BUCKET
SECONDARY
DUMP
(SOL SD)

HOIST
SECONDARY
DUMP RELIEF LOAD WEIGHT
800PSI (XDR LW)

F F
FLOAT VALVE FLOAT VALVE

PILOT VALVES

DUMP BUCKET
(SOL DB)

DB HU DB HU HU
PILOT PRESSURE (DUMP BUCKET) (HOIST UP) (DUMP BUCKET) (HOIST UP) (HOIST UP)
(XDR PP)

ROLL BUCKET
(SOL RB)
E E
2000 2000 2000 2000
PSI 4500 PSI PSI 4500 PSI PSI 4500 PSI PSI 4500 PSI
HD
(HOIST DOWN)

.025

FD FD FD
HOIST UP
(SOL HU)

DB HD DB HD HD
4500 PSI MAIN MAIN
VALVE VALVE PRESSURE
RELIEF RELIEF RELIEF
P T P T P 450 PSI

PILOT SUPPLY
D RB HU RB HU
FAST
HU (XDR PS) D
BUCKET BUCKET
HOIST HOIST HOIST
VALVE HOIST DOWN
VALVE 1 VALVE 2 (SOL HD)
(BHV1) (BHV2) (FHV)

RB HD RB HD
(ROLL BUCKET) (HOIST DOWN) (ROLL BUCKET) (HOIST DOWN) T

FLOAT DOWN
FLOW (SOL FD)
CONTROL
TO AIR CONDITIONER 2.5 GPM
& DRIVER FILTER
PRESSURE TRANSDUCER MANIFOLD REAR FRAME
BUCKET HOIST BUCKET HOIST BUCKET HOIST FAST HOIST STEER STEER
C PUMP1
(XDR BH1)
PUMP2
(XDR BH2)
PUMP3
(XDR BH3)
PUMP PUMP A
(XDR SPA)
PUMP B
(XDR SPB)
ACC PUMP
(XDR AP)
C
(XDR FH)

FLOW
CONTROL
2.5 GPM
SEE SEE SEE
SHEET 6 SHEET 6 SHEET 6

BHP1 AP FHP CP AFP BHP2 BHP3 SPB SPA BP FP


10 MICRON BHP1: BUCKET HOIST PUMP1
BHP2: BUCKET HOIST PUMP2
BHP3: BUCKET HOIST PUMP3
FHP: FAST HOIST PUMP
20 MICRON AFP: AUX FAN PUMP (OPTIONAL)
25 PSI AP: ACCESSORY PUMP
AUTOLUBE PUMP GREASE
SPA: STEER PUMP A
HYDRAULIC PRESSURE
SPB: STEER PUMP B
B CP: CIRCULATION PUMP RESERVOIR
20 MICRON
(XDR AL)
TO INJECTOR B
BP: BLOWER PUMP 25 PSI BANKS
FP: FAN PUMP
RELIEF
4000 PSI

VENT VALVE

PRESSURE
AUTO LUBE REDUCING FLOW CONTROL
FRONT DRIVER FILTER (SOL AL) 450 PSI MAX
MOTOR RETURN

A A
FLUID POWER DIA
L23502201 & UP SIZE DWG NO. REV

DRAWN M. DUKE E DO NOT SCALE 4267520 04


ISSUED SCALE 1/1 EST WT SHEET 7 OF 7

8 7 6 5 4 3 2 1
IR AL INICIO DE DOCUMENTO

Enfriador de Aceite
Hydraulico de Auxiliar
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL10-1288 08-20-10 TW AY AY
H 01 REDRAW; QTY IT 2 WAS 10; DELE IT 4 (4247526); DELE IT 5 H
01 (4248565); DELE IT 6 (4248563); DELE IT 7 (4237810); DELE IT
01 8 (0233042); DELE IT 9 (0753123); DELE IT 10 (0810971); DELE
01 IT 11 (4213614); ADD IT 13 THRU 60; SEE SHEET 2 NL11-0732 7-21 TEW AY AY
02 DELE IT 42 (4172129); UPDATE GRAPHICS; SEE SHEET 2 NL11-1710 8-25 TEW AY AY

58
57 X2
59

57 52 33
G G
56

40
32 50

34

37
35
52
36
2 43
41

31 51 22
60

F 55 F
25
51

28 41 25
38
52 37
49 45 46 27
2
44 14

13

43

20 29

47 48

53
E 54
E

30 24

24
39

4273390
MANIFOLD
REF

D D

60 4009757 4 BOLT HX .500 4.000 NC G8


59 0808489 2 NUT HX .500 NC
58 4273455 1 STR CLAMP 5 INCH
57 0810991 5 WASHER FLAT .531 1.062 .121
56 0987622 1 CLAMP HALF 5 INCH
55 4143853 1 FTG HYD 0 16 MJ 12 MO JUMP
54 4131486 1 FTG HYD TE 6 MJ 6 FJ 6 MJ
53 4179624 1 FTG HYD 90 6 MJ 4 MO
52 4009752 6 BOLT HX .500 1.250 NC G8 FT
51 4267960 2 FTG HYD TE 20 MJ 20 MO 20 MJ
50 4243656 1 FTG HYD TE 12 MJ 12 MJ 12 FJ
49 4002457 1 FTG HYD 0 12 MJ 12 MO
48 4103848 2 BOLT HX M10 x 1.50 x 25 (0.98)
47 4241873 2 WASHER LOCK SPR M10.0 18.1 2.1
C 46 4240796 2 BOLT, M12 X 1.75 X 40 (1.58) LG C
45 0801181 4 WASHER LOCK SPR .500 .873 .125
44 4261677 1 PLUG HOLLOW HEX 6 MO
43 4223018 2 HYD COUPLER ASSY, MALE, 6 MO
41 4270898 2 FTG HYD 0 20 FJ 16 MJ
40 6982831 1 FTG HYD 0 8 MJ 12 FJ SWL
39 4002461 1 FTG HYD 0 24 MJ 24 MO
38 4243506 1 HOSE 1250 12 16.0 0J 90J
37 4273725 2 MANIFOLD STR
36 4033602 1 HOSE 1000 16 62.0 0J 0J
1 35 4270946 1 HOSE 625 20 140.0 0J 0J
34 4270945 1 HOSE 4000 16 82.0 0J 0F
10X 2 33 4079169 1 HOSE 2000 8 64.0 OJ OJ
32 4270944 1 HOSE 375 32 107.0 0J 0F
10X 3 31 4270943 1 HOSE 375 32 70.0 0F 45F
30 4261672 1 HOSE 500 24 23.0 0J 45F
29 4270942 1 HOSE 4000 16 130.0 0F 0F
B 28 4270941 1 HOSE 375 32 130.0 0F 0F
B
27 4270940 1 HOSE 4000 16 108.0 0F 45F
25 4270899 1 HOSE 1000 16 300.0 OJ OJ
24 4270939 2 HOSE 4000 6 160.0 OJ 90J
22 4273392 1 MANIFOLD 2.00 SF X 20 SAE PORT
20 4256502 1 COVER - SAE A
14 4011832 1 SAE TEST BLOCK
13 4256463 1 PUMP-PSTN-45 CM³ (2.75 IN³) LH
3 4009754 10 BOLT HX .500 3.00 NC G8
2 4223104 14 WASHER CON .531 1.38 .15 HRD
1 4271151 1 ASSY AUX OIL COOLER L1850 G2
ITEM PART NO. QTY DESCRIPTION
UNLESS OTHERWISE SPECIFIED:
FIRST USED ON/CONTRACT NO
THIS DRAWING AND ALL
DATA THEREIN IS THE
• DIMENSIONS ARE IN INCHES & APPLY BEFORE
PLATING OR FINISH COATINGS.
LeTourneau Technologies™
PROPERTY OF LETOURNEAU DWN DATE
• TOLERANCES ON: ANGLES ±1°
TECHNOLOGIES. IT IS twillis 08-18-2010
CONFIDENTIAL AND MUST FRACTIONS ±1/16
NOT BE COPIED. IT IS CHK
.XX DECIMAL ±.03 AY 08-20-10
A LOANED SUBJECT TO
RETURN UPON DEMAND
.XXX DECIMAL
• MACHINED CORNERS 1/64 X 45°
±.015
ENGR KIT AUX OIL COOLER L2350 G2 A
AND IS NOT TO BE USED
IN ANY WAY DETRIMENTAL • WELD PROPERTIES SHALL MEET THE MINIMUM
PROD ENGR
TO OUR INTEREST. REQUIREMENTS OF THE BASE MATERIAL. AY 08-20-10
SIZE DWG NO. REV

+ 4271230
INTERPRET DIM & TOL PROJ APPROVAL
02
THIRD ANGLE PROJECTION
PER LETOURNEAU DO NOT SCALE
SPEC 1650.00. MATL
SCALE 1/8 EST WT 2355.0 lbm SHEET 1 OF 2

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL10-1288 08-20-10 TW AY AY
H 01 ADD ITEMS 22-29,33,34,A8,A9,A10,H1-H5,S6,T3,IT 31 WAS H
01 4223475, IT 32 WAS 4243716,IT 35 WAS 4188968,IT 36 WAS
01 4248563, IT 37 WAS 4248565; UPDATE DRAWING NL11-0732 7-21 KMD AY AY
02 IT 17 WAS 424-4831; DELE M2 AT HYD TANK; SEE SHEET 1 NL11-1710 8-25 TEW AY AY

45 PSI

35 AUX FAN
FAN
COOLER
G MOTOR G

33

AUX FAN MOTOR


A5
CASE BLOWER
DRAIN MOTOR
T2 HYDRAULIC
F TANK F
A6 100
PSI

32 19 18
27

38
34 #20
REF SF1
#16
14 TO CASE DRAIN BLOWER MOTOR
SF2
#32 #16
S3 REF SF1 SF1
P1 M1 FAN MOTOR 20 MICRON
A10 16 36 25 PSI
37 AUX FAN
13 (SOL AF)
S1
AUX FAN PUMP CIRCULATION PUMP
#12 REF
SF1 #32 #16
E SF1 SF1 E
26 REF
H4 H5 S2 H2 S2 E1 REF
28 29

S4 REF

20 A9 15 BP FP
#24
SF1
#32 #16 CP AFP
T1 A2 SF1 SF1

37
30
25

24 #32 #16
A3 SF1 SF1
AUX FAN
D 27
REMOTE
RELIEF
D
RELIEF VALVE 3000 PSI

31

21 REF 02

24 #32
4273390 (REF) SF1
MANIFOLD ASSY T3 426-7960 2 FTG HYD TE 20 MJ 20 M0 20 MJ A10 400-2457 1 FTG HYD 90 12 MJ 12 MO
T2 424-3656 1 FTG HYD TE 12 MJ 12 MJ 12 FJ A9 417-9624 1 FTG HYD 90 6MJ 4 MO
T1 413-1486 2 FTG HYD TE 6 MJ 6 FJ 6 MJ A8 427-0898 2 FTG HYD 0 20 FJ 16 MJ
17 REF ITEM PART NO. QTY DESCRIPTION A7 402-0771 1 FTG HYD 0 8 MO 6 MJ
A6 402-1412 REF FTG HYD 0 10 MO 12 MJ
OUT TEES
A5 698-2831 1 FTG HYD 0 8 MJ 12 FJ SWL
IN S6 407-1255 1 O-RING 2 SAE SPLIT FLANGE A4 404-0557 REF FTG HYD 0 6 MJ 8 MP JUMP
C S5 406-8358 2 O-RING 1-1/2 SAE SPLIT FLANGE A3 400-2461 1 FTG HYD 0 24 MJ 24 MO C
S4 400-2283 REF O-RING .116 .92 90D BUNA A2 414-3853 1 FTG HYD 0 16 MJ 12 MO
AUX FAN SOL HYDRAULIC RESERVOIR
TOP VIEW 400-9753 BOLT, HEX HD - 1/2 UNC X 1-1/2 S3 410-5004 REF O-RING .139 .98 95D PY A1 400-2454 1 FTG HYD 0 6 MJ 6 MO
#32 S2 425-7212 1 O-RING .139 3.98 90D VI 242 ITEM PART NO. QTY DESCRIPTION
421-0349 WASHER, 1/2 HARDENED
SF1
SET 407-1255 O-RING 2 SAE SPLIT FLANGE S1 410-5005 1 O-RING 1" SAE SPLIT FLANGE
422-3453 FLANGE HALF, 2 SAE ITEM PART NO. QTY DESCRIPTION ADAPTERS
26 REF 400-9755 BOLT, HEX HD - 1/2 UNC X 3-1/4 38 424-3506 1 HOSE 1250 12 16.0 0J 90J
#24
421-0349 WASHER, 1/2 HARDENED
SEALS 37 427-3725 2 MANIFOLD STR
SF2
36 SET 406-8358 O-RING 1-1/2 SAE SPLIT FLANGE 36 403-3602 1 HOSE 1000 16 62.0 0J 0J
23 REF 418-6401 FLANGE HALF, 1-1/2 SAE P1 426-1677 REF PIPE HOLLOW HEX 6 MO 35 427-0946 1 HOSE 625 20 140.0 0J 0J
082-7222 BOLT, HEX HD - 1/2 UNC X 2 ITEM PART NO. QTY DESCRIPTION 34 427-0945 1 HOSE 4000 16 82.0 0J 0F
22 #24
421-0349 WASHER, 1/2 HARDENED 33 407-9169 1 HOSE 2000 8 64.0 0J 0J
SF1
406-8358 O-RING 1-1/2 SAE SPLIT FLANGE
PLUGS 32 427-0944 1 HOSE 375 32 107.0 0J 0F
SET
418-6401 FLANGE HALF, 1-1/2 SAE 31 427-0943 1 HOSE 375 32 70.0 0F 45F
H1
412-2903 BOLT, HEX HD - 7/16 UNC X 3 M2 417-2129 1 FTG HYD 90 32 SF 32 SF 30 426-1672 1 HOSE 500 24 23.0 0J 45F
A8 T3 S6 #20
421-0348 WASHER, 7/16 HARDENED M1 422-3018 2 HYD COUPLER ASSY MALE 6 MO 29 427-0942 1 HOSE 4000 16 130.0 0F 0F
H1 SF1
35 SET 406-8357 O-RING 1-1/4 SAE SPLIT FLANGE ITEM PART NO. QTY DESCRIPTION 28 427-0941 1 HOSE 375 32 130.0 0F 0F
B 418-6400 FLANGE HALF, 1-1/4 SAE 27 427-0940 1 HOSE 4000 16 108.0 0F 45F B
T3 080-1173 BOLT HX .375 3.250 NC G8
MISC FITTINGS 26 424-3919 REF HOSE 625 20 25.0 0J 45F
#16 H5 410-3848 4 BOLT HX M10 M25 25 427-0899 1 HOSE 1000 16 300.0 0J 0J
M3 421-0347 WASHER 3/8 HARDENED
SF2
A8 SET 410-5005 O-RING,1" SAE SPLIT FLANGE H4 424-1873 2 WSHER LOCK SPR M10.0 18.1 2.1 24 427-0939 2 HOSE 4000 6 160.0 0J 90J
418-6491 FLANGE HALF FORG 1.02 6000 H3 424-0796 2 BOLT HX M12 40 1.75 (1.58") 23 423-8022 REF ASSY OIL COOLER VALVE
082-9683 BOLT HX .375 1.750 NC G8 H2 080-1181 4 WASHER LOCK SPR .500 .87 .13 22 427-3392 1 MANIFOLD 2.00 SF X 20 SAE PORT
25 #16 H1 400-9757 4 BOLT HX .500 4.000 NC G8 21 424-1019 REF RELIEF VALVE ASSY
421-0347 WASHER 3/8 HARDENED
SF1
SET 410-5005 O-RING,1" SAE SPLIT FLANGE ITEM PART NO. QTY DESCRIPTION 20 425-6502 1 COVER-SAE A
418-6491 FLANGE HALF FORG 1.02 6000 19 427-1151 REF OIL COOLER ASSY
080-8476 BOLT HX .375 1.250 NC G8
HARDWARE 18 413-3144 REF HYDRAULIC FAN MOTOR
#12 17 424-4832 REF VALVE ASY SOL 2 WAY NC 24VDC
421-0347 WASHER 3/8 HARDENED
SF1
SET 410-5004 O-RING .139 .98 95D PY E2 401-7400 1 FTG HYD 90 6 MJ 8 MO JUMP 16 427-1040 REF MANIFOLD BLOCK MOTOR OUTLET
400-2219 FLANGE HALF 3/4 SAE CODE 61 E1 427-1108 REF FTG HYD 45 12 SF 12 MJ 15 424-4896 REF VALVE CHECK#12 100PSI
ITEM PART NO. DESCRIPTION ITEM PART NO. QTY DESCRIPTION 14 401-1832 1 TEST BLOCK
13 425-6463 1 PUMP,PSTN-45 CM³(2.75IN³)LH
SPLIT FLANGE SETS ELBOWS ITEM PART NO. QTY DESCRIPTION

A A
KIT AUX OIL COOLER L2350 G2
SIZE DWG NO. REV

DRAWN twillis E DO NOT SCALE 4271230 02


ISSUED SCALE EST WT 2355.0 lbm SHEET 2 OF 2

8 7 6 5 4 3 2 1
IR AL INICIO DE DOCUMENTO

Especificaciones
Referencia Rapida
Hydraulics GEN 2 Hydraulic Specifications
Número de
párrafo de
Todas las presiones con el motor en procedimiento
aceleración alta L-950 L-1150 L-1350 L-1850 L-2350
Activador Presión de aire del sistema A 130 psi +5 /-0 130 psi +5 /-0 130 psi +5 /-0 130 psi +5 /-0 140 psi +5 /-0
Sistema KLENZ Presión de aire del regulador del sistema B 90 PSI 90 PSI 90 PSI 90 PSI 90 PSI
Aire de tanq. hid. Regulador del tanque hidráulico C 4 a 6 psi 4 a 6 psi 4 a 6 psi 4 a 6 psi 4 a 6 psi

Circuito del ventilador del motor Bomba del ventilador (Auxiliar) - Ralentí D 450 ± 50 (Auxiliar) 450 ± 50 (Auxiliar) 450 ± 50 (Auxiliar) 450 ± 50 (Auxiliar) 450 ± 50 (Auxiliar)

820 RPM con motor a 1900 RPM (Ventilador de 8 aspas) 820 RPM con motor a 1900 RPM (Ventilador de 8 aspas)
Bomba del ventilador (Compensador) - Alto D 950 RPM (Alto) 1000 RPM (Alto) 820 RPM con motor a 1900 RPM
750 RPM con motor a 1900 RPM (Ventilador de 11 aspas) 750 RPM con motor a 1900 RPM (Ventilador de 11 aspas)

800 RPM con motor a 1900 RPM (Ventilador de 8 aspas) 800 RPM con motor a 1900 RPM (Ventilador de 8 aspas)
Alivio remoto de ventilador - Alto D 850 RPM (Máx.) 950 RPM (Máx.) 800 RPM (Máx.) con motor a 1900 RPM
700 RPM con motor a 1900 RPM (Ventilador de 11 aspas) 700 RPM con motor a 1900 RPM (Ventilador de 11 aspas)

Circuito del soplador Bomba del soplador (Auxiliar) E 450 ± 50 (Auxiliar) 450 ± 50 (Auxiliar) 450 ± 50 (Auxiliar) 450 ± 50 (Auxiliar) 450 ± 50 (Auxiliar)
Bomba del soplador (Compensador) E 3400 RPM con motor a 1900 3400 RPM con motor a 1900 3400 RPM con motor a 1900 3400 RPM con motor a 1900 3400 RPM con motor a 1900
Alivio remoto del soplador E 3100 RPM con motor a 1900 RPM 3100 RPM con motor a 1900 RPM 3100 RPM con motor a 1900 RPM 3100 RPM con motor a 1900 RPM 3100 RPM con motor a 1900 RPM

Bomba accesoria Compensador de la bomba accesoria F 2500 psi ± 20 2500 psi ± 20 2500 psi ± 20 2500 psi ± 20 2500 psi ± 20

Circuito piloto Válvula de alivio de presión piloto G 450 ± 10 450 ± 10 450 ± 10 450 ± 10 450 ± 10

Filtración del mando final Válvula de secuencia H N/A N/A 2200 psi ± 20 2200 psi ± 20 2200 psi ± 20

Circuito de elevar/balde Alivio de válvula principal I 4000 psi +50 -0 4500 psi +50 -0 4500 psi +50 -0 4500 psi +50 -0 4500 psi +50 -0
Alivio de circuito base de levante I 4000 psi +50 -0 4500 psi ± 50 4500 psi ± 50 4500 psi ± 50 4500 psi ± 50
Alivio de circuito de varilla de levante I 2000 psi ± 50 2000 psi ± 50 2000 psi ± 50 2000 psi ± 50 2000 psi ± 50
Alivio de circuito base de balde I 4000 psi +50 -0 4500 psi ± 50 4500 psi ± 50 4500 psi ± 50 4500 psi ± 50
Alivio de circuito de varilla de balde I 2000 psi ± 50 2000 psi ± 50 2000 psi ± 50 2000 psi ± 50 2000 psi ± 50
Compensadores de bomba de levante/balde J 3700 psi +100 / -0 4000 psi +100 / -0 4000 psi +100 / -0 4000 psi +100 / -0 4000 psi +100 / -0
Alivio de descarga secundaria K 800 psi ± 50 800 psi ± 50 800 ~ 1200 psi ± 50 800 psi ± 50 800 psi ± 50

Circuito de dirección Alivio principal de dirección (Amp. de flujo) L Activado completamente Activado completamente Activado completamente Activado completamente Activado completamente
Alivio remoto de dirección (L950 y L1150) L 2500 psi ± 50 2500 psi ± 50 N/A N/A N/A
Bomba de dirección (Auxiliar) M (No ajustable) 250 psi (Sólo como referencia) (No ajustable) 250 psi (Sólo como referencia) 450 ± 50 (Auxiliar) 450 ± 50 (Auxiliar) 450 ± 50 (Auxiliar)
Bomba de dirección (Compensador) M N/A N/A 3400 psi ± 50 3400 psi ± 50 3600 psi ± 50
Alivio remoto de dirección (De L1350 a L2350) M N/A N/A 4500 psi ± 50 (VER NOTA 1) 4500 psi ± 50 (VER NOTA 1) 4500 psi ± 50 (VER NOTA 1)
Choque y succión (Amp. de flujo) N 4000 psi ± 50 4000 psi ± 50 4000 psi ± 50 4000 psi ± 50 4000 psi ± 50
Alivio (PVG) O 4000 psi ± 50 4000 psi ± 50 4000 psi ± 50 4000 psi ± 50 4000 psi ± 50
Alivio Alivio de la dirección (L950 y L1150) P 1600 psi +50 -0 1600 psi +50 -0 N/A N/A N/A
Alivio de dirección aux. (De L1350 a L2350) Q N/A N/A 2000 psi +50 -0 2000 psi +50 -0 2000 psi +50 -0

Circuito de enfriador de aceite aux. Alivio de enfriador de aceite aux. (L950 y L1150) R 1600 RPM 1200 Hz 1600 RPM 1200 Hz N/A N/A N/A
Bomba del enfriador de aceite aux. (Auxiliar) (Ralentí) S N/A N/A 300 psi 300 psi 300 psi
Bomba del enfriador de aceite aux. (Compensador) S N/A N/A 1400 RPM 1050 Hz 1400 RPM 1050 Hz 1400 RPM 1050 Hz
Alivio remoto de aux. (Alto) S N/A N/A 1300 RPM 975 Hz 1300 RPM 975 Hz 1300 RPM 975 Hz

Circuito de caja de engranajes Caja de engranajes Referencia De 50 a 125 psi en aceleración alta De 50 a 125 psi en aceleración alta De 50 a 125 psi en aceleración alta De 50 a 125 psi en aceleración alta De 50 a 125 psi en aceleración alta

Circuito de autolubricación Válvula de reducción de presión Referencia 3500 psi (Presión de la grasa) No ajustable 3500 psi (Presión de la grasa) No ajustable 3500 psi (Presión de la grasa) No ajustable 3500 psi (Presión de la grasa) No ajustable 3500 psi (Presión de la grasa) No ajustable
Control de flujo Referencia De 1.5 a 2 recorridos por segundo No ajustable De 1.5 a 2 recorridos por segundo No ajustable De 1.5 a 2 recorridos por segundo No ajustable De 1.5 a 2 recorridos por segundo No ajustable De 1.5 a 2 recorridos por segundo No ajustable

Tiempos de ciclos Levante arriba 11 seg. 13 seg. 15 seg. 16 seg. 17 seg.


Levante abajo De 9 a 11 seg. De 9 a 11 seg. De 9 a 11 seg. De 9 a 11 seg. De 12 a 14 seg.
Flotado 5 seg. 5 seg. 5 seg. 6 seg. 6 seg.
Recogida del balde De 3 a 5 seg. De 4 a 6 seg. De 3 a 5 seg. De 3 a 5 seg. De 3 a 5 seg.
Descarga del balde 3 seg. 3 seg. 3 seg. 4 seg. 3 seg.
Dirección traba a traba 6 seg. 7 seg. 6 seg. 6 seg. 6 seg.

NOTA 1: EL DISPOSITIVO DE ALIVIO REMOTO NO PUEDE INSTALARSE EN TODAS LAS MÁQUINAS.


REV10 (9/10/13)
IR AL INICIO DE DOCUMENTO

INFORMACIÓN GENERAL GENERATION2

ESPECIFICACIONES DE TORQUE DE PERNO DE CABEZA HEXAGONAL Y PERNO


DE CABEZA
PERNOS DE CABEZA HUECA Y ACERO DE ALEACIÓN SAE G8 ESTÁNDAR
Tornillos GRADO 8 Pernos de cabeza hueca y acero de
aleación de 12 puntos
UNIDADES UNIDADES UNIDADES EE. UU. UNIDADES
TAMAÑO ROSCA
EE. UU. MÉTRICAS Libras-pie MÉTRICAS
Libras-pies N-m N-m
**LUBRICADO **LUBRICADO **LUBRICADO **LUBRICADO
20 UNC 9 13 12 16
1/4 (0,25)
28 UNF 10 14 14 19
18 UNC 18 25 24 33
5/16 (0,3125)
24 UNF 20 27 27 37
3/8 (0,375) 16 UNC 33 45 45 61
24 UNF 37 50 50 68
7/16 (0,4375) 14 UNC 52 71 70 95
(* Ver nota abajo) 20 UNF 58 79 79 107
13 UNC 80 109 108 146
1/2 (0,5)
20 UNF 90 122 122 165
11 UNC 159 216 203 275
5/8 (0,625)
18 UNF 180 244 230 312
10 UNC 282 383 361 490
3/4 (0,75)
16 UNF 315 427 403 546
1 (1,0) 8 UNC 682 925 872 1182
(*** Ver nota abajo) 14 UNS 764 1.036 977 1325
1-1/4 (1,25) 7 UNC 1.363 1.848 1744 2365
(**** Ver nota abajo) 12 UNF 1.509 2.046 1930 2617
6 UNC 2.371 3.215 3033 4113
1-1/2 (1,5)
12 UNF 2.668 3.618 3413 4628
* Vea las especificaciones especiales de torque en la página 2 para la súper tuerca de la estructura ROPS.
** Consulte la página 3 para ver la especificaciones de “LUBRICADO” – aceite de motor en roscas y collares.
*** Vea las especificaciones especiales de torque en la página 2 para los pasadores de dirección 950/1150.
**** Vea las especificaciones especiales de torque en la página 2 para los brazos de levante de la cargadora y los pasadores de dirección
1350/1850/2350.

GRADOS Y PERNOS MÉTRICOS ESTÁNDARES (SAE J1701M)


TAMAÑO PASO
(mm) (mm) GRADO DE DUREZA 8,8 GRADO DE DUREZA 10,9 GRADO DE DUREZA 12,9
UNIDADES UNIDADES UNIDADES EE. UNIDADES UNIDADES EE. UNIDADES
EE. UU. MÉTRICAS UU. MÉTRICAS UU. MÉTRICAS
Libras-pie N-m Libras-pie N-m Libras-pie N-m
** LUBRICADO ** LUBRICADO ** LUBRICADO ** LUBRICADO ** LUBRICADO ** LUBRICADO
6 1,00 6 8 8 11 10 13
7 1,00 10 13 14 19 16 22
8 1,25 14 19 20 27 24 32
10 1,50 28 38 40 54 47 63
12 1,75 49 66 70 94 81 110
14 2,00 77 105 111 150 130 176
16 2,00 121 164 173 235 202 274
18 2,50 167 226 239 324 279 378
20 2,50 244 331 337 458 394 535
24 3,00 422 572 584 791 682 925

SECTION [Link] r00


L-1150/1350/1850/2350 T1 COPYRIGHT 2012
11/14/2012 1-3-13
LeTourneau
GENERATION2 INFORMACIÓN GENERAL

ESPECIFICACIONES ESPECIALES DE TORQUE


PERNO DE CABEZA HEXAGONAL DE ACERO DE ALEACIÓN DE 12 PUNTOS PARA LOS CASQUETES ESFÉRICOS DE LOS
BRAZOS DE LEVANTE DE LA CARGADORA, LOS PASADORES DE DIRECCIÓN Y LA SÚPER TUERCA DE LA ESTRUCTURA
ROPS
UNIDADES EE. UU. UNIDADES
TAMAÑO TIPO ROSCA (libras-pie) MÉTRICAS (N-m) APLICACIÓN
**LUBRICADO **LUBRICADO
perno de
cabeza
L-1350,1400,1800,1850,2350
1-1/4 hexagonal de
7 UNC 1900 2577 (sólo casquetes esféricos de
(1,250) 12 puntos
los brazos de levante)
F-C EN LA
CABEZA
perno de
cabeza
L-1000-L-1100
1-1/4 hexagonal de
12 UNF 1320 1790 (sólo casquetes esféricos de
(1,250) 12 puntos
los brazos de levante)
B-7 EN LA
CABEZA
Perno
1-1/4 L-1350, L-1850, L-2350
(centro 7UNC 850 1152
(1,250) (Pasadores de dirección)
perforado)
Perno
L-950, D-950, L-1150
1 (1,0) (centro 8UNC 425 576
(Pasadores de dirección)
perforado)
Súper tuerca del pasador de
Pernos de
7/16 la estructura ROPS
ajuste de la 20 UNF 114 155
(0,4375) (cabeza hueca, hexagonal o
súper tuerca
12 puntos)
Pernos de
Tuerca fijadora del pistón del
5/8 (0,625) ajuste de la 11 UNC 74 100
cilindro hidráulico
súper tuerca

PERNOS DE CABEZA HEXAGONAL DE 12 PUNTOS DE ALUMINIO USADOS PARA BALANCEAR DEL PIÑÓN DEL MOTOR
TAMAÑO TIPO ROSCA UNIDADES EE. UU. UNIDADES MÉTRICAS
Libras-pie N-m
SECO **LUBRICADO SECO **LUBRICADO
¾ (0,75) ALUMINIO 16 UNF 114 86 155 117
ALUMINIO
¾ (0,75) 16 UNF 150 113 203 153
2024-T4
¾ (0,75) ALUMINIO 12 NF 217 63 294 85
12 NF
ALUMINIO
15/16 (,9375) (ENTRADA 285 214 387 290
2024-T4
DOBLE)

ACERO DE 12 PUNTOS DE ROSCA DOBLE (ENTRADA DOBLE) PERNOS DE CABEZA HEXAGONAL


UNIDADES EE. UU. UNIDADES
TAMAÑO TIPO ROSCA Libras-pie MÉTRICAS
N-m
**LUBRICADO **LUBRICADO
3/8 (0,3750) 12 puntos 24 NF 25 34
9/16 (0,5625) 12 puntos 18 NF 87 119
15/16 (0,9375) 12 puntos 14 NF 428 584
1-5/16 (1,325) 12 puntos 12 NF 1216 1660

SECTION [Link] r00


COPYRIGHT 2012 L-1150/1350/1850/2350 T1
1-3-14 11/14/2012
LeTourneau
INFORMACIÓN GENERAL GENERATION2

MARCAS EN LA CABEZA DE PERNOS Y PERNOS DE CABEZA

MARCAS TÍPICAS EN CABEZAS DE PERNOS DE CABEZA HEXAGONAL DE ALEACIÓN

B-7, ENTRADA DOBLE y SÚPER TUERCA TÍPICOS

Elementos clave:
• “LUBRICADO” significa tener las roscas y la parte inferior de las cabezas lubricadas con aceite de motor. Aceite de motor se
define como aceite de viscosidad SAE 30 o 40, incluidos los multigrados de viscosidad del 5W-30 al 15W-40. No se permite
usar ningún otro lubricante (como grasa lubricante antiadherente [anti seize], MolyKote, lubricante a base de cobre, grasa,
etc.) a menos que se indique específicamente en un procedimiento LTI.
**LUBRICADO = LUBRICADO CON ACEITE DE MOTOR EN LAS ROSCAS Y LA PARTE
INFERIOR DE LA CABEZA
(aceite de viscosidad SAE 30 o 40, incluidos los multigrados de viscosidad del 5W-30 al 15W-40)

NOTA: No se permite usar ningún otro lubricante (como grasa lubricante antiadherente [anti seize], MolyKote, lubricante a
base de cobre, grasa, etc.)
a menos que se indique específicamente en un procedimiento LTI.

• Todos los pernos de cabeza hexagonal y tornillos deben comenzar a roscarse a mano hasta haber roscado por lo menos tres
(3) filetes; después se puede utilizar equipo neumático para roscar.
• Si un procedimiento en una publicación de LeTourneau indica el uso de un cemento para rosca Loctite®, debe usarse
"lubricado" como especificación de torque. Antes de usar Loctite®, deben limpiarse bien las roscas de la pieza de ajuste y el
elemento de unión con un solvente apropiado de secado rápido que no deje un capa aceitosa. El cemento para rosca Loctite®
debe usarse sólo en las roscas, no en las cabezas.
• Para ciertas aplicaciones en componentes como por ejemplo, los mandos finales o los casquetes esféricos del brazo de
levante se especifica una marca FERRY de pernos de cabeza. Use sólo pernos de cabeza marca FERRY para estas
aplicaciones.
• LeTourneau recomienda que, en el momento de la reparación, se reemplace cualquier perno de cabeza de 12 puntos
fabricado por LeTourneau (la fabricación de interrumpió hace varios años; consulte la ilustración bajo MARCAS EN LA
CABEZA DE PERNOS Y PERNOS DE CABEZA HEXAGONAL) con pernos de cabeza de aleación. Si no se dispone de estos

SECTION [Link] r00


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LeTourneau
GENERATION2 INFORMACIÓN GENERAL

nuevos pernos de cabeza hexagonal, los pernos de cabeza fabricados por LeTourneau deben ajustarse conforme a las
especificaciones de torque de Grado 5 (70% del valor de Grado 8 - lubricado).
• Las especificaciones de torque que se indican en los cuadros de la página 1 se aplican sólo a los pernos de cabeza de acero
de aleación negros de 12 puntos, pernos de Grado 8 y pernos métricos. Estas especificaciones no incluyen los pernos de
cabeza hexagonal dorados con cromo de zinc; estos pernos no deben usarse en los cargadores o topadoras, excepto en las
cubiertas del mando final.

Perno de Grado 8 Perno de cabeza hexagonal de No se aplica X


aleación de 12 puntos

• LIMPIEZA: Es obligatorio quitar toda la pintura y desechos de las superficies de unión, las superficies debajo de la cabeza de
pernos o pernos de cabeza y de las roscas antes de su instalación y ajuste.

LA FLECHA INDICA LA UBICACIÓN A LIMPIAR LIMPIAR PINTURA Y ÓXIDO ANTES DE AJUSTAR

SECTION [Link] r00


COPYRIGHT 2012 L-1150/1350/1850/2350 T1
1-3-16 11/14/2012
LeTourneau

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