Injector
Injector
,.
'' ;.l
J
:_' l
10
•I 1
,:.· 'I,,..
l ---...J
3
l
'
I 1
II
·' II
I ._
s-
I
I
t t
I
... -II
,; JI
II
I
I 17
I
'i
I .,_
..' ~· .-
r
,,
\
•.
(f\lJ..ET I-IN{) nETIIINlft'G + '• ,...; t i
r'
: I
~I i'
.
~
PRESSURE - ,·,
•I•
,,.
\.j .
/'1£T£R/{llfs. PRE~St/RE
...
.,, :"" h
,,
r.·(,_·1 TRHN5FER MESSURE
t
r.~
;!·,,~
•
• IN7ECT!ON
PIUS51JR£
l
!
Ii
~
•. ~
-~ Ii ,.
PERMANE1111 :BLEED 9. TRANSFER ~HP
2 I\ESTn!CTIMG ORIFiCE io
,. ,•. ·ijE,GULATtNG. VAL"E
. •• :.,t..
3 .FILTER
.. II ' INJECTOR ;
ii ENGl~E DRIVEN [Link]) PIJMP WITII PRIMER ' l'l D:S,RIBu,UR •.'PO~T
r I
5 J '
I~ l~LET PORT·
5 [Link] Sf>EE.O 14 .,.. [Link]
'.
? t. ~fl~!T~0l. !.~Y;;S IS , DRIVE
1 .,,..·, ',.
8. ► METERING YAL\IE :j. ,,.IG ;"°,' CAM RING -~•I.
I
~•t .... ~
*. li ~
• 17 FUEL TANK '
-~.,
i
• A
L '
t
p ~:~ :· r- oey~·
'
r 11 , n .. ,~r.!lir~ cornus71"tll r1·.l\,'Ar:'P. ,,·r. ·1i=1t1·, .,.,. 1·: ~s~rn ·"•.··.
1
~I
I'
.,__ ·, , ~v
,, ,, ~ . ' . 1. Is this engine air or woter-cuo led?
IDENTIF ICATION AND CLASSIFI CA-TIONf . ·r;k ,, . 2.· ls this a V-type; iri-line, or opRosed?· .
• ·'. '·,sfil. • !".. 3. Does'it burn gosoljiie or [Link] ? •
.. . •
on updroft·, downdraft, or side
... The remainder of this chapter [Link] I? engi;.ie.' 4. If g~;-; does it hove
droft carburetor ? f ••
classificat ion and perts identification. ~tudy ~L~ the
engine' figures" in this chapter very cci'refully, Make 5. Is it:•an L-heod, F~hcod, or •I-head?
certain you know the names and uses ~fall ports. It -6. What type of _com~ustion chumber design is used?
is most important that you build.·9 cornpletefand ~c- 7. Is it a four-strok e cycle, or a two-stroke cycle?
of the various types of~'ngine·s , • 8. How mony cylind~·;.s does it have? •
curate mental-..._image .._, , ·,Jlt • I
ond· use~ of all the ports?
_and the relotio_Dship of one port to !~e ~(l}.e~. ~-- -~- • 9. Do (1know the nqmes
-•· • r
- • •~•
. • ~• I • • I • 1 ,
I r)i_! 11r, /:,DJuc:·r
.J •I \!:NT.
I \
i
, 6,9, I0,11,
12.13,H,15,16, 5• 2
17,24,25,26,23 18 19 20,21
'
:~ Q _ -
J •
..
L:
R:
LcnVU
n:11>c
7 ------ .-- -- 7
F: Fh•,ll • C}-fi TI
l T: L11ll tilt
• ,-
R.T: fllul tt tilt - - - - - - - ···-
__• f
L_j~
21
-~
Fig. 1
l f\i J f (' ·;o fJ.
I
I Earisprh':zdln~sen un•(t>l ptt_~
•
l ..
nh~lttcu·
.
i.<\
.,
\
I 'j
'
I •
•
.r -
ti,. ·: .. , r
.{ 'f
'f I t f f I•,
':
•' I, ;t
....~- ?°,'
I~••
• [Link]
'
t ◄ ..
' • I
Eine BOSCH Duse bestetit aus Ousenkorper und Dusen- ,,,
nadel. Duscnkorpcr uncl [Link] aus hochwPrt,qem
Stahl, sind mi t F einstpnssung aufcina~der eingel,,ppt
cine E inhcit zu betnich ten und aucli
~nd
zu.
. ,
sind stets als I
sammen auszuwechseln. ~ tJ
-~';• 1 t~
.• .
,ett
,.
·1
Wirkungsweise . \
rs ~- 't
zuruck·=· Druckleitung - ~u)aufbqprung;q~,piisenhalte
. <:"
(Bild 42) - (Ringnut)' Zujaufboh~ungen, 0ruckkarnmer
r, ••
Spritzoffnung(en) tier D:lise (Bild 43) :.:..· V,erlJrennung,-
raum.: Der entlang der [Link]' durchleckende [Link]-
}_j
nlter ~}
staff )'.J_ird uber den Leikpl-Anschlu~ iarri:: [Link] .
;,:~1
und eine. Leitung zum Kraftstoff-Bchi:ilter zu'ruckgefiihrt. .i r~• . l1
,~ , (. ', ' \ ·f
.\
·~ ;; !"' ,; : f°4~~
!B' -~ • Vi •. " ~- !
....~~-~~~ :;,'-ttL onc,S A li:'ttll,, l,ol, no;_
~achd i~•'di~ von ~-er Ei9~~ritjpi,/mpe·q~fi?L~e~~e Menge •
[Link]!~t 1st, druckt ~}~- qrucJ<fe~~'i-;0,1.J.lJPu_sennadel
und!,den Qruckz apferi w,e_der auf
i '.. *I~!1. , •·'. f~f
,, :~d _
P. ... . :::; ~:
111
.
..;
1
Baua_rt~n'_~nd Verwe ndunl~ i;~ E~s~r~tfJu-~f~~-: 1•1i ., ·i1··if;tn ~- c
kor1
r
, ·1••/lr· •. ~·'• ~ •: t~ -j{f
~~ ~, •I'
1,l.l • ,
t'1\: • ~ .!\1-!tJ~~ •: •
c':-r• { a,."J~ta; ;,!
I '
auprten
Man unterscheidet zwei [Link] ,)< • .1_;.'r .,;,,;.;,~- :-!lfj • .-. . i- ·.'.i '. '.-i "<c
'• ., ,;
~ 1J
•, •/.
·, ·
)~\1,:'. i"" •~ '·
• ;,,i, >;.t)j' 't, Zulaufbohru • •
-:.•· : .~•• •· ·;
".!\t.· · ,,,
!f • , -i:~ ... 1, '·!1;~t:=il • , -~ ",.cl~;
}i~ •••• JC
.:. ..
:
·, t'.
t,,
l :.'· M 11"-l"~ ·, t {. ..
J : ', , fBhlwin~,1 Spr,tzloch
• ~!,!• • 'if ' TY ~ . !<~ ,1 ,, ~'l'•. -
f· , .'" otoren ,,., ·1rn1{ : . ., - ' {·,
s-i?-~::- ~-· ~"",. ) : . 1 ~ >'\)• <:·: ' '}.,!l(S
l• ·: '.i I ,f,.. ·.:.. • I., :1-: • ,
·: ~ •
1l. ,..
l ... • ,. >jip
J.. ,;
tlli ·fl~ \
za~I- ,; -~ .f'il: .•
fk_x...",/ fo_nerhalb di~ser beiden H~~[Link]~g_:jedoch ~ / ·• ,
i ;/~~: ~- rc1che_/ v~neinander. ab~~1c~end,e •1,~s!~inmgen
v9rl ,'. ~l ·f .·:~ ~
handen~ die durch die Versch11?deriar t1gke~t;der Motorel") · . ,._ ·;·''o·iu 43 , ·1' ,. e L ocII d-use
1 -. • •. ':~'
r •• d . ~ • ~1 •• , ,-••, -:.!ii" :,, j·•. 1 i'';!'·"
.• '. ·.• • ·I,,
,J -;- ; ,J·\
~ d" i, •:
~
, :'
• •) •1'1',.·• be ingt,sr , j ;;!,_ ' .. ;...,_;\. :,, , ·!•.J! 1 '[4'. : .1 }n'} l
--;J~,• ~ ' t li fi'• ~. • f. '~"'
~:.
·.·"•t ·-·.~-~ ,.-.t
~- ' . ·ls-
•·
•..;
-~'l·!it\
'JiE,. '"j- ~~-
· ':W·.;.• 1g'~•I<
.~.\ s:;!; -~~'JJ:i1 l" )\"4·• I ; •1'
! ~
r.· '.; ·~~
·,; ,· r ...
~- • ~ - •-~1-
i;<.• l ~:
~- "'~· . !.."·1 ''"l';· I -~'C'.1~~,·, . • ..c{tl,r ·.,. .:
-r- • 1;~-;:- · •••
tzi-.i .3t!'i ..:•_ .:r;._ t~.--- ... ? •• 't ~;. ·.: . ~-,,i_;·· '='' ;~\.~;:'~ ·..:riv' •• • ·§
I
I Korpcr
~-<~d;'
Nadel
Aingn111 .·toSc•::..'
I A~~:,;::;;,t' ' ;hlo!;!.t•n
, : , :.,1
IJ •t)ff111't
Dusennadcl •./"
y
\:.i, it \!',,. C it ''-'~t>,·
-~~,
fl11t_,I..
"f('a/,'
Druck,chuher
81lrJ 4{;'
fr.o
I
Spr11zz.:ipten
•
-
\
--
···rirj
I
I
tf
--
/I,
,.
,1
,,,' '
i:-1
/.I ·,
•
)
!J"Scl1los~.:11
·, ,,,.,,,1,.,,1
13i1d 51
Zapfc~dusc (ON .. ), kcg,1l1<Jes Spr,tLZ.:ipicncnde
lbr11iter Strahl)
norm~tc Z;ipfcndusc
Walzenn ,~,c
• 3:•.chlosscn
\'\l~n.i!J-9~,j ff net
voll !)s.:otfnct
([Link]
Bild 4!) Z.1p f c nd, 1;;:; r. I H;i1.:p1~1, :ihll
SJ.,..- r.' • I •'
-.
~ .;
........._ . . . . ~ ..,c_ ..... a..,:,
\-'. 1
'. ,\ r1r- i _ • I
~--1 .I
• I
I
j
I
I
I
I
I
!
~-- I'
:-11 l•i
~
'<)'
J
!
Bild 45 Ne, :'lliJIC Loclicfu~e co~ .. ) lr.l ,vergloich mit cinu
lanuen Lochd•ssl!{OLL. ,) , Bi!d 47 Luchd•,~ (DL .. 1
32 ...
'
,,...-
//
- - --- --- --- --- --
/ ,J:j - - ! ·-
1)
·::~ ._ -, ,,,c::-:,..
\"r- ... -
· - - - 1\ .
~- ✓
....... .I ~
''
t( -
( - l, •'
--1. ✓/1-<
·--:1------...,-~ - -~)
~
·~
.,_ - i
/'-~i \;-q \ ~· .
t-.£L..I t _ / ·. I
·' --:
·,
:-' ' :)__,'.~~:-,~·-·- - •
1 ... ~r--.. • -
;
~
.._ . ' .:!: __ -t
,t,
~:-· .':It> €\'\
\~ ~ L._.
1• '
- ~,,._ -__ .;.:.,,._;'A - - - - - -r I -..._,,
z. -- , :
"'- 0-~..0, ~c -~
- ·.:...-~ Y~ __
':,
.:.:.: . ,_"- ;_.'· ·,.,./
~-·-. ~~'~_ __-pi
,~~I
_.,,·.:=: ,-,-.
( s I_ 1 ®
~,~~~~
.\. ! : ; ;
r- ✓ V"~~ ~! · ~ I 1 I •
' / .( :,.-i ,..."( ~. t _.;.
1
.. ,.,J' ~, ~ ., N 1 1 I
'
--,~- ?'•
~~0 .~~ '\1~ a :<!---~• I
•• ~
,-·· I ~ ' - ~ .
:
• :, :, I ,: ·:
~
I ~ , .
,
fli
..
;_ .··:3~ --1~ ~
ff
-•:-.- - - ~ - J
• - ~§~ c. • <.· l~~ ~
~
fl
___ ___ ___,......_,.
, , / '//,'. ·/ 1·,, .J
• --0~ '//
/2//%a11 ~~~1
///'.F::---.."l ~4
.. .·
_J~
- 1/, ~1u~~ 1- ·\
~ t--_"''Y,l'
1 M\-•._ ·
_..- -\ 8 J •
- ~ ·,11~>·:·:; ,j•/ ·.=....)_;tJE.~~tr:-.~-:·:··,:·/;:~;~t:;. -~-
,· (:. ' ~ i~ ~',C/.V . . --•(7',
~ ---- ,~:_\y '...l.i:~ \I
~'~.0 :H.-- ---- \_!_) . ...·--: . •..,_ " . ., . -~Q
l·C/.J.,:-i:I . :..
I, './(.j•, , 6. . Valve spindle ~
~, -~dJ~~~ t-NVA IV//// //~ ·:·.:;:;.. ,.-
i "·
~
1. Feeling pin·
'. lf~~r;{-~~:,-· 2.~,Pr o~~~- ~P.~ -~-~ -·~---:,,-"-·7.-,,~Noz
•. • • ·'· • 3:." Compr ession screw-·- ,...~8~-=•N
zle cap nut.
ozzlc valve
~f~~~
4. Spring Clp nut • 9. Nozzle body
\I~/ • 5. Valve spring, .•
. , 10 .. ,. Fuel inlet conncc tioo
-~- •·· ' •• 11. Lenk-o ff connec tion
\
7. ~<,,:-lie ~p nut 11. L<:ak-o!T cc,nnec tion Fig; 1. Section through C.A. V. nozzle holder -type BKB
...'
( ., •n 't.:'fC\V
~; - • • . ;.·:cut
: 1
,~.
~
~ u::.'.J:: Y:11 \'C 12. Spc::1:il copper \
\·..·:l~ln:r
9. 1':oZ7.k bo:!y '.•··• }\;' ',.·'.
r ... ~ ~· • ;1:~:1: ing cap ; J}:~\'.f;. -:; .: .' ..'. · ;_ -•ltil.j/ · ": ~r;
Fuel inkl [Link]. 13. Protect •'';~_;f;
J.
\ ;:,_i~ \ • -
,.,. • • .• ·To:.dismnntle,procccd as :tcllows :-
v \ .• ·: • :· .. :t!lc 10. :y• , .
N • • ·,.
hL:. r, S:crion thro:tgh C.A.V . ,wz~l~ holdcr-iypc_ BKB •\·.- ~ ... • 1.: ·-M~~in'~zzie·lioidtr.-on'.,~n~h pl~i~. ' Remov e protecting cap (2)
4 ,, ~· •
~ -~ , 1\I~L (.; ••• :°p!!~~·~:~~~~?'-~~i~~~e- ~_: .:.t~: ·• •"' -
(13) is _fin~d, u~c, suit:ib k
\
The securin g ••
poc~L :: !,:,ti!J be cka..c d out \;·[Link] pi~e ofba;d wc-oj. , \. . • 2. Relieye·,.s_pring pressure,_by- releasing loc~ nut
and unscrewing
preven t [Link] noz.:k
nut~ sb0uld be tighten ed do\'.'11 evenly in order to This is very : ~/,,, .... :. . . 'i ...co!DP.t~J.~W ~J~ew J~)'.with~·Jpanner or with ~panner and screw-
bcu1~ c:-,ntcd ~nd so " nippe d" in the· cylind er head.
- • ' • ~--
. ·""'"' (' - - • • ·'·· :,:;;,~,.1.,. • ·-
• dnver. • •
may cause dis-
imr,.J:·t·.!:1:, -'.;!nee any u."lc\·cnni.:~s in tight,n ing down r according to
tcw_:C'n 11!· the no?.[Link], aud subseq uent failure of tl1e
bttcr. 3. Unscre w spring cap nut (4) with suitabl e spanne (6). The
type, take out upper spring plate, spring (5) and spindle
lI lower spring plate is a press fit on the spindle.
No·z.z~c Eo1d.: ;r .M.?.bt!:U~n.~e S "A" oil
n, c::::-c bcin~ [Link] I t\. Thorou ghly clean all parts in petrol, clean Shell FUSU
Tl·.::: r:.o:·.:!:: hclcicr should be w:[Link] in clean par::iffi with the no-zz'.c or an approv ed alternative. If any p1rts arc damaged, replace.
to prot-.:ct \he pressu re face. Thi-; face must r1:gisv::r . '
prc$~m c faces cleanly :-~'ld square ly to form a hi~h pressu re
e to it. The eic-
joint, and • \ '\•
5.• To·; assemble;· reins~rt ·spindl e (6), spring- (5) and
upper spring .
~ha_dd b..: handle d in such a ·say as to avoid <hroag ! plate. Screw on spring cap nut (4) and tighten.
-~~,~-~~ \·, \ rn7:;:l_e boid..:~ :..·~1m1l< in tl~e usual
l be cleane d ~f dirt and rust_
Mount nozzle on nozzle holder pres~ure face, making
sure both ~
-~~ 1;1·: ti:-:: mtcno r a111\ 6.
· :..,_ ·\•,~no•.:.1c;,.\ll'• !l 1:::. ,:·.t\:~~?.blc t~ c.l::.m:::: .111-\ Y,).
~--~ (6) (r:1.:;-;. (i, 7
s'°'nnv (.:1) ;[Link] -:.r,1n•.UC 15
;, __.) 14.
,1 _I
. X·
✓~
-
... ,.,
".)
,..
,,
~
,'.)
"7
'j
u
I..
01
C
2
C,
?
~
0
>
0
I-
,_
r:
', )
I.')
l-
ee'.
r~