A21 B23 c20 D 24/25 KAESER COMPRESSORS, Inc. 239 Industrial Drive @ P.0.Box7416 @ Fredericksburg, Virginia 22 404 Tel. (703) 898-5500 © Fax. (703) 898-5520WON} CO sseas Page NS INDEX 1 Section 1: INTRODUCTION 1. Foreword 2 2. Description 2 3. To order parts 2 4, Recommended spare parts list 2 5. Caution 2 u Section 2: PARTS LIST Code/Drawing No Frame, casing 420 3 Driving system B20 4 & Oil tubes, vent lines c20 5 Control tubes, bat 6-7 compressed air tubes Vent valve 2.1128.0 8 Inlet valve 4.7387.1 9 e Minimum pressure check valve 4.7381.0 10 Check valve 4,730.20 11 Combination valve 4.870.112 Control valve 2.0712.1 13 Oil stop valve 2.0706.0 14 Section 3: Recommended spare parts list 15 - 18 Caution: If not otherwise indicated all measurements in mm R = Withword pipe thread = Pipe thread ISO 228 Metric ISO thread, KAESER Cee dates SECTION 1 INTRODUCTION 1. FOREWORD This manual is provided for the operator's use and reference when ordering parts. An illustrated parts breakdown is included for identification. All compressor parts meet the manufacturer's highest quality used in the manufacture of the original equipment. 2. DESCRIPTION The parts breakdown lists every part, assembly and sub-assembly of the compressor unit. Each part is idendified with a number. The location of and relationship between parts are clearly illustrated. Questions pertaining to the number, description and quantities needed for each assembly are dealt with in the following pages. 3. TO ORDER PARTS When ordering parts, furnish the following information to prevent any error: - Model designation and serial number of the unit as shown on compressor nameplate. - Reference number, part number, description-and quantity required as listed. 4. RECOMMENDED SPARE PARTS LIST A recommended spare parts list is provided at the end of this manual. The list indicates the description, part number, the quantity used in the compressor, and minimum quantities which should be carried to ensure maximum protection of the compressor. The recommended spare parts inventory to be kept on hand varies gecording to the location of the nearest distributor, and is broken down as ollows: A, Local distributor B. Nearby distributor C. Remote distributor. 5. CAUTION NEVER use parts other than the ones approved by the manvfacturer and listed in this parts manual, The use of parts not appreoved by the manufacturer may result in hazardous conditions, over which the manufacturer has no control, bodily injury, and damage to the compressor unit. Such action would invalidate the manufacturer's warranty of the compressor unit.yas] COMPRESSORS. ~ SECTION 1 INTRODUCTION \ 1. FOREWORD This menual is provided for the operator's use and reference when ordering parts. An illustrated parts breakdown is included for identification. All compressor parts meet the manufacturer's highest quality used in the manufacture of the original equipment. 2. DESCRIPTION The parts breakdown lists every part, assembly and sub-assembly of the compressor unit. Each part is idendified with a number. The location of and relationship between parts are clearly illustrated. Questions pertaining to the number, description and quantities needed for each assembly are dealt with in \ the following pages. 3. TO ORDER PARTS When ordering parts, furnish the following information to prevent any error: - Model designation and serial number of the unit as shown on conpressor nameplate. - Reference number, part number, description and quantity required as listed. 4. RECOMMENDED SPARE PARTS LIST A recommended spare parts list is provided at the end of this manual. The list indicates the description, part number, the quantity used in the compressor, and minimum quantities which should be carried to ensure maximum protection of the compressor. The recommended spare parts inventory to be kept on hand varies {C according to the location of the nearest distributor, and is broken down as follows: A. Local distributor B. Nearby distributor C. Remote distributor. 5. CAUTION NEVER use parts other than the ones approved by the manufacturer and listed in this parts manual. The use of parts not appreoved by the manufacturer may result in hazardous conditions, over which the manufacturer has no control, bodily injury, and damage to the compressor unit. Such action would invalidate the manufacturer's warranty of the compressor unit.Frame, Casing CS 75, CS 90 type WOT] COMPRESSORS Warner Hon not M8 1 Compressor Unit C8 75 “{2) Camprersor Unit €3 80 A2ipelts Cease Driving system CS 75/90 type Part ho Description et. |oty.| rare no. Tas | Stew Gooprnor Sena 7 z| | sonso 5 1710510 | Screw Compressor sigma 2e 5 | Sone Mae Tapiot | Mocoracpnaeas watt asp y Bl i] 6 Nios Motor3-phase $3 KWi230/460 V 3 | 1| Sorpeo Mio x 7 Notor plley din 18 3/4" 36 | 2 | Sosa Mine 30 Motor pulley din. 13 3/4 z| 4 sst000 Mie x 60 Gompresor pulley din 3/68" 2 | | soane Migr 40 Compressor pulley aa sfoa" | |, 28 | 3 | 608 fetew M16 5 9 Zorosio— | GamPresor puter ding 7132, | Wc3)a | 4 | Gz02:0 | Hexchead screw At 16 2 90 203050 | Compressor pulley da. 7 1/4" 30 | t| Gorez0 | Hex-head screw M20 5 150 4352%.0— | Compressor pulley dla. 82/8 TS) Settee | terete Zeist | Compresa: pulley di aa | dol Seteo | Sette wae 3] 8 Seats 614320 | Ser of v-bels BY S| See é2sai0 | Sec of yobelt 3] fo) Sos 3 Set of belts 36 | | GSSr60. es + ec of spans 3 | 3. | Ebene co | Ser of rab 38 | fs] S0553.0° | Speing washer | easaz0_| Set of vobelss a | ia] Guesr ting washer ‘0085.0 -—~| Fan wheel 2 | 2) Goce nut a8 1073-30010 | Cooler al | Z| Gocase not 8 fo 48169.0, | Fen case a | & | Secs mut Mit Sk 14t87s | Cover place 3 | 12] oeeeo uA 6 427920 | Swing frame 4 | 2’) Gooss0 ut M29 £75661 | Balance adjustment 4 [2 | Sox | Atrio teelng we 5/8 #77001 | wi ae] Z| dois | Biikhesn Mating gant | s 7 | 2} Zoe | cubncating nppte 47565.1 | Divot beating 48 | 1] socieo | Hecalon te vee 6 Base of the machine 4 | 1 | sosieo | Teton tine aa: 6 eel plate Hinge 90/110 psi ES og 2 unie cs 75/110 4) Unie os 90/110 psig Disk 5} Unit GS 75/390 psig) Unit CS 90/0 pulp Intermediate ting 2 bnOil tubes, Vent lines aarmmGaaae CS 75, CS 90 type TPT ama | Sonoran ae ]t femeee [raw seve 2 | + fetoers | Bersorenage w]e Lee [esas fein sake CPS YA [EMERG | eee ss re cmos oases | | a4 | a frosrao |S taths 20 win dota” ang 8 Sf a femee. fer s | + feraise | Sih come SpE (emacs [near a fT [EMS | Sa we a | t feiss |ockettn'sa Pd [essias | Bese $ | 1 [race | Pets anton C10 1/60) 8, |} [bas | hacen 168 15/99 wrt 110 ons to] t [eaains | ASS 2 eS Sl tie 18 Bhd te] [eas T/T PaSHEES | SS ne mae «a2 nee 1e [1 [eiae) hse ASS 8 Hf | jene B | 2 [Somes | Sate monic a ve 2 [i [fomee |oewe pans & ay | 1 [état I Be | + \Stoaga [Eig m ae 2 | 4 [asses | Aehe tach ae: yee | (Raine | A tating R 3/ (PBL pteeat nae ee ee eee 20Control tubes, Compressed air tubes CS 75, CS 90 type ret_[oty| Patt No. Description et. |oty| Part Ne. Description 1 | af aeuso — | tank 30 eal, 2 | 1 | 4.74542 | Instrumental panel & 2] 1] den | Cove re | ¢ | S1335%0 . | Antceiration pads 3 | 1] cip6sio | OFStparntor carsrigge din. 300 45 & | 1] 2380 | Minin pressure cheek valve x7 | 3 | 5.1260 | Tension clamp complete ce? ae] 3 | sanpxo | Caster cing s | 1] arsmn2 | check valve complete 29 | 3 | 321240 | Support Tor gasker ting sa Difference pressure 32] 3) faz | See 3 | 1] Xerzt | Convot vate comps neayat | 1 | 27ass0 | Air ate swith Pos: $4 and $8 jac6)31 | 1] 279460 | Ait tobe hays | 1) z02200 alot fir tube iy | | doamo alot Suction tube Sie 1 | Zoane se} a Gonrrol tbe 9 | 1 | dors sor Eonvral tube wo} 4 Pressute gauge 0-260/220 psig we} ot Control tbe hay | a Preasute gnuge 0-148/110 psig wi Control tube 's)11 | 1 | worseo | Pressure gauge O-230/145 psig ae} Contr tube is) 11 | 1 | worse | Pressure gnuge 0-230/190 psig ae] ot Centro tube dias 1/4 x 17 luayiz | 1] azos70 | Sateey wo} Cente tube dia, 1/4 x 23 's)12 | 1 | e200 | Sitety valve alt Een tube dias 1/4 x $1 jis) 12 | 1 | s2orz0 | Setety valve a} Mose line @ fax at 12" 12 | 1 | Rorore — | Bistatee thermometer | 1] sossno | tote tne 6 1/2 © $9 1/8" 14 | 2] oreo | tour meter 42] 1 | scossio | Angie’? 15 | 1 | 22720.G0040| Malfunction cetay 35 | 1 | Sos. | Protection 18 | 1 | P30 | Seiten as 5.0780.0 | Doub nya | 1) 632320 | Angle ave er alo Pipe fitting M12 x 15 a} 1] e308 Angle 172 Nor a]? Reducing woeket C'1/a x G 1a] wit Ball cock @ 1/2 | 3] Sosieo | Redveing seeker G 1/2 = 6 1/5 | a] sos Din tap 6 1/4 nayst | 1] 632080 | Reducing seeker G1) G 3/8 toa] 1] eoa9a | Bin trap stewner st | 1] 32000 | Reducing socker G16 1/2 zo'| 2] Sorosa | Oi'stent giao 6 374 s2 | 1 | Saipan | Pipe fering G u/s | i | Sesoro | treting stew G 378 5) | 2 | sano fitting G 178 22 | 1] sano | tose eospling 6 1/4 5a |e | soreo Fiving GA 23 | 1 | sionaco | Howe coupling G8 5 | 1 | Saips.0 7 a4 | 1 | sosisio | Lncking screw G1 p2e se] 1 | tasso Fiing G8Control tubes, Compressed air tubes CS 75, CS 90 type Bat [ory.| Pant we. Deserition Rat Oeseription 37 | 1] gozv.0 | Pipe ttting ¢ 1/4 2 Feil Inbel 38] 2) Goro | Angie fiing c/s 2 Adapter'G 2 x 2 NP 59] | soaso | Angle ting @ 1/6 1) Compressor Unie 5.75 go | 2] cose 110 sie at | 2] Sosnae 2) Compressor Unit C$ 75 @ | i} Sie 185 pee 6 | i] shasse 9) Compressor Unit €S 75 ea] i] Shai 190 ps 6 | i] sisez0 4) Compressor Unit CS 90 66 | 2] como 0 psig 5) Compressor Unit CS 90 47 | 2] Goan 185 psig se} 3] eisai 6) Compressor Unit CS $0 @ | 3] éiszso 190 75 nm} or] eisso0 m2] 2} Sosee.0 | Gasket for sank 23 | 6] Goss | Philips Nead screw at 4 x 10 4 | 2] éosca | Filiter head setew N4a' 8 35 | 2] éoneo w% | 2] ens | 4) eopano we | 4 éoneao 39 | ia} sone to} #| Soweto | Sento x 30 sr] 3] S2anco | Washer mt] 4] 623900 | Waober a | ¢] 605580 | Spring washer as | a] soar | ial bar ae as | 4] Goons: | tex not AL 10 ae | 1] Gonz | tape fitting Rave | i] San me} t | Zane 50 | 3] convo | Gamer ote ba. KAESER Vent valve COMPRESSORS 2.1128.0 nat. | aty.| Part No. | Description 1 1 | 5.0989.0 | vane pedy 2 | 1 |sossro | cover 2 | 1 {490260 | Piston complete = | 1 | s0085.0 | Diaphragm 5 | 4 | 628080 | cytincer screw with Inside nex. cL Ms 12KAESER Inlet valve Coes 4,7387.1 “9900.2Minimum pressure check valve 4,7341.0 Rat, Descrigtion Vatve voay @ 2 Valve disk complete” Disk O-ring §7 x 25 Compression s8ring -10-HAESER Check valve Loa 4,7393.2 et_| ov | art No. a | 1] ses. 2 | 1] Sos 5 | +] ksor 3 | 4 | Sesto | auice core: i? Nays Combination valve eae 4,8870.1 10 6.24000Control valve 2.0712.1 POV tay CSTs T vy iN 2 3 4 Ref. | Qty | Part No. Description 1 Casing 2 7.0387.0 | Armature 3 7,0344.0 | O-ring 25 x 1,5 Viton 4 7.13720} Coil = 14 =Oil stop valve Lge 2.0704.0 N $= Al S ¢ = SS 34 5 6 7 Ref. | aty.| Part No. Description 1 Bottom of casing compl. pasted with fitting 2 7.0347.0 Diaphragm complete 3 7.0378.0 Closing spring 4 7.0345.0 O-Ring 6 x 1,5 Viton 5 Top of casing” 6 7,0343.0 Core . 7 7.1958.0 | Coil completeRECOMMENDED SPARE PARTS LIST eee Model CS 75/90 Section 1 r Part lacy Recommended| (| bescrrPrion No. lper LOCATION Gsantities ~ unit | Section Trer.[ als [c Oil filter cartridge 5-1961-0) TY Oi! tubes, Vent Hine 2[ 2-3 Oil separator cartridge | 6.2013.0| 1 yaj2 complete set consits of: ~ Oil separater cartridge | 6.1965.0| 1] control tubes, 3 compressed ait tubes ~ Gasket for tank 5.0556.0| 2] Control tubes, 7 compressed air tubes = O-Ring dia. 20%2,5 5.1443.0| 1] Control tubes, 62 Compressed air tubes - Dirt trap strainer 8,0394.0| 1 | Control tubes, 19 compressed air tubes | vebelt set ¢S 75/110 psig | 6.1432-0| +] oriving systen 5| 1 1] 2 V-belt set CS 75/145 psig | 6.2521-0] 1| Driving system 5| 1) 1) 2 V-belt set CS 75/190 psig | 6.2522-0} 1 | Driving systen 5] i ile V-belt set CS 90/110 psig | 6.1432.0] -1| Driving systen 5| i 1) 2 V-belt set CS 90/145 psig | 6.252110) 1 | Driving systen 5| 1 1} 2 V-belt set CS 90/190 psig | 5.252210] 1| oriving systen 5] 1) 1/2 O-Ring dia. 19 x 3 5.1423.0} 2 Oil tubes, vent lines| 29| 1] 1] 2 O-Ring dia. 35 x 2 5.1445.0} 2 | Combination valve 7\ a a} 2 S| oering dia. 47 x 2 5.1455.0] 1 | Control tubes, 63] 1) 1/2 compressed eit tubes O-Ring dia. 56 x 3 5.1422.0} 1 | Control tubes, 6a} 1] tf 2 compressed air tubes O-Ring dia. 57 x 2,5 5.1469.0| 1 | Minimun pressure 6| 1) 12 check valve \ | o-Ring dia. 80 x 2 5.1452.0] 1 | Control tubes, 65 { 1] 1] 2 compressed air tubes Gasket 6 1/4 6.0470.0| 2 | control tubes, 66} 1] 1] 2 compressed air tubes Gasket 6 1/4 6.0432.0| 12] Control tubes, ev | af ate compressed air tubes Gasket 6 3/8 6.1521.0| 3 | Control tubes, 68} 1] 1/2 compressed air tubes Gasket 6 1/2 6.0438.0| 2 | Control tubes, 69} 1} tf2 compressed ‘air tubes Gasket 6 1/2 6.1524.0] 1 | Control tubes, 70} 1] 1} 2 compressed air tubes Gasket 6 1/2 6.1524.0] 1 | Oil tubes, Vent Lines! 32 | 1] 1] 2 Gasket 6 3/4 6.1527.0] 1 | Control tubes, my] apap Compressed air tubes Gasket for inlet valve |.0567.1] 2 | O11 tubes, Vent lines! 31°] 1] 1| 2 Gasket ring 5.1392.0] 3 | Control tubes, ap | if 1|2 compressed air tubes Diaphragm 5.0999.0] 1 | vent vaive a] aj tj2 Diaphragm complete 710347:0| 1 | 0i1 stop valve 24 if1f2 - 15Petia y RECOMMENDED SPARE PARTS LIST [@CSGGIZSOGS Model CS 75/90 Section 2 Part Recommended DESCRIPTION No. per LOCATION Quantities L lunit| section ref.[ A] @ [c Piston complete 4.9026.0} 1 | Vent valve 3[ a if2 Piston complete 4.9020.0 Minimum pressure 3} 1] 42 check valve Safety pressure switch 7.0219.0] 1] Control tubes, 9} of ta compressed air tubes Pressure switch 115 psig }7.0220.0] 1 | Control tubes, 8] of 4} 4 Compressed air tubes Pressure switch 230 psig |7.0221.0| 1 | Control tubes, 8} oj 1] 4 compressed air tubes | Valve disk complete 4.9014.0] | Minimum pressure a} aaa check valve Valve disk complete 4.90.1] 1} Check valve 3] a} tf2 Compression spring 5.0617.1] .1 | Check valve 2| of s]4 Compression spring 5,0643.0] “1 |. Minimum pressure 7] of 1} 4 check valve Compression spring 5.0644.0 1 | Minimum pressure By Oo] 14 check valve Compression spring 5.0636.0] 1} Combination valve 6] of a4 (| Working element 7.0399.0| 1 | Combination valve a} a ape Vent valve 2.1128.0{ 1 | Oil tubes, vent lines} 5] O| 0) 1 Inlet valve 4£.7387-1] 1 | Oil tubes, vent lines| 4] o| 0} Minimum pressure 4.7341.0 1] Control tubes, 4] of oft check valve compressed air tubes \ | combination valve 4.8870.1| 1 | Oil tubes, Vent Lines} 1] O| 0] 1 Control valve 2.0712:1| 1 | Control tubes, 7) of aj 4 compressed air tubes Oil stop valve 2.0704.0 1} Oil tubes, vent tines} 3] of 0} 1 - 16 -RECOMMENDED SPARE PARTS LIST FOR ELECTRICAL EQUIPMENT Model cS 75 460 V WYE-Delta-start hee] 2 ho 7 wike_OUCT Ta Terminals T Recommended Part Qty-| LOCATION |Quanties DESCRIPTION No. per USE unit A 1M Motor starter 7.3406.0| 1 | Control box | 0 (main contactor) 2m Motor starter 7.3406.0] 1 | Control box | 9 (Delta contactor) 3M Motor starter 7.3404.0] 1 | Control box | 0 (WYE contactor) 3FU Fuse 7.3301.0| +; | Control box | 0 1,2FU Fuse 7.3311.0] 2°} Control box | 0 T Transformer 7.2221.0] 1 | Control box | 0 crt Control relay 7.2066.0] 1 | Control box | 0 TRI Time delay relay 7.0467.0| 1 }control box | 0 cR 10 Thermal overload 7.2710.1] 4 |Control box | 0 TRE Time delay relay 7.0466.0} 1 | Control box | 1 (WYE time) 40L Overload relay for 7.3459.0| 1 |Control box | 0 motorRECOMMENDED SPARE PARTS LIST FOR ELECTRICAL EQUIPMENT Model CS 90 460 V WYE-Delta start Terminals Hott [Recommended] Part Qty-} LOCATION |Quanties DESCRIPTION No. per USE unit alsle ™ Motor starter 7.3407.0{ 1 | Control box |o | 1 | 1 (main contactor) 2m Motor starter 7.3407.0} 1 |Control box Jo | 1 | 4 (Delta contactor) 3M Votor starter 7,3405.0] 1 |control box Jo | 1 | 1 (WYE contactor) 3FU Fuse 7.3301.0] 1 }control box Jo } 1 | 1 1,2FU Fuse 7.3311.0] 2 [Control box }o | 1 | 1 T Transformer 7.2221.0| 1 |Control box }o | 1] 1 crt Control relay 7.2066.0| 1 }Control box |o | 1 | 1 TRI Time delay relay 7.0467.0} 1 |control box }o | 1 | 1 cR 10 Thermal overload 7.2710.1} 1 |Control box fo | 1 | 1 TRE Time delay relay 7.0466.0| 1 |control box |1 | 1 | 2 (WYE time) 10. Overload relay for 7.3460.0] 1 |control box |o | 1 | 1 motor