Pleiger Maschinenbau

GmbH & Co. KG

ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS

Tongfang Shipbuilding

Neubau Nr.: / Hull No.:

JX619

Auftrag Nr.: / Pleiger Kom. No.:

VMF-902032

Pleiger Maschinenbau Postfach 32 63  (0 23 24) *3 98-0

GmbH & Co. KG D-58423 Witten Telefax (0 23 24) 3 98-3 80
 ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Tongfang Shipbuilding
HYDRAULIK Neubau: / HULL: Seite / Page 1 / 7
JX619
Auftrags-Nr.: / ORDER-NO.:
28.01.2011
VMF-902032

Inhaltsverzeichnis / Table of Contents

Technische Spezifikation HyH 2583 Page 1-19
Technical Specification Stand 18.01.2011

Armaturenverzeichnis / List of Valves HyH 2583-100-01

Index: 02

Blockschaltbild / Block Diagram HyH 2583-100_b

Bedienungsanleitung EHS / Instruction Manual EHS

Allgemeine Beschreibung EHS-System / EHS

General Overview EHS-System
EHS Bedienungsanleitung / EHS Instruction Manual EHS-D3-1
EHS Bedienungsanleitung / EHS Instruction Manual EHS-D3/Q
Inbetriebnahmeanweisung für Luftabscheider / VS0309-02
Commissioning Instructions for Air Trap
Steuermodul Bedienungsanleitung / EHS-CM3
Control Module Operating Instructions

Bauteile für Notbetätigung / Parts for Emergency Operation

Item No. 17
Zeichnung Tragbare Handpumpe HyH 909-81-4M
Drawing Portable Hand Pump
Ersatzteilliste Tragbare Handpumpe HyH 909-81-4M
Spare Parts List Portable Hand Pump

Steuerschränke / Control Cabinet

Item No. 18
Zeichnung Relaissschrank / Drawing Relay Cabinet HyH 2583-02
Ersatzteilliste / Spare Parts List HyH 2583-02
Ersatzteilliste / Spare Parts List HyH 2583-02.1

Item No. 19
Zeichnung Kontrollstation MKR / Drawing Control Station ECR HyH 2541-M
Monitor / Monitor LAUER
Item No. 20
Zeichnung Kontrollstation BS / Drawing Control Station SO HyH 2541-P
Monitor / Monitor HySc07-11-12-2
 ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Tongfang Shipbuilding
HYDRAULIK Neubau: / HULL: Seite / Page 2 / 7
JX619
Auftrags-Nr.: / ORDER-NO.:
28.01.2011
VMF-902032

Schwenkantrieb STK mit EHS / Rotary Actuator STK with EHS

Item No. 1, 8
Maßblatt / Dimension Sheet SK-785_c
Item No. 2, 5, 6, 7, 9, 10 - 15, 49
Maßblatt / Dimension Sheet SK-801_e
Item No. 3, 4
Maßblatt / Dimension Sheet D-AAC335-B

Item No. 10, 12, 14

Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/15-0054
Item No. 11, 13
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/15-0059
Item No. 7, 8, 9, 15, 49
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/34-0053
Item No. 5
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/34-0058
Item No. 6
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/34-0107
Item No. 1, 2
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/100-0046

Item No. 1, 2, 5, 7 - 15, 49

Zeichnung EHS / Drawing EHS EHS-D3-1-OC
Item No. 6
Zeichnung EHS / Drawing EHS EHS-D3-1-P2

Item No. 5, 7 - 15, 49

Ersatzteilliste EHS / Spare Parts List EHS EHS-D3-1-2-OC
Item No. 1, 2
Ersatzteilliste EHS / Spare Parts List EHS EHS-D3-1-3-OC
Item No. 6
Ersatzteilliste EHS / Spare Parts List EHS EHS-D3-1-2-P2

Item No. 10, 11, 12, 13, 14

Zeichnung STK / Drawing STK STK15-EHS-50
Item No. 6, 7, 8, 9, 15, 49
Zeichnung STK / Drawing STK STK34-EHS-50
Item No. 5
Zeichnung STK / Drawing STK STK34-EHS-01-50
Item No. 1, 2
Zeichnung STK / Drawing STK STK100-EHS-50
 ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Tongfang Shipbuilding
HYDRAULIK Neubau: / HULL: Seite / Page 3 / 7
JX619
Auftrags-Nr.: / ORDER-NO.:
28.01.2011
VMF-902032

Item No. 10, 11, 12, 13, 14

Ersatzteilliste STK / Spare Parts List STK STK15-303-50
Item No. 7, 8, 9, 15, 49
Ersatzteilliste STK / Spare Parts List STK STK34-303-50
Item No. 5, 6
Ersatzteilliste STK / Spare Parts List STK STK34-310-50
Item No. 1, 2
Ersatzteilliste STK / Spare Parts List STK STK100-303-50

Item No. 1, 2
Ersatzteil Nr. Flansch / Spare Parts No. Flange 9129321080
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9129310260
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500190

Item No. 7, 8, 9, 15, 49

Ersatzteil Nr. Flansch / Spare Parts No. Flange 9128321250
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9128310710
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500170

Item No. 11, 13

Ersatzteil Nr. Flansch / Spare Parts No. Flange 9127320790
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9127310320
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500170

Item No. 10, 12, 14

Ersatzteil Nr. Flansch / Spare Parts No. Flange 9127320790
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9127310250
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500170

Item No. 5, 6
Ersatzteil Nr. Flansch / Spare Parts No. Flange 9128321250
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500190

Schwenkantrieb STK / Rotary Actuator STK

Beschreibung Schwenkantrieb STK

General Description Rotary Actuator

Item No. 50, 51

Maßblatt / Dimension Sheet SK-898
Ersatzteilliste kpl. / Spare Parts List cpl. STK15-0016

Zeichnung STK / Drawing STK STK15-002-10

Ersatzteilliste STK / Spare Parts List STK STK15-002-10
 ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Tongfang Shipbuilding
HYDRAULIK Neubau: / HULL: Seite / Page 4 / 7
JX619
Auftrags-Nr.: / ORDER-NO.:
28.01.2011
VMF-902032

Zeichnung Ventilblock / Drawing Valve Block 1.66.58.339_a

Ersatzteilliste Ventilblock / Spare Parts List Valve Block 9166583390

Ersatzteil Nr. Flansch / Spare Parts No. Flange 9127320790

Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9127310250
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500170

Schwenkantrieb STKF mit EHS / Rotary Actuator STKF with EHS

Item No. 102, 103

Maßblatt / Dimension Sheet SK-1170

Item No. 102

Ersatzteilliste kpl. / Spare Parts List cpl. EHS-S3/15-0020
Item No. 103
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-S3/34-0018

Item No. 102, 103

Zeichnung EHS / Drawing EHS EHS-S3-1-OC_a

Item No. 102

Ersatzteilliste EHS / Spare Parts List EHS EHS-S3-1-2-OC
Item No. 103
Ersatzteilliste EHS / Spare Parts List EHS EHS-S3-1-3-OC

Item No. 102

Zeichnung STKF / Drawing STKF STKF15-EHS-10
Item No. 103
Zeichnung STKF / Drawing STKF STKF34-EHS-10

Item No. 102

Ersatzteilliste STKF / Spare Parts List STKF STKF15-303-10
Item No. 103
Ersatzteilliste STKF / Spare Parts List STKF STKF34-303-10

Item No. 102

Ersatzteil Nr. Flansch / Spare Parts No. Flange 9127320790
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9127310250
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500170

Item No. 103

Ersatzteil Nr. Flansch / Spare Parts No. Flange 9128321250
Ersatzteil Nr. Adapter / Spare Parts No. Adapter 9128310710
Ersatzteil Nr. Montageteile / Spare Parts No. Mounting Parts 9128500170
 ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Tongfang Shipbuilding
HYDRAULIK Neubau: / HULL: Seite / Page 5 / 7
JX619
Auftrags-Nr.: / ORDER-NO.:
28.01.2011
VMF-902032

Linearantrieb mit EHS / Linear Actuator with EHS

Item No. 48
Maßblatt / Dimension Sheet PK-755
Zeichnung Ventil kpl. / Drawing Valve cpl. PVK-O-100-537
Ersatzteilliste kpl. / Spare Parts List cpl. EHS-D3/50-1

Zeichnung Linearantrieb / Drawing Linear Actuator 2.95.4221.0

Ersatzteilliste Linearantrieb / Spare Parts List Linear Actuator 9295422100

Zeichnung Unterbau / Drawing Lower Part 2.95.4258.0

Ersatzteilliste Unterbau / Spare Parts List Lower Part 9295428500

Zeichnung EHS / Drawing EHS EHS-D31-PVK-1

Ersatzteilliste EHS / Spare Parts List EHS 9295307200

Hydraulikaggregat EHS-D3-1-Q / Power Unit EHS-D3-1-Q

Item No. 52
Maßblatt / Dimension Sheet SK-782
Zeichnung EHS / Drawing EHS EHS-D3-1-Q
Ersatzteilliste / Spare Parts List EHS-D3-1-Q

Luftabscheider / Air Trap

Item No. 53
Zeichnung Luftabscheider / Drawing Air Trap 1.90.59.215_c
Ersatzteilliste Luftabscheider / Spare Parts List Air Trap 9190592150

Tankmess-System / Tank Level Measuring System

Beschreibung Tankmess-System
Overview Tank Level Measuring System

Item No. 56 - 59, 63 - 66

Zeichnung El. Tanksensor / Drawing El. Tank Level Sensor EL-F-1_b
Item No. 60, 61, 67
Zeichnung El. Tanksensor / Drawing El. Tank Level Sensor EL-T_a
Item No. 62
Zeichnung El. Tanksensor / Drawing El. Tank Level Sensor EL-T-HFO

Item No. 47
Zeichnung Schottflansch / Drawing Bulkhead Flange EL-TX
 ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Tongfang Shipbuilding
HYDRAULIK Neubau: / HULL: Seite / Page 6 / 7
JX619
Auftrags-Nr.: / ORDER-NO.:
28.01.2011
VMF-902032

Item No. 56, 63

Ersatzteilliste El. Tanksensor / Spare Parts List El. Tank Level Sensor [Link].16
Item No. 57
Ersatzteilliste El. Tanksensor / Spare Parts List El. Tank Level Sensor [Link].16
Item No. 58
Ersatzteilliste El. Tanksensor / Spare Parts List El. Tank Level Sensor [Link].16
Item No. 59
Ersatzteilliste El. Tanksensor / Spare Parts List El. Tank Level Sensor [Link].16
Item No. 64
Ersatzteilliste El. Tanksensor / Spare Parts List El. Tank Level Sensor [Link].16
Item No. 65
Ersatzteilliste El. Tanksensor / Spare Parts List El. Tank Level Sensor [Link].16
Item No. 66
Ersatzteilliste El. Tanksensor / Spare Parts List El. Tank Level Sensor [Link].16

Item No. 62
Ersatzteilliste El. Tanksensor / Spare Parts List El. Tank Level Sensor [Link]
Item No. 47
Ersatzteilliste Schottflansch / Spare Parts List Bulkhead Flange EL-TX

Drucktransmitter / Pressure Transmitter

Item No. 26, 27

Maßblatt / Dimension Sheet PK-760
Drucktransmitter / Pressure Transmitter VEGABAR 14

Temperatursensor / Temperature Sensor

Item No. 25
Maßblatt / Dimension Sheet EK-435_d
Ersatzteilliste / Spare Parts List HyH2150-150-1

Krängungsausgleich / Anti Heeling

Item No. 21
Zeichnung Notfall Stop Box / Drawing Em’cy Stop Box HyH 2583-05

Item No. 22
Zeichnung Starter Box / Drawing Starter Box HyH 2583-06
Ersatzteilliste / Spare Parts List HyH 2583-06
Ersatzteilliste / Spare Parts List HyH 2583-06.1
 ABLIEFERUNGSUNTERLAGEN
FINAL DRAWINGS
Tongfang Shipbuilding
HYDRAULIK Neubau: / HULL: Seite / Page 7 / 7
JX619
Auftrags-Nr.: / ORDER-NO.:
28.01.2011
VMF-902032

Item No. 23
Maßblatt Pumpe / Dimension Sheet Pump 2873902

Item No. 24
Zeichnung Alarm Box / Drawing Alarm Box HyH 2583-07_a
Ersatzteilliste / Spare Parts List HyH 2583-07
Ersatzteilliste / Spare Parts List HyH 2583-07.1

Elektrik / Electric

Blockdiagramm / Block Diagram HyH 2583 Page 1-4

BGT HyH 2583 Page 1-3
Elektrische Schaltpläne / Electric Diagrams HyH 2583 Page 1-136
 Pleiger Maschinenbau
GmbH & Co. KG
Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. – 17.000 DWT MPV
VMF-902032 – VMF-902035 Valve Remote Control / Level Measuring and Anti Heeling System
Hull-No. JX619 – JX622 18.01.2011 - page 1/19

Description of the Valves

Valve Actuator

max. Medium Pressure

flanges acc. ISO/ DIN

Installation/ Location

Position indication

Painting Actuator
Test / Inspection

Em´cy operation
Material body
Maker / Type
Designation

Valve no.:
Material
System

Type
[bar]
Item

Qty.

DN

PN

Body: GGG40
Double flange butterfly valve Disc: AlBz EHS- 2K Epoxy

GGG40
with double acting electr. hydr. Ballast Witzel / Stem: [Link] 3.2 D3/100-3G- electr. Portable hand RAL 5019
1 2 actuator 350 10 4,0 System EVFS Sealing: NBR dry GL H/OC op./cl. pump (blue) BHV01, BHV40

Body: GG25
Wafer butterfly valve with Disc: AlBz EHS- 2K Epoxy

GGG40
double acting electr. hydr. Ballast Witzel / Stem: [Link] D3/100-3G- electr. Portable hand RAL 5019 BHV05, BHV06, BHV07,
2 6 actuator 300 10 4,0 System EVS Sealing: NBR dry - H/OC op./cl. pump (blue) BHV08, BHV09, BHV36
Body: GG25 DR450

ALODUR
Anti- Disc: AlBz control
Wafer butterfly valve with Heeling Witzel / Stem: [Link] pressure electr. Maker
3 1 double acting pneum. actuator 300 10 4,0 System EVS Sealing: NBR dry - 5bar op./cl. Hand Wheel standard BHV26

Body: GG25 SC900-5

ALODUR
Anti- Disc: AlBz control
Wafer butterfly valve with single Heeling Witzel / Stem: [Link] pressure electr. Maker
4 1 acting pneum. actuator 300 10 4,0 System EVS Sealing: NBR dry - 5bar op./cl. Hand Wheel standard BHV27
Body: GG25
Wafer butterfly valve with Disc: AlBz EHS- 2K Epoxy

GGG40
double acting electr. hydr. Ballast Witzel / Stem: [Link] D3/34-3G- electr. Portable hand RAL 5019
5 2 actuator 250 10 4,0 System EVS Sealing: NBR dry - H/OC op./cl. pump (blue) BHV10, BHV11
Body: GG25
Wafer butterfly valve with Disc: AlBz EHS- 2K Epoxy
double acting electr. hydr. Ballast Witzel / Stem: [Link] D3/34-3G- GGG40 electr. Portable hand RAL 5019
6 2 actuator 250 10 4,0 System EVS Sealing: NBR dry - H/P2 conti. pump (blue) BHV12, BHV13
 Pleiger Maschinenbau
GmbH & Co. KG
Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. – 17.000 DWT MPV
VMF-902032 – VMF-902035 Valve Remote Control / Level Measuring and Anti Heeling System
Hull-No. JX619 – JX622 18.01.2011 - page 2/19

Description of the Valves

Valve Actuator

max. Medium Pressure

flanges acc. ISO/ DIN

Installation/ Location

Position indication

Painting Actuator
Test / Inspection

Em´cy operation
Material body
Maker / Type
Designation

Valve no.:
Material
System

Type
[bar]
Item

Qty.

DN

PN

BHV18, BHV19, BHV20,

BHV21, BHV22, BHV23,
Body: GG25 BHV24, BHV25, BHV28,
Wafer butterfly valve with Disc: AlBz EHS- 2K Epoxy BHV29, BHV30, BHV31,

GGG40
double acting electr. hydr. Ballast Witzel / Stem: [Link] D3/34-3G- electr. Portable hand RAL 5019 BHV32, BHV33, BHV34,
7 16 actuator 200 10 4,0 System EVS Sealing: NBR dry - H/OC op./cl. pump (blue) BHV35
Body: GGG40
Double flange butterfly valve Ballast Disc: AlBz EHS- 2K Epoxy

GGG40
with double acting electr. hydr. System Witzel / Stem: [Link] 3.2 D3/34-3G- electr. Portable hand RAL 5019
8 1 actuator 200 10 4,0 F.P.T. EVFS Sealing: NBR dry GL H/OC op./cl. pump (blue) BHV37
Body: GG25
Wafer butterfly valve with Disc: AlBz EHS- 2K Epoxy

GGG40
double acting electr. hydr. Ballast Witzel / Stem: [Link] D3/34-3G- electr. Portable hand RAL 5019
9 1 actuator 150 10 4,0 System EVS Sealing: NBR dry - H/OC op./cl. pump (blue) BHV39
Body: GG25
Wafer butterfly valve with Disc: AlBz EHS- 2K Epoxy

GGG40
double acting electr. hydr. Bilge Witzel / Stem: [Link] D3/15-3G- electr. Portable hand RAL 5019
10 1 actuator 100 10 4,0 System EVS Sealing: NBR dry - H/OC op./cl. pump (blue) BGV01
Body: GG25
Wafer butterfly valve with Disc: AlBz EHS- 2K Epoxy

GGG40
double acting electr. hydr. Bilge Witzel / Stem: [Link] D3/15-3G- electr. Portable hand RAL 5019
11 2 actuator 65 10 4,0 System EVS Sealing: NBR dry - H/OC op./cl. pump (blue) BGV03, BGV07
 Pleiger Maschinenbau
GmbH & Co. KG
Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. – 17.000 DWT MPV
VMF-902032 – VMF-902035 Valve Remote Control / Level Measuring and Anti Heeling System
Hull-No. JX619 – JX622 18.01.2011 - page 3/19

Description of the Valves

Valve Actuator

max. Medium Pressure

flanges acc. ISO/ DIN

Installation/ Location

Position indication

Painting Actuator
Test / Inspection

Em´cy operation
Material body
Maker / Type
Designation

Valve no.:
Material
System

Type
[bar]
Item

Qty.

DN

PN

Body: GG25
Wafer butterfly valve with Disc: AlBz EHS- 2K Epoxy

GGG40
double acting electr. hydr. Bilge Witzel / Stem: [Link] D3/15-3G- electr. Portable hand RAL 5019
12 2 actuator 125 10 4,0 System EVS Sealing: NBR dry - H/OC op./cl. pump (blue) BGV04, BGV08
Body: GGG40
Wafer butterfly valve with Disc: St. Steel EHS- 2K Epoxy

GGG40
double acting electr. hydr. F.O. Witzel / Stem: [Link] D3/15-3G- electr. Portable hand RAL 5019
13 2 actuator 65 10 8,0 transfer EVS Sealing: NBR dry - H/OC op./cl. pump (blue) FTV53, FTV54

Body: GGG40
Wafer butterfly valve with Disc: St. Steel EHS- 2K Epoxy

GGG40
double acting electr. hydr. F.O. Witzel / Stem: [Link] D3/15-3G- electr. Portable hand RAL 5019 FTV55, FTV56, FTV57,
14 5 actuator 100 10 8,0 transfer EVS Sealing: NBR dry - H/OC op./cl. pump (blue) FTV58
Body: GGG40
Wafer butterfly valve with Disc: St. Steel EHS- 2K Epoxy

GGG40
double acting electr. hydr. F.O. Witzel / Stem: [Link] D3/34-3G- electr. Portable hand RAL 5019
15 2 actuator 200 10 8,0 transfer EVS Sealing: NBR dry - H/OC op./cl. pump (blue) FTV59, FTV60
Body: GGG40
Wafer butterfly valve with Disc: St. Steel EHS- 2K Epoxy FTV61, FTV63, FTV64,

GGG40
double acting electr. hydr. F.O. Item 16 deleted. See new item
Witzel / Stem: [Link] 101!
D3/34-3G- electr. Portable hand RAL 5019 FTV65, TFV66, FTV67,
16 8 actuator 150 10 8,0 transfer EVS Sealing: NBR dry - H/OC op./cl. pump (blue) FTV68, FTV69
 Pleiger Maschinenbau
GmbH & Co. KG
Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. – 17.000 DWT MPV
VMF-902032 – VMF-902035 Valve Remote Control / Level Measuring and Anti Heeling System
Hull-No. JX619 – JX622 18.01.2011 - page 4/19

Description of the Valves

Valve Actuator

max. Medium Pressure

flanges acc. ISO/ DIN

Installation/ Location

Position indication

Painting Actuator
Test / Inspection

Em´cy operation
GGG40 Material body
Maker / Type
Designation

Valve no.:
Material
System

Type
[bar]
Item

Qty.

DN

PN

Straight-way globle valve with EHS- 2K Epoxy

double acting electr. hydr. Bilge Pleiger / Body: GGG40 D/Gr1-3G- electr. Portable hand RAL 5019
48 2 Actuator 50 10 4,0 System PVK-B Inner parts: Bronze dry - H/AZ op./cl. pump (blue) BGV38, BGV39
Body: GG25
Wafer butterfly valve with Disc: AlBz EHS- 2K Epoxy

GGG40
double acting electr. hydr. Ballast Witzel / Stem: [Link] D3/34-3G- electr. Portable hand RAL 5019
49 2 actuator 150 10 4,0 System EVS Sealing: NBR dry - H/OC op./cl. pump (blue) BHV14, BHV15
Body: GG25
Disc: AlBz Portable hand 2K Epoxy

GGG40
Wafer butterfly valve with Bilge Witzel / Stem: [Link] pump on item RAL 5019
50 1 double acting hydr. actuator 100 10 4,0 System EVS Sealing: NBR dry - STK15 - 52 (blue) BGV02
Body: GG25
Disc: AlBz Portable hand 2K Epoxy

GGG40
Wafer butterfly valve with Bilge Witzel / Stem: [Link] pump on item RAL 5019
51 3 double acting hydr. actuator 125 10 4,0 System EVS Sealing: NBR dry - STK15 - 52 (blue) BGV05, BGV06, BGV09
2K Epoxy
Electro-hydr. power unit for item electr. Portable hand RAL 5019 BGV02, BGV05, BGV06,
52 4 50 + 51 - - - - - - dry - EHS-D3/Q op./cl. pump (blue) BGV09

-
53 8 Air trap for item 52 - - - - - - dry - - - - galvanized -

-
 Pleiger Maschinenbau
GmbH & Co. KG
Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. – 17.000 DWT MPV
VMF-902032 – VMF-902035 Valve Remote Control / Level Measuring and Anti Heeling System
Hull-No. JX619 – JX622 18.01.2011 - page 5/19

Description of the Valves

Valve Actuator

max. Medium Pressure

flanges acc. ISO/ DIN

Installation/ Location

Position indication

Painting Actuator
Test / Inspection

Em´cy operation
Material body
Maker / Type
Designation

Valve no.:
Material
System

Type
[bar]
Item

Qty.

DN

PN

Body: GGG40
Disc: St. Steel EHS- 2K Epoxy

GGG40
Wafer butterfly valve with single F.O. Witzel / Stem: [Link] S3/15-3G- electr. Portable hand RAL 5019
100 1 acting electr. hydr. actuator 100 10 8,0 transfer EVS Sealing: NBR dry - H/OC op./cl. pump (blue) FTV62
Body: GGG40 FTV61, FTV63,
Disc: St. Steel EHS- 2K Epoxy FTV64, FTV65,

GGG40
Wafer butterfly valve with single F.O. Witzel / Stem: [Link] S3/34-3G- electr. Portable hand RAL 5019 FTV66, FTV67,
101 8 acting electr. hydr. actuator 150 10 8,0 transfer EVS Sealing: NBR dry - H/OC op./cl. pump (blue) FTV68, FTV69
62 valves
For the min. and max. ambient temperature for our EHS actuators, we refer to our technical documentation. In case of medium temperatures in
the pipes above these values, we ask for information, to be able to prepare suitable steps (i.e. intermediate flanges, etc.) against surplus
charge.
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 6/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

Item: 17 Index: -

1 Portable Hand Pump,

Dimensions acc. to dwg. HyH 909-81-4M.
For emergency operation of the valves.
Complete with control valve and pressure gauge,
with two hoses 4 m long and quick connectors,
with oil tank for 2 dm3 oil (without oil filling).
Painting: RAL 5019 (blue)

Item: 18 Index: -

1 Relay Cabinet ,
for the remote control of 60 + 2 valves.
Casing with doors. Doors fixed in opened position.
Dimensions approx. : 1000 x 2100 x 500 mm (W x H X D).
Acc. to drawing no.: HyH2583-02

Inside the relay cabinet are installed:

60 Control Module CM3

(modules for pneum. actuators (item 3 + 4) installed in item 22)
2 Bus Interface BI (gateway module)
14 Pt100 converter (used for signal of item 25)
9 IO 8/8/4 Modules (8 analogue inputs, 8 digital inputs, 4 digital outputs
each) for the collection / disposal of:

39 analogue inputs 4-20 mA for tank level indication (item 42 - 44)

4 analogue inputs 4-20 mA for draft indication (item 45)
14 analogue inputs 4-20 mA for Pt100 temperature sensor (item 25)
4 analogue inputs 4-20 mA for Pressure sensors (item 26, 27)
4 digital outputs for start/stop control of 2 ballast pumps
4 digital inputs for run/remote signal of 2 ballast pumps
10 digital inputs for level switch (signals supplied by the yard),
used for HFO- and MDO high alarm

All Control Modules CM3 and IO 8/8/4 Modules are connected to a local data bus
(Modbus RTU, RS485) by two gateway modules (bus interface) for connection to the
Master Control Station ECR (item 20) for the control and position feedback of the
valves and for the transmission of all other signals collected by the IO 8/8/4 Modules.

Electrical wiring on a terminal plate within a separate terminal box in the relay cabinet.
Relay cabinet function tested and ready for installation and connection.
Power supply 230 V AC, 60 Hz (1-phase) to be provided by the yard.
Painting: Munsell 7.5 BG 7/2
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 7/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

Item: 19 Index: -

1 Control Station ECR (Master control)

Control Station consisting of:
Industrial Compact PC, type PPC-IPC-S2 (Pleiger Process Control System) for
top-hat rail mounting (incl. 4 pcs. Modbus RTU interface (RS485)) with 19 inch TFT
touch color monitor (Flush type).
Acc. to drawing no.: HyH2541-M

With color graphic mimic for Ballast-, Anti Heeling-, Bilge-, F.O. Transfer System,
including the following functions:

62 Valve controls, with O/C or Conti. valve position indication

39 Tank level indications
4 Draught indications
2 Start/Stop controls of 2 ballast pumps.
2 Discharge pressure indications of 2 ballast pumps
2 Suction pressure indications of 2 ballast pumps
18 High level alarm indication of Ballast tanks
(signals from level sensors – alarm point adjustable via software)
14 Temperature Indication of HFO- and FO Overflow tanks
8 HFO storage tank high and high-high level alarm
2 MDO storage tank high and high-high level alarm
2 FO Overflow high level alarm

Anti-Heeling indication (operation at Control Station Cargo Office, item 20)

Furthermore are installed:

1 Software for the control and position feedback of the valves, for tank level /
draft indication.
1 Modbus RTU interface (RS485) for the connection to the Bus Interface BI of
the relay cabinet (item 18)
1 Modbus RTU interface (RS485) for the connection to AMS (system supplied
by yard).
1 Modbus RTU interface (RS485) for the connection to Loading Computer
(system supplied by yard).
1 Selector function for Control Station “ ECR/ Ship Office”
1 Ethernet communication to control station Ship Office (item 20)
1 UPS 24V DC for computer power back up

Control Station ECR function tested and ready for installation and connection.
Power supply 230 V AC/60 Hz to be provided by the yard.
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 8/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

Item: 20 Index: -

1 Control Station Ship Office

Control Station consisting of:
Industrial Compact PC, type PPC-IPC-S2 (Pleiger Process Control System) for
top-hat rail mounting (incl. 4 pcs. Modbus RTU interface (RS485)) with 19 inch TFT
color monitor (Desk Top type), and trackball.
The PPC-IPC-S2 will be installed inside a casing consisting of a mounting plate
and a cover for wall mounting.
Dimensions approx. : 350 x 367 x 177 mm (W x H X D).
Acc. to drawing no.: HyH2541-P

With color graphic mimic for Ballast-, Anti Heeling-, Bilge-, F.O. Transfer System,
including the following functions:

62 Valve controls, with O/C or Conti. valve position indication

39 Tank level indications
4 Draught indications
2 Start/Stop controls of 2 ballast pumps.
2 Discharge pressure indications of 2 ballast pumps
2 Suction pressure indications of 2 ballast pumps
18 High level alarm indication of Ballast tanks
(signals from level sensors – alarm point adjustable via software)
14 Temperature Indication of HFO- and FO Overflow tanks
8 HFO storage tank high and high-high level alarm
2 MDO storage tank high and high-high level alarm
2 FO overflow high level alarm

Anti-Heeling system with the following functions:

remote start/stop control with running indication of the Heeling pump
manual Heeling control with pre-heeling setting (P/S)
Heeling alarm at 2,5° (alarm will be transmitted to AMS)
Low Level alarm of Heeling Tanks
System failure alarm
(Caution! Anti-Heeling System for use under supervision only!)

Furthermore are installed:

1 Software for the control and position feedback of the valves, for tank level /
draft indication.
1 Selector function for Control Station “ ECR/ Cargo Office”
1 Ethernet communication to control station ECR (item 19)

Control Station ECR function tested and ready for installation and connection.
UPS 24V DC for computer power back up from control station ECR (item 19)
Power supply 230 V AC/60 Hz to be provided by the yard.
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 9/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

Item: 21 Index: -

1 Em`cy Stop Box, located near by Control Station Ship Office (item 20),
used for Em`cy Stop of Anti-Heeling system.
Main dimensions approx. 200 x 300 x 155 (W x H x D).
Acc. to drawing no.: HyH2583-05

The following elements are installed:

1 Em`cy Stop Switch
1 Buzzer

Em`cy Stop Box function tested and ready for installation and connection.
Painting: Munsell 7.5 BG 7/2

Item: 22 Index: 1

1 Starter Box for Anti-Heeling System, located in anti-heeling room

used for control of the reversible Anti-Heeling propeller pump (item 23).
Dimensions approx. 1000 x 1400 x 300 (W x H x D).
Acc. to drawing no.: HyH2583-06 (with Heeling MIMIC acc. to drawing HyH2245-15)

The following elements are installed:

1 main switch
1 indication LED for “Pump failure”
1 indication LED for “Pump on SB”
1 indication LED for “Pump on PS”
1 indication LED for “Power On”
1 selector switch for “Service mode/ Off / Auto”
1 push button “Lamp test”
1 push button “Pump in direction PS”
1 push button “Pump in direction SB”
1 Ampere Meter for Anti-Heeling propeller pump
1 Analoge Heeling angle indicator -5°…0…+5°)

Furthermore are installed:

1 BI bus interface
2 Control Module CM3 (used for pneum. actuators item 3 and 4)
3 I/O 8/8/4 module (digital output used for solenoid valve control on pneumatic
actuator)
1 Inclinometer
(em’cy pump stop and alarm at 5°, alarm will be transmitted to AMS)
1 common alarm including system failure and heeling failure
potential-free contact to AMS

Starter Box function tested and ready for installation and connection.
Power supply 440V / 230V / 60Hz to be provided by the yard.
Painting: Munsell 7.5 BG 7/2
Remark: The Anti Heeling propeller pump start style is delta star style
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 10/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

Item: 23 Index: -

1 Reversible Anti-Heeling Propeller Pump

Type : QT 08-2-250
Maker : Iron
Pressure max. : 12,6 mWC
Output : 700 m³/h
Flange Standard : DN 250, PN10
Motor : 440 V (three phase), 60 Hz
Power : 54 KW
Material Casing : Bronze RG10 (with Zinc)
Material Impeller : NiAl-Bronze
Weight : approx. 320 KG
Protection : IP56
Painting : Maker’s standard

With inlet/outlet pressure gauge

Item: 24 Index: -

2 Bunker Station Alarm Box (P/S), (IP56). Stainless Steel Casing

Dimensions approx. 600 x 380 x 210 (W x H x D, without rotating alarm light)
Acc. to drawing no.: HyH2583-07

Bunker Station Alarm Box (P/S), for the alarm indication of:
8 90% High level alarm for HFO Storage tank
8 95% High high level alarm for HFO Storage tank
2 90% High level alarm for MDO Storage tank
2 95% High high level alarm for MDO Storage tank
2 30% High level alarm for FO overflow
furthermore are installed:
1 alarm buzzer
1 rotating alarm light
1 Acknowledge push button

Power supply 24V DC from relay cabinet item 19.

Painting: Munsell 7.5 BG 7/2
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 11/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

Item: 25 Index: -

14 Temperature Sensors
Acc. drawing no.: EK-435.

No. Tank Name insert Length Part no. Installation

[mm]
1 No.1 H.F.O. TK (P) 150 HyH2150-150-1 from tank side
2 No.1 H.F.O. TK (S) 150 HyH2150-150-1 from tank side
3 No.2 H.F.O. TK (P) 150 HyH2150-150-1 from tank side
4 No.2 H.F.O. TK (S) 150 HyH2150-150-1 from tank side
5 No.3 H.F.O. TK (P) 150 HyH2150-150-1 from tank side
6 No.3 H.F.O. TK (S) 150 HyH2150-150-1 from tank side
7 No.4 H.F.O. TK (P) 150 HyH2150-150-1 from tank side
8 No.4 H.F.O. TK (S) 150 HyH2150-150-1 from tank side
9 No.1 H.F.O. SETTLING. TK. 150 HyH2150-150-1 from tank side
10 No.2 H.F.O. SETTLING. TK. 150 HyH2150-150-1 from tank side
11 No.1 H.F.O. SERVICE. TK. 150 HyH2150-150-1 from tank side
12 No.2 H.F.O. SERVICE. TK. 150 HyH2150-150-1 from tank side
13 No.1 F.O. OVERFLOW TK. 150 HyH2150-150-1 from tank side
14 No.2 F.O. OVERFLOW TK. 150 HyH2150-150-1 from tank side

Item: 26, 27 Index: -

1 Pressure Transmitter
For collecting inlet/outlet pressure signal of 2 remote control pumps.

Item pcs. usage part no measuring range

26 2 Ballast Pump suction pressure 4940001470 -0,1MPa ~ +0,3MPa
27 2 Ballast Pump delivery pressure 4940001300 +0,0MPa ~ +0,6MPa

Item: 28 -34 Index: -

On Board Spare Parts

Item Pcs. Designation Part no.

28 5 Sealing Set EHS 6995006020

29 1 Sealing Set STK15-EHS 6995006310
30 3 Sealing Set STK100-EHS 6995006330
31 1 Sealing Set STK190-EHS 6995006340
32 1 Control Module EHS-CM3 6920206840
33 1 BI, Bus Interface 6920206860
34 4 Feedback Unit OC 9321209620
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 12/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

Item: 35 Index: -

1 Final Inspection GL,

for item 1 to 16.

Item: 36 Index: -

6 Set of Approval Drawings

Item: 37 Index: -

6 Set of Working Drawings

Item: 38 Index: -

4 Set of Final Drawings

Item: 39 Index: -

1 Commissioning

Item: 40 Index: 1

29 Double flange Ball Valve, DN 25, for item 56 - 59.

casing: stainl. Steel
ball: stainl. Steel
sealing: PTFE

Item: 41 Index: -

4 Double flange Ball Valve, DN 25, for item 63 - 65.

casing: stainl. Steel
ball: stainl. Steel
sealing: PTFE
certificate: 3.2 - GL Certificate
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 13/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

Item: 42 – 45 Item cancelled!

For Tank Level Measuring System see item 56 - 65

Item: 46 Index: 1
41 Connection box for Electronic Level Sensors
made of brass
with venting filter
connection for yard cable Ø 10 – 12,5mm
connection for sensor cable Ø 8mm
degree of protection: IP56
Part no: 6892500050

Item: 47 Index: 1
12 Bulkhead Flange DN50 PN16
with cable gland, used for submerged level sensors type EL-T and submerged draft
sensors type EL-F.1.
Part no: EL-TX

Item: 48 - 53
See valve list!

Item: 54 - 55 Index: -

Additional On Board Spare Parts

Item Pcs. Designation Part no.

54 1 Sealing Set STK34-EHS 6995006320

55 1 Sealing Set STK15 6995004930
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 14/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

Electronic Tank Level Sensors Type EL-F + EL-T

For the measuring of:

18 Ballast Tanks
12 H.F.O. Tanks
2 H.F.O. Overflow Tanks
2 M.D.O. Tanks
2 M.D.O. Service Tanks
1 M/E LO. Storage Tank
2 Cyl. Oil Storage Tanks
4 Draft Measuring Points
Total: 39 Tanks + 4 Draft Measuring Points

general technical details:

measuring element: sapphire ceramic® (99.9 % oxide ceramic)
measuring ranges: 1 / 2 / 4 / 6 / 10 / 16 / 20 / 25 / 40 mWC
casing material: stainless steel 316L
measuring cell sealing FFKM (Kalrez)
cable material: PUR halogen-free (length 2 / 5 / 10 / 15 … 50 m)
protection: IP68 (according classification)
voltage supply: 12 … 36 V DC
output: 4 … 20 mA, two-wire-system
deviation in
characteristics: ≤ ± 0,25 % Full Scale Output
vibration resistance: mechanical vibrations with 4g and 5 … 100 Hz
working temperature: 0 … 80°C (type EL-T-HFO 0 … 100°C)
approvals: GL, LRS, ABS, CCS, RINA, DNV, BV

Consisting of:

Item: 56
6 Electronic Level Sensor Type EL-F.1
for flange connection DN25 PN16
with 5 meter PUR-cable
according to part list no. [Link].16
For the measuring of tank:
No.4 H.F.O. TK (P) + (S), M.D.O. TK (P) + (S), No.1 DB.W.B. TK. (P) + (S)

Item: 57
7 Electronic Level Sensor Type EL-F.1
for flange connection DN25 PN16
with 5 meter PUR-cable
according to part list no. [Link].16
For the measuring of tank:
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 15/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

No.2 F.O. OVERFLOW TK., No.2 DB.W.B. TK. (P) + (S), No.3 DB.W.B. TK. (P) +
(S), No.4 DB.W.B. TK. (P) + (S)

Item: 58
12 Electronic Level Sensor Type EL-F.1
for flange connection DN25 PN16
with 5 meter PUR-cable
according to part list no. [Link].16
For the measuring of tank:
No.2 H.F.O. TK (P) + (S), No.3 H.F.O. TK (P) + (S), No.1 H.F.O. SETTLING. TK.,
No.2 H.F.O. SETTLING. TK., No.1 F.O. OVERFLOW TK., No.1 M.D.O. SERVICE
TK., No.2 M.D.O. SERVICE TK., M/E [Link], No.1 [Link], No.2
[Link]

Item: 59
1 Electronic Level Sensor Type EL-F.1
for flange connection DN25 PN16
with 5 meter PUR-cable
according to part list no. [Link].16
For the measuring of tank:
[Link].

Item: 60
6 Electronic Level Sensor Type EL-T
for submerged installation inside the tank
with 20 meter PUR-cable
according to part no. 4270041730.20.10
For the measuring of tank:
No.2 W.W.B. TK.(P) + (S), No.3 W.W.B. TK.(P) + (S) - AH TK, No.4 W.W.B. TK.(P)
+ (S)

Item: 61
2 Electronic Level Sensor Type EL-T
for submerged installation inside the tank
with 20 meter PUR-cable
according to part no. 4270041730.20.6
For the measuring of tank:
No.1 W.W.B. TK.(P) + (S)
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 16/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

Item: 62

For the measuring of H.F.O. Serv. Tanks (temperature ≤ 100°C)

2 Electronic Level Sensor Type EL-T-HFO

for item 11 and 12 in tank list
for submerged installation inside the tank
with 20 meter PUR-cable and 6 meter protection tube made of special plastics,
vented connection box with internal installed sensor electronic and bulkhead flange
DN50 PN16 with cable gland
according to part no. [Link]
For the measuring of tank:
No.1 H.F.O. SERVICE. TK., No.2 H.F.O. SERVICE. TK.
technical details:
measuring element: sapphire ceramic measuring cell with special isolating
system with metallic process diaphragm (hastelloy).
(a special feature of this isolation system is the direct
mechanical compensation of temperature influence)
casing material: stainless steel 316L
measuring cell sealing FFKM (Kalrez)
protection: transmitter: IP68
housing: IP66/IP67
voltage supply: 24V DC ± 30%,
output: 4 - 20 mA, two-wire-system
non-linearity, hysteresis,
repeatability: ≤ ± 0,25 % Full Scale Output
working temperature sensor: 0 – 100°C
electronic: 0 – 80°C

Item: 63
1 Electronic Level Sensor Type EL-F.1
for flange connection DN25 PN16
with 5 meter PUR-cable
according to part list no. [Link].16
For the measuring of tank:
AFT Draft
 Pleiger Maschinenbau
GmbH & Co. KG

Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. page 17/19
17.000 DWT MPV 18.01.2011
Valve Remote Control / Level Measuring and Anti Heeling System
VMF-902032 – VMF-902035 - Hull-No. JX619 – JX622

Item: 64
1 Electronic Level Sensor Type EL-F.1
for flange connection DN25 PN16
with 10 meter PUR-cable
according to part list no. [Link].16
For the measuring of tank:
FWD Draft

Item: 65
2 Electronic Level Sensor Type EL-F.1
for flange connection DN25 PN16
with 15 meter PUR-cable
according to part list no. [Link].16
For the measuring of tank:
MID Draft P + MID Draft S

Item: 66
2 Electronic Level Sensor Type EL-F.1
for flange connection DN25 PN16
with 15 meter PUR-cable
according to part list no. [Link].16
For the measuring of tank:
No.1 H.F.O. TK (P) + (S)

Item: 67
1 Electronic Level Sensor Type EL-T
for submerged installation inside the tank
with 20 meter PUR-cable
according to part no. 4270041730.25.10
For the measuring of tank:
[Link].

The above information and our technical advice for application in word, in writing and by tests are given to the best knowledge. They shall be
applied, however, only as hints without obligation, also with reference to any protective rights of third parties. The advice does not relieve you from
examining our advisory hints and our products by yourself with regard to their suitability for the intended procedures and purposes. Application,
use and processing of our products and those products manufactured by you on the basis of our technical advice for application are beyond our
possibilities of control and, therefore, exclusively belong to your responsibility. The sale of our products is subject to our General Terms and
Conditions of Sale and D
 Pleiger Maschinenbau
GmbH & Co. KG
Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. – 17.000 DWT MPV
VMF-902032 – VMF-902035 Valve Remote Control / Level Measuring and Anti Heeling System
Hull-No. JX619 – JX622 18.01.2011 - page 18/19

Cable Length Sensor

[m] Tank Adjust.
Installation Measure
Index

Height at Medium Range Alarm

Pos. Tank Name Sensor Type Installation Height Range Temp.
Length even keel Density [mWC - Point
Length total Measure "X" [mLC]
inside/outside [mLC] 20mA]
per unit [mm]
tank
01 00 No.1 H.F.O. TK (P) EL-F.1 Dry 5 12,70 100 0,978 12,323 16,000 HT 95% HH
02 00 No.1 H.F.O. TK (S) EL-F.1 Dry 5 12,70 100 0,978 12,323 16,000 HT 95% HH
03 00 No.2 H.F.O. TK (P) EL-F.1 Dry 5 2,80 100 0,978 2,641 4,000 HT 95% HH
04 00 No.2 H.F.O. TK (S) EL-F.1 Dry 5 2,80 100 0,978 2,641 4,000 HT 95% HH
05 00 No.3 H.F.O. TK (P) EL-F.1 Dry 5 2,80 100 0,978 2,641 4,000 HT 95% HH
06 00 No.3 H.F.O. TK (S) EL-F.1 Dry 5 2,80 100 0,978 2,641 4,000 HT 95% HH
07 00 No.4 H.F.O. TK (P) EL-F.1 Dry 5 8,30 100 0,978 8,020 10,000 HT 95% HH
08 00 No.4 H.F.O. TK (S) EL-F.1 Dry 5 8,30 100 0,978 8,020 10,000 HT 95% HH
09 00 No.1 H.F.O. SETTLING. TK. EL-F.1 Dry 5 2,80 100 0,978 2,641 4,000 HT
10 00 No.2 H.F.O. SETTLING. TK. EL-F.1 Dry 5 2,80 100 0,978 2,641 4,000 HT
11 00 No.1 H.F.O. SERVICE. TK. EL-T-HFO Submerged 20 5m / 15m 2,80 100 0,978 2,641 4,000 HT
12 00 No.2 H.F.O. SERVICE. TK. EL-T-HFO Submerged 20 5m / 15m 2,80 100 0,978 2,641 4,000 HT
13 00 No.1 F.O. OVERFLOW TK. EL-F.1 Dry 5 2,80 100 0,978 2,641 4,000 HT 30% H
14 00 No.2 F.O. OVERFLOW TK. EL-F.1 Dry 5 1,81 100 0,978 1,672 2,000 HT 30% H
15 00 M.D.O. TK (P) EL-F.1 Dry 5 9,15 100 0,862 7,801 10,000 - 95% HH
16 00 M.D.O. TK (S) EL-F.1 Dry 5 9,15 100 0,862 7,801 10,000 - 95% HH
17 00 No.1 M.D.O. SERVICE TK. EL-F.1 Dry 5 2,80 100 0,862 2,327 4,000 -
18 00 No.2 M.D.O. SERVICE TK. EL-F.1 Dry 5 2,80 100 0,862 2,327 4,000 -
19 01 [Link]. EL-T Dry 25 14,70 100 1,025 14,965 16,000 - H adjust.
20 00 No.1 DB.W.B. TK. (P) EL-F.1 Dry 5 4,20 100 1,025 4,203 10,000 - H adjust.
21 00 No.1 DB.W.B. TK. (S) EL-F.1 Dry 5 4,20 100 1,025 4,203 10,000 - H adjust.
22 00 No.2 DB.W.B. TK. (P) EL-F.1 Dry 5 1,40 100 1,025 1,333 2,000 - H adjust.
23 00 No.2 DB.W.B. TK. (S) EL-F.1 Dry 5 1,40 100 1,025 1,333 2,000 - H adjust.
24 00 No.3 DB.W.B. TK. (P) EL-F.1 Dry 5 1,40 100 1,025 1,333 2,000 - H adjust.
25 00 No.3 DB.W.B. TK. (S) EL-F.1 Dry 5 1,40 100 1,025 1,333 2,000 - H adjust.
26 00 No.4 DB.W.B. TK. (P) EL-F.1 Dry 5 1,40 100 1,025 1,333 2,000 - H adjust.
27 00 No.4 DB.W.B. TK. (S) EL-F.1 Dry 5 1,40 100 1,025 1,333 2,000 - H adjust.
 Pleiger Maschinenbau
GmbH & Co. KG
Technical Specification Jiujiang Tongfang Jiangxin Shipbuilding Co., Ltd. – 17.000 DWT MPV
VMF-902032 – VMF-902035 Valve Remote Control / Level Measuring and Anti Heeling System
Hull-No. JX619 – JX622 18.01.2011 - page 19/19

Cable Length Sensor

[m] Tank Adjust.
Installation Measure
Index

Height at Medium Range Alarm

Pos. Tank Name Sensor Type Installation Length Height Range Temp.
Length total even keel Density [mWC - Point
inside/outside Measure "X" [mLC]
per unit [mLC] 20mA]
tank [mm]

28 00 No.1 W.W.B. TK.(P) EL-T Submerged 20 5,50 100 1,025 5,535 6,000 - H adjust.
29 00 No.1 W.W.B. TK.(S) EL-T Submerged 20 5,50 100 1,025 5,535 6,000 - H adjust.
30 01 No.2 W.W.B. TK.(P) EL-T Submerged 20 8,30 100 1,025 8,405 10,000 - H adjust.
31 00 No.2 W.W.B. TK.(S) EL-T Submerged 20 8,30 100 1,025 8,405 10,000 - H adjust.
32 00 No.3 W.W.B. TK.(P) - AH TK EL-T Submerged 20 8,30 100 1,025 8,405 10,000 - H adjust.
33 00 No.3 W.W.B. TK.(S) - AH TK EL-T Submerged 20 8,30 100 1,025 8,405 10,000 - H adjust.
34 00 No.4 W.W.B. TK.(P) EL-T Submerged 20 8,30 100 1,025 8,405 10,000 - H adjust.
35 00 No.4 W.W.B. TK.(S) EL-T Submerged 20 8,30 100 1,025 8,405 10,000 - H adjust.
36 00 [Link]. EL-F.1 Dry 5 5,00 100 1,025 5,023 6,000 - H adjust.
37 00 FWD Draft EL-F.1 Subm. (IP68) 10 9,85 2000 1,025 8,046 10,000 -
38 00 MID Draft P EL-F.1 Subm. (IP68) 15 9,85 2000 1,025 8,046 10,000 -
39 00 MID Draft S EL-F.1 Subm. (IP68) 15 9,85 2000 1,025 8,046 10,000 -
40 00 AFT Draft EL-F.1 Dry (IP68) 5 9,85 4000 1,025 5,996 10,000 -
41 00 M/E [Link] EL-F.1 Dry 5 2,60 100 0,890 2,225 4,000 -
42 00 No.1 [Link] EL-F.1 Dry 5 2,40 100 0,930 2,139 4,000 -
43 00 No.2 [Link] EL-F.1 Dry 5 2,40 100 0,930 2,139 4,000 -

Note: In tank list the selected sensor item 11, 12 is the type EL-T-HFO 0 … 100°C
 Pleiger Maschinenbau
GmbH & Co. KG

Tongfang Jiangxin Shipbuilding / 17.000 DWT MPV HyH 2583-100-01

Hull No. JX619, JX620, JX621, JX622 Index: 02
Armaturenverzeichnis / LIST OF VALVES (Stand: 18.01.2011)

Armatur Nr. Stückliste Zeichnung DN Maßblatt

VALVE No. PARTS LIST No. DRAWING NO. DIM. SHEET

BHV01 1.1) 6913909700 EHS-D3-1-OC 350 SK-785

1.2) EHS-D3/100-0046 STK100-EHS-50
BHV40 1.1) 6913909700 EHS-D3-1-OC 350 SK-785
1.2) EHS-D3/100-0046 STK100-EHS-50
BHV05 2.1) 6913920520 EHS-D3-1-OC 300 SK-801
2.2) EHS-D3/100-0046 STK100-EHS-50
BHV06 2.1) 6913920520 EHS-D3-1-OC 300 SK-801
2.2) EHS-D3/100-0046 STK100-EHS-50
BHV07 2.1) 6913920520 EHS-D3-1-OC 300 SK-801
2.2) EHS-D3/100-0046 STK100-EHS-50
BHV08 2.1) 6913920520 EHS-D3-1-OC 300 SK-801
2.2) EHS-D3/100-0046 STK100-EHS-50
BHV09 2.1) 6913920520 EHS-D3-1-OC 300 SK-801
2.2) EHS-D3/100-0046 STK100-EHS-50
BHV36 2.1) 6913920520 EHS-D3-1-OC 300 SK-801
2.2) EHS-D3/100-0046 STK100-EHS-50
BHV26 3) 6913930630 - 300 D-AAC335-A
BHV27 4) 6913930640 - 300 D-AAC335-A
BHV10 5.1) 6913920500 EHS-D3-1-OC 250 SK-801
5.2) EHS-D3/34-0058 STK34-EHS-01-50
BHV11 5.1) 6913920500 EHS-D3-1-OC 250 SK-801
5.2) EHS-D3/34-0058 STK34-EHS-01-50
BHV12 6.1) 6913920500 EHS-D3-1-P2 250 SK-801
6.2) EHS-D3/34-0107 STK34-EHS-50
BHV13 6.1) 6913920500 EHS-D3-1-P2 250 SK-801
6.2) EHS-D3/34-0107 STK34-EHS-50
BHV18 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV19 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV20 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV21 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV22 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV23 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV24 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV25 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV28 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV29 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV30 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV31 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50

Seite / PAGE : 1 / 3
 Pleiger Maschinenbau
GmbH & Co. KG

Tongfang Jiangxin Shipbuilding / 17.000 DWT MPV HyH 2583-100-01

Hull No. JX619, JX620, JX621, JX622 Index: 02
Armaturenverzeichnis / LIST OF VALVES (Stand: 18.01.2011)

Armatur Nr. Stückliste Zeichnung DN Maßblatt

VALVE No. PARTS LIST No. DRAWING NO. DIM. SHEET

BHV32 7.1) 6913920510 EHS-D3-1-OC 200 SK-801

7.2) EHS-D3/34-0053 STK34-EHS-50
BHV33 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV34 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV35 7.1) 6913920510 EHS-D3-1-OC 200 SK-801
7.2) EHS-D3/34-0053 STK34-EHS-50
BHV37 8.1) 6913930650 EHS-D3-1-OC 200 SK-785
8.2) EHS-D3/34-0053 STK34-EHS-50
BHV39 9.1) 6913929580 EHS-D3-1-OC 150 SK-801
9.2) EHS-D3/34-0053 STK34-EHS-50
BVG01 10.1) 6913930660 EHS-D3-1-OC 100 SK-801
10.2) EHS-D3/15-0054 STK15-EHS-50
BVG03 ACHTUNG! 70 bar EHS-D3-1-OC 65 SK-801
11.1) 6913920160 STK15-EHS-50
11.2) EHS-D3/15-0059
BVG07 ACHTUNG! 70 bar EHS-D3-1-OC 65 SK-801
11.1) 6913920160 STK15-EHS-50
11.2) EHS-D3/15-0059
BVG04 12.1) 6913920480 EHS-D3-1-OC 125 SK-801
12.2) EHS-D3/15-0054 STK15-EHS-50
BVG08 12.1) 6913920480 EHS-D3-1-OC 125 SK-801
12.2) EHS-D3/15-0054 STK15-EHS-50
FTV53 ACHTUNG! 70 bar EHS-D3-1-OC 65 SK-801
13.1) 6913930670 STK15-EHS-50
13.2) EHS-D3/15-0059
FTV54 ACHTUNG! 70 bar EHS-D3-1-OC 65 SK-801
13.1) 6913930670 STK15-EHS-50
13.2) EHS-D3/15-0059
FTV55 14.1) 6913930680 EHS-D3-1-OC 100 SK-801
14.2) EHS-D3/15-0054 STK15-EHS-50
FTV56 14.1) 6913930680 EHS-D3-1-OC 100 SK-801
14.2) EHS-D3/15-0054 STK15-EHS-50
FTV57 14.1) 6913930680 EHS-D3-1-OC 100 SK-801
14.2) EHS-D3/15-0054 STK15-EHS-50
FTV58 14.1) 6913930680 EHS-D3-1-OC 100 SK-801
14.2) EHS-D3/15-0054 STK15-EHS-50
FTV62 100.1) 6913930680 EHS-S3-1-OC 100 SK-1170
100.2) EHS-S3/15-0020 STKF15-EHS-10
FTV59 15.1) 6913930690 EHS-D3-1-OC 200 SK-801
15.2) EHS-D3/34-0053 STK34-EHS-50
FTV60 15.1) 6913930690 EHS-D3-1-OC 200 SK-801
15.2) EHS-D3/34-0053 STK34-EHS-50
FTV61 101.1) 6913930700 EHS-S3-1-OC 150 SK-1170
101.2) EHS-S3/34-0018 STKF34-EHS-10
FTV63 101.1) 6913930700 EHS-S3-1-OC 150 SK-1170
101.2) EHS-S3/34-0018 STKF34-EHS-10
FTV64 101.1) 6913930700 EHS-S3-1-OC 150 SK-1170
101.2) EHS-S3/34-0018 STKF34-EHS-10

Seite / PAGE : 2 / 3
 Pleiger Maschinenbau
GmbH & Co. KG

Tongfang Jiangxin Shipbuilding / 17.000 DWT MPV HyH 2583-100-01

Hull No. JX619, JX620, JX621, JX622 Index: 02
Armaturenverzeichnis / LIST OF VALVES (Stand: 18.01.2011)

Armatur Nr. Stückliste Zeichnung DN Maßblatt

VALVE No. PARTS LIST No. DRAWING NO. DIM. SHEET

FTV65 101.1) 6913930700 EHS-S3-1-OC 150 SK-1170

101.2) EHS-S3/34-0018 STKF34-EHS-10
FTV66 101.1) 6913930700 EHS-S3-1-OC 150 SK-1170
101.2) EHS-S3/34-0018 STKF34-EHS-10
FTV67 101.1) 6913930700 EHS-S3-1-OC 150 SK-1170
101.2) EHS-S3/34-0018 STKF34-EHS-10
FTV68 101.1) 6913930700 EHS-S3-1-OC 150 SK-1170
101.2) EHS-S3/34-0018 STKF34-EHS-10
FTV69 101.1) 6913930700 EHS-S3-1-OC 150 SK-1170
101.2) EHS-S3/34-0018 STKF34-EHS-10
BGV38 48) EHS-D3/50-1 PVK-O-100-537 50 PK-755
BGV39 48) EHS-D3/50-1 PVK-O-100-537 50 PK-755
BHV14 49.1) 6913929580 EHS-D3-1-OC 150 SK-801
49.2) EHS-D3/34-0053 STK34-EHS-50
BHV15 49.1) 6913929580 EHS-D3-1-OC 150 SK-801
49.2) EHS-D3/34-0053 STK34-EHS-50
BGV02 50.1) 6913930660 STK15-002-10 100 SK-898
50.2) STK15-0016
BGV05 51.1) 6913920480 STK15-002-10 125 SK-898
51.2) STK15-0016
BGV06 51.1) 6913920480 STK15-002-10 125 SK-898
51.2) STK15-0016
BGV09 51.1) 6913920480 STK15-002-10 125 SK-898
51.2) STK15-0016
BGV02 52) EHS-D3-1-Q EHS-D3-1-Q - SK-782
BGV05 52) EHS-D3-1-Q EHS-D3-1-Q - SK-782
BGV06 52) EHS-D3-1-Q EHS-D3-1-Q - SK-782
BGV09 52) EHS-D3-1-Q EHS-D3-1-Q - SK-782

Seite / PAGE : 3 / 3
CONTROL STATION LOCATED IN:
Pleiger Maschinenbau
VS0111-02

Elektro - hydraulisches System EHS

Electro - hydraulic System EHS
 Elektro-Hydraulik System EHS EHS
Maschinenbau GmbH & Co. KG ELECTRO-HYDRAULIC SYSTEM EHS
DOC. VS0111-02 PAGE 1

Allgemeines General

Das elektro - hydraulische System EHS basiert auf der Kombination The electro-hydraulic system EHS combines the purely hydraulic and
und den Vorteilen rein hydraulischer bzw. elektrischer Stellantriebe in electric actuator thus forming one new power system with the
einem einzigen Gerät, dem EHS. advantages of both power systems contained in one system, the EHS.

Der EHS ist eigenständig, d. h., das System verwendet den bewährten The EHS is a self-contained system and consists of Pleiger proven
Schwenkantrieb vom Typ STK bzw. den bewährten Linearantrieb vom rotary actuators type STK or linear actuators type PVK with a built-on
Typ PVK mit der jeweils angebauten elektro- hydraulischen electro-hydraulic power pack.
Versorgungseinheit.

Nähere Einzelheiten über PLEIGER Schwenkantriebe (STK) und Concerning Pleiger rotary actuators (STK) and linear actuators (PVK),
Liniearantriebe (PVK) sind nicht Bestandteil dieser Beschreibung. Bitte please ask for separate drawings resp. instruction manuals, in case
erfragen Sie die zugehörigen speziellen Unterlagen . these drawings are not included in the final instruction manual.

Alle Funktionen der EHS-Antriebe werden durch ein separates All EHS-actuators will be controlled by a separate control module, type
Steuermodul vom Typ EHS-CM elektrisch überwacht. EHS-CM dient EHS-CM. This software controller contains all functions, which are
auch als Schnittstelle zu Computersteuerungen oder als Kontrollgerät necessary for a perfect and controllable operation of all EHS-actuators.
bei Tastenbedienungen von einem Steuerpult. It serves as interface for a PLC-system or as a remote controller of a
push button control panel.

Allgemeine Systemanordnung mit CM2 Modul Allgemeine Systemanordnung mit CM3 Modul
general system layout with CM2 Modul general system layout with CM3 Modul
Computersteuerung Steuerpult Computersteuerung Steuerpult
computer control panel control computer control panel control

17 15 17 15

oder 9 5 3
oder 9 5 3
or 11 2 or 11 2
10 6 4 10 6 4
DRAFT DRAFT

18 16 18 16

13 12 11 10 9 5 0 70 7 6 5 4 3 2 1 13 12 11 10 9 50 707 6 5 4 3 2 1 13 12 11 10 9 5 0 70 7 6 5 4 3 2 1 13 12 11 10 9 50 7 0 7 6 5 4 3 2 1 13 12 11 10 9 50 707 6 5 4 3 2 1
9
0 90 90 90 90
30 30 30 30 30
F1 F1 F1 F1 F 1
110 remote local 110 remote local 110 remote local 110 remote local 110 remote local
10 10 10 10 10
time[s] time[s] time[s] time[s] time[s]
open open open open open

Steuermodul
F2 F2 F2 F2 F 2

EHS-CONTROL EHS-CONTROL EHS-CONTROL EHS-CONTROL EHS-CONTROL

close close close close close

F3 F3 F3 F3 F 3

Steuermodul
14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26

control module
13

14
12 11

15 16
10

F1

F2

F3

17 18
9
30

10
50 7
0

time[s]

EHS-CONTROL

19 20
7
9
0
110
6

21
5

remote

open

close

22 23
4 3 2

24 25
1

local

26
13

14
12 11

15 16
10

F1

F2

F3

17
9
30

10
50 70

time[s]

EHS-CONTROL

18 19
7
90
110

20 21
6 5

open
4

remote

close

22 23
3 2

24 25
1

local

26
13

14
12 11

15 16
10

F1

F2

F3

17 18
9
30

10
50 7
0

time[s]

EHS-CONTROL

19 20
7
90
110
6

21 22
5

remote

open

close

23
4 3 2

24 25
1

local

26
13 12

14 15
11 10

F1

F2

F3

16 17
9
30

10

18
5
0 70

time[s]

EHS-CONTROL

19 20
7
90
110
6

21 22
5

remote

open

close
4 3

23 24
2 1

local

25 26
13 12

14 15
11 10

F 1

F 2

F 3

16 17
9
30

10

18 19
50 70

time[s]

EHS-CONTROL
7
90

20 21
110
6 5

open

22
4

remote

close

23 24
3 2 1

local

25 26
control module
EHS-CM EHS-CM
Steuerebene Steuerebene
control level control level
Kontroll Kontroll
Interface Interface
Einzelheit:
Detail:
13 12 11 10 9 7 6 5 4 3 2 1 13 12 11 10 9 7 6 5 4 3 2 1 13 12 1 10 9 7 6 5 4 3 2 1
50 70 50 70 50 70
90 90 90
30 30 3
0
F1 110 remote local F 1 110 remote local F1 110 remote local
10 10 10
time[s] time[s] time[s]
open open open

F2 F 2 F2
EHS-CONTROL EHS-CONTROL EHS-CONTROL

close close close

F3 F 3 F3

14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26

13 12 11 10 9 7 6 5 4 3 2 1 13 12 11 10 9 7 6 5 4 3 2 1 13 12 1 10 9 7 6 5 4 3 2 1
50 70 50 70 50 70
90 90 90
30 30 3
0
F1 110 remote local F 1 110 remote local F1 110 remote local
10 10 10
time[s] time[s] time[s]
open open open

F2 F 2 F2
EHS-CONTROL EHS-CONTROL EHS-CONTROL

close close close

EHS-CM
F3 F 3 F3

14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21 22 23 24 25 26

13 12 11 10 9 50 70 7 6 5 4 3 2 1
90

Steuerschrank Steuerschrank
30
F1 110 remote local
10
time [s]

Computer Interface Computer Interface

Einzelheit:
open
F2

control cabinet EHS-CONTROL control cabinet

computer interface F3
close

14 15 16 17 18 19 20 21 22 23 24 25 26
computer interface
detail:

Ventilebene Ventilebene
valves level valves level
Kabel für AUF / ZU Funktion Kabel für AUF / ZU Funktion Kabel für AUF / ZU Funktion Kabel für AUF / ZU Funktion
wiring cable for OP / CL function wiring cable for OP / CL function wiring cable for OP / CL function wiring cable for OP / CL function

( 7 x 1.5 mm² ) ( 7 x 1.5 mm² ) ( 7 x 1.5 mm² ) ( 7 x 1.5 mm² )

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12

K1 K2 K1 K2 K1 K2 K1 K2
Klemmenblock Klemmenblock
terminal block terminal block
Externe Verdrahtung zum Externe Verdrahtung zum
EHS-D3 EHS-D3 Steuer Modul für AUF / ZU Operation EHS-D3 EHS-D3 Steuer Modul für AUF / ZU Operation
external wiring to external wiring to
control module for OP / CL operation control module for OP / CL operation

Ausgabe/EDITION 06/05

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0

GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
 Elektro-Hydraulik System EHS EHS
Maschinenbau GmbH & Co. KG ELECTRO-HYDRAULIC SYSTEM EHS
DOC. VS0111-02 PAGE 2

EHS-D3 EHS-D3/Q

A1 B1
P1

R1

CL. OP.
Q

K1 K2

K1 K2 P2
A B SV3

SV3 SV4

R1 R2 R1 R2

ZU AUF
ZU AUF
CLOSED OPEN CLOSED OPEN

M M

SV1 SV2 SV1 SV2

EHS-D3 EHS-D3/Q
doppeltwirkend für doppeltwirkend mit
Betriebsweise hydraulischer
AUF / ZU bzw. Endlagenmeldung für
ZWISCHENSTELLUNGEN, den AUF / ZU -
Einbaulage beliebig Betrieb bei getrennter
Anordnung von
Stellantrieb und
Versorgungseinheit
Änderungen vorbehalten

double-acting for double-acting with

Subject to modification

OPEN / CLOSED hydraulic end position

and CONTINUOUS feedback
operation, OPEN / CLOSED for
mounting at separated actuator
any position operations

Ausgabe/EDITION 06/05

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0

GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
 Elektro-Hydraulik System EHS EHS
Maschinenbau GmbH & Co. KG ELECTRO-HYDRAULIC SYSTEM EHS
DOC. VS0111-02 PAGE 3

EHS-S3/C EHS-S3

S1 S1

CL. OP. CL. OP.

S2 S2

B T B (A)T B (A)T B

SV3 V0 SV3 V0
V0 V0
SV3 SV3

H1 H1

R1 R2 R1 R2 R1 R2 R1 R2

AUF AUF
OPEN OPEN AUF AUF
OPEN OPEN

M M M M

SV1 S V2 SV1 SV2 SV1 SV2 SV1 SV 2

EHS-S3/C1-C3 EHS-S3/C4-C5 EHS-S3/15-34 EHS-S3/100

Einfachwirkend für Einfachwirkend für Betriebsweise AUF / ZU durch Federkraft schließende oder öffnende
Betriebsweise Schwenkantriebe
AUF / ZU
durch Federkraft Single-acting for OPEN / CLOSED operation with spring return for
schließende oder
rotary actuators
öffnende
Ventilantriebe

Single-acting for
OPEN / CLOSED
operation
with spring return
for valve actuators

Ausgabe/EDITION 06/05

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0

GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
 Elektro-Hydraulik System EHS EHS
Maschinenbau GmbH & Co. KG ELECTRO-HYDRAULIC SYSTEM EHS
DOC. VS0111-02 PAGE 4

Muster Schlüssel

Bestell Beispiel EHS - EX - DB / 16 - 3G - M / OC

Elektro-Hydraulik-System elektrische Rückmeldung

OC = AUF / ZU (Schwenkantrieb)
EX-Version P1 = ZWISCHENSTELLUNGEN 1 kOhm
(Schwenkantrieb EX)
P2 = ZWISCHENSTELLUNGEN 4-20 mA
Antriebsart
(Schwenkantrieb)
D = doppeltwirkend
AZ = AUF / ZU (Ventilantrieb)
S = einfachwirkend
D/Q = Zentral System doppeltwirkend
Notbetrieb
Schwenkantrieb
M = mechanisch mit Verstellmutter
S/Q = Zentral System einfachwirkend (Ventilantrieb)
Schwenkantrieb H = hydraulisch mit tragbarer
S/Q-PVK = Zentral System einfachwirkend Handpumpe
Linearantrieb HS = hydraulisch mit stationärer
externer Handpumpe
HP = hydraulisch mit fest
Feldbus angeschlossener Handpumpe

Antriebsgröße Gehäusematerial
Schwenkantriebe 15...100 3G = GGG 40
Ventilantriebe C1...C5 BZ = G-CuSn 10

Model code
Order example EHS - EX - DB / 16 - 3G - M / OC

electro-hydraulic-system electrical feedback

OC = OPEN / CLOSED (rotary actuator)
EX-version P1 = CONTINUOUS 1 kOhm
(rotary actuator EX-version)
operation mode P2 = CONTINUOUS 4-20 mA
(rotary actuator)
D = double acting
AZ = OPEN / CLOSED (valve actuator)
S = single acting
D/Q = central system double acting emergency operation
rotary actuator M = manual with wrench
S/Q = central system single acting (valve actuators)
rotary actuator H = hydraulic with portable
S/Q-PVK = central system single acting hand pump
linear actuator HS = hydraulic with fixed
external hand pump
HP = hydraulic with built-on
field bus hand pump

actuator size actuator body

rotary actuator 15...100 3G = GGG 40
linear actuator C1...C5 BZ = G-CuSn 10

Ausgabe/EDITION 06/05

Pleiger Maschinenbau Postfach 32 63 ( +49 / (0) 2324 398-0

GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
 Elektro-Hydraulik System EHS EHS
Maschinenbau GmbH & Co. KG ELECTRO-HYDRAULIC SYSTEM EHS
DOC. VS0111-02 PAGE 5

Technische Daten der Antriebseinheit EHS Technical Data of the EHS power pack unit

Antriebssysteme Doppeltwirkend EHS-D versions double-acting EHS-D

hydraulisch betätigt in beide Wirkrichtungen oil pressure stroke into both end positions

Einfachwirkend EHS-S single-acting EHS-S

hydraulisch betätigt in eine Wirkrichtung, oil pressure stroke to one end position,
Federrückstellung in die andere Wirkrichtung Spring return to the other end position

Beide Systeme sind in Ex-geschützter Both types are available in explosion-proof

Ausführung mit druckfest gekapseltem design with flame-proof electric motor.
Elektromotor lieferbar. Die Meldeeinheit The electric feedback needs an intrinsically
erfordert einen eigensicheren Stromkreis. safe circuit.

Schutzart IP67 DIN VDE 0470 / EN 60529 protection degree IP67 DIN VDE 0470 / EN 60529
IP68 auf Anfrage IP68 on request

Gehäuse wetterfester Aluminiumguß enclosure Weatherproof Cast Aluminium

Anstrich Grund- / Decklack 2K Epoxidharz Coating primer / top coat 2K Epoxi

Betriebstemperatur -15° bis +60° C ambient temperature

range -15° to + 60° C

Einbaulage beliebig mounting in any position

Kabeleinführung Kabelverschraubung M25x1.5 cable entry cable gland size M25x1,5

Durchm. 13 - 18 mm gemäß DIN EN 50262. cable dia ø13 - ø18 mm as standard
acc. to DIN EN 50262

Ex-Schutz Elektromotor mit 5m angeschlossenem Ex - version Motor delivered with cable 5m long
Öl-Flex-Kabel und mit Aderendhülsen resistant to [Link] end with wireplugs
gem. DIN 46228. acc to DIN 46228.

Betriebsdruck max. 110 bar operating pressure max. 110 bar

Betriebsmedium ISO VG15 hydraulic fluid ISO VG15

(im Lieferzustand EssoNuto H15 aufgefüllt) (filled with Esso Nuto H15 at delivery)
EHS-Ex aufgefüllt mit Univis J13 EHS-Ex filled with Univis J13

Tankvolumen ca. 300 ccm oil capacity approx. 300 ccm

Elektrische Daten

Magnetspulenventil Daten
EHS - D; -S; -Q EHS - EX - D; -S Solenoid valve data for
EHS - EX - S
Elektromotor ; Zulassung / electric motor ; certification code Standard EEx d IIC T6 EEx ia IIC T6
Betriebsspannung / rated voltage 230V ; 50/60 Hz 400 V;50 Hz / 480 V;60 Hz 5-24 V DC
Nennleistung / nominal output 300 W 180 W / 220W 1,3 W
Anlaufstrom / starting current 4,0 A 3,5 A -
Nennstrom / nominal current 1,3 A 0,6 A 260 mA - 54 mA
Spannung Endschalter / limit switch voltage 24 V DC 24 V DC -
Analogsignal Rückmeldung / analog feedback signal 4-20 mA (only -D) 0-1 kOhm (only -D) -
Betriebsweise / duty type (VDE 0530) S3 -10% S2 -10 min -
max. Umgebungstemperatur / max. ambient temperature 60° C 40° C 60° C

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 Steuermodul EHS-CM2 EHS
Maschinenbau GmbH & Co. KG Control Module EHS-CM2
DOC. VS0111-02 PAGE 6

Das Steuermodul EHS-CM2 Modul General description of the EHS-CM2module

Das EHS Steuermodul dient zur Steuerung von Pleiger EHS Antrieben, The EHS control module has been designed and developed by Pleiger
die über keine integrierte Steuerlogik verfügen, sowie des Motorventils GmbH for controlling third-generation actuators that are without
MOV. Es dient als Interface zu herkömmlichen Fernbedienungen integrated control logic. It serves as interface for conventional remote
mittels Drucktaster sowie zur Ansteuerung mittels einer control by means of external push buttons as well as for the control by
Speicherprogrammierbaren Steuerung (SPS). Weiterhin ist das Modul means of a programmable logic control (PLC). Furthermore themodule
mit einer integrierten Backup Funktion ausgestattet, so daß der Antrieb, is equipped with an integrated backup function, so that the actuator can
bzw. das Ventil, direkt vom Steuermodul angesteuert werden kann. be directly controlled via the controlmodule.

Das Modul ist in ein Phoenix Elektronikgehäuse für die The module is fitted in a Phoenix electronic equipment case for top hat
Hutschienenmontage eingebaut. Die Abmessungen betragen in der rail mounting. The equipment has a width of 67.5mm,aheight of 75mm
Breite 67,5 mm, in der Höhe 75 mm und in der Tiefe 107,5 mm (ab and a depth of 107.5mmfrommounting surface.
Montageoberfläche).

1 9

4
6

9
8 7
Fig. 1

1 Potentiometer für die Laufzeiteinstellung 1 Potentiometer (setting the running/monitoring time)

2 Umschalter remote / local 2 Change over switch remote / local
3 Taster AUF 3 Push button OPEN
4 LED AUF 4 LED OPEN
5 Taster ZU 5 Push button CLOSE
6 LED ZU 6 LED CLOSE
7 Kunststoffkappe zur Abdeckung der 7 Plastic shield
Miniaturschalter für die EHS-Kodierung (covering the switches to specify the EHS type)
8 Sicherungen F1, F2, F3 8 Fuse F1, F2, F3
9 Klemmen 9 Terminals

Es wird je ein Modul für einen Antrieb benötigt. Der Anschluß der EHS/ A separate module is required for each actuator. There are two terminal
MOV an das Steuermodul erfolgt über zwei Klemmleisten mit je 13 strips each with 13 contacts for connecting the EHS.
Schraub-Steckklemmen.

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 Steuermodul EHS-CM2 EHS
Maschinenbau GmbH & Co. KG Control Module EHS-CM2
DOC. VS0111-02 PAGE 7

Bedien- undAnzeigeelemente amModul Operating controls and display

Das Steuermodul verfügt über alle erforderlichen Bedienelemente, die The control module includes all the operating controls that are required
zur Steuerung des Antriebs/ Ventils erforderlich sind (siehe Fig. 1). Dies to control the actuator (see Fig.1). These controls include a separate
sind je ein Taster zum Öffnen [3] und Schließen [5] der Armatur sowie button for opening [3] and closing [5], as well as a switch [2] for
ein Umschalter [2] für Local- oder Remote-Ansteuerung. Ein mit einem changing between internal (local) and external (remote) setting of the
Schraubendreher zugängliches Potentiometer [1] dient zur Anpassung operating mode. The equipment also includes a potentiometer [1] that
einer vom jeweiligen Antriebstyp abhängigen Laufzeit. Der can be adjusted with a small screwdriver to set the maximum
Einstellbereich geht von 4 bis 120s für Antriebe mit Laufzeiten bis 120s, permissible running time (monitoring time) for the actuator. The range
bzw. von 4 bis 240s für den EHS-D mit einer Laufzeite von 240s. Vier of settings for the running time is 4 ..120s (240s). Four sliding mini-
Miniaturschalter [7] hinter einer Kunststoffkappe dienen zur Kodierung switches [7] are used for setting the controls. The four switches are
des anzusteuernden EHS-/ MOV-Typs und zur Festlegung der accessible from the front of the case and normally covered with a plastic
Verwendung des potentialfreien Realaiskontakts. Der potentialfreie shield. In addition there are three fuses [8] accessible through the front
Relaiskontakt kann entweder zur Alarmsignalisierung (Laufzeit- u. of the case that protect the two phases of the 230V AC (F1, F2 = 3,15 A)
Rückmeldungsüberwachung) oder zur Signalisierung des Local- electricity supply and of the +24V (F3 = 0,5 A) supply. The drive
/Remote-Betriebs (Umschalter [2]) genutzt werden. Drei Sicherungen direction, the position and the warnings are indicated by the two LED
[8] dienen zur Absicherung der beiden Phasen der 230V AC (F1 u. F2 = “open” [4] and “close” [6].
3,15 AT) Versorgung und der +24V (F3 = 0,5 AT) Versorgung. Zur
Anzeige der Laufrichtung, der Stellung sowie von Alarmen dienen zwei
LED mit der Bezeichnung “open“ [4] und “close“ [6].

Einstellungen amModul

Vor der Inbetriebnahme ist grundsätzlich nachstehendes zu überprüfen Settings and adjustments
bzw. einzustellen.
Before putting in operation the following settings and adjustments must
Kodierung des EHS-Typs be made.
Zur Kodierung des zu steuernden EHS-Typs ist die Kunststoffkappe [7],
welche die Miniaturschalter abdeckt, zu entfernen. Die entsprechende Coding of the EHS type
Antrieb/ Ventiltyp-Kodierung zeigt Tabelle1. Die Kodierung des Antrieb/ For coding the EHS type that is going to be controlled, the plastic shield
Ventiltyps erfolgt ausschließlich mittels der Schalter 1, 2 und 3. Schalter covering the four mini-switches has to be removed. The different
4 hat hierbei keine Bedeutung und daher in der Tabelle mit einem X settings for coding are shown in table 1.
gekennzeichnet.

Schalterstellung
Antriebstyp Betriebsart Laufzeit position of switches
actuator type mode of operation run time
1 2 3 4
1 EHS-D AUF / ZU
doppeltwirkend / double acting 4s .. 240s ON ON OFF X
EHS-D/Q open / close
einfachwirkend / single acting AUF / ZU
2 EHS-S 4s .. 120s OFF ON OFF X
federschließend / spring close open / close

3 EHS-D doppeltwirkend / double acting % 4s .. 240s ON OFF OFF X

AUF / schrittweise ZU
4 EHS-D doppeltwirkend / double acting 4s .. 120s OFF OFF OFF X
open / step close
einfachwirkend / single acting AUF / ZU
5 EHS-S 4s .. 120s ON ON ON X
federöffnend / spring open open / close
einfachwirkend / single acting AUF / ZU
6 EHS-S-Override 4s .. 120s OFF ON ON X
federschließend / spring close open / close
AUF / ZU unendlich
7 MOV Motorventil / motor valve ON OFF ON X
open / close infinite
einfachwirkend / single acting
8 EHS-S % 4s .. 120s OFF OFF ON X
federschließend / spring close

Tabelle 1: Einstellung der Miniaturschalter [7] zur EHS-Kodierung

Table 1: Settings of the mini-switches [7]

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 Steuermodul EHS-CM3 EHS
Maschinenbau GmbH & Co. KG Control Module EHS-CM3
DOC. VS0111-02 PAGE 8

PCM Pleiger ControlModule PCM Pleiger ControlModule

Die hier beschriebenenModules besteht aus drei Komponenten: The system consists of three components:

EHS-Steuermodul CM3 (Control Module, 3te Generation) EHS control module CM3 (control module, 3rd generation)
Ein-/Ausgabemodul IO 8/8/4 (IO Module) Input/output module IO 8/8/4 (IOmodule)
Feldbuskoppler BI (Bus Interface) Fieldbus interface BI (bus interface)

Das EHS-Steuermodul CM3 dient zur The EHS control module CM3 is for the
Steuerung und Überwachung von control and monitoring of electro hydraulic
Elektrohydraulischen Schwenkantrieben. swivel drives. Operation can be carried out
Die Bedienung kann sowohl manuell mit Hilfe manually with the assistance of the control
der Bedienelemente des Steuermoduls über module operation elements, via digital inputs
digitale Ein- und Ausgänge des and outputs of the control module and via a
Steuermoduls, als auch über eine serielle serial data connection to a supervisory
Datenverbindung von einem überlagerten control system. The CM3 control function can
Steuerungssystem aus erfolgen. Die be adapted to the different actuator types by
Steuerfunktion des CM3 kann mit Hilfe eines means of a quadruple switch.
Vierfachschalters an die unterschiedlichen
Antriebstypen angepasst werden.

Das Ein-/Ausgabemodul IO 8/8/4 verfügt The input/output module IO 8/8/4 has 8

über 8 analoge Eingänge, 8 digitale Eingänge analogue inputs, 8 digital inputs and 4 digital
und 4 digitale Ausgänge. Es dient zur outputs and is for monitoring and output of
Erfassung und Ausgabe von Steuersignalen. control signals. Link-up to a supervisory
Die Anbindung an ein überlagertes control system is carried out via a serial data
Steuerungssystem erfolgt über eine serielle connection.
Datenverbindung.

Der Feldbuskoppler BI bildet die Schnittstelle The fieldbus interface BI forms the interface
zwischen dem Busprotokoll des lokalen between the bus protocol of the local module
Modulbusses und dem Feldbus gemäß bus and the fieldbus according to the Modbus
Modbus RTU oder Profibus DP Standard. RTU or Profibus DP standard. Furthermore,
Zudem dient der Feldbuskoppler zur the fieldbus interface acts as a monitor for all
Überwachung aller Module am lokalen Bus modules at the local bus and enables simple
und ermöglicht eine einfache Parametrierung parameterisation of thesemodules.
dieser Module

Aufbau Assembly
Alle Module sind in ein schmales, kompaktes Hutschienengehäuse All modules are installed in a narrow, compact top-hat rail housing
eingebaut (22,5x105x115, BxHxT). Die Module sind über ein (22.5x105x115, WxHxD). The modules are interconnected via a
Steckverbindersystem in der Hutschiene miteinander verbunden und connector system in the top-hat rail and can be removed from the
können unabhängig voneinander aus dem System entfernt oder wieder system independently or re-applied without interfering with the function
hinzugefügt werden, ohne dass die Funktion des Gesamtsystems of the overall system.
beeinträchtigt wird.

CM3 IO 8/8/4 BI

Der lokale B u s verbindet alle M o d u l e m i t einer 2 4 V The local bus connects all modules to a 24V supply voltage, a serial
Versorgungsspannung, einem seriellen Datenbus und einer databus and a mutual digital control line. Up to 50 CM3 modules and 10
gemeinsamen digitalen Steuerleitung. Es dürfen maximal 50 CM3- IO modules can be connected to a fieldbus interface. In doing so the IO
Module und 10 IO-Module an einen Feldbuskoppler angeschlossen modules must be aligned to the left of the fieldbus interface and the
werden. Hierbei müssen die IO-Module links vom Feldbuskoppler und CM3 modules to the right of the fieldbus interface.
die CM3-Module rechts vom Feldbuskoppler angereiht werden.

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 Steuermodul EHS-CM3 EHS
Maschinenbau GmbH & Co. KG Control Module EHS-CM3
DOC. VS0111-02 PAGE 9

EHS-Steuermodul CM3 EHS-Control Modul CM3

Steuerfunktionen Control Functions
Die Steuerfunktion, die für die verschiedenen Antriebstypen The control function that is required for the various types of
benötigt wird, kann mit Hilfe eines Vierfachschalters in der actuators can be selected with the assistance of a quadruple switch
Gehäusefront des Steuermoduls ausgewählt werden. Hierzu muss in the front of the control module housing. For this the transparent
die durchsichtigeAbdeckklappe desModuls geöffnetwerden. module cover flap must be opened. To accept the new type the
type module has to be reset.

Betriebsart Laufzeit Schalter / Switch

Typ Antriebsart / Type of actuator
Operation mode Runtime 1 2 3 4
0 EHS doppeltwirkend / EHS double acting open / close 4s..260s 0 0 0 0
1 EHS doppeltwirkend / EHS double acting step open / close 4s..260s 1 0 0 0
2 EHS doppeltwirkend / EHS double acting open / step close 4s..260s 0 1 0 0
3 MOV open / close 4s..260s 1 1 0 0
4 EHS einfachwirkend, federschließend / EHS single acting, spring close open / close 4s..260s 0 0 1 0
5 EHS einfachwirkend, federöffnend / EHS single acting, spring open open / close 4s..260s 1 0 1 0
6 EHS doppeltwirkend / EHS double acting % 4s..260s 0 1 1 0
7 EHS doppeltwirkend / EHS double acting %Pos 4s..260s 1 1 1 0
8 EHS einfachwirkend, federschließend / EHS single acting, spring close % 4s..260s 0 0 0 1
9 EHS einfachwirkend, federöffnend / EHS single acting, spring open % 4s..260s 1 0 0 1

EHS einfachwirkend, federschließend mit Handrad /

10 open / close 4s..260s 0 1 0 1
EHS single acting, spring close with handwheel

EHS doppeltwirkend mit abgesetzte Hydraulikeinheit (Q) /

11* open / close 4s..260s 1 1 0 1
EHS ddouble acting with seperated hydraulic unit (Q)

12..15 frei / Not used

Schalterstellung / Switch position 0= OFF, 1= ON
Technische Daten / Technical data
Versorgungsspannung DC / Supply voltage DC 24V
Stromaufnahme DC / Current requirement DC max. 40mA, zzgl. externer Lasten / max. 40mA, plus external load *
Sicherung DC / Fuse DC selbstheilende Sicherung, 500mA - 1100mA / Self resetting fuse, 500mA - 1100mA
Versorgungsspannung AC / Supply voltage AC 230V ±20%
Sicherung AC / Fuse AC 2 x 3,15AT Feinsicherung / 2 x 3,15AT miniature fuse

4..20mA = 0..100%, Fehler ±1%, Eingangswiederstand 249Ohm /

Analogeingang Stellung / Analogue input position
4..20mA = 0..100%, deviation ±1%, resistance 249Ohm

Halbleiterschalter, +24V schaltend, max.150mA, kurzschlussfest /

LED-open / -close
Semiconductor high side switches, max.150mA, short circuit proof

Maße / Size BxHxT 22,5mm x 105mm x 115mm / WxHxD 22,5mm x 105mm x 115mm
Klemmen / Terminal type max.2,5mm²
Betriebstemperatur / Operating temperature 0°C - 55°C
Schutzart / Protection IP20

*Die Stromaufnahme der im EHS verwendeten *The current consumption of the feedback modules in the EHS,
Rückmeldemodule wie z.B. OC3 und die über die for example OC3 and the currents emitted via the mimic diagram
Fliessbildausgänge X1, Pin1 und Pin2 ausgegebenen Ströme outputs X1, Pin1 and Pin2, must be added to the current
müssen zur Stromaufnahme desModuls addiert werden. consumption of themodule.

Die beschriebenen Feinsicherungen sind auf der Unterseite der The miniature fuses for AC power supply are accessible at the
Gehäuse zugänglich. Umdie Sicherungen wechseln zu können, lower side of the casing. To exchange the fuses the casing has to
muss das CM3 Modul von der Hutschiene abgezogen werden. be removed from the hat-rail. The fuse holder can be opened by
Die Sicherungshalter können mit einem Schraubendreher means of a screw driver.
geöffnet werden.

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 Steuermodul EHS-CM3 EHS
Maschinenbau GmbH & Co. KG Control Module EHS-CM3
DOC. VS0111-02 PAGE 10

Ein-Ausgabemodul IO 8/8/4 / Input- Output modul IO

Versorgungsspannung DC / Supply voltage DC 24V
Stromaufnahme DC / Current requirement DC 70mA, zzgl. externer Lasten / 70mA, plus external load *
Sicherung DC / Fuse DC selbstheilende Sicherung, 500mA - 1100mA / Self resetting fuse, 500mA - 1100mA
Maße / Size BxHxT 22,5mm x 105mm x 115mm / WxHxD 22,5mm x 105mm x 115mm
Klemmen / Terminal type max.2,5mm²
Betriebstemperatur / Operating temperature 0°C - 55°C
Schutzart / Protection IP20
*Strom über Digitalausgänge / Current via digital outputs

Analogeingänge 8x / Analogue inputs 8x

Messbereich / Range 0(4)..20mA
Auflösung / Resolution 12 Bit, 0=0mA, 4000=20mA, 4096=20,48mA
Genauigkeit / Precision 0,4% vom Messbereich, typ. 0,2% / 4% of fill range, typ. 0,2%
Filter / Filter Median / Tiefpass ca. 100ms / Median / Low pass ca. 100ms
Innenwiederstand / Inner resistance 100 Ohm

selbstrückstellende Sicherung 30-50mA je Eingang (max.30V) /

Überlastschutz / Overload protection
self resetting fuse 30-50mA per input (max.30V)

Digitaleingänge 4x / Digital inputs 4x

Schaltwelle / Threshold ca. 9,5V
Eingangsstrom / Input current ca. 5mA
Tiefpassfilter / Low pass filter ca. 10mA

Digitalausgänge 4x / Digital outputs 4x

Ausgangsspannung / Output voltage 24V DC
Ausgangsstrom, ein / Output current, on max.200mA je Ausgang, max.400mA Summe / max.200mA per output, max.400mA totally
Ausgangsstrom, aus / Output current, off <1mA

Feldbuskoppler BI / Fieldbus interface BI

Versorgungsspannung DC / Supply voltage DC 24V
Stromaufnahme DC / Current requirement DC 50mA, zzgl. aller Lasten am lokalen Bus / 50mA, plus external load
Steuereingänge / Control inputs 24V DC
Alarmausgang / Alarm output Relaiskontakte, 24V, 0,5A / Relay, 24V, 0,5A
Maße / Size BxHxT 22,5mm x 105mm x 115mm / WxHxD 22,5mm x 105mm x 115mm
Klemmen / Terminal type max.2,5mm²
Betriebstemperatur / Operating temperature 0°C - 50°C
Schutzart / Protection IP20

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 Zertifikate für Elektro-Hydraulik System EHS
EHS
CERTIFICATE FOR ELECTRO-HYDRAULIC
Maschinenbau GmbH & Co. KG
SYSTEM EHS
DOC. VS0111-02 PAGE 11
Änderungen vorbehalten
Subject to modification

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 Pleiger Auslandsvertretungen
Maschinenbau GmbH & Co. KG PLEIGER NETWORK STATIONS
DOC. VS0111-02 PAGE 12

BELGIUM KOREA, TAIWAN

Voith B.T.T. S.A. Pleiger Far East Co. Ltd
Square Louisa, 36 1480-7, Song Jeong Dong
1150 BRUXELLES Gang Seo Gu
( +32 / (0) 2 / 7 62 61 00 BUSAN 618-270 (KOREA)
Fax +32 / (0) 2 / 7 62 61 59 ( +82 / (0) 51 / 8 31 69 85
Fax +82 / (0) 51 / 8 31 44 97

CHINA NEDERLAND
Pleiger Shanghai Reprensentative Office Inrada Group
501 Jinwan Road Admiraal de Ruyterstraat 2
Pudong 3115 HB Schiedam
SHANGHAI 201206 ( +31 / (0) 10 / 2080 700
( +86 / (0) 21 50 31 93 52 Fax +31 / (0) 10 / 2080 799
Fax +86 / (0) 21 50 55 11 13

CZECH REPUBLIC POLAND

RKR spol.s.r.o ABCON
Nad Boticem 18 UL. Budzysza 3
10200 Prag 10 80 - 958 GDANSK
( +42 / (0) 27 / 196 1248 ( +48 / (0) 58 / 346 22 42
Fax +42 / (0) 27 / 196 1239 Fax +48 / (0) 58 / 307 32 05

DENMARK
NORTHERN GERMANY
HONG KONG SINGAPORE
F.A. KÄHLER EncordRD Pte. Ltd.
Lademannbogen 53 71 Tannery Lane, #05-05
22339 Hamburg City Industrial Building
( +49 / (0) 40 / 53 89 49 -16 SINGAPORE 347807
Fax +49 / (0) 40 / 53 89 49 94 ( +65 / 68 41 67 41
Fax +65 / 68 41 67 43

FINLAND SPAIN
ACM-Trading Ltd. Marsys S.A.
Ketunleivankuja 4 General Peron, 8 -7.° B
21111 NAANTALI 28020 MADRID
( +358 / (0) 20/ 799 1400 ( +34 / (0) 1 / 57 23 26 1
Fax +358 / (0) 20/ 799 1409 Fax +34 / (0) 1 / 57 23 21 3

FRANCE USA
Idemeca Europe Robeck Fluid Power Co.
43 route de Portier-ZI La Cardinerie 350 Lena Drive
86340 Nouaille-Maupertuis AURORA, OH 44202
( +33 / (0) 05 / 49 37 46 32 ( +1 / (0) 3 30 / 5 62 11 40
Fax +33 / (0) 05 / 49 37 46 32 Fax +1 / (0) 3 30 / 5 62 11 41

Eugen Schmied & Associates

INDIA Consulting Engineers Inc.
2041 Mc Arthur Street
Shiv Tech P.O. Box 1082
Marine Control Systems & Services Pvt. Ltd. RANCHO PALOS VERDES,
G43, Kalias Complex, CA 90275
Bldg.1, ParkSite, ( +1 / (0) 3 10 / 5 47 54 87
Vikhroli (W), Mumbai - 400 079 Fax +1 / (0) 3 10 / 5 47 32 53
( +91 / (0) 22 / 251 85403
Fax +91 / (0) 22 / 251 8535
Änderungen vorbehalten
Subject to modification

JAPAN VIETNAM
Misuzu Machinery Co., Ltd. Vinacom
2-22 , Sakaemachi-dori 5-chome, 3rd Petrolimese Building
Chuo-ku, 149 Truong Chich St. Hanoi
Kobe 650-0023 ( +84 / (0) 4 / 86 88 05 2
( +81 / (0) 78 / 351 2204 Fax +84 / (0) 4 / 86 88 05 3
Fax +81 / (0) 78 / 351 6354
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 VS0111-15

Pleiger Maschinenbau

Elektro - hydraulisches System EHS

Bedienungsanleitung
Electro - hydraulic System EHS
Instruction manual

EHS-D3-1
doppelt wirkender Schwenkantrieb
double acting rotary actuator
STK15, STK34, STK56, STK100
 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-15 PAGE 1

Technische Daten der Antriebseinheit EHS Technical Data of the EHS power pack unit

Antriebssysteme Doppeltwirkend EHS-D versions double-acting EHS-D

hydraulisch betätigt in beide Wirkrichtungen oil pressure stroke into both end positions

Einfachwirkend EHS-S single-acting EHS-S

hydraulisch betätigt in eine Wirkrichtung, oil pressure stroke to one end position,
Federrückstellung in die andere Wirkrichtung Spring return to the other end position

Beide Systeme sind in Ex-geschützter Both types are available in explosion-proof

Ausführung mit druckfest gekapseltem design with flame-proof electric motor.
Elektromotor lieferbar. Die Meldeeinheit The electric feedback needs an intrinsically
erfordert einen eigensicheren Stromkreis. safe circuit.

Schutzart IP67 DIN VDE 0470 / EN 60529 protection degree IP67 DIN VDE 0470 / EN 60529
IP68 auf Anfrage IP68 on request

Gehäuse wetterfester Aluminiumguß enclosure Weatherproof Cast Aluminium

Anstrich Grund- / Decklack 2K Epoxidharz Coating primer / top coat 2K Epoxi

Betriebstemperatur -15° bis +60° C ambient temperature

range -15° to + 60° C

Einbaulage beliebig mounting in any position

Kabeleinführung Kabelverschraubung M25x1.5 cable entry cable gland size M25x1,5

Durchm. 13 - 18 mm gemäß DIN EN 50262. cable dia ø13 - ø18 mm as standard
acc. to DIN EN 50262

Ex-Schutz Elektromotor mit 5m angeschlossenem Ex - version Motor delivered with cable 5m long
Öl-Flex-Kabel und mit Aderendhülsen resistant to [Link] end with wireplugs
gem. DIN 46228. acc to DIN 46228.

Betriebsdruck max. 110 bar operating pressure max. 110 bar

Betriebsmedium ISO VG15 hydraulic fluid ISO VG15

(im Lieferzustand EssoNuto H15 aufgefüllt) (filled with Esso Nuto H15 at delivery)
EHS-Ex aufgefüllt mit Univis J13 EHS-Ex filled with Univis J13

Tankvolumen ca. 300 ccm oil capacity approx. 300 ccm

Elektrische Daten

Magnetspulenventil Daten
EHS - D; -S; -Q EHS - EX - D; -S Solenoid valve data for
EHS - EX - S
Elektromotor ; Zulassung / electric motor ; certification code Standard EEx d IIC T6 EEx ia IIC T6
Betriebsspannung / rated voltage 230V ; 50/60 Hz 400 V;50 Hz / 480 V;60 Hz 5-24 V DC
Nennleistung / nominal output 300 W 180 W / 220W 1,3 W
Anlaufstrom / starting current 4,0 A 3,5 A -
Nennstrom / nominal current 1,3 A 0,6 A 260 mA - 54 mA
24 V DC 24 V DC -
Änderungen vorbehalten

Spannung Endschalter / limit switch voltage

Subject to modification

Analogsignal Rückmeldung / analog feedback signal 4-20 mA (only -D) 0-1 kOhm (only -D) -
Betriebsweise / duty type (VDE 0530) S3 -10% S2 -10 min -
max. Umgebungstemperatur / max. ambient temperature 60° C 40° C 60° C

Ausgabe/EDITION 06/07

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 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-15 PAGE 2

Wirkungsweise EHS-D Operating of EHS-D

(doppeltwirkender Schwenkantrieb) (double-acting rotary actuator)
EHS-D
Für einen störungsfreien Betrieb sind alle Befehle Attaining a trouble free operation all controlling I/O
mittels EHS-CM Steuermodul auszuführen. are performed by the EHS-CM module.
CL. OP. Öffnen Opening
Befehl OPEN startet den Elektromotor/Pumpe Switching to OPEN the electric motor driven pump
(230 V AC), wodurch mittels hydraulischem Druck die (230 V AC) will supply the hydraulic fluid to the
Armatur sich in Richtung Öffnen bewegt. Bei Erreichen actuator, thus opening the valve. When reaching
der Endlage OPEN wird der Motor über den the end position OPEN, the electric motor is turned
K1 K2
Endschalter abgeschaltet und die Meldung OPEN wird off by a limit switch and the end position feedback
A B an das EHS-CM Steuermodul zurückgemeldet. OPEN is given to the EHS-CM controller.

Schließen Closing
SV3 SV4
Befehl CLOSED wechselt die Drehrichtung des Switching to CLOSED for the electric motor driven
Elektromotors / Pumpe (230 V AC), wodurch die pump (230 V AC), the direction of revolution of
R1 R2
Armatur ölhydraulisch geschlossen wird. Bei Erreichen pump is changed and the actuator will close the
der Endlage CLOSED wird der Motor über Endschalter valve. When reaching the end position CLOSED,
abgeschaltet und die Meldung CLOSED wird an das the limit switch will turn off the motor and the signal
ZU AUF
EHS-CM Steuermodul zurückgemeldet. CLOSED is given to the EHS-CM controller.
CLOSED OPEN

Zwischenstellungen Intermediate Position

Bei Ausfall der Versorgungsspannung wird die In case of current failure, the valve will stop in the
M
augenblickliche Lage durch die Sperrventile R1; R2 momentary position and be held hydraulically by
hydraulisch gehalten. Die Stellung kann analog durch means of the controllable non-return valves R1 and
SV1 SV2
ein Potentiometersignal an das EHS-CM Steuermodul R2. The intermediate position can be indicated
zurückgemeldet werden. analogously by the position transmitter of the
electric feedback unit to the EHS-CM controller.

Störung Malfunction
Falls das Ventil durch Fremdeinfluß blockiert ist, If the valve is blocked by foreign matters although
obwohl der Befehl CLOSED oder OPEN angewählt the EHS is switched to CLOSED or OPEN, electric
wurde, so wird die Spannungsversorgung nach einer power supply will be cut off when reaching the pre-
vorgewählten Stellzeit durch das EHS-CM selected operation time at the control module
Steuermodul abgeschaltet und Alarm ausgegeben. EHS-CM and alarm will be indicated.

Notbetrieb Emergency Operation

Alle EHS-D können durch eine angebaute bzw. The emergency operation for all types EHS-D can
tragbare Handpumpe betätigt werden. Eine tragbare be effected by means of a fixed hand pump
Handpumpe ist über die Schnelltrennkupplung K1 und mounted at the actuator body or by means of a
K2 am EHS-D anzuschließen. Die jeweilige Bedienung separate hand pump. This portable hand pump
ist dem Hinweisschild an der jeweiligen Handpumpe zu has to be connected with the quick couplings K1
entnehmen. Eine Notbetätigung kann frühestens 2 and K2 at the actuator. Operating instruction is
Minuten nach der letzten Fernbetätigung erfolgen. labeled on top of the pump body of the portable
hand pump, or fixed hand pump. An emergency
operation can take place only after 2 minutes after
the last remote control.
Änderungen vorbehalten
Subject to modification

Ausgabe/EDITION 06/07

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 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-15 PAGE 3

12 M6x95 SV2 SV1 3 6 5 1

CL. OP.

K1 K2
A B

SV3 SV4

R1 R2

ZU AUF
CLOSED OPEN

M
7
SV1 SV2

2 4
EHS-D mit STK
EHS-D with STK

K1 K2

1 Pumpeneinheit bestehend aus Elektromotor, 1 pump unit, consisting of electric motor,

Hydraulikpumpe und Öltank hydraulic pump and oil tank (reservoir)
2 Grundplatte 2 base plate
3 Bügel 3 bracket
4 Kondensator 4 capacitor
5 Mehrfachstecker 5 multi plug
6 Stellungsanzeiger 6 position indicator
7 Endschalter mit LED: grün AUF, rot ZU 7 limit switch with LED’s, green OPEN, red CLOSED indication
12 Verschlußstopfen 12 filler plug
Sv1 Druckbegrenzungsventil ZU Sv1 pressure relief valve CLOSED position
Sv2 Druckbegrenzungsventil AUF Sv2 pressure relief valve OPEN position
K1; K2 Schnellkupplung für Anschluß tragbare K1; K2 quick release couplings, used for the
Handpumpe emergency operation with portable
hand pump

Alle ausgelieferten EHS-D sind mit Öl gefüllt (ISO VG 15 wird All delivered EHS-D are filled with oil (ISO VG 15 is recommended) and
empfohlen) und betriebsbereit. Prüfe den korrekten are ready to put into operation. Check for proper wiring, see enclosed
Änderungen vorbehalten
Subject to modification

elektrischen Anschluß. Siehe dazu beigefügtes allgemeines general wiring diagrams resp. the wiring diagrams of the corresponding
Anschlußschema bzw. die elektrischen Schaltpläne der order.
jeweiligen Bestellung.

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 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-15 PAGE 4

Pumpeneinheit Pump unit

Die Pumpeneinheit (1) besteht aus Elektromotor, Hydraulikpumpe und The pump unit (1) is a common unit with electric motor, hydraulic pump
Öltank. Alle zum sicheren Betrieb notwendigen hydraulischen Ventile and oil container. All hydraulic components used for the actuator
sind in der Pumpeneinheit integriert. Pumpen mit drei verschiedenen operation are included in this pump unit. Three pump units are available.
Förderströmen sind [Link] Übersicht der Pumpen für Standard delivery for rotary actuators (EHS-D) is shown in table 1.
unterschiedliche Schwenkantriebe gibt Tabelle 1 wieder.

Schwenkantieb Pumpeneinheit
ROTARY ACTUATOR PUMP UNIT Nenn Förderstrom
Nominal OIL FLOW
Typ / TYPE Nummer / IDENT NO.
STK15
STK34 6921007010 200 cm³ / min
STK56
STK100 6921007000 300 cm³ / min
Tabelle 1 / table 1

Wegen der konstanten Förderströme in Verbindung mit According to the fixed pump oil flow, the different actuator types will also
unterschiedlichen Schluckvolumina der Schwenkantriebe ergeben sich have a fixed operation time for a 90° quarter turn,
verschiedene Zeiten für eine 90° Schwenkbewegung.

Entsprechend dem eingestellten Wert (110 bar) an den According to the adjusted value of the ptessure relief valves (110 bar)
Druckbegrenzungsventilen SV1 u. SV2 ergeben sich in Tabelle 2 SV1 and SV2 a fixed output torque is in table 2.
nachfolgende Drehmomente.

doppeltwirkende Schwenkantriebe EHS-D und EHS-Q

double-acting rotary actuator EHS-D and EHS-Q
Typ / type: EHS-D/15 EHS-D/34 EHS-D/56 EHS-D/100
max. Drehmoment bei 110 bar
max. torque at 110 bar Nm 130 275 465 780
Zeit für 90°Schwenk mit 50 Hz
time for quarter turn at 50 Hz sec 8 17 30 30
Zeit für 90°Schwenk mit 60 Hz
time for quarter turn at 60 Hz sec 7 14 25 25
Gewicht / weight kg 18 24 26 33
alle technischen Daten sind theoretische Werte Tabelle 2 / table 2
all technical data are theoretical

EHS Typ Flansch EN ISO 5211

EHS type flange EN ISO 5211
EHS-D/15 F04 ; F05 ; F07
EHS-D/34 F07 ; F10 ; F12
Änderungen vorbehalten

EHS-D/56 F07 ; F10 ; F12

Subject to modification

EHS-D/100 F10 ; F12 ; F14

Tabelle 3 / table 3

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 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-15 PAGE 5

Austausch der Pumpeneinheit Replacement of the pump unit

Die Pumpeneinheit (1) ist einfach auszutauschen. The pump unit(1) can easily be replaced.
Löse hierzu die zum Elektromotor gehörigen Kabel Disconnect the corresponding wiring of the electric motor
(siehe Anschlußplan). (see wiring diagrams)
Entferne die 4 Schrauben M6x95 und entferne die Pumpeneinheit Screw out 4 bolts M6x95 and lift pump unit from the base plate (2).
von der Grundplatte (2).
Achtung Attention
Zuerst den Stellungsanzeiger (6) herausziehen. Hierzu Remove mechanical position indicator (6). First after removing
Sicherungsring an der EHS-Unterseite entfernen. retaining ring at EHS back-side.
Der Tank der neuen Pumpeneinheit ist vollständig mit Hydrauliköl The new pump unit must be filled completely with hydraulic oil
ISO VG 15 zu füllen. acc. to ISO VG 15.
Zum Entlüften der Hydraulikpumpe bringe die Pumpe in die For venting the hydraulic pump hold the complete pump into vertical
senkrechte Lage, (Öltank oben) und warte, bis alle Luftblasen aus position (oil tank at the top) and wait until the air is going out of the
dem Pumpenkörper aufgestiegen sind. hydraulic pump body.
Befestige jetzt die Pumpe auf der Grundplatte (2) mit Bügel (3) Fix the pump unit on the base plate (2) with plate (3) and 4 screw
und 4 Schrauben M6x95. M6x95.
Setze den Stellungsanzeiger in die Grundplatte (2) ein und sichere Put back mechanic position indicator into the base plate (2) and
mit Sicherungsring. secure again by retaining ring.
Betätige mehrmals den Stellantrieb über das Steuermodul EHS-CM Operate the actuator by means of the control module EHS-CM
und überprüfe die Rückmeldung der Stellunganzeige LED GRÜN different times and check / readjust the electric feedback with switch
und ROT. Falls nötig, korrigiere durch Verdrehen der Schalthülse sleeve(9).
(9).

Austausch des mechanischen Stellungsanzeigers Replacement of the mechanical position indicator

Entferne Sicherungsring an der EHS-Unterseite. Remove retaining ring.

Ziehe den Stellungsanzeiger komplett heraus (6) Pull out position indicator shaft (6).

Achtung Attention
Nach dem Wiedereinbau des Stellungsanzeigers ist zu prüfen, daß After reinstallation of the position indicator shaft please be sure that
die Schlüssel fläche der Schaltwelle oberhalb der Stoppmutter the yellow arrow of the indicator plate (6) is in line with both faces at
parallel zum Richtungspfeil des Anzeigers (6) positioniert ist. Wenn top of the shaft. If not, it should be corrected by loosing the slotted
nicht, dann korrigiere durch Lösen der kleinen geschlitzten screw on top (see Fig. 1)
Befestigungsschraube. (siehe Fig.1)

12

3 M6x95 1

Fig. 2

Kontolle des Ölvorrats Inspection of oil content

Abgesehen von einer Beside of a periodically check of

parallel
periodischen Kontrolle des oil content the power unit is
Ölvorrats ist das Antriebssystem maintenance free. In case of
wartungsfrei. Sollte Öl nachgefüllt missing oil refilling is done by
werden müssen, so ist dies durch removing filler plug (12) at top of 9
Änderungen vorbehalten

den Verschlußstopfen (12) im the tank.

Subject to modification

Tank möglich.

Achtung Attention 2
Der Ölspiegel sollte ca. 5mm Oil level should be approx. 5mm
unterhalb der Maximalfüllung less top filling ! (see Fig.2)
liegen! (siehe Fig.2)
Fig. 1
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 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-15 PAGE 6

Durckbegrenzungsventile Pressure relief valves

Die Druckbegrenzungsventile sind werkseitig eingestellt auf: The pressure relief valves are setup to:

SV1=110 bar ZU SV1=110 bar CLOSED

SV2=110 bar AUF SV2=110 bar OPEN

Achtung: Es ist nicht erlaubt, die Einstellungen der Note: It is not allowed to adjust these relief valves to other values
Druckbegrenzungsventile zu verändern, ohne Rücksprache bzw. without any consultance resp. agreements with Pleiger.
Vereinbarungen mit uns als verantwortlichem Hersteller.

Druckbegrenzungsventil SV1 entspricht dem Nennmoment des Pressure relief valve SV1 corresponds to the output torque of the
Schwenkantriebes bzw. dem Schließmoment der Absperrklappe. rotary actuator resp. butterfly valve especially for the closing torque.
Andere Einstellungen bewirken ein höheres bzw. niedrigeres In case of any other adjustment the output torque will change to
Moment als in Tabelle 2 angegeben. higher or lower values as mentionend in table 2.

Druckbegrenzungsventil SV2 entspricht dem Nennmoment des Pressure relief valve SV2 corresponds to the output torque of the
Schwenkantriebes bzw. dem Öffnungsmoment der Absperrklappe. rotary actuator resp. butterfly valve especially to the break out
Andere Einstellungen bewirken ein höheres bzw. niedrigeres torque. In case of any other adjustment the output torque will
Moment als in Tabelle 2 angegeben. change to higher or lower values as mentionend in table 2.

Druckbegrenzungsventile SV3 / SV4 sichern das System EHS Pressure relief valve SV3/SV4 protects the EHS-sytem against
gegen Druckanstieg durch Erwärmung ab. Sie sind nicht pressure increase by means of temperature influence. It is not
einstellbar. adjustable.

Notbetätigung Emergency operation

Die Betätigung durch eine tragbare Handpumpe erfolgt wie The emergency operation by means of a portable hand pump will
nachfolgend abgebildet. Die Anleitung ist auch durch ein Schild auf be done as shown from sketch below. Operation instruction is also
dem Tank der Handpumpe wiedergegeben. labeled on top of the hand pump body.

K1
K2

Betätigung durch Handpumpe

1. Anschluß K1 und K2 mit entsprechender

Kupplung verbinden.
2. Gewünschte Armaturenrichtung am Ventil
der Handpumpe vorwählen.
3. Pumpen bis die Armatur vollständig
K1 (M16x1.5) und geöffnet bzw. geschlossen ist.
K2 (M18x1.5)
hydr. Anschuß für tragbare
Operation using hand pump
Handpumpen
Änderungen vorbehalten
Subject to modification

1. Connect K1 and K2 to
K1 (M16x1.5) and corresponding port of actuator.
K2 (M18x1.5) 2. Select valve position at
hydr. connections for hand pump for OPEN / CLOSED position.
portable hand pump 3. Pump until fully OPEN / CLOSED.

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 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-15 PAGE 7

Stellungsanzeiger
end position indicator

6 3 4

Kabelverschraubung
K1 K2 conduit cable entries

einstellbarer Endanschlag
adjustable end stop

Hydraulische Notbetätigungs-Anschlüsse
hydr. emergency connections
K1 = M16x1.5 1
K2 = M18x1.5 Anflanschfläche
flange for valve connection

Stellungsanzeige
end position indicator
Nr. / No.

Pos.1 / item 1 Pos.3 / item 3 Pos.5 / item 5

Typ / type Pos.4 / item 4 Pos.6 / item 6

Schwenkantrieb Pumpeneinheit Grundplatte

rotary actuator Förderstrom
pump unit base plate elektrische Meldeeinheit mechanische Positionsanzeige
oil flow
Typ / type Nr. / No. Nr. / No. electric feedback unit mechanic position indicator

STK 15 OC
Änderungen vorbehalten

6921007010 200 cm³ / min AUF / ZU 9321209620 9128621070

Subject to modification

STK 34 OPEN/CLOSED
9128322170
STK 56 P2
6921007000 300 cm³ / min ( 4-20 mA )
9321209710 9128621080
STK100

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 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-15 PAGE 8

Einstellung der Klappenscheibe sowie der Endschalter bei Adjustment of the valve disc and limit switches for EHS-D3 with
EHS-D3 mit Klappe im nicht eingebauten Zustand built-on butterfly valve. Valve is not installed between pipe flange

Mechanische Endlageneinstellung der Klappenscheibe Adjustment of the disc end position CLOSED
1 Hutmutter (1) der Einstellschraube (3) [Link](2) 1 Remove cap nut (1) of the adjusting screw (3). Release nut (2) and
lösen und Einstellschraube (3) um zwei Umdrehungen unscrew the adjusting screw (3) two turns.
herausdrehen.

2 Mittels der Handpumpe Schwenkantrieb in Stellung ZU so weit 2 Run actuator into position CLOSED by hand pump till the butterfly
fahren, bis die Klappenscheibe sich eindeutig in der Dichtstellung valve disc is in absolutely closed position.
befindet.

3 Einstellschraube (3) so weit wieder hineinschrauben, bis ein 3 Screw in the adjusting screw (3) until a noticeable contact with the
fühlbarer Kontakt mit Schwenkantriebskolben spürbar ist. piston of the actuator can be felt.

4 Kontermutter (2) anziehen und Hutmutter (1) aufschrauben. 4 Tighten the nut (2) and screw on the cap nut (1).

Einstellung der elektrischen Endlage Adjustment of the electric end position

5 Der EHS-D muß sich in der ZU Position befinden. 5 EHS-D must be in CLOSED position.

6 Schwenkantrieb elektrisch anschließen gemäß entsprechendem 6 Connect the actuators to the power supply (according to wiring
Verdrahtungsplan. diagram).

7 Befestigungsmutter (4) lösen (Schlüsselweite 10mm). 7 Loose stop nut (4) -use wrench 10mm.

8 Hülse (5) mit Ringmagnet (6) verdrehen, bis LED ROT (7) leuchtet. 8 Turn sleeve (5) with annular magnet (6) till LED RED (7) is on.

9 Hülse (5) durch Befestigungsmutter (4) festsetzen. 9 Lock sleeve (5) with stop nut (4).

10 Korrekte Einstellungen der Endlagen durch mehrmaligen 10 Check proper function of actuator by running several times from
wechselseitigen Betrieb überprüfen, gegebenenfalls closed to open position, if necessary readjust. Individual adjusting
nachjustieren. LED GRÜN für Stellung AUF ist nicht gesondert for position OPEN (LED GREEN) is not possible but depends on
einstellbar. LED RED signal.

Hinweis Alle ausgelieferten EHS-D3 sind qualitätsgeprüft und Note All delivered EHS-D3 are approved and adjusted
hinsichtlich der Endschalter im zusammengebauten concerning the built-on valve sizes.
Zustand eingestellt.

parallel
4

Fig. 1 5
6
DN 2 3 1
Elektrische Rückmeldung
Einstellschraube für
Meldemodul AUF / ZU
Stellung ZU
Adjusting srew for Electric feedback
position CLOSED print card OPEN / CLOSED Fig. 2
7 8

EHS-D3/2-OC
AUF/OP

AUF/OP
ZU/CLO

ZU/CLO
24V DC

0 V DC

PE
L1

1 2 3 4 5 6 7 8 9 10 11 12
yellow

white
black
Änderungen vorbehalten

white

red
Subject to modification

green
OC brown
M
I~
PE

Motoranschluß Rückmeldung/Endstellungen
POWER INPUT ENDPOSITION INDICATION
230V AC
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 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-15 PAGE 9

Einstellung der Klappenscheibe sowie des Potentiometers bei Adjustment of the valve disc and potentiometer for EHS-D3 with
EHS-D3 mit Klappe im nicht eingebauten Zustand built-on butterfly valve. Valve is not installed between pipe flange.

Mechanische Endlageneinstellung der Klappenscheibe Adjustment of the disc end position CLOSED

1 Hutmutter (1) der Einstellschraube (3) [Link] (2) 1 Remove cap nut(1) of the adjusting screw (3). Release nut (2) and
lösen und Einstellschraube (3) um zwei Umdrehungen unscrew the adjusting screw (3) two turns.
herausdrehen.

2 Mittels Handpumpe Schwenkantrieb in Stellung ZU so weit fahren, 2 Run actuator into position CLOSED by hand pump till the butterfly
bis die Klappenscheibe sich eindeutig in der Dichtstellung valve disc is in absolutely closed position.
befindet.

3 Einstellschraube (3) so weit wieder hineinschrauben, bis ein 3 Screw in the adjusting screw (3) until a noticeable contact with the
fühlbarer Kontakt mit dem Schwenkantriebskolben spürbar ist. piston of the actuator can be felt.

4 Kontermutter (2) anziehen und Hutmutter (1) aufschrauben. 4 Tighten the nut (2) and screw on the cap nut (1).

Einstellung der elektrischen Endlage Adjustment of the electric endcontacts and analogous feedback

5 Der EHS-D muß sich in der ZU-Position befinden. 5 EHS-D must be in CLOSED position.

6 Schwenkantrieb elektrisch anschließen gemäß entsprechendem 6 Connect the actuator to the power supply (according to wiring
Verdrahtungsplan. diagram).

7 Zahnradpaar (9,10) muß sich in der abgebildeten Endposition 7 Gears (9,10) must be in the position corresponding to marking (5)
befinden entsprechend der Balkenanzeige (5) ZU. Falls nicht, as shown for end position CLOSED. If not, loose stop nut (4) use
Befestigungsmutter (4) lösen (Schlüsselweite 10mm) und wrench 10mm - and readjust gear segment (9).
Zahnsegment (9) wie abgebildet in Position bringen.

8 Zahnsegment (9) durch Befestigungsmutter (4) wieder 8 Lock gear segment (9) with stop nut (4).
festklemmen.

9 Madenschraube im Ritzel (10) lösen und Potentiometerachse (13) 9 Loose headless screw at pinion (10) and turn axle of
so weit verdrehen bis LED ROT (7) leuchtet für Stellung ZU. potentiometer (13) till LED RED (7) is on.

10 Ritzel (10) durch Madenschraube festsetzen. 10 Clamp pinion (10) again with headless screw.

11 Ampermeter an Klemme 8+9 anschließen. 11 Connect ammeter at terminal 8+9

(Analogausgang 4-20mA) (analogous feedback 4-20mA).

Stellungsanzeige
Einstellschraube für Visual position indicator
Stellung ZU

Adjusting srew for

position CLOSED 5
Fig. 1

2 3 1 parallel
7 8
4

9
DN 11
Änderungen vorbehalten
Subject to modification

12
Fig. 2
Elektrische Rückmeldung
Meldemodul AUF / ZU Fig. 3
(4-20 mA) 13 10 12 11
Electric feedback
print card OPEN / CLOSED
Ausgabe/EDITION 06/07 (4-20 mA)

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 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-15 PAGE 10

12 Mit Trimmpotentiometer (12) auf den Wert 4mA abgleichen. 12 Adjust 4mA with trimmer (12).

13 Schwenkantrieb bis zum mechanischen Anschlag in Stellung AUF 13 Operate actuator to mechanically OPEN end stop using hand
fahren. (Handpumpenbetätigung) pump

14 Mit Trimmpotentiometer (11) auf den Wert 14 Adjust 20mA with trimmer (11).
20mA abgleichen.

15 Korrekte Einstellungen der Endlagen bzw. des analogen Signals 15 Check proper function of actuator by running several times from
4-20mA durch mehrmaligen wechselseitigen Betrieb überprüfen, closed to open position, if necessary trim the end position by
gegebenenfalls mit den Potentiometern (11 oder 12) means of potentiometer (11 or 12) again.
nachjustieren.

Trimmpotentiometer (12): Stellung ZU - 4mA Potentiometer (12): position CLOSED - 4mA

Trimmpotentiometer (11): Stellung AUF - 20mA Potentiometer (11): position OPEN - 20mA

Hinweis Note
Die Endstellungen der Kontakte haben die Werte The end position contacts are already been energized at
4.3 mA - für die ZU Stellung (entspricht 2%) und 4.3 mA - for CLOSED position (approx.2%) and
19.4 mA - für die AUF Stellung (entspricht 96.2%) 19.4 mA - for OPEN position (approx.96.2%)

Zwischen 4.3 bis 4.0mA wird der Schwenkantrieb vom From 4.3 to 4.0mA the actuator will close totally due to control
EHS-CM Modul vollständig geschlossen. function of the EHS-CM module.

Jegliche Schwenkantriebsstellung zwischen ZU und ca. 2% Any energizing the actuator from fully closed to approx.2% OPEN
bewirkt durch das CM-Modul ein Zufahren in vollständig ZU. the CM module forces back the actuator into fully CLOSED
position

Hinweis Alle ausgelieferten EHS-D3 sind Note All delivered EHS-D3 are approved and adjusted
q u a l i t ä ts g e p r ü ft u n d h i n s i c h t l i c h d e r concerning the built-on valve sizes.
Endschalter im zusammengebauten
Zustand eingestellt.
AUF/OP

AUF/OP
ZU/CLO

ZU/CLO

EHS-D3/-2-P2
24V DC

4-20mA
0 V DC

PE
L1

1 2 3 4 5 6 7 8 9 10 11 12
white

green
gray
yellow

brown
black

white

red

P2
M
I~
PE

Motoranschluß Rückmeldung/Endstellungen
POWER INPUT ENDPOSITION INDICATION
230V AC
Änderungen vorbehalten
Subject to modification

Ausgabe/EDITION 06/07

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 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-15 PAGE 11

EHS-D mit Absperrklappe EHS-D mit Absperrklappe

quer zur Rohrleitung montiert längs zur Rohrleitung montiert

EHS-D built on butterfly valve EHS-D built on butterfly valve

cross to pipe line in line with pipe line

Stellungsanzeige bei
geöffneter Absperrklappe

position indicator
shows “valve open”

Die Befestigungsschraube
lösen und die Stellungs-
anzeige in die gewünschte
Richtung drehen

Loose screw and turn

position indicator disc

parallel
Fig.1 Fig.2

Fig.3
Montage Situation Mounting situation

Doppeltwirkende Schwenkantriebe werden im Normalfall Double acting rotary actuators will be built in general cross to
quer zur Rohrleitung angebaut. the pipeline.
(siehe Fig.1) (see Fig.1)

Je nach Wahl des Anschlusses des Absperrklappenschafts, If butterfly valves have shafts with square head drive the
können die Schwenkantriebe auch längs zur Rohrleitung actuator could also be mounted in line with the pipeline.
angebaut werden. (see Fig.2)
(siehe Fig.2)

Bitte informieren Sie uns über das Projekt, um die Einbaulage For mounting situation please inform us during the project !
festzulegen !

Achtung Attention
Änderungen vorbehalten

Bei Einbaulage längs zur Rohrleitung beachten Sie bitte die In case of a position changement at site to line mounting please
Subject to modification

Position des gelben Pfeils der Stellungsanzeige. In diesem note that the yellow arrow of the position indicator disc will be
Fall hat der Pfeil nicht die gleiche Richtung wie die not in line with the faces at top of the position indicator shaft as
Schlüsselflächen am Schaft der Stellungsanzeige wie in Fig.3 shown in Fig.3 .
dargestellt.

Ausgabe/EDITION 06/07

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 VS0111-11

Pleiger Maschinenbau

Elektro - hydraulisches System EHS

Bedienungsanleitung
Electro - hydraulic System EHS
Instruction manual

EHS-D3/Q
doppelt - wirkender Schwenkantrieb
double acting rotary actuator
 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D/Q
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-11 PAGE 1

Technische Daten der Antriebseinheit EHS Technical Data of the EHS power pack unit

Antriebssysteme Doppeltwirkend EHS-D/Q versions double-acting EHS-D/Q

hydraulisch betätigt in beide Wirkrichtungen oil pressure stroke into both end
Positions

Schutzart IP67 DIN VDE 0470 / EN 60529 protection degree IP67 DIN VDE 0470 / EN 60529
IP68 auf Anfrage IP68 on request

Gehäuse wetterfester Aluminiumguß enclosure Weatherproof Cast Aluminium

Anstrich Grund- / Decklack 2K Epoxidharz Coating primer / top coat 2K Epoxi

Betriebstemperatur -15° bis +60° C ambient temperature

range -15° to + 60° C

Einbaulage beliebig mounting in any position

Kabeleinführung Kabelverschraubung M25x1.5 cable entry cable gland size M25x1,5

ø 13 - 18 mm gemäß DIN EN 50262. ø13 - ø18 mm as standard
acc. to DIN EN 50262

Betriebsdruck max. 110 bar operating pressure max. 110 bar

Betriebsmedium ISO VG15 hydraulic fluid ISO VG15

(im Lieferzustand Esso Nuto H15 aufgefüllt) (filled with Esso Nuto H15 at delivery)
andere Medien auf Anfrage Other fluids on request

Elektrische Daten

EHS - D/Q
Elektromotor ; Zulassung / electric motor ; certification code Standard
Betriebsspannung / rated voltage 230V ; 50/60 Hz
Nennleistung / nominal output 300 W
Anlaufstrom / starting current 4,0 A
Nennstrom / nominal current 1,3 A
Spannung Endschalter / limit switch voltage 24 V DC
Analogsignal Rückmeldung / analog feedback signal 4-20 mA (only -D)
Betriebsweise / duty type (VDE 0530) S3 -10%
max. Umgebungstemperatur / max. ambient temperature 60° C

Allgemein General
Das elektro-hydraulische System EHS-D/Q wird als eine The electro-hydraulic system type EHS-D/Q is used as a unit without
Antriebseinheit mit getrenntem Stellantrieb dann verwendet, wenn das attached actuator if the decentralized electro-hydraulic system EHS
dezentrale elektro-hydraulische System EHS nicht als kompakte cannot be operated as a compact unit like, for example, submerged
Einheit eingesetzt werden kann wie z.B. Hydraulikantriebe unter hydraulic actuators. Hydraulic position feedback from the actuator is
Medium. Hydraulikleitungen verbinden die Versorgungseinheit mit dem built-in at unit. Hydraulic pipes will connect the power pack with the
hydraulic actuator. (Usually in length up to 20m)
Änderungen vorbehalten

Hydraulikantrieb. (Bis zu 20m Leitungslänge)

Subject to modification

EHS-D/Q Systeme können bei Bedarf auch zentral eingesetzt werden, EHS-D/Q systems can also be used centrally if required, e.g. supply of
z.B. Versorgung mehrerer Antriebe durch ein Aggregat. several actuators by means of one power pack.
Unterschiedliche Ausführungen für doppeltwirkende sowie Various designs are available for double-acting and single-acting rotary
einfachwirkende Schwenkantriebe und einfachwirkende actuators as well as for single-acting valve actuators.
Linearantriebe stehen zur Verfügung.

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 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D/Q
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-11 PAGE 2

Funktionsweise für doppeltwirkende Schwenkantriebe, Typ STK Operating method for double-acting rotary actuators Typ STK
Die Steuerungskontrolle des EHS-D/Q erfolgt durch das Steuermodul The operation/control of the EHS-D/Q will be done by the control
EHS-CM. module, type EHS-CM.
Die Kontrollimpulse AUF oder ZU entsprechen dem Typ EHS-D. The control impulse OPEN or CLOSED corresponds to the
Zur Signalisierung der Endstellungen dieser Armaturen ist anstelle der type EHS-D.
rein elektrischen eine elektro-hydraulische Meldeeinheit in Form eines For indicating the end positions of these valves, an electro-hydraulic
in beide Strömungsrichtungen wirksamen Durchflußschalters (Q) in das position indicator instead of the purely electric indicator is directly
Antriebssystem direkt integriert. Die Endlagen werden nur dann integrated in the power pack. This position indicator is a flow switch (Q)
elektrisch zurückgemeldet, wenn beide Kontakte (Q + P1 oder P2) operating in both flow directions. The end position feedback will be
vorhanden sind. Gleichzeitig wird auch der Elektromotor bei effected electrically only if the two signals from Q and P1 or Q and P2
Vorhandensein beider Kontakte (Q+P1 oder P2) abgeschaltet. exist. Simultaneously, also the electric motor will be switched off with the
Dem EHS-D/Q ist ein Luftabscheider mit Filterelement unmittelbar two contacts existing (Q + P1 or P2 ).
nachgeschaltet. Dieser Abscheider enthält für die beiden Direct after the outlet ports of EHS-D/Q an air trap including a filter-
Steuerleitungen A und B ein Ölreservoir, das immer mit Öl gefüllt sein cartridge has to be installed. Each air trap for port A and B contains a
muß. Daher ist der Ölspiegel von Zeit zu Zeit zu kontrollieren und bei reservoir that always has to be filled up with oil. Therefore the oil level
Bedarf ist Öl nachzufüllen. Hierzu ist der Verschlußstopfen should be checked from time to time and if needed to be replenished.
herauszuschrauben und anschließend wieder fest einzudrehen. Der Doing that the plug must be removed and after refilling tightly screwed
feine Filtereinsatz kann bei verunreinigtem Öl schnell verstopfen, was in.
zu Störungen führt. In diesem Fall ist die untere Rohrverschraubung zu If oil is contaminated with particles the filter is soon blocked and lead to
entfernen und der Filtereinsatz zu reinigen bzw. auszutauschen. failure. In that case the bottom pipe fitting has to be removed to get the
cartridge for cleaning or exchange.
Störstellung
Bei Blockierung der Armatur durch Fremdkörper wird aufgrund der Malfunction
Bypass-Bohrung im Schwenkantrieb ein minimaler Durchfluß If the valve is blocked by foreign matters, a minimum flow will be
aufrechterhalten, der weiterhin das Signal Armatur fährt anzeigt. Der maintained due to the by-pass bore inside the actuator. This flow will still
Elektromotor wird dabei durch die Zeitüberwachung des EHS-CM indicate the signal VALVE IN MOTION by the flow switch. In this case
Steuermoduls abgeschaltet.

Luftabscheider
AIR TRAP

STK EHS-D/Q

Achtung Attention
Die Hydraulikleitungen zwischen dem Schwenkantrieb und dem The pipes between actuator and power pack must be flushed very
EHS-D/Q müssen separat gespült und vollständig mit Öl gefüllt werden. carefully by a separate flushing power pack. Before setting into
Vor dem Füllen der Hydraulikleitungen den EHS-D/Q nicht benutzen. operation the pipes must be filled completely with oil. Do not use the
Nach Starten des EHS-D/Q den Ölstand im Öltank beobachten. Bei EHS-D/Q power pack for filling the pipes. After starting the EHS-D/Q
Bedarf Öl nachtanken (ISO VG 15). power pack observe the oil contents of the oil tank. If necessary fill in
Niemals durch den Luftabscheider spülen bzw. hierüber das further oil (ISO VG 15).
Rohrleitungssystem befüllen. Ebenso ist das Leitungssystem The pipes between actuator and EHS-D/Q have to be flushed very
zweckmäßigerweise von der Armatur aus zum Luftabscheider zu carefully by a separate flushing device. Never flush trough the air trap or
Änderungen vorbehalten

entlüften. refill the pipe system through air trap using EHS- power pack. To bleed
Subject to modification

the pipe system start at the actuator towards the air trap. After first
operation check oil level in air trap and power pack tank.

Anschlüsse A, B, A1, B1 = G1/4“ Connections A, B, A1, B1 = G1/4“

(Für Hydraulikleitungen zwischen 8-12 mm) (Used for pipe o.d. between 8-12 mm)

Ausgabe/EDITION 05/03

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
 Elektro-Hydraulik System EHS
ELECTRO-HYDRAULIC SYSTEM EHS EHS-D/Q
Maschinenbau GmbH & Co. KG
Bedienungsanleitung
INSTRUCTION MANUAL DOC. VS0111-11 PAGE 3

Heizung (H)
heating (H)
EHS-D/Q
Druckschalter AUF (P1) für doppeltwirkende Schwenkantriebe
Pressure Switch OPEN (P1) for double acting rotary actuators

Durchflußanzeige (Q) Druckschalter ZU (P2)

flow indication (Q) pressure switch CLOSED (P2)
A1 B1
Hydraulische Stellungsanzeige AUF Hydraulic position indication OPEN
System unter Druck ; kein Ölfluß am Durchflußschalter ; P2 und Q haben System under pressure ; no flow at flow switch ; P2 and Q are contacted
Kontakt für Signal AUF und der Elektomotor wird ausgeschaltet. for signal OPEN and electric motor will be switched off.
Hydraulische Stellungsanzeige ZU Hydraulic position indication CLOSED
System unter Druck ; kein Ölfluß am Durchflußschalter ; P1 and Q haben System under pressure ; no flow at flow switch ; P1 and Q are contacted
Kontakt für Signal ZU und der Elektromotor wird ausgeschaltet. for signal CLOSED and electric motor will be switched off.
Blockierung in Zwischenstellung Blocked in an intermediate position
Wenn der Schwenktrieb in einer Zwischenstellung blockiert ist, wird If the actuator is blocked in an intermediate position the oil will flow via a
solange Öl über einen Bypass gefördert, bis die Pumpe nach bypass until the pump has been stopped automatically after
vorbestimmter Laufzeit automatisch abschaltet. In diesem Fall wird ein predetermined running time. In this case an alarm output will be given
Alarmsignal ausgegeben, welches kennzeichnet, dass die Endstellung showing that the endposition has not been reached.
nicht erreicht wurde.
Emergency operation
Notbetätigung The emergency operation for all types EHS-D can be effected by means
Alle EHS-D können durch eine angebaute bzw. tragbare Handpumpe of a fixed hand pump mounted at the actuator body or by means of a
betätigt werden. Eine tragbare Handpumpe ist über die separate hand pump. This portable hand pump has to be connected
Schnelltrennkupplung K1 und K2 am EHS-D anzuschließen. Die with the quick couplings K1 and K2 at the actuator. Operating instruction
jeweilige Bedienung ist dem Hinweisschild an der jeweiligen is labeled on top of the pump body of the portable hand pump, or fixed
Handpumpe zu entnehmen. Eine Notbetätigung kann frühestens 2 hand pump. An emergency operation can take place only after 2
Minuten nach der letzten Fernbetätigung erfolgen. minutes after the last remote control.

Schwenkantrieb

(Submersible)
(Tauchfähig)
Actuator
STK

A B Luftabscheider

B1 A1
AIR TRAP

A1 A1 B1 B1
Luftabscheider
und Schnellkupplungen

AIR TRAP
and quick-coupling

Q
Schaltereinheit

indicator unit

SV3 SV4

K2 K1 K1 K2
B1 A1
P1 P2

EHS-D/Q
R1 R2
Pumpeneinheit
Änderungen vorbehalten

Pump unit
Subject to modification

ZU AUF
CLOSED OPEN

doppeltwirkender double-acting
M
Schwenkantrieb (STK) und rotary actuator (STK)
Antriebseinheit (EHS-D/Q) mit and power pack (EHS-D/Q) SV1 SV2
hydraulischer with hydraulic end position
Endstellungsrückmeldung in feedback in
getrennter Anordnung separated arrangement

Ausgabe/EDITION 05/03 EHS-D/Q

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Pleiger Maschinenbau
VS0309-02

Elektro - hydraulisches System EHS-Q mit Luftabscheider

Inbetriebnahmeanweisung zum Luftabscheider

Electro - hydraulic System air trap for EHS-Q

Commissioning instructions for air trap
Allgemeine Beschreibung General description

Ø Der Luftabscheider ist kein Gerät zur Entlüftung des Ø The air trap is not a device to air purge the complete piping
gesamten Rohrleitungssystems vor oder während der system during or before commissioning.
Inbetriebnahme.
Ø Air trap is only a device to catch rest air during operation,
Ø Der Luftabscheider dient der Aufnahme von Restluft e.g. after commissioning.
während des Betriebes.
Ø The air trap has to be installed in a higher position then the
Ø Der Luftabscheider muß an höherer Stelle montiert werden EHS-Q power unit.
als der desEHS-QAggregates selbst.

Luftabscheider Luftabscheider
(Blockausführung) (Einzelausführung)
Air trap Air trap
(block type) (single type)
9190592120 9190592130

EHS-Q EHS-Q

Montage
Mounting
Luftabscheider
Luftabscheider Einzelausführung
Blockausführung
Air trap
Air trap single type
block type Montieren Sie den Luftabscheider aufrecht
an höherer Stelle als den EHS-Q !

Erect airtrap upright in a higher position then

the EHS-Q
Vorbereitung vor der Inbetriebnahme Preparation before commissioning

Ø VOR Durchführung aller unten beschriebenen Arbeiten Ø Before doing any below-mentioned work, switch off the
muss die Spannungsversorgung zum EHS-Q stromlos electric power supply for the EHS-Q. Make sure that
geschaltet werden. Es muss sichergestellt weden, dass nobody can switch on the power during your work !
niemand die Spannungsversorgung während der
Durchführung derArbeiten einschalten kann !
Ø Die Steuerleitung zwischen EHS-Q und Luftabscheider Ø Control lines between EHS-Q and the airtrap, also the air
und auch der Luftabscheider selbstmüssen entlüftet sein. trap itself, have to be air purged.
Ø Der Luftabscheider muss ausreichend mit Öl befüllt sein. Ø The air trap has to be filled up to recommended level.
Der Ölstand muss immer oberhalb des Anschlusses zum Procedure for air purging and filling: use handpump
Aggregat liegen. connected at em`cy quick couplings.
Vorgehensweise zum Befüllen und Entlüften: Das Befüllen
und Entlüften erfolgt mittels Handpumpe, die mit den
Notbetätigungsanschlüssen verbunden ist.
Ø Oberen Verschlussstopfen zum Befüllen und Entlüften Ø Remove top plug for purging and filling, reinstall the top
entfernen. Stopfen nach Abschluss der Arbeiten wieder plug after this procedure and tighten firmly.
sorgfältig verschrauben.

oberer Verschlussstopfen SW17

top plug SW17

min.
Steuerleitung zumAntrieb
(bereits entlüftet)
Control line to actuator
Filtereinsatz (already air purged)
filter cartridge
10µm6930402180

Filtergehäuse SW36
filter case SW36
zum EHS-Q
to EHS-Q
 oberer
Steuerleitung vor Verschlussstopfen
Anschluss des
Luftabscheiders entlüften. Top plug
Air purging of control line
before connecting air trap. min.

Ölstand im Luftabscheider
regelmäßig prüfen und
gegebenenfalls auffüllen.
Check oil filling frequently
Refill if necessary

Kundendienst Service
Bei Störungen, die nicht mit einfachen Mitteln zu beheben sind, In case of problems that cannot be solved by simple
sowie bei Austausch von Teilen, bitten wir, sich mit dem zentralen measurements and in case of parts replacement, please be so
Kundendienst des Herstellerwerkes in Verbindung zu setzen: klind as to contact themaker’s service department:

PLEIGER MASCHINENBAU GmbH&[Link]

Service Dept. (MA/KD)
Im Hammertal 51
D-58456 Witten
Telefon:+49 / (0) 2324 / 398-205
Telefax:+49 / (0) 2324 / 398-426
e-mail:pleiger@[Link]

Edition 10/2003

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GmbH & Co KG D-58423 Witten Fax +49 / (0) 2324 398-380
 Pleiger Elektronik
GmbH & Co. KG

PCM Pleiger Control Modules

Manual
CM3 EHS Control Module
IO 8/8/4 IO-Module
RK 16/8 Relay Module
CCM Conti Control Module
BI Bus Interface
Author: H. Vögler
Issue: 02/2009
- subject to modification -

Pleiger Elektronik GmbH & Co. KG

D-58456 Witten - Im Hammertal 51
D-58423 Witten - Postfach 32 63
Telefon (0 23 24) *3 98- 0
Telefax (0 23 24) 3 98- 3 89
Internet [Link]
E-Mail info@[Link]
 Pleiger Elektronik
GmbH & Co. KG

Contents

1 Overview ..................................................................................................... 1
1.1 Assembly .................................................................................................................. 1
2 EHS control module CM3........................................................................... 2
2.1 Operation .................................................................................................................. 2
2.2 Control functions ..................................................................................................... 3
2.2.1 Types of actuators ............................................................................................................. 3
2.2.2 Operation modes of the actuators ..................................................................................... 4
2.3 Adjusting the operating time................................................................................... 4
2.3.1 Calibration of the operating time........................................................................................ 5
2.4 Extended operation modes ..................................................................................... 5
2.4.1 Extended operation mode set-up ...................................................................................... 5
2.4.2 Displaying extended operation modes .............................................................................. 5
2.6 Start reports and self test........................................................................................ 5
2.7 Alarm output............................................................................................................. 5
2.8 Lamp test .................................................................................................................. 6
2.9 Placing commands................................................................................................... 6
2.10 Terminal assignment ............................................................................................... 6
2.11 Technical data .......................................................................................................... 7
2.12 Connecting Ex-Type actuators ............................................................................... 7
3 Input/output module IO 8/8/4 ..................................................................... 8
3.1 Displays .................................................................................................................... 8
3.1.1 Start messages and self test ............................................................................................. 8
3.1.2 Lamp test........................................................................................................................... 8
3.2 Adjusting the address.............................................................................................. 9
3.3 Terminal assignment ............................................................................................... 9
3.4 Technical data ........................................................................................................ 10
4 Relay Module RK 16/8 .............................................................................. 11
4.1 Indication ................................................................................................................ 11
4.2 Operation ................................................................................................................ 11
4.3 Jumper B1............................................................................................................... 11
4.4 Counter function .................................................................................................... 11
4.5 Technical Data........................................................................................................ 12
4.6 Terminal assignment ............................................................................................. 12
5 Conti Control Module CCM...................................................................... 13
5.1 Operation ................................................................................................................ 13
5.1.1 Status LED ...................................................................................................................... 13
5.1.2 Position measurement..................................................................................................... 14
5.1.3 Position indication............................................................................................................ 14
5.2 Calibration .............................................................................................................. 14
5.3 Start reports and self test...................................................................................... 14
5.4 Alarm output........................................................................................................... 15
5.5 Lamp Test ............................................................................................................... 15
5.6 Placing commands................................................................................................. 15
5.7 Analog Position Signal .......................................................................................... 15
5.8 Behaviour in case of black out ............................................................................. 15
5.9 Terminals ................................................................................................................ 15

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5.10 Interface to Flowmeter ........................................................................................... 16

5.11 Technical data ........................................................................................................ 16
6 Fieldbus interface BI ................................................................................ 17
6.1 Operation ................................................................................................................ 17
6.1.1 Parameterisation of the fieldbus ...................................................................................... 17
6.1.2 Setting the address of the EHS-CM3 / CCM modules..................................................... 17
6.1.3 Setting the address of the RK 16/8.................................................................................. 18
6.1.4 Skipping addresses ......................................................................................................... 18
6.1.5 Set-up of Quick Close Functions ..................................................................................... 19
6.1.6 Display functions ............................................................................................................. 19
6.1.7 Start messages and self test ........................................................................................... 20
6.1.8 Power management ........................................................................................................ 20
6.1.9 Alarm output .................................................................................................................... 21
6.1.10 Lamp test......................................................................................................................... 21
6.1.11 Bus Termination .............................................................................................................. 21
6.2 Terminal assignment ............................................................................................. 21
6.3 Technical data ........................................................................................................ 22
7 BI Modbus interface (slave)..................................................................... 23
7.1 Modbus data model................................................................................................ 23
7.1.1 Fieldbus interface BI status, register 1, (read only) ......................................................... 23
7.1.2 CM3 status register (read only) ....................................................................................... 24
7.1.3 CCM status register (read only)....................................................................................... 24
7.1.4 IO status register (read only) ........................................................................................... 25
7.1.5 Fieldbus interface BI remote control, register 142 (read/write)........................................ 26
7.1.6 CM3 control register (read/write) ..................................................................................... 26
7.1.7 CCM control register (read/write) .................................................................................... 27
7.1.8 IO control register (read/write)......................................................................................... 27
7.1.9 RK status register (read only).......................................................................................... 27
7.1.10 RK control register (read / write)...................................................................................... 28
7.2 Protocol Watchdog ................................................................................................ 28
7.3 Register summary.................................................................................................. 29
8 BI Profibus DP interface (slave) .............................................................. 30
8.1 Profibus data model............................................................................................... 30
8.1.1 Fieldbus interface to superimposed control system (status words) ................................. 30
8.1.2 Superimposed control system to fieldbus interface (control words) ................................ 30
8.1.3 Data Valid Bit................................................................................................................... 31
9 Assembly of the system .......................................................................... 32
9.1 24VDC current requirements................................................................................. 32
9.2 Controlling via mimic diagram.............................................................................. 32
9.3 Commissioning hints............................................................................................. 33
9.4 Safety Advice.......................................................................................................... 33
9.5 Accessories ............................................................................................................ 33
9.5.1 Adapting Cable ................................................................................................................ 33
9.5.2 Extension Cable .............................................................................................................. 34
9.5.3 Adapting Cable for RK 16/8............................................................................................. 34
9.5.4 Safety Advice Plate ......................................................................................................... 34
9.5.5 End Holder....................................................................................................................... 34
9.5.6 Noise Suppression Filter ................................................................................................. 34
9.5.7 CM-ExE Capacitor Module .............................................................................................. 34

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1 Overview
The system consists of the components:
• EHS control module CM3
• Input/output module IO 8/8/4
• Relay module RK 16/8
• Conti Control Module CCM
• Fieldbus interface BI
The EHS control module CM3 is for the control and monitoring of electro hydraulic swivel drives. Opera-
tion can be carried out manually with the assistance of the control module operation elements, via digi-
tal inputs and outputs of the control module and via a serial data connection to a supervisory control
system. The CM3 control function can be adapted to the different actuator types by means of a quadru-
ple switch.
The input/output module IO8/8/4 has 8 analogue inputs, 8 digital inputs and 4 digital outputs and is for
monitoring and output of control signals. Link-up to a supervisory control system is carried out via a se-
rial data connection.
The RK16/8 module provides 8 relay outputs (normally open) and 16 digital inputs with opto-couplers.
This module is primarily used to control centralized hydraulic actuators. Up 4 double acting or 8 single
acting actuators can be operated by a single module.
The CCM module is used to control centralized hydraulic actuators with analog position feedback.
Those actuators use flowmeters with digital outputs that can directly be connected to the CCM.
The fieldbus interface BI forms the interface between the bus protocol of the local module bus and the
fieldbus according to the Modbus RTU or Profibus DP standard. Furthermore, the fieldbus interface
acts as a monitor for all modules at the local bus and enables simple parameterisation of these mod-
ules.

1.1 Assembly
The modules BI, CM3 / CCM and IO are installed in a narrow, compact top-hat rail housing
(22.5x105x115, WxHxD). They are interconnected via a connector system in the top-hat rail and can be
removed from the system independently or re-applied without interfering with the function of the overall
system. The RK 16/8 module is installed in a flat top-hat rail housing (102x126x30) connected to the
local bus by means of a prefabricated connetcion cable.

13 14 15 16
9 10 11 12

1 2 3 4
5 6 7 8

CM3 CCM IO 8/8/4 BI RK 16/8

The local bus connects all modules to a 24V supply voltage, a serial databus and a common digital
control line used for lamp test. Up to 50 CM3 modules, 10 IO and 20 RK modules can be connected to
a fieldbus interface. In doing so the IO modules must be aligned to the left of the fieldbus interface and
the CM3 and RK modules to the right of the fieldbus interface.

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2 EHS control module CM3

The EHS CM3 control module monitors and controls electro-hydraulic flap or valve actuators manufac-
tured by Pleiger Maschinenbau. One control module is required for each actuator. The actuator can be
connected directly to the control module. The module is equipped with the necessary power relays and
actuator supply voltage fusing.

2.1 Operation
The EHS control module has several operating and display elements that enable manual on-site opera-
tion of the actuator.
switch „local - remote“ In position “local” the drive can be operated by means of the „close-0-
open“ switch. In position „remote” the can be operated using the digital
control inputs or the local serial bus.
button „close - 0 - open“ This button is used to operate the drive while the operating mode is
„local“. If the operation mode is “remote” pressing this button will indi-
cate the device and software version on the BI display.

Furthermore, operation of the local-remote switch causes temporary display of the module address on
the fieldbus interface. In addition, these control elements are also used for the parameterisation of the
local bus (see also: Setting the address of the EHS-CM3 / CCM modules).

Three LED (red, yellow, green) signalise the operating status of the actuator and the control
module.
LED red LED green meaning
on off Drive in closed position
on blinking 1/s Drive in closed position, open command received
off blinking 1/s Drive is opening, closed position left
off on Drive in open position
blinking 1/s on Drive in open position, close command received
blinking 1/s off Drive is closing, open position left
blinking 2/s on / off Not closed within supervision time
on / off blinking 2/s Not opened within supervision time
blinking 2/s blinking 2/s No valid position on module start up
blinking 4/s blinking 4/s Illegal feed back
For drive type no. 10 only:
blinking 1/2s off Command close, opened manually, open position not reached
blinking 1/2s on Command close, opened manually completely
The yellow LED serves to display the operating status of the control module.
LED yellow meaning
on No 230VAC power supply or fuse blown
off Power supply OK, no (valid) data on local bus
blinking Power supply OK, valid data on local bus but module is not addressed
flickering, Power supply OK, data exchange OK
dim

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2.2 Control functions

The control function that is required for the various types of actuators can be selected with the
assistance of a quadruple switch in the front of the control module housing. For this the
transparent module cover flap must be opened. To accept the new type the module has to be
reset. type

ATTENTION: It is absolutely necessary to adapt the control function to the type of actuator as
otherwise correct function of the actuator is not guaranteed and the actuator or the
control module can be damaged as the case may be.
Switch
Typ Type of actuator Operation mode Runtime
1 2 3 4
0 EHS double acting open / close 4s..260s 0 0 0 0
1 EHS double acting step open / close 4s..260s 1 0 0 0
2 EHS double acting open / step close 4s..260s 0 1 0 0
3 MOV open / close 4s..260s 1 1 0 0
4 EHS single acting, spring close open / close 4s..260s 0 0 1 0
5 EHS single acting, spring open open / close 4s..260s 1 0 1 0
6 EHS double acting % 4s..260s 0 1 1 0
7 EHS double acting %Pos 4s..260s 1 1 1 0
8 EHS single acting, spring close % 4s..260s 0 0 0 1
9 EHS single acting, spring open % 4s..260s 1 0 0 1
10 EHS single acting, spring close with handwheel open / close 4s..260s 0 1 0 1
11 EHS double acting with separated hydraulic unit open / close 4s..260s 1 1 0 1
12# EHS spring close, hydraulic override open / close 4s..260s 0 0 1 1
13~ EHS double acting, Ex-Type open / close 4s..260s 1 0 1 1
14.. not used
#
only for firmware version V2.0or higher Switch position 0= OFF, 1= ON
~ only for firmware version V2.2or higher

2.2.1 Types of actuators

Double-acting
This actuator actively opens and closes with activated drive motor. In the event of a power failure it
stops in the current position.
Single-acting, spring close
This actuator actively opens with activated drive motor. The closing procedure is carried out by spring
force. The actuator closes in the event of a power failure.
Single-acting, spring open
This actuator actively closes with activated drive motor. The opening procedure is carried out by spring
force. The actuator opens in the event of a power failure.
MOV, motor valve
This actuator behaves likes a double-acting actuator and contrary to this automatically turns the drive
motor off upon reaching the end position. The control module always leaves the current supply swit-
ched on during normal operation.
Spring close, mechanical override with handwheel
This actuator corresponds to a normal spring-close actuator, but can be opened manually with the as-
sistance of a handwheel. This operating status is permitted and the control module will not report this as
an error. In order to re-close the manually opened actuator this must initially be completely opened e-
lectrically. This function is carried out automatically by the control module.

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spring close, hydraulic override with hand pump and separate hand valve
The actuator operates like a standard spring close type but can manually be opened by means of a
manual operated valve and a hand pump. This operation mode is signalised at the CM3 module but is
not indicated as a fault. The actuator may be closed by the CM3 by electrically opening the manual
valve again.
double acting Ex-Type
The Ex-type actuator can only be operated in combination with the capacitor module (9311222810).
The function equals a standard double acting actuator.

2.2.2 Operation modes of the actuators

Operation mode: open / close
After the drive command has been given, e.g. by pushing the command key in the direction of ”close“,
the actuator will operate until the final position is reached or the maximum permissible operating time is
exceeded. The alarm output is activated if the operating time is exceeded and alarm status signalised
via the light-emitting diodes on the module.
Operation mode: open / step closing
To a large extent this operation mode corresponds to the open/close operation mode. Upon closing,
however, the actuator is repeatedly stopped briefly in order to extend the closing time. In this connec-
tion the closing time is extended by the set operating time, i.e. the closing time is approximately dou-
bled. The turn-on times of the actuator amount to at least 1 second. Depending on the operating time
the actuator is halted up to 20 times.
Operation mode: step opening / step closing
To a large extent this operation mode corresponds to the open/close operation mode. Upon closing and
opening, however, the actuator is repeatedly stopped briefly in order to extend the closing or opening
time. In this connection the closing or opening time is extended by the set operating time. The turn-on
times of the actuator amount to at least 1 second. The actuator is halted up to 20 times.
Operation mode: %
In this operation mode the actuator is only operated for as long as the command key is depressed or
the command is pending. The actuator can thus be stopped in any position. Only exception: Insofar as
either of the actuator limit switches is operated, the actuator is moved to the appropriate end position
when the key is released. This ensures that the actuator has actually moved completely to the end posi-
tion if this is signalised by the end position switch. For example, this function is used for throttle valves.
Operation mode: %Pos
This operation mode is only used in connection with the issue of a command via a superimposed con-
trol system. In this case the superimposed control system prescribes the desired position of the valve
as a percentage and the control module automatically moves the valve into the target position. Devia-
tions from the target position not exceeding 2% are ignored by the module. This operation mode is al-
ways replaced by operation mode % during mimic diagram operation or local command input.

2.3 Adjusting the operating time

The operating time of the actuator can be adjusted by means of a potentiometer on the front side of the
module. The transparent module cover flap must be opened for this. In general a fairly rough adjust-
ment (-5% .. +25%) is sufficient whereby, if anything, the time should be assessed somewhat too gen-
erously.
The operating time should only be determined exactly for actuators with a successive opening or clos-
ing function and in particular for actuators with the %Pos operation mode. A help function is integrated
into the control software for this purpose, allowing this to be very simple and reliable.

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2.3.1 Calibration of the operating time runtime

180

•
260
Set the operating time to maximum (r.h. limit stop). 120
60

40 4
• Move the actuator from the closed position to the open position by selecting the “local” 20

operation mode and pushing the command key in the direction of “open”.
• Once the actuator has opened completely, push the command key again in the direction of “open“
and hold depressed. Now slowly reduce the operating time until the red LED also turns on. If both
LED are turned on, the time has been adjusted correctly.

2.4 Extended operation modes

The function of the CM3 module can be changed by setting several extended operation modes. This
feature is implemented from Version V2.0 upwards. Up to four extended operation modes can be set:
1. mimic inputs are active even in local operation mode
2. reserved
3. reserved
4. reserved

2.4.1 Extended operation mode set-up

Depending on the requested extended operation mode one or more type selector switches 1..4 must be
changed while the module is running. Now turn operation mode to “remote”.
• To set the extended operation push the command button to „close“ position until the yellow LED
starts flashing several times. The extended operation mode is set now.
• To reset the extended operation push the command button to „open“ position until the yellow LED
starts flashing several times. The extended operation mode is reset now.
ATTENTION: Do not forget to turn the type selector switches back to the original position.

2.4.2 Displaying extended operation modes

If at least one of the extended operation modes is set it will be displayed at the BI module if the „close“
button is pressed in operation mode „remote“. If no extended operation mode is selected the version
number of the CM3 is displayed as usual.
If extended operation mode1 is set and the mode switch is turned to local mode the yellow lamps starts
flashing several times to indicate that mimc commands can overrule local commands.

2.6 Start reports and self test

Directly after the programme has started up, the module displays the last “reset“ cause by illuminating
one or two LED briefly. The module subsequently carries out a short self test. In the event that the self
test is not carried out successfully, the yellow LED will start to flash.
Once the self test has been carried out successfully, the normal status display will start up.

2.7 Alarm output

Once the self test has been carried out successfully, the alarm output is closed initially. As soon as an
error occurs the output is opened. The output is not closed until the error is reset, e.g. by entering a
new drive command. Errors that will raise an alarm are:
• power supply failure 24VDC or 230VAC
• invalid or inadmissible position indications

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• timeout while closing or opening

2.8 Lamp test

Terminal no. 3 on the local bus is used as a lamp test input. As soon as 24V are applied, the 3 LED on
the module are illuminated and in addition to this both report outputs “LED open” and “LED closed” to
the mimic diagram are activated.

2.9 Placing commands

Commands can be placed in three different ways:
• Using the open/close button while the operation mode is “local”
• Using the control inputs “CMD-close / CMD-open” while the operation mode is “remote”
• Using a command sent via the BI module
Note: As long as the command inputs are set they will overrule the commands sent via the BI module.

2.10 Terminal assignment

Lower terminals, to the control system:
X1 (grey) pluggable
1 LED-open o Drive open, to mimic diagram
2 LED-closed o Drive closed, to mimic diagram
3 CMD-open i Command open, from mimic diagram
4 CMD-close i Command close, from mimic diagram
X2 (red) pluggable
5 N i Drive supply voltage 230VAC max. 3,15A
6 L i Drive supply voltage 230VAC max. 3,15A
7 Alarm a o Contact opens in case of error
8 Alarm b o Contact opens in case of error

Upper terminals, to the EHS:

X3 (grey) pluggable
9 FB-closed i Feed back closed, 0V = closed, internal pull up
10 FB-open i Feed back open, 0V = open, internal pull up
11 0V o DC power supply for position sensors
12 24V o DC power supply for position sensors
X4 (black) pluggable
13 FB- analogue i Position signal (4..20mA) (optional)
14 N o Common power
15 L-close o Power output close
16 L-open o Power output open

Safety Advice: Always plug in red connector to connect AC supply voltage last and
always pull it off to disconnect AC supply voltage first! (see also 9.4)

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Bus connector
1 Data A io Local data bus, rs485
2 Data B io Local data bus, rs485
3 lamp test i Lamp test input, 24V = lamps on
4 0VDC i Local power supply
5 +24VDC i Local power supply

ATTENTION: It is imperative to ensure that the supply voltage is not under any circumstances
applied to the local data bus. This may cause the destruction of all connected
modules.

2.11 Technical data

Supply voltage DC 24V, -25%, +30%
Current requirement DC max. 40mA, plus external load*
Fuse DC self resetting fuse, 500mA - 1100mA
Supply voltage AC 230V ±20%
Fuse AC 2 x 3,15AT miniature fuse
Analogue input position 4..20mA = 0..100%, deviation ±1%, resistance249Ohm
LED-open / -close semiconductor high side switches, max. load 150mA, short circuit
proof
size WxHxD 22,5mm x 105mm x 115mm
Terminal type max. 2,5mm²
Operating temperature 0°C – 55°C
protection IP20

*The current consumption of the feedback modules in the EHS, for example OC3 and the
currents emitted via the mimic diagram outputs X1, Pin1 and Pin2, must be added to the
current consumption of the module.
The miniature fuses for AC power supply are accessible at the lower side of the casing.
To exchange the fuses the casing has to be removed from the hat-rail. The fuse holder
can be opened by means of a screw driver.

2.12 Connecting Ex-Type actuators

PL56-03: 1~
PCM-CM3 6
CM-ExE
14 14 5 5
N
4 4
15 15
close 3 3
16 16 2 2 auxiliary winding
open
1 1
main winding
To operate Ex-type actuator a capacitor module CM-ExE is required.

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3 Input/output module IO 8/8/4

The IO module is an assembly group for registering analogue and digital signals and for the output of
digital signals. All signal transmitters must be isolated, as this module does not provide internal poten-
tial separation. Generally speaking, this is the case for temperature and pressure sensors or limit
switches, floating switches and relay contacts. Insofar as this is not applicable, buffer amplifiers or cut-
off relays must be used.
This also applies correspondingly to the digital outputs that are designed as short-circuit proof semi-
conductor relays, dispensing 24V supply voltage.

3.1 Displays
The module has a total of 20 LED at its disposal to display the input or output status.
• 8 green LED indicate the status of the individual measured values.
green LED input signal meaning
on >=3.8mA and <=20.2 mA valid measurement
blinking fast > 20.2mA above range or short circuit
blinking slowly >0.2 mA and <3.8mA below range
off <=0.2mA not used or wire broken

• 8 yellow LED indicate the status of the digital inputs.

• 4 red LED indicate the status of the digital outputs.

Furthermore, the LED are used to display any error status. In this connection the 4 lower and 4 upper
green LED flash alternately whilst the yellow LED indicate the error number from 1..8.
LED Error status Comment
1. address changed the address of the module was changed
2-7. still free
8. module offline There is no data connection to the BI module

Alteration to the module address initially brings about the output of the “address altered“ error message.
This error message also brings about the display of the module address on the fieldbus interface. The
new module address is not accepted until the module has been re-started.

3.1.1 Start messages and self test

Directly after the start of the programme the module displays the last reset cause by illuminating one of
the yellow LED briefly. The module subsequently carries out a short self test. In the event that the self
test is not carried out successfully, the two lowest green LED will start to flash.
Normal status display commences once the self test has been carried out successfully (see above).

3.1.2 Lamp test

Terminal no. 3 on the local bus is used as a lamp test input. As soon as 24V are applied the 8 green
and 8 yellow LED are illuminated. The red LED are not activated during the lamp test.

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3.2 Adjusting the address

module switch The module address is adjusted with the assis-

address
address S1 S2 S3 S4 tance of a quadruple switch. The switch is to be
51 0 0 0 0 found behind a transparent cover flap.
52 1 0 0 0 The address range of the IO modules starts at 51
53 0 1 0 0 and finishes at 60.
54 1 1 0 0 The range beginning with setting 0101 is also mapped to the
55 0 0 1 0 addresses 51 to 56. In this case the state of the digital input
56 1 0 1 0 is hold for at least 0,9s. By this means even very short
57 0 1 1 0 events like pressing a push button can be detected securely
58 1 1 1 0 (Version B.6 and higher).
59 0 0 0 1
60 1 0 0 1
0= OFF, 1= ON
51 0 1 0 1
52 1 1 0 1
53 0 0 1 1
54 1 0 1 1
55 0 1 1 1
56 1 1 1 1

3.3 Terminal assignment

Lower terminals (factory):
X1 (grey) pluggable
1 digital input 5 i 24V DC to 0V of supply voltage
2 digital input 6 i 24V DC to 0V of supply voltage
3 digital input 7 i 24V DC to 0V of supply voltage
4 digital input 8 i 24V DC to 0V of supply voltage
X2 (black) pluggable
5 digital output 1 o 24V DC to 0V of supply voltage
6 digital output 2 o 24V DC to 0V of supply voltage
7 digital output 3 o 24V DC to 0V of supply voltage
8 digital output 4 o 24V DC to 0V of supply voltage

Upper terminals (dockyard):

X3 (grey) pluggable
9 analogue input 4 i 0 .. 20mA, to 0V DC
10 analogue input 3 i 0 .. 20mA, to 0V DC
11 analogue input 2 i 0 .. 20mA, to 0V DC
12 analogue input 1 i 0 .. 20mA, to 0V DC
X4 (black) pluggable
13 analogue input 8 i 0 .. 20mA, to 0V DC
14 analogue input 7 i 0 .. 20mA, to 0V DC
15 analogue input 6 i 0 .. 20mA, to 0V DC
16 analogue input 5 i 0 .. 20mA, to 0V DC

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X6 (grey) pluggable
17 digital input 4 i 24V DC to 0V of supply voltage
18 digital input 3 i 24V DC to 0V of supply voltage
19 digital input 2 i 24V DC to 0V of supply voltage
20 digital input 1 i 24V DC to 0V of supply voltage

Bus connector
1 Data A io Local data bus, rs485
2 Data B io Local data bus, rs485
3 Lamp test i Lamp test input, 24V = lamps on
4 0VDC i Local power supply
5 +24VDC i Local power supply

ATTENTION: It is imperative to ensure that the supply voltage is not under any circumstances
applied to the local data bus. This may cause the destruction of all connected
modules.

3.4 Technical data

supply voltage DC 24V, -25%, +30%
current requirement DC max. 70mA, plus external load*
fuse DC Self resetting fuse, 500mA - 1100mA
size WxHxD 22,5mm x 105mm x 115mm
terminal type max. 2,5mm²
operating temperature 0°C – 55°C
protection IP20
*Current via digital outputs

Analog inputs
range 0 (4) .. 20mA
resolution 12 Bit, 0 = 0mA, 4000 = 20mA, 4096 = 20,48mA
precision 0,4% of full range, typ. 0,2%
filter Median / low pass app. 200ms
shunt resistance 100 Ohm
overload protection self resetting fuse 30 - 50mA per input (max. 30V)
Digital inputs
threshold app. 9,5V
input current app. 5mA
low pass filter app. 10ms
Digital outputs
output voltage 24VDC
output current, on max. 200mA per output, max. 400mA totally
output current, off <1mA

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4 Relay Module RK 16/8

The relay module provides 16 opto-decoupled digital inputs and 8 relay outputs.
The inputs are arranged in two groups with common 0V. A jumper allows to
connect both groups to the same 0V. The relay outputs are designed as nor-
mally open contacts with one common terminal. The common terminal is fused
onboard. Standard fuse is 2AT, max. 10AT is allowed. The fuse is monitored. A
voltage drop of more than 100VAC will be indicated and signalled. The relay
contacts may switch up to 3A / 230V. A short cable with two plugs serves to
connect the RK 16/8.

4.1 Indication
The module is equipped with 24 LED for indication of the input and output state. An addi-
tional yellow LED is used for status display.
- 16 green LED indicate the state of the digital inputs
- 8 yellow LED indicate the state of the digital outputs
The status LED indicates the data traffic on the local bus, a fuse fail and also assists the user during
set-up of the module.
LED yellow meaning
on fuse fail, voltage drop on fuse > 100VAC
off no fuse fail, no data on the loval bus
blinking no fuse fail, valid data on local bus but module is not addressed
flickering no fuse fail, communication on local bus is running

4.2 Operation
A push button is used to show and to set-up the module address. This function is only available in con-
junction with a BI module with software version 2.1 or higher. To set up the address the BI must run in
set-up mode (see also: Setting the address of the RK 16/8).
If BI is running in normal operation mode the pus button is used to indicate the RK address. If the but-
ton is pressed for more than 3s the software version of the RK is indicated instead of the address.

4.3 Jumper B1
If the jumper B1 is plugged on (default) the common 0V of both input groups are connected. In this case
only pin 9 of terminal X1 or X2 must be connected to 0V. If both input groups are connected to inde-
pendent supply voltages the jumper must be removed.

4.4 Counter function

To collect rapidly changing input values the RK provides a counter function for the input 1. Both raising
and falling edges of the input signal are counted and stored in an 8 bit counter value. If the counter rea-
ches 255 it will be reset on the next edge of the input signal.
Each puls must last at least 15ms. The counter value must be read frequently to detect a counter over-
run reliably. With a puls duration of 15ms the counter must be read at least every 15ms*255 = 3825ms.

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4.5 Technical Data

supply voltage DC 24V, -25%, +30%
current requirement DC max. 70mA, plus external load*
fuse DC Self resetting fuse, 500mA - 1100mA
size WxHxD 22,5mm x 105mm x 115mm
terminal type max. 2,5mm²
Input voltage 24VDC
Threshold 6-12V, typ 9V
Counter pulse length >= 15ms
Output voltage max. 230VAC
Output current max. 2A per output
Fuse outputs default 2AT, max. 10AT
operating temperature 0°C – 55°C
protection IP20

4.6 Terminal assignment

terminal X1:
1 digital input 1 i 24V DC
2 digital input 2 i 24V DC
… … i
8 digital input 8 i 24V DC
9 common 0V for 1-8 i common 0V

terminal X2:
1 digital input 9 i 24V DC
2 digital input 10 i 24V DC
... ... i
8 digital input 16 i 24V DC
9 common 0V for 9-16 i common 0V

terminal X3:
1 relay output 1 o normally open
2 relay output 2 o normally open
… … o
8 relay output 8 o normally open
9 common terminal o

terminal X5 and X6:

1 rs485 A i/o local data bus
2 rs485 B i/o local data bus
3 0VDC i/o power supply
4 24VDC i/o power supply
The RK 16/8 does not provide a lamp test input!

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5 Conti Control Module CCM

The CCM is used to control centralized hydraulic actuators with analog position indica-
tion. To measure the actuator’s position a flow meter with two 90° phase shifted binary
signals is used. The flow meter is inserted in the hydraulic pipe that is used to open the 13 14 15 16
9 10 11 12

actuator.
The CCM fully controls the actuator including the solenoid valves. Operation can be
done by means of local switches, external devices like mimic push buttons or via a
PCM-BI module. The module provides the required power relays and the fuses to safely
control the solenoid valves. The CCM uses the same address range as the PCM-CM3
modules. The casing equals the one of the CM3. From a BI’s point of view the CCM
behaves like a CM3 for EHS with analog feedback.
The calibration of the CCM is done by teach-in. The module determines the volume of
the actuator as well as different compression volumes and the runtime of the actuator.

1 2 3 4
5.1 Operation 5 6 7 8

The CCM provides several control and monitoring devices for local operation of the ac-
tuator.
switch „local – remote“ In position “local” the actuator can be operated by means of the „close-0-
open“ button. In position remote the actuator can only be operated via lo-
cal bus or digital control inputs.

button „close – 0 – open“ In operation mode „local“ this button is used to control the actuator. In op-
eration mode “remote” the button is used to indicate the version of the de-
vice respectively the software.
set button Pressing this button in local operation mode will start the calibration func-
tion. A transparent plastic cover protects the button against unintended
use.

These operating devices are also used to set the parameters of the local bus. The address setting is
done in the same way that is described for the CM3 (see also: Setting the address of the EHS-CM3 /
CCM modules).

5.1.1 Status LED

Three LED (red, yellow, green) signalise the operating mode of the actuator and the control
module.
LED red LED green Meaning
on off actuator in closed position
on blinking 1/s actuator in closed position, open command received
off blinking 1/s actuator is opening, left closed position
off on actuator in open position
blinking 1/s on actuator in open position, close command received
blinking 1/s off actuator is closing, left open position
blinking 2/s on / off while closing: final position not reached within supervision time
on / off blinking 2/s while opening: final position not reached within supervision time

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The yellow LED indicates the operating mode of the control module.
LED yellow Meaning
on missing coil supply voltage
off supply voltage OK, no valid data on local bus
blinking supply voltage OK, valid data on local bus but CCM not properly addressed
flickering supply voltage OK, local bus interface OK

5.1.2 Position measurement

A flow meter inserted in the hydraulic pipe that opens the actuator is used to determine the actual posi-
tion of the drive. Several compression volumes are considered to determine to position as exact as
possible.
As an incremental measuring is used referencing is required from time to time. Each time the final posi-
tions are reached (actuator stops) and the position is less than 3% or more than 97% the actual position
is set to 0% respectively 100%.

5.1.3 Position indication

Two 7 segments LED displays are used to indicate the current position of the actuator. The fi-
nal positions are indicated as CL for “close” respectively OP for “open”. All intermediate posi-
tions are indicated in percent 1..99.
The decimal point of the least significant digit flashes up whenever the position value is refer-
enced. The decimal point of the most significant digit turns on in case of an invalid counter input signal.
A synchronous blinking of both decimal points indicates that the position value has not jet been refer-
enced after module was turned on. In this case the shown position value could be invalid if the position
changed while the CCM was turned off!

5.2 Calibration
After installation the CCM must be calibrated. During calibration the CCM calculates all parameters
concerning the actuator and the piping and stores these parameters in an internal flash memory.
The calibration run is started by pressing the SET button while the operation mode is set to “local“. The
calibration passes the following steps:
• 1-2 close actuator and wait for a standstill
• 3-4 open actuator and wait for a standstill
• 5-6 close actuator once more and wait for a standstill
• 7-8 open actuator one third and wait for a standstil
• 9-A close actuator to app. 10% and wait for a standstil
• B-C close actuator, wait for a standstill and store parameters
The current step is indicated on the 7 segment display C1...CC.
The calibration may be started every time when opening the actuator is allowed. During calibration the
operator has to make sure that the actuator reaches the final positions completely.

5.3 Start reports and self test

During start-up the CCM indicates cause of the last “reset“ on the 7 segments display and performs a
short self test. If the self test fails the yellow LED starts blinking.

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5.4 Alarm output

After self test is finished successfully the alarm contacts are closed. In case of a fault the contacts open
and are closed again if all faults have been removed. The alarm contacts are opened if:
• supply voltages 24VDC oder 230VAC fail
• the runtime limit of the actuator is exceeded
• internal device fault

5.5 Lamp Test

Terminal no. 3 on the local bus is used as a lamp test input. As soon as 24V are applied, the 3 LED
and all segments of the 7-segment display of the module are illuminated. The mimic outputs are turned
on.

5.6 Placing commands

Commands can be placed in three different ways:
• Using the open/close button while the operation mode is “local”
• Using the control inputs “CMD-close / CMD-open” while the operation mode is “remote”
• Sending a command via the PCM-BI module while the operation mode is “remote”
Note: As long as the command inputs are set they will overrule the commands sent via the BI module.

5.7 Analog Position Signal

The CCM provides an analog 4..20mA output. The current signal indicates the position of the actuator.
• 4mA = closed
• 20mA = open
The current output is not isolated to local 24V supply voltage. The max. resistance in the current load
must not exceed 200 Ohms. The deviation the the 7 segment display may be up to 2%.

5.8 Behaviour in case of black out

If the 24VDC supply of the module fails the current counter value is stored in an internal flash memory.
If the supply voltage is turned on again the old counter value is restored. It is not possible to capture
counter pulses while the voltage is turned off.

5.9 Terminals
untere Klemmen, zur Steuerung:
X1 (grau) steckbar
1 LED-open o drive is open, to mimic diagram
2 LED-closed o drive is closed, to mimic diagram
3 CMD-open i command open, from mimic diagram
4 CMD-close i command close, from mimic diagram
X2 (red) pluggable
5 24VDC / 230VAC L2 i solenoid valve supply voltage
6 0VDC / 230VAC L1 i solenoid valve supply voltage
7 Alarm a o contact opens in case of error
8 Alarm b o contact opens in case of error

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Upper terminals, to the EHS:

X3 (grey) pluggable
9 Count A i counter input A, A prior to B means counting up
10 Count B i counter input B, B prior to A means counting down
11 0V o DC power supply for flow meter
12 24V o DC power supply for flow meter
X4 (black) pluggable
13 FB- analog o position signal (4..20mA), 4mA means closet
14 N o common terminal for solenoid valves
15 L-close o power output close
16 L-open o power output open

Safety Advice: Always plug in red connector to connect AC supply voltage last and
always pull it off to disconnect AC supply voltage first!

Bus connector
1 Data A io local data bus, rs485
2 Data B io local data bus, rs485
3 lamp test i lamp test input, 24V = lamps on
4 0VDC i local power supply
5 +24VDC i local power supply

ATTENTION: It is imperative to ensure that the supply voltage is not under any circumstances
applied to the local data bus. This may cause the destruction of all connected
modules.

5.10 Interface to Flowmeter

Any flow meter connected to the CCM must comply with the following technical data:
Supply voltage 24VDC –25% +30%
Current consumption max. 100mA
Output signals 2 x rectangular signals 24VDC ±30% , 90° ±5° phase shifted,
Pulse:Pause 1:1 ±5%
min. edge distance 80us, equals 3kHz pulse frequency

5.11 Technical data

supply voltage DC 24VDC, –25%, +30%
current requirement DC max. 65mA, incl. counter and analog output, plus external load
fuse DC self resetting fuse, 500mA - 1100mA
supply voltage solenoid 230VAC or 24VDC
valves
fuse AC 2 x 1,25AT miniature fuse
analogue position output 4..20mA = 0..100%, deviation ±2%, max. burden resistance 150Ω
LED-open / -close solid state high side switches, max. load 150mA, short circuit proof
size WxHxD 22,5mm x 105mm x 115mm
terminal type max. 2,5mm²
operating temperature 0°C – 55°C
protection IP20

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6 Fieldbus interface BI
The fieldbus interface serves to connect the control and IO modules to a superimposed
control system via a fieldbus. Furthermore, the module provides two control inputs and
a collective alarm output. The module and the local bus are supplied with 24VDC.
Two 7-segment displays and two push-buttons serve to parameterise the module and
display system status.

Two fieldbus protocol variations are available:

• Modbus RTU, slave
• Profibus DP V0, slave
The choice of the fieldbus protocol is carried out via the parameterisation functions on the module. The
fieldbus lines are connected via terminal screws. Bus termination in accordance with the Profibus stan-
dard can be activated via a miniature switch if required.

6.1 Operation
Parameterisation of the module is carried out with the assistance of the “set“ and “prgm“ push-buttons.
The push-buttons are only accessible if the transparent lid on the module is opened. Display of the cho-
sen parameters is by means of two 7-segment displays.

6.1.1 Parameterisation of the fieldbus

Parameterisation of the fieldbus settings is only possible if the “prgm“ push-button is depressed for at
least 3s when switching on the module. After this all parameters must be entered in succession. The
“set“ key is always used to set the value and the “prgm“ key to accept the value. All parameters are
saved in a non-volatile memory.
Parameter sequence
Step Meaning Range of values Display (example)
1 Address, least significant digit x 0h … x Fh, x = any
2 Address, most significant digit 0 xh … 6 xh, x = any …
3 Selection baud rate / protocol 4k8 / 9k6/ 19k2 / 38k4 / 56k / 57k6 /
76k8 / Profibus DP , , , , , ,

Modbus only
4 Selection of parity none / odd / even
, ,
If the Profibus is chosen during step 3, step 4 is not applicable.
Automatic baud rate setting is generally used for the Profibus protocol. When the last parameter is en-
tered the module changes to normal operation.

6.1.2 Setting the address of the EHS-CM3 / CCM modules

The address of the CM3 / CCM control modules is adjusted with the assistance of the CM3 / CCM con-
trol elements. The module does not have a separate address switch. Operation mode changeover on
the CM3 / CCM module brings about the indication of the current module address on the fieldbus inter-
face for the duration of approx. 2 seconds.
As the address setting needs to be protected against unintentional alteration, it is necessary to put
the system in addressing mode. In this connection the “prgm” and “set” keys on the fieldbus inter-

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face are pressed simultaneously. This operation mode is shown as SU on the display. To leave this
mode just press both push buttons once more.
The CM3 / CCM module to be programmed is now switched to “remote“ operation mode. The low-
est available address on the local bus is now displayed by operating the command key in any
direction. An available address is an address to which a CM3 / CCM module does not respond.
The two programming functions “delete“ and “accept“ are now available.
New modules are programmed in turn from left to right. Once programming has been completed the
fieldbus interface must be set to normal operation mode. For this both keys are again pressed simulta-
neously.
PLEASE NOTE: The module address determines which register / data word is used by this actuator in
the data model of the fieldbus connection. If the address is not allocated as arranged,
the wrong valve will be activated. If possible, addressing should be carried out in such
a way that the address complies with the slot, i.e. that the 7th module, for example, is
given address no. 7.
[Link] Deleting the module address
If the command key is pushed in the direction of “open“ and the operation mode then switched to local
while the command key is depressed, the module address is set to (FFh) 255. The module is then no
longer visible for the fieldbus interface.

[Link] Accepting the lowest available address

If the command key is pushed in the direction of “close“ and the operation mode then switched to local
while the command key is depressed, the module address is set to the lowest available address. This
new address can be displayed again by changing the operation mode.

6.1.3 Setting the address of the RK 16/8

The address of the CM3 control modules is adjusted with the assistance of the push buttom S1 of the
relay module. If the button is pressed the module’s address is displayed at the BI.
As the address setting needs to be protected against unintentional alteration, it is necessary to put
the system in addressing mode. In this connection the “prgm” and “set” keys on the fieldbus inter-
face are pressed simultaneously. This operation mode is shown as SU on the display. To leave this
mode just press both push buttons once more.
Now the push button of the appropriate RK must be pressed for some seconds. The status LED
first lights brightly and the turns off. The BI module now shows the lowest unused address for an
RK module in the range 61..80. As soon as the LED turns on again the button may be released.
The RK is now programmed.
If the button is kept pressed after the LED turns on again for at least 2,5s the LED starts blinking. This
indicates a certain operation mode. In this case the state of each digital input is hold for at least 0,9s.
By this means even very short events can be detected securely. The version changes from D.x to E.x if
this operation mode is turned on (Version D.3 and higher).

[Link] Deleting the module address

To erase the module address the button must be pressed again. As soon as the LED turns off the but-
ton must be released. The module address is now set to 255 and the module becomes invisible for the
BI.

6.1.4 Skipping addresses

If necessary an address gap may be inserted at an arbitrary position. If the BI module is in “set-up
mode” and the CM3 is set to “remote” operation, the lowest unused address is show when the close

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button of the CM3 is pressed. Now the address may be increased by pressing the BI´s “Set” button or
decreased again by pressing the “Prgm” button. Only unused addresses are selected by the BI. This
set-up, that means the number of address gaps, is also used for further addressing of the CM3 modules
until the BI´s “set-up mode” is left. (Remark: This function is only available for BI firmware version V1.6
or higher).

6.1.5 Set-up of Quick Close Functions none, no quick close function

The control input E2 of the BI module is used to activate differ- close, if the operation mode is
ent quick close functions. As soon as the input is set a close or „remote“
open command is sent to all CM3 modules that are appropri- open, if the operation mode is
ately parameterised. This parameterisation is done in the set-up „remote“
mode of the BI module. At first the appropriate CM3 is selected emergency close in any case
by changing its operation mode. Afterwards the “Prgm” push-
button is pressed. The present mode is now displayed. emergency open in any case
By pressing the „Set“ push-button the required mode is se-
lected and confirmed by pressing the “Prgm” push-button once more. The mode that is valid at present
is displayed with the decimal points turned on otherwise the decimal points are turned off.
This function must be repeated for all required CM3. Press both push-buttons simultaneously to leave
the set-up mode.

6.1.6 Display functions

Various system data can be displayed for diagnosis purposes in connection with the “Set” and “Prgm”
keys of the fieldbus interface or the operation mode switches of the CM.
Display of the address of a CM3 module
Upon changing the operation mode (local – remote) of a CM3 its address is displayed for 2 sec-
onds via the 7 digit display of the BI (“1.2“ = address 12).
Display of the lowest available address
The lowest available local address is displayed by pressing the set key of the fieldbus interface
(”17.” = address 17). The address of the module in position 17 should be programmed as the next
CM3 module.
Display of modules that have failed
If a module does not respond to queries from the fieldbus interface for a certain period of time, it
moves to “offline“ status. The address of this module is then displayed for 3 seconds (“1.3.“ =
address 13). The display of the address of the module to have last moved to offline status can be re-
peated at any time by pressing the “prgm” key. Display of “0.0.” indicates that none of the modules have
gone offline.
PLEASE NOTE: Only the change to offline status is registered. If a module never answers, it will not be
displayed.
Position indication of actuators with analog position feedback
If an actuator with analog position feedback is operated in „local“ mode the current position is displayed
at the 7-segments display of the BI module. This indication is turned off a few seconds after the actua-
tor comes to a standstill. (Remark: This function is only available for BI firmware version V1.6 or
higher).
Display of control inputs 1 and 2
If control input 1 or 2 is set, “E1“ or “E2“ output will appear on the display.

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Normal operation
If status display is not necessary, the display will switch to PE.
(program execution).
Display LEDs
LED Modbus RTU Profibus DP
TxD red Transmit Data Error
RxD green Receive Data Data exchange
24V yellow supply voltage DC

6.1.7 Start messages and self test

Directly after the programme has started up, the module displays the last “reset“ cause in the form of
two digits. The module subsequently carries out a short self test. In the event that the self test is not
carried out successfully, the red LED will start to flash. If Profibus DP is selected as fieldbus the red
LED always indicates an error while the error code is shown in the display.
Once the self test has been carried out successfully the version number of the software (x.y) is dis-
played briefly. The normal status display begins subsequently (see above).

6.1.8 Power management

The BI module provides a power management function to limit the 230VAC supply current. To avoid
that the high starting current of the drives blows the fuses the actuators are started successively always
0ne drive each 100ms. Additionally the number of running drives that are connected to the same fuse is
limited to 8. The current required to keep the magnetic valve of a single acting drive closed is ne-
glected. A motor valve is treated like an EHS even though the current is much less.
If more than 8 actuators of a group connected to the same fuse get a command, the execution of this
command is delayed in such a way that not more than 8 actuators run simultaneously. Up to 4 of those
groups can be configured for each BI. The first group begins with the drive using the address 1 and
ends with address A1, the second groups begins with A1+1 and ends with A2 and so on.
The default set up uses 2 groups:
• group 1: drive 1..25
• group 2: drive 26..50
• number of drives: 8

[Link] Configuring the power management

To configure the power management the „Set“ button must be pressed for at least 3s while the BI starts
up. The display will now show “G.1”. By pressing the “Set” button the group number can be increased.
Pressing the “Prgm” button will select this group and the last address of this group is shown in the dis-
play. The “Set” button may now be used to increment the last address. The highest value is 50, the
lowest value is the last address of the preceding group plus one. Pressing the “Prgm” button once more
will store the address and return to the group number display. If the last group (no 3) is programmed or
any group is programmed to address 50 the set-up is finished an the set-up mode is left.
From BI V2.2 the number of drives running at the same time can also be adjusted. Instead of leaving
the set-up mode the number of drives is displayed in the lower digit while the upper digit shows a “n.”.
The number can be changed using the “Set” button. Pressing the “Prgm” button will store the selected
number and leave the set-up mode.
PLEASE NOTE: The BI firmware secures that the last address of a succeeding group is always
higher than the last address of the preceding one. If this condition is not fulfilled the
firmware will adjust the addresses automatically.

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6.1.9 Alarm output

To begin with the alarm output is closed after the self test has been carried out successfully. Cyclical
testing is carried out subsequently as to whether the modules connected to the local bus are working
accurately. If a module is not available (offline) or if a CM3 / CCM module reports a fault (e.g. timeout)
or is set to local operation mode, the alarm output will be opened and not closed until the fault has been
removed and the alarm acknowledged on the CM3 module.

6.1.10 Lamp test

Terminal no. 3 on the local bus is used as a lamp test input. As soon as 24V are applied, the 3 LED
and all segments of the 7-segment display of the module are illuminated.

6.1.11 Bus Termination

If the BI module is placed at a physical end of the bus the bus cable has to be terminated. This can be
done by means of a miniature switch at the front of the module. If both sliders are set to ON position the
termination is turned on, if they are set to the opposite position the termination is turned off. All other
settings are not allowed.
The bus termination is an active one and meets the Profibus standard.

6.2 Terminal assignment

Lower terminals
X2 (black) pluggable
1 PE Protective earth of the hat-rail
2 0V 0V of field bus interface
3 Field bus A io rs485 data
4 Field bus B io rs485 data

Upper terminals
X3 (grey) pluggable
5 E2 0V i Control input 2
6 E2 24V i Control input 2, opto
7 E1 0V i Control input 1
8 E1 24V i Control input 1, opto
X4 (black) pluggable
9 0V i DC power supply, max. 6A
10 24VDC i DC power supply, max. 6A
11 Alarm o Alarm output, opens in case of error
12 Alarm o Alarm output, opens in case of error

Bus connector
1 Data A io Local data bus, rs485
2 Data B io Local data bus, rs485
3 Lamp test i Lamp test input, 24V = lamps on
4 0VDC i Local power supply
5 +24VDC i Local power supply

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ATTENTION: It is imperative to ensure that the supply voltage is not under any circumstances
applied to the local data bus. This leads to the destruction of all connected
modules.

6.3 Technical data

supply voltage DC 24V, -25%, +30%
current requirement DC max. 50mA, plus external load*
control inputs 24V DC
alarm output Relay, 24V, 0,5A
size WxHxD 22,5mm x 105mm x 115mm
terminal type max. 2,5mm²
operating temperature 0°C – 55°C
Protection IP20

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7 BI Modbus interface (slave)

The Modbus interface of the fieldbus interface serves to exchange data with a superimposed control
and visualisation system, hereinafter referred to as Modbus master. A register in both report direction
and control direction is used for every valve. Transmission is carried out via an RS485 connection. The
baud rate (4800-76800 baud), the parity (none, even, odd) and the Modbus address (1h..6Fh) can be
parameterised. The number off data bit is fixed to 8. One stop bit is used.
The fieldbus interface has a Modbus RTU interface (slave) and serves the following functions:
• 03 Read holding registers
• 06 Preset single register
• 16 Set multiple registers
This chapter describes the applied data model, i.e. the use and meaning of the individual registers of
the Modbus. This information is required for the preparation of the data model of the superimposed con-
trol system and for the commissioning of the Modbus interface as the case may be. More detailed in-
formation about the Modbus protocol may be obtained from [Link].

7.1 Modbus data model

The data model described here complies with the program version 1.5 or higher.
The first register is always used to monitor the fieldbus interface itself. The following registers are used
for the CM3 and the IO modules.
In detail, the binary digits of the registers have the following meaning:

7.1.1 Fieldbus interface BI status, register 1, (read only)

Bit Meaning
Bit0 CM3 fault collective message
Bit1 IO fault collective message
Bit2 Fault on the local data bus
Bit3 control input E1 set
Bit4 control input E2 set
Bit5 control input „lamp test“ set
Bit6..14 not used
Bit15 live bit, changes state every 2s *
*implemented in BI version V1.6 or higher
CM3 fault collective message
This binary digit is set if at least one EHS-CM3 reports a fault.
IO fault collective message
This binary digit is set if at least one IO module reports a fault.
Fault on the local data bus
This binary digit is set if at least one module on the local bus replies to broadcast address 0 or if further
faults arise that cannot be allocated to a specific bus participant.
Control input E1 / E2 set
This binary digit is set if control input E1 / E2 has been set (24V).
Control input lamp test set
This binary digit is set if lamp test input has been set.

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7.1.2 CM3 status register (read only)

The CM3 status register includes the valve position and the valve error messages. The register number
depends on the module address (1-50).
Register number = module address + 1
(50 registers, from no 2 to no 51)
The lower-order byte of the register contains the position information:
Value Meaning
0..100 actual position of valves with analogue position feedback
(128..228) most significant bit is set while drive is running (add128)
101 drive closed and in a standstill
102 drive neither open nor closed
103 drive open and in a standstill
105 drive in open position, close command received
106 drive in closed position, open command received
107 drive neither open nor closed while closing
108 drive neither open nor closed while opening
109 drive indicating closed position but is still running
110 drive indicating open position but is still running
111 unknown position

The higher-order byte of the register indicates the error messages:

Bit Meaning
Bit 0: error message 0 = no error
Bit 1: (Bit 0-2 binary) 1 = timeout while opening
Bit 2: 2 = timeout while closing
3 = invalid feedback
4 = invalid command
5 = self test error
6..7 = not used
Bit 3: command close received via mimic input*
Bit 4: command open received via mimic input*
Bit 5: local / remote switch in local position
Bit 6: no AC supply (230VAC)
Bit 7: offline, no response on local bus
The error flags 1..4 stay set until the cause of the error is removed or a new command is sent. Runtime
errors generally require resending a command (see also 6.1.5).
*These status bit are implemented in CM3 firmware V1.6 or higher. They indicate the commands sent
via mimic inputs as long as they are valid that means they were not overwritten by a BI command.
ATTENTION: This function was slightly changed from CM3 V1.9 upwards. The bit is set as soon as the
corresponding input is set and reset when the input is released. In any case the bit is set for at least 5s.
This way also the resetting of the inputs is indicated.

7.1.3 CCM status register (read only)

The CCM status register includes the valve position and the valve error messages. The register number
depends on the module address (1-50).

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Register number = module address + 1

(50 registers, from no 2 to no 51)
The lower-order byte of the register indicates the position information:
Value Meaning
0..100 actual position of actuator / valve, 0 = closed, 100 = open
128..228 actual position while valve is moving

While actuator is moving and also during calibration the most significant Bit in the position byte is set.

The higher-order byte of the register indicates the error messages:

Bit Meaning
Bit 0: error message 0 = no error
Bit 1: (Bit 0-2 binary) 1 = timeout while opening
Bit 2: 2 = timeout while closing
3 = reference run required
4 = invalid command
5 = self test error
6..7 = not used
Bit 3: command close received via mimic input*
Bit 4: command open received via mimic input*
Bit 5: local / remote switch in local position
Bit 6: no supply for solenoid valves
Bit 7: offline, no response on local bus
The error flags 1..4 stay set until the cause of the error is removed respectively a new command is sent.
Runtime errors generally require resending a command.
The bit is set as soon as the corresponding input is set and reset when the input is released. In any
case the bit is set for at least 5s.

7.1.4 IO status register (read only)

The IO status registers contain the status of the analogue and digital inputs of an IO module. An IO
module occupies a total of 9 registers. The register number depends on the module address.
The module addresses are in the range of 51 – 60.
Register number of the first register = 9*(module addresses -51) + 52
(90 registers, from no 52 to no 141)
The first register contains the status of the 8 digital inputs in the lower-order byte and error messages in
the higher-order byte.
Bit Meaning
Bit 0..7: digital input 1..8 set
Bit 8: address was changed after last start up
Bit 9: error analog input 1..8
Bit 10: used internally
Bit 15: offline, no response on local bus
The following 8 registers contain one each of the 8 measured values as 12 binary digit value (0..20mA
= 0..4000 Incr.). A valid value must be even.

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Attention: An odd value indicates that the last measurement has not been updated because of an in-
valid measurement.

7.1.5 Fieldbus interface BI remote control, register 142 (read/write)

This register can be used by the Modbus master to control various functions of the fieldbus interface.
Bit Meaning
Bit0 reserved for function “enable all mimic diagram inputs”
Bit1 reserved for function “operation mode is passive”
Bit2..14 not used
Bit15 *Profibus data are valid (see also 7.3.1)
*implemented in BI version V1.6 or higher

7.1.6 CM3 control register (read/write)

A CM3 control register is used to send a command to a valve. The register number depends on the
module address (1-50).
Register number = module address + 142
(50 registers, from no 143 to no 192)
Only the lower-order byte of the valve control register is used.
Command Meaning
0..100 position set point for %Pos drives
101 close drive
102 stop drive
103 open drive
104 acknowledge error, erase last command
111 commands by mimic diagram inputs only
If command 111 is sent the BI completely passes control to the CM3 modules. The CM3 acts as if there
is no BI. CM3 versions V1.6 and older require this command to enable the mimic inputs permanently
and not only as long as the inputs are set. V1.7 and newer always react properly on mimic inputs in re-
mote mode and do not really require this command.
Any command change will reset the errors 1..4. To force a command change the following way is sug-
gested:
Setting the most significant bit of the command byte to indicate a new command. The CM3 /
CCM will react on this command immediately. The bit should be kept high for at least 1s and
should be reset afterwards.
Beside resetting error conditions restarting a command may be useful in certain applications like actua-
tors that may be operated manually by handwheel (override). If such a drive is closed by command and
opened manually afterwards a repeated close command will close it again.
example:
• send close command 128+101=229, actuator starts running, wait 1s, send close command 101
• actuator is closed
► actuator is opened manually
• send close command 128+101=229 once more , actuator starts running, wait 1s, send close
command 101
• actuator is closed again

PCM – Manual Issue: 02/2009 Page 26

 Pleiger Elektronik
GmbH & Co. KG

7.1.7 CCM control register (read/write)

The CCM control register is used to send a command to the actuator. The register number depends on
the module address (1-50).
Register number = module address + 142
(50 registers, from no 143 to no 192)
Only the lower-order byte of the valve control register is used.
Command Meaning
0..100 position set point
101 close drive completely (same as 100)
102 stop drive
103 open drive completely (same as 0)
104 acknowledge error, erase last command
105 start calibration
111 commands by mimic diagram inputs only
Commands 104 and 111 are used for compatibility to older CM3 versions only.
Attention: During calibration the actuator will be completely opened and closed again. The operater
has to make sure that the actuator completely reaches both final positions.

7.1.8 IO control register (read/write)

The IO control register is used to set the 4 digital outputs of the IO 8/8/4 module. The register number
depends on the module address. The module addresses are in the range of 51 – 60.
Register number = (module address – 51) + 193
(10 registers, from no 193 to no 202)
Bit Meaning
Bit 0..3: digital output 1..4 set, outputs are reset if IO 8/8/4 goes offline
Bit 4..7: digital output 1..4 set, outputs stay on if IO 8/8/4 goes offline

7.1.9 RK status register (read only)

The RK status registers contain the status of the digital inputs and error flags of an RK module. An RK
module occupies a total of 2 registers. The register number depends on the module address.
The module addresses are in the range of 61 – 80.
Register number = 2*(module address – 61) + 203
(40 registers, from no 203 to no 241)
The first register shows the error flags in the lower byte and a 8 bit counter value in the upper byte.
Value Meaning
Bit 0: fuse is damaged
Bit 1: address button pressed
Bit 2: used internally
Bit 7: offline, no response at the local bus
Bit 8-15 8 Bit counter, all changes of input 1 are counted.
The second register shows the status of the 16 digital inputs.
Value Meaning

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 Pleiger Elektronik
GmbH & Co. KG

Bit 0: digital input 1 (24V = Bit set)

…
Bit 15: digital input 16 (24V = Bit set)

7.1.10 RK control register (read / write)

The RK control register are used to control the relay outputs. Each module uses one register.
The register number depends on the module address.
The module addresses are in the range of 61 – 80.
Register number = (module address – 61) + 243
(20 registers, from no 243 to no 262)
Value Meaning
Bit 0..7: set relay output 1..8;
all outputs are reset if the data connection between PLC and PCM system fails
Bit 8..15: set relay output 1..8;
all outputs keep the current state if the data connection between PLC and PCM system fails

7.2 Protocol Watchdog

The BI Module permanently supervises the proper function of the Modbus (Profibus). The BI must re-
ceive at least one valid Modbus request every 5s otherwise the following functions will be carried out:
• A command 111 „enable mimic diagram inputs“ is sent to all CM3 modules.
• All control bits 0..3 of all IO8/8/4 are set to 0, that means that all outputs are reset
• All control bits 0..7 of all RK16/8 are set to 0, that means that all outputs are reset
We recommend to start a request at least every second. This function is implemented for the Profibus
protocol is the same way.

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GmbH & Co. KG

7.3 Register summary

Reg. Status-Register higher -order byte lower-order byte
No Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
1 BI status Inputs Faults
2 CM3 status, module 1 messages Errors Position information
up to
51 CM3 status, module 50 messages Errors Position information
52 IO status, module 51 Error messages 8 <---digital inputs---> 1
53 analogue input 1
54 analogue input 2
55-
up to
59
60 analogue input 8
up to
133 IO status, module 60 Error messages 8 <---digital inputs---> 1
134 analogue input 1
135 analogue input 2
136-
up to
140
141 analogue input 8
Reg. Control-Register higher -order byte lower-order byte
No Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
142 BI control Mi
143 CM3/CCM control, module 1 control commands
up to
192 CM3/CCM control, mod. 50 control commands
193 IO control, module 51 4<[Link].>1 4<[Link].>1
up to
202 IO control, module 60 4<[Link].>1 4<[Link].>1
Reg. Status-Register higher -order byte lower-order byte
Nr. Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
203 relay module 61 counter Error messages
204 16 <---digital inputs---> 9 8 <---digital inputs---> 1
up to
241 relay module 80 counter Error messages
242 16 <---digital inputs---> 9 8 <---digital inputs---> 1
Reg. Control-Register higher -order byte lower-order byte
Nr. Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
243 relay module 61 8 <-- digital outputs --> 1 8 <-- digital outputs --> 1
up to
262 relay module 80 8 <-- digital outputs --> 1 8 <-- digital outputs --> 1
not used =

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 Pleiger Elektronik
GmbH & Co. KG

8 BI Profibus DP interface (slave)

The Profibus DPV0 interface is available as an alternative to the Modbus and can be chosen via the
set-up menu of the fieldbus interface (BI). Automatic baud rate identification is used. Baud rates be-
tween 9600 baud and 1.5 Mbaud are permissible. If required a bus terminator (in accordance with the
Profibus standard) can be connected via a miniature two-pole switch in the front of the housing.
The advanced V1 and V2 services are not available. Differing from the Profibus standard an inexpen-
sive screw-type terminal is used for the electrical connection instead of a sub-D connector. More de-
tailed information about the Profibus protocol may be obtained from the standard EN 50170 or from the
„Profibus Nutzer Organisation“ (PNO, [Link]).

8.1 Profibus data model

For compatibility reasons the same data model is used as for the Modbus. 16 binary digit-wide data
words are used instead of the Modbus registers. On account of the maximum telegram length of 244
bytes a maximum of 7 IO modules can be used for the Profibus protocol. The data model is described
in the “PE_PCM_2.gsd“ GSD file. The meaning of the individual data words corresponds to those in
the registers for the Modbus protocol.
To avoid unnecessary data transfer the BI module is set-up as a modular station. The following mod-
ules are available.
Module 1 BI, status & control, 1 word read, 1 word write
Module 2 5x CM3/CCM, status & control, 5 words read, 5 words write
Module 3 10x CM3/CCM, status & control, 10 words read, 10 words write
Module 4 1x IO8/8/4, status & control, 9 words read, 1 word write
Module 5 1x RK16/8, status & control, 2 words read, 1 word write
Module 6 5x RK16/8, status & control, 10 words read, 5 words write
The module type 1 must always be inserted in first place. Next up to 50 CM3, 7 IO8/8/4 and 20 RK16/8
may be added. Please keep in mind that the number of data bytes both read and write must not exceed
244.

8.1.1 Fieldbus interface to superimposed control system (status words)

Data word Meaning
1 Status field bus interface
1 each Status CM3, address 1..50
9 each Status IO 8/8/4, address 51..57
2 each Status RK 16/8, address 61..80

8.1.2 Superimposed control system to fieldbus interface (control words)

Data word Meaning
1 Command field bus interface
1 each Command CM3, address 1..50
1 each Command IO 8/8/4, address 51..57
1 each Command RK 16/8, address 61..80

PCM – Manual Issue: 02/2009 Page 30

 Pleiger Elektronik
GmbH & Co. KG

8.1.3 Data Valid Bit

Some Profibus DP masters keep on sending data even if the supervisory controller is stopped. In this
case all commands are set to 0. This is not suitable for PCM system. Therefore the highest Bit15 of the
control word of the BI is used as a „Data Valid Bit“. If this bit is not set the Profibus connection is treated
as invalid.
This Bit is used only if the Bit0 of the first Parameter Byte is set to 1, otherwise the data is always
treated as valid data. This function is only implemented in BI firmware version V1.6 or higher.

PCM – Manual Issue: 02/2009 Page 31

 Pleiger Elektronik
GmbH & Co. KG

9 Assembly of the system

Certain boundary conditions must be adhered to during the assembly of the complete control systems
in order to ensure reliable and trouble free operation.
• Only a maximum of 50 CM3 / CCM, 10 (7 for the Profibus DP) IO and 20 RK modules are to be
connected to a fieldbus interface.
• The IO modules must be aligned to the left and all other modules must be aligned to the right of the
fieldbus interface. RK modules must be mounted on the very right side of all other modules.
• All 230VAC supplies must be fused with 16A B characteristic.
• The 24VDC supply may be connected several times to separate the supply for different systems
(etc. bilge, ballast). Each 24V supply is separately fused up to 4AT. All 0V supplies must be con-
nected directly to the same terminal. 0V supply is fused with a common 6AT fuse. For the
connection of the DC supply the BI (9, 10) or the plugs of the prefabricated cable sets must be
used.
• The local data bus and the lamp test control may be extended by means of prefabricated cable
sets. Up to 4 adapting cables and one extension cable may be used per BI module. The screen of
these cables must be connected to a PE terminal right beside the plug connector. The PE terminal
is also used to fix the modules on the rail mount.
• All control signals from and to the CM3 / CCM and IO 8/8/4 modules are supplied via the 24VDC of
the CM3 respectively the IO 8/8/4 modules.
• All cables leaving the control cabinet and being connected to the modules must be screened. The
screen must be connected extensively to the mounting plate. So-called “pigtails“, i.e. cables be-
tween the screen and a PE terminal, are not permissible.

9.1 24VDC current requirements

To calculate the 24VDC supply current of a PCM system the following values may be used.
Module Operation mode max. average
BI 50mA 40mA
CM3 incl. OC3 feed back module 60mA 40mA
incl. conti feedback module 80mA 60mA
additionally, if mimic interface is used 70mA 35mA
IO 8/8/4 200mA 150mA

9.2 Controlling via mimic diagram

The CM3 modules can be used without a fieldbus interface for applications in which the actuators are
controlled exclusively by a mimic diagram. The feeding-in of the 24VDC supply voltage is then via the
local bus connector pins 4 and 5. The voltage must have external fuse protection amounting to a maxi-
mum of 6A. Insofar as necessary, a 24VDC lamp test signal is also connected via the local bus connec-
tor. The current consumption of this control input amounts to approx. 1mA per module.

PCM – Manual Issue: 02/2009 Page 32

 Pleiger Elektronik
GmbH & Co. KG

9.3 Commissioning hints

Incorrectly connected drives of defective cables may cause damage of the CM3 modules or
the OC3 feedback modules. To avoid this some tests must be performed before 24VDC or
230VAC supply is turned on.
1. 24VDC and 230VAC are completely separated from each other and from PE e.g. the rail-hat.
Therefore a high insulation resistance must be measured between those circuits. The insulation re-
sistance measurement should be performed with an
insulation resistance meter with 50 to 500VDC test 1. 0VDC to PE 1 MOhm
voltage. The following minimum resistance values 2. 0VDC to L, N 1 MOhm
must be achieved: 3. 24VDC to PE 1 MOhm
If a suitable insulation meter is not available a stan- 4. 24VDC to L, N 1 MOhm
dard multimeter may be used instead. This measuring 5. N to PE 1 MOhm
must be performed during commissioning and should
6. L to PE 1 MOhm
be repeated after any repair works on the cabling of
the actuators.
2. Please also check that pin 13 of the CM3 module, this is the position feedback input 4..20mA, is
connected only for those actuators that really use an analog position feedback signal.
3. Turn on 230VAC for a few devices only and check proper operation carefully before connecting the
next devices top 230VAC.

9.4 Safety Advice

The blade beside shows an important safety advice and
CM3 Safety Advice
must be fixed at the top-hat rail right beside the installed
Always plug in CM3 modules.
red connector last
and pull it off first! If CM3 modules are mounted on different top-hat rails one
(AC supply voltage) blade has to be fixed at each rail.

Pay attention to this safety advice during any kind of work on the pluggable screw
terminals!

9.5 Accessories
For the proper installation of PCM systems the following accessories are required.

9.5.1 Adapting Cable

This cable is used if the 24VDC supply shall be feed several times. The length of the cable is app.
20cm must not be extended or replaced by a different cable. The modules are fixed on both sides of the
cable by means of an end holder that is fastened on the hat-rail. The right plug (4+5) must be con-
nected to 24VDC power weiß weiß
1 1
supply. Connect pin 4 to 2
braun

grün
braun

grün
2
3 3
the common 0V directly,
b

4 4
5 5
connect pin 5 to 24V fused
up to 4A.
Article-No: 9319710190

PCM – Manual Issue: 02/2009 Page 33

 Pleiger Elektronik
GmbH & Co. KG

9.5.2 Extension Cable

This cable is used to connect additional modules on a second hat-rail to the same BI module. Only one
cable can be used per BI module. The shield of the extension cable must be connected to the hat-rail
via PE terminals. These terminals are
also used to fix the modules mechani-
5
cally. The cable is app. 150 cm long 4 e lb
+g

and must not be extended! If such a 1

we
iß
3
2
gr
ün

bra
un
2 rau
n

cable is used the 24VDC power supply

b we
1 iß
3 grü
n+g
elb

4
must be connected to the modules 5

separately.
Article-No: 9319710180

9.5.3 Adapting Cable for RK 16/8

This cable is required to connect one or
more relay modules to the local bus of BI,
CM3 or IO 8/8/4.
Artikel-Nr.: 9319710330

9.5.4 Safety Advice Plate

This safety advice must be fixed at the hat-rail close by the installed
CM3 modules (at each hat-rail with CM3).
Article-No: 9319932210

9.5.5 End Holder

The end holder are fixed to the hat-rail on the right side of the modules. If
the adapter cable is used one holder is also fixed on the left side of the
modules.
Article-No: 4639020830

9.5.6 Noise Suppression Filter

If a BI module is used on the bridge one filter must be inserted in the
common 24VDC supply of all modules (according GL-Rule EMC1:
Using on the bridge or on the open deck).
The current must not exceed 16A. The filter is screwed on the mount-
ing plate directly. A sufficient electrical and thermal contact to the
mounting plate must be ensured.
Article-No: 4470200050

9.5.7 CM-ExE Capacitor Module

To connect double acting actuators for explosion proof areas to a CM3
module a capacitor module is required.
Article-No: 9319932210

PCM – Manual Issue: 02/2009 Page 34

--------------------------------------------------------------------------------------------
PARTS LIST HYH909-81-4M DATE: 22.09.10
--------------------------------------------------------------------------------------------
HANDPUMPENAGGREGAT EHS-D3 SCHLAUCHLÄNGE 4M PAGE: 1
DWG.-NO.: HYH909-81-4M
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 6910600210E HANDP.HP3/10-2L ENDECO FÜR HYH909-84/88/72-1 1,000
002 6920427560 G-EINSCHRV./[Link] STUD FIT. GE8L-1/4-ED 2,000 ST/VERZINKT

003 6990103920 MEßSCHLAUCH/TEST HOSE M18X1,5 L=4000 1,000

004 6990103910 MEßSCHLAUCH/TEST HOSE M16X1,5 L=4000 1,000

005 9189952950 BEZEICHNUNGSCHILD EHS-D3 [Link] D/E 1,000 ALU-ELOXIERT

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST HYH2583-02 DATE: 22.09.10
--------------------------------------------------------------------------------------------
RELAY CABINET PAGE: 1
DWG.-NO.: HYH2583-02
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 HYH2583-1102 ELEKTR. AUSRÜSTUNG 1,000
000 HYH2583-02.1 BEISTELLUNG/SEP. DELIVERED TO PLEIGER-ELECT. 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST HYH2583-02.1 DATE: 22.09.10
--------------------------------------------------------------------------------------------
BEISTELLUNG/SEP. DELIVERED TO PLEIGER-ELECT. PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 6920206840 STEUERMODUL/CONTROL MODULE EHS-CM3 60,000 94021/19/101
000 6920206850 IO 8/8/4 MODUL 9,000

030 6920206860 BUS INTERFACE 2,000 94019 U.101

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
ELEKTRONIK
 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

5 Technische Daten
5.1.2 EPC PM 1900 Nautic
Blick von vorn auf die Frontseite
Außenmaß: 483,2 x 444,0 mm

46
© Elektronik-Systeme LAUER GmbH & Co. KG • Kelterstr. 59 • 72669 Unterensingen • Tel. 07022/9660-0 • Fax 07022/9660-103
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

5 Technische Daten
Fronttafeldurchbruch für den Einbau
Durchbruchsmaß: 438,0 x 416,0 mm

Befestigungsart mit 8 Stück Schrauben M6 x 25. Maximale Dicke des

Einbaurahmens 5mm.

47
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 ELEKTRONIK

SLOT FOR CABLES

INNER DETAIL OF COVER BEHIND PANE

PLEXI-GLASS PANE
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/15-0054 DATE: 22.09.10
--------------------------------------------------------------------------------------------
[Link] EHS-D3/15-VK12/F07/OC PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 EHS-D3-1-2-OC HYDRAULIKAGGREGAT EHS-D3-1-200-OC 1,000
002 STK15-303-50 SCHWENKANTRIEB STK15-EHS3/MIT S + K 1,000

003 9127320790 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK15 1,000 EN-GJL-250

004 9127310250 ADAPTER/ADAPTER STK15 1,000 C45

005 9128500170 MONTAGEMATERIAL/ASSEMBLY MATERIAL F07 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/15-0059 DATE: 22.09.10
--------------------------------------------------------------------------------------------
[Link] EHS-D3/15-VK10/F07/OC PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
005 6913920160 KLAPPE DN65 PN10 TYP EVS 1,000 GG25/AL/NBR
001 EHS-D3-1-2-OC HYDRAULIKAGGREGAT EHS-D3-1-200-OC 1,000

002 STK15-303-50 SCHWENKANTRIEB STK15-EHS3/MIT S + K 1,000

003 9127320790 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK15 1,000 EN-GJL-250

004 9127310320 ADAPTER STK15-VK10 1,000 C45

005 9128500170 MONTAGEMATERIAL/ASSEMBLY MATERIAL F07 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/34-0053 DATE: 22.09.10
--------------------------------------------------------------------------------------------
[Link] EHS-D3/34-VK16/F07/OC PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 EHS-D3-1-2-OC HYDRAULIKAGGREGAT EHS-D3-1-200-OC 1,000
002 STK34-303-50 SCHWENKANTRIEB STK34-EHS3/MIT S + K 1,000

003 9128321250 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK34 1,000 GG-25

004 9128310710 ADAPTER STK34/ADAPTER 1,000 C45

005 9128500170 MONTAGEMATERIAL/ASSEMBLY MATERIAL F07 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/34-0058 DATE: 22.09.10
--------------------------------------------------------------------------------------------
[Link] EHS-D3/34-VK24/F10/OC PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 EHS-D3-1-2-OC HYDRAULIKAGGREGAT EHS-D3-1-200-OC 1,000
002 STK34-310-50 SCHWENKANTRIEB STK34-EHS3/MIT S + K 1,000

003 9128321250 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK34 1,000 GG-25

005 9128500190 MONTAGEMATERIAL/ASSEMBLY MATERIAL F10 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/34-0107 DATE: 22.09.10
--------------------------------------------------------------------------------------------
[Link]. EHS-D3/34-VK24/F10/P2/[Link] PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 EHS-D3-1-2-P2 HYDRAULIKAGGREGAT EHS-D3-1-200-P2 1,000
002 STK34-310-50 SCHWENKANTRIEB STK34-EHS3/VK24/MIT S+K 1,000

003 9128321250 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK34 1,000 EN-GJL-250

005 9128500190 MONTAGEMATERIAL/ASSEMBLY MATERIAL F10 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/100-0046 DATE: 22.09.10
--------------------------------------------------------------------------------------------
[Link] EHS-D3/100-VK24/F10/OC PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 EHS-D3-1-3-OC HYDRAULIKAGGREGAT EHS-D3-1-300-OC 1,000
002 STK100-303-50 SCHWENKANTRIEB STK100-EHS3/MIT S + K 1,000

003 9129321080 ANSCHLUßFLANSCH/CONNECTING FLANGE STK100;F10 1,000 EN-GJL-250

004 9129310260 ADAPTER/ADAPTER STK100 1,000 C45

005 9128500190 MONTAGEMATERIAL/ASSEMBLY MATERIAL F10 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-1-2-OC DATE: 22.09.10
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3-1-200-OC PAGE: 1
DWG.-NO.: EHS-D3-1-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 GD-ALSI12
002 9128322170 GRUNDPLATTE EHS-D3-1/15-100 1,000 ALMGSI0,5

004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9128621070 STELLUNGSANZEIGE OC/POSITION INDICATOR 1,000

007 9321209620 MELDEMODUL/FEEDBACK UNIT OPEN/CLOSE 1,000

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921007010 HYDRAULIKPUMPE TYP D HB11555-001B 240CM3 1,000 3.1

015 6913300030 EXPANDER-DICHTSTOPFEN/EXPANDING PLUG 6MM 2,000 1.4305

017 6990500110 O-RING/O-TYPE SEALING RING 7,65X1,78 2,000 NB0117

018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117

021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW M8X12 2,000 45H

027 6009125710 [Link]./[Link] HEAD CAP SCREW M6X95 4,000 8.8
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-1-2-OC DATE: 22.09.10
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3-1-200-OC PAGE: 2
DWG.-NO.: EHS-D3-1-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A
030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 [Link]./SLOTTED CHEESE HEAD SCREW M2,5X10 2,000 5.8

032 4860001060 KABELBINDER/CABLE CLIP 3,000

033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

043 6001250230 SCHEIBE/WASHER 2,000 ST

045 6009390850 STIFTSCHRAUBE/STUD BOLT M8X25 4,000 V4A

046 6009340320 SECHSKANTMUTTER/HEX. NUT M8 4,000 V4A

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 3,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-1-3-OC DATE: 22.09.10
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3-1-300-OC PAGE: 1
DWG.-NO.: EHS-D3-1-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 GD-ALSI12
002 9128322170 GRUNDPLATTE EHS-D3-1/15-100 1,000 ALMGSI0,5

004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9128621070 STELLUNGSANZEIGE OC/POSITION INDICATOR 1,000

007 9321209620 MELDEMODUL/FEEDBACK UNIT OPEN/CLOSE 1,000

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921007000 HYDRAULIKPUMPE TYP D HB11554-001B 320CM3 1,000 3.1

015 6913300030 EXPANDER-DICHTSTOPFEN/EXPANDING PLUG 6MM 2,000 1.4305

017 6990500110 O-RING/O-TYPE SEALING RING 7,65X1,78 2,000 NB0117

018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117

021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW M8X12 2,000 45H

027 6009125710 [Link]./[Link] HEAD CAP SCREW M6X95 4,000 8.8
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-1-3-OC DATE: 22.09.10
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3-1-300-OC PAGE: 2
DWG.-NO.: EHS-D3-1-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A
030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 [Link]./SLOTTED CHEESE HEAD SCREW M2,5X10 2,000 5.8

032 4860001060 KABELBINDER/CABLE CLIP 3,000

033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

043 6001250230 SCHEIBE/WASHER 2,000 ST

045 6009390850 STIFTSCHRAUBE/STUD BOLT M8X25 4,000 V4A

046 6009340320 SECHSKANTMUTTER/HEX. NUT M8 4,000 V4A

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 3,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-1-2-P2 DATE: 22.09.10
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3-1-200-P2 PAGE: 1
DWG.-NO.: EHS-D3-1-P2
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 GD-ALSI12
002 9128322170 GRUNDPLATTE EHS-D3-1/15-100 [Link] 3.1 1,000 ALMGSI0,5

004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9128621080 STELLUNGSANZEIGE P2/POSITION INDICATOR 1,000

007 9321209710 MELDEMODUL P2/FEEDBACK UNIT CONTI 1,000

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921007010 HYDRAULIKPUMPE TYP D HB11555-001B 240CM3 1,000 3.1

015 6913300030 EXPANDER-DICHTSTOPFEN/EXPANDING PLUG 6MM 2,000 1.4305

017 6990500110 O-RING/O-TYPE SEALING RING 7,65X1,78 2,000 NB0117

018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117

021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW M8X12 2,000 45H

027 6009125710 [Link]./[Link] HEAD CAP SCREW M6X95 4,000 8.8
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-1-2-P2 DATE: 22.09.10
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3-1-200-P2 PAGE: 2
DWG.-NO.: EHS-D3-1-P2
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A
030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 [Link]./SLOTTED CHEESE HEAD SCREW M2,5X10 2,000 5.8

032 4860001060 KABELBINDER/CABLE CLIP 3,000

033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

043 6001250230 SCHEIBE/WASHER 2,000 ST

045 6009390850 STIFTSCHRAUBE/STUD BOLT M8X25 4,000 V4A

046 6009340320 SECHSKANTMUTTER/HEX. NUT M8 4,000 V4A

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 3,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK15-303-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK15-EHS3/MIT S + K PAGE: 1
DWG.-NO.: STK15-EHS-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9127012250 GEHÄUSE/CASING 1,000 GJS-400-15
002 9127711410 DRUCKDECKEL/PRESSURE COVER 1,000

003 9127711400 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9127072570 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9127200480 KOLBEN/PISTON 1,000 42CRMO4

006 9127690740 FLANSCHDECKEL/FLANGE COVER 1,000

007 9127920180 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

018 9128130180 ZENTRIERRING/CENTERING RING 1,000 C35

021 9127520280 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9127460040 SECHSKANTMUTTER/HEXAGON NUT 1,000 CUSN8 2.1030

024 9127470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

033 6912200250 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500140 O-RING/O-TYPE SEALING RING 12,42X1,78 2,000 NB0117

038 6990501250 O-RING/O-TYPE SEALING RING 32,99X2,62 1,000 NB0117
--------------------------------------------------------------------------------------------
PARTS LIST STK15-303-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK15-EHS3/MIT S + K PAGE: 2
DWG.-NO.: STK15-EHS-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
039 6990501110 O-RING/O-TYPE SEALING RING 10,77X2,62 1,000 NB0117
041 6990500300 O-RING/O-TYPE SEALING RING 41,0X1,78 1,000 NB0117

042 6990500190 O-RING/O-TYPE SEALING RING 20,35X1,78 1,000 NB0117

043 6990501190 O-RING/O-TYPE SEALING RING 23,47X2,62 2,000 NB0117

044 6990500090 O-RING/O-TYPE SEALING RING 5,28X1,78 4,000 NB0117

046 6991300360 QUAD-RING/RING 36,09-43,15-3,53 2,000 N7004

047 6990501210 O-RING/O-TYPE SEALING RING 26,64X2,62 2,000 NB0117

048 6990501310 O-RING/O-TYPE SEALING RING 42,52X2,62 1,000 NB0117

050 9127170030 STÜTZRING/SUPPORTING RING 35,1-41,4-1,8 1,000 PTFE

051 6991453670 NUTRING/GROOVE RING 30-22-7 2,000 PU

059 6068851790 PAßFEDER/FITTING KEY 1,000

060 6004720110 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

062 6990103830 KUPPLUNG/COUPLING M16X1,5 1,000 1.4404

063 6990103840 KUPPLUNG/COUPLING M18X1,5 1,000 1.4404

065 6009121750 ZYLINDERSCHR/[Link] HEAD CAP SCREW M6X16 8,000 8.8

066 6009311150 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8
--------------------------------------------------------------------------------------------
PARTS LIST STK15-303-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK15-EHS3/MIT S + K PAGE: 3
DWG.-NO.: STK15-EHS-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
067 6009330670 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8
068 6009121780 ZYLINDERSCHRAUBE/HEX. SOCKET HEAD CAP SCREW 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK34-303-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-EHS3/MIT S + K PAGE: 1
DWG.-NO.: STK34-EHS-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9128013590 GEHÄUSE/CASING 1,000 GJS-400-15
002 9128711720 DRUCKDECKEL/PRESSURE COVER 1,000

003 9128711690 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9128074240 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9128200850 KOLBEN/PISTON 1,000 42CRMO4

006 9128690970 FLANSCHDECKEL/FLANGE COVER 1,000

007 9128920250 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

011 9128250420 SCHEIBE/DISC 2,000 C45

018 9128130180 ZENTRIERRING/CENTERING RING 1,000 C35

021 9128520290 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9128460070 SECHSKANTMUTTER/HEX. NUT 1,000 CUSN8 2.1030

024 9128470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

033 6912200030 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500170 O-RING/O-TYPE SEALING RING 17,17X1,78 2,000 NB0117
--------------------------------------------------------------------------------------------
PARTS LIST STK34-303-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-EHS3/MIT S + K PAGE: 2
DWG.-NO.: STK34-EHS-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
038 6990501250 O-RING/O-TYPE SEALING RING 32,99X2,62 1,000 NB0117
039 6990501160 O-RING/O-TYPE SEALING RING 18,72X2,62 1,000 NB0117

041 6990501360 O-RING/O-TYPE SEALING RING 50,47X2,62 1,000 NB0117

042 6990500190 O-RING/O-TYPE SEALING RING 20,35X1,78 1,000 NB0117

043 6990502180 O-RING/O-TYPE SEALING RING 31,34X3,53 2,000 NB0117

044 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 4,000 NB0117

046 6991300370 QUAD-RING/RING 47,22-54,28-3,53 2,000 N7004

047 6990501270 O-RING/O-TYPE SEALING RING 36,17X2,62 2,000 NB0117

048 6990501390 O-RING/O-TYPE SEALING RING 55,25X2,62 1,000 NB0117

050 9128170020 STÜTZRING/SUPPORTING RING 45,1-51,4-1,8 1,000 PTFE

051 6991453730 NUTRING/GROOVE RING 30-40-7,5 2,000 PU

052 6004710200 SICHERUNGSRING/RETAINING RING 28X1,5 2,000 FE-ST

059 6068851820 PASSFEDER/FITTING KEY 1,000 ST

060 6004720140 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

062 6990103830 KUPPLUNG/COUPLING M16X1,5 1,000 1.4404

063 6990103840 KUPPLUNG/COUPLING M18X1,5 1,000 1.4404
--------------------------------------------------------------------------------------------
PARTS LIST STK34-303-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-EHS3/MIT S + K PAGE: 3
DWG.-NO.: STK34-EHS-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
065 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 8,000 8.8
066 6009311190 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X40 4,000 8.8

067 6009331040 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X25 4,000 8.8

068 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK34-310-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-EHS3/VK24/MIT S+K PAGE: 1
DWG.-NO.: STK34-EHS-01-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9128013590 GEHÄUSE/CASING 1,000 GJS-400-15
002 9128711720 DRUCKDECKEL/PRESSURE COVER 1,000

003 9128711690 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9128074360 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9128200850 KOLBEN/PISTON 1,000 42CRMO4

006 9128690970 FLANSCHDECKEL/FLANGE COVER 1,000

007 9128920250 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

011 9128250420 SCHEIBE/DISC 2,000 C45

018 9128130180 ZENTRIERRING/CENTERING RING 1,000 C35

021 9128520330 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 1.4401

023 9128460070 SECHSKANTMUTTER/HEX. NUT 1,000 CUSN8 2.1030

024 9128470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

033 6912200030 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500170 O-RING/O-TYPE SEALING RING 17,17X1,78 2,000 NB0117
--------------------------------------------------------------------------------------------
PARTS LIST STK34-310-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-EHS3/VK24/MIT S+K PAGE: 2
DWG.-NO.: STK34-EHS-01-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
038 6990501250 O-RING/O-TYPE SEALING RING 32,99X2,62 1,000 NB0117
039 6990501160 O-RING/O-TYPE SEALING RING 18,72X2,62 1,000 NB0117

041 6990501360 O-RING/O-TYPE SEALING RING 50,47X2,62 1,000 NB0117

042 6990500190 O-RING/O-TYPE SEALING RING 20,35X1,78 1,000 NB0117

043 6990502180 O-RING/O-TYPE SEALING RING 31,34X3,53 2,000 NB0117

044 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 4,000 NB0117

046 6991300370 QUAD-RING/RING 47,22-54,28-3,53 2,000 N7004

047 6990501270 O-RING/O-TYPE SEALING RING 36,17X2,62 2,000 NB0117

048 6990501390 O-RING/O-TYPE SEALING RING 55,25X2,62 1,000 NB0117

050 9128170020 STÜTZRING/SUPPORTING RING 45,1-51,4-1,8 1,000 PTFE

051 6991453730 NUTRING/GROOVE RING 30-40-7,5 2,000 PU

052 6004710200 SICHERUNGSRING/RETAINING RING 28X1,5 2,000 FE-ST

060 6004720140 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

062 6990103830 KUPPLUNG/COUPLING M16X1,5 1,000 1.4404

063 6990103840 KUPPLUNG/COUPLING M18X1,5 1,000 1.4404

065 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 8,000 8.8
--------------------------------------------------------------------------------------------
PARTS LIST STK34-310-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK34-EHS3/VK24/MIT S+K PAGE: 3
DWG.-NO.: STK34-EHS-01-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
066 6009311190 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X40 4,000 8.8
067 6009331040 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X25 4,000 8.8

068 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK100-303-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100-EHS3/MIT S + K PAGE: 1
DWG.-NO.: STK100-EHS-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9129012390 GEHÄUSE STK100/EHS-D3 1,000 GJS-400-15
002 9129711480 DRUCKDECKEL/PRESSURE COVER 1,000

003 9129711470 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9129072630 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9129200790 KOLBEN/PISTON 1,000 42CRMO4

006 9129690880 FLANSCHDECKEL/FLANGE COVER 1,000

007 9129920190 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

011 9129250280 SCHEIBE/DISC 2,000 C45

018 9128130180 ZENTRIERRING/CENTERING RING 1,000 C35

021 9129520160 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9129460040 SECHSKANTMUTTER/HEXAGON NUT 1,000 CUSN8 2.1030

024 9129470080 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

033 6912200070 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

036 6990500210 O-RING/O-TYPE SEALING RING 23,52X1,78 2,000 NB0117
--------------------------------------------------------------------------------------------
PARTS LIST STK100-303-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100-EHS3/MIT S + K PAGE: 2
DWG.-NO.: STK100-EHS-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
038 6990501250 O-RING/O-TYPE SEALING RING 32,99X2,62 1,000 NB0117
039 6990501160 O-RING/O-TYPE SEALING RING 18,72X2,62 1,000 NB0117

041 6990501480 O-RING/O-TYPE SEALING RING 69,52X2,6 1,000 NB0117

042 6990500190 O-RING/O-TYPE SEALING RING 20,35X1,78 1,000 NB0117

043 6990502250 O-RING/O-TYPE SEALING RING 47,22X3,53 2,000 NB0117

044 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 4,000 NB0117

046 6991300380 QUAD-RING/RING 66,27-73,33-3,53 2,000 N7004

047 6990501360 O-RING/O-TYPE SEALING RING 50,47X2,62 2,000 NB0117

048 6990502340 O-RING/O-TYPE SEALING RING 75,80X3,53 1,000 NB0117

050 9129170010 STÜTZRING/SUPPORTING RING 65,1-71,4-1,8 1,000 PTFE

051 6991453720 NUTRING/GROOVE RING 45-55-7,5 2,000 PU

052 6004710250 SICHERUNGSRING/RETAINING RING 2,000 FE-ST

059 6068851810 PAßFEDER/FITTING KEY 1,000

060 6004720230 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

062 6990103830 KUPPLUNG/COUPLING M16X1,5 1,000 1.4404

063 6990103840 KUPPLUNG/COUPLING M18X1,5 1,000 1.4404
--------------------------------------------------------------------------------------------
PARTS LIST STK100-303-50 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK100-EHS3/MIT S + K PAGE: 3
DWG.-NO.: STK100-EHS-50
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
065 6009121840 [Link]./HEX. SOCKET HEAD CAP SCREW M10X30 8,000 8.8
066 6009311250 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M10X45 6,000 8.8

067 6009331530 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M10X25 6,000 8.8

068 6009121830 [Link]./[Link] HEAD CAP SCREW M8X25 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
 Betriebs- und Wartungsanleitung
Schwenkantriebe Typ STK
MARINETECHNIK Operation and Maintenance Instruction
Rotary Actuators Type STK

Technische Hinweise Technical Information

Endlage End Stop
Die Druckdeckel sind zur Aufnahme des max. Drehmoments- bzw. des The limitation of the swivel angle is designed for supporting the maximum
max. zulässigen Betriebsdruckes- ausgelegt. Werden die Druckdeckel torque, resp. the maximum pressure. If the cylinder caps or the adjusting
oder die Einstellschrauben der Hubverstellung als Endlagenbegrenzung screws of the angle adjustment are used as end stops, the working
benutzt, dürfen die darauf wirkenden Kräfte - einschließlich der durch die stresses (including those coming from inertia forces) may never exceed
Massenkräfte entstehenden - nicht größer sein, als sie sich durch den the maximum permitted thrust.
max. zulässigen Betriebsdruck ergeben würden. The actuatorsmaybeinstalled in any position.
Die Einbaulage der Schwenkantriebe ist beliebig.
Adjustment of theAngle of Rotation
Hubverstellung This adjustment is incorporated in that cylinder cap where the actuator
Die Hubverstellung ist in demDruckdeckel eingebaut, an dem der Kolben piston is in its end position, when the butterfly valve is closed. Bymeansof
bei Schließstellung der Klappe anliegt. Mittels Einstellschraube, Konter- the adjusting screw, counter- and cap nut, the stroke of the piston can be
und Hutmutter ist der Hub des Kolbens so weit zu begrenzen, bis die reduced until an exact closing of the butterfly valve is obtained.
einwandfreie Schließstellung der Klappe erreicht ist.
Safety Valve
Sicherheitsventil The STK actuators work without leak-oil, the pressureless part of the body
Die Schwenkantriebe arbeiten leckölfrei, wobei der drucklose being protected by a safety valve.
Gehäuseteil durch einÜberdruckventil abgesichert ist. In case of wear or damage of the piston seals, the safety valve will avoid
Das Sicherheitsventil - Öffnungsdruck ca. 3 bar - verhindert bei an unadmitted high pressure within that part of the actuator body which
Verschleiß oder Beschädigung der Kolbendichtungen einen unzulässig bears the pinion. If, in operation, oil leaks out of the safety valve, replace
hohen Druck in dem Gehäuseteil des Schwenkantriebes, in dem die the piston seals. This can be done without dismantling of the actuator.
Ritzelwelle gelagert ist. Sollte jedoch im Betrieb aus dem
Sicherheitsventil Öl austreten, so sind die Kolbendichtungen (Nutringe) Start-up andMaintenance
zu ersetzen. Dieses ist ohne Demontage der Schwenkantriebe möglich. Take care that before starting-up, the pressureless part of the actuator
body is filled with oil, this in order to ensure lubrication of all moving parts.
Inbetriebnahme undWartung For this purpose, remove the safety valve, fill the oil until the chamber is
Zur Inbetriebnahme ist der druckfreie Gehäuseteil der Schwenkantriebe completely filled, then tighten safety valve again. Take care that the max.
- falls nicht werksseitig erfolgt - für eine einwandfreie Schmierungmitdem admissible temperature never and at no point exceeds +70°C!
Betriebsmedium aufzufüllen. After the test run, retighten all screws, joints, connections etc. at working
Zu diesem Zweck ist das Sicherheitsventil zu entfernen, Öl randvoll temperature! When starting-up, check and clean filters in short intervals.
einzufüllen, und das Sicherheitsventil wieder einzuschrauben. Die max. Then clean them regulary! First change of oil should be done as soon as
Betriebstemperatur von +70° soll auch örtlich nichtüberschrittenwerden! possible, unless the entire unit has been cleaned by means of a rinsing
Nach dem Probelauf aller Verbindungen, Verschraubungen usw. bei device. For further changes of oil, contact the oil supplier! The oil supplier
Betriebstemperatur nachziehen! Beim Einfahren der Anlage Filter in will also give assistance concerning survey and analysis of the oil, make
kurzen Abstäden auf Sauberkeit prüfen bzw. säubern; danach use of this service!
regelmäßig reinigen.
Der erste Ölwechsel sollte möglichst frühzeitig durchgeführt werden, es Position Indicator
sei denn, die Anlage ist vor der Inbetriebnahme mit einer Spüleinrichtung The rear and cover of the actuator serves as a position indication for the
gespült worden. Weitere Ölwechsel nach Vorschriften der Öllieferanten. butterfly valve. This cover is fitted with a mark for the valve position
Es wird empfohlen, die Beratungsdienste dieser Firmen für eine häufige indicaton. When assembling valve and actuator, take carte that the mark
und regelmäßige Überwachung undAnalyse der Ölfüllung inAnspruch zu is in linewiththevalvedisc.
nehmen.
Bei stark verfärbtem oder verschmutztem Öl den Öllieferanten auch vor Pressure Fluid, Temperature, Filtering
Ablauf der vereinbarten Wartungszeit zu Rate ziehen. Recommended are hydraulic fluids on a mineral oil basis.
The viscosity range should be within 20mm²/s and 150mm²/s but may
Stellungsanzeige attain a value of about 700mm²/s for a brief time during starting. The ideal
Der mit der Abtriebswelle des Schwenkantriebes verbundene Deckel viscosity, after attaining the rated working pressure, is 40mm²/s. The
dient als Stellungsanzeige. Dieser ist mit einer Markierung versehen, die pressure medium should, under due consideration of the viscosity, have a
die jeweilige Klappenstellung anzeigt. Bei der Montage von temperature within the range of -25°C and +70°C. In no case, exceed the
Schwenkantrieb und Klappe ist darauf zu achten, daß das temperature of +70°C!
Markierungszeichen in einer Linie mit der Klappenscheibe verläuft. For cleaning, filterswith a 50µm mesh are recommended.

Druckflüssigkeit, Temperatur, Filterung Installation

Es ist zu empfehlen, zum Betrieb der Schwenkantriebe Druck- Care must be taken that couplings or other transmission elements are
flüssigkeiten auf Mineralölbasis zu verwenden. fitted correctly to ensure that the permitted radial and axial loads are not
Der Viskositätsbereich sollte zwischen 20mm²/s und 150mm²/s liegen, exceeded! Before assembling an actuator into the system, ensure that all
kann aber beim Anfahren auch kurzzeitig bis etwa 700mm²/s gehen. Die pipes and tubes etc. are absolutely clean. Heat-treated tubes must be
Idealviskosität nach Erreichen der Betriebstemperatur liegt bei etwa pickled.
40mm²/s.
Unter Beachtung der zulässigen Viskosität liegt der Druckmittel -
Temperaturbereich zwischen -25°C und +70°C.
Zur Reinigung des Druckmittels sind Filter mit einer Filtereinheit bis zu
50µm zu verwenden.

Montage
Bei der Montage der Schwenkantriebe sind radiale und axiale
Belastungen der Abtriebswelle durch Verspannen oder mangelhaftes
Fluchten zu vermeiden. Das Rohrsystem ist vor dem Anschließen zu
säubern und die warmbehandelten Rohre sind zu beizen. Die
Anschlußleitungen sind spannungsfrei mit den Schwenkantrieben zu
verschrauben.

Pleiger Maschinenbau Postfach 32 63 ( (0 23 24) *398-0

GmbH & Co. KG D-58423 Witten Telex 8 229 964
Telefax (0 23 24) 398-380
 Hydraulischer Schwenkantrieb Maßblatt / DIMENSION SHEET

Maschinenbau GmbH & [Link]

HYDRAULIC ROTARY ACTUATOR [Link]. / [Link]. INDEX

Doppeltwirkend
58423 Witten Germany
DOUBLE ACTING STK15-100 B
A Stellungsanzeige
position indicator
B C
G
30
Anschlussblock
connection block H
G1/4 G1/4

Schwenkwinkel-
begrenzung
rotation limiter

oM L
Sicherheitsventil
pressure relief valve

Anschlußmaße nach DIN ISO 5211

Schwenkwinkel : 90° Flange dimensions acc. to DIN ISO 5211
angle of rotation : 90°
Flansch Lochkreis Anzahl der
Betriebsdruck max. : 150 bar flange type bolt circle Gewindelöcher
service pressure max. : 150 bar mm number of threads
Betriebstemperatur : -20°C...+70°C F04 42 4xM5
service temperature : -20°C...+70°C
F05 50 4xM6
Schwenkwinkelbegrenzung einseitig : Standard +2° F07 70 4xM8
rotating limiter lateral : standard +2° F10 102 4xM10
Schwenkwinkelbegrenzung beidseitig : Option
F12 125 4xM12
rotating limiter bilateral : option
F14 140 4xM16
Hohlwelle mit Vierkant oder rund mit Paßfeder : Standard
Zweiflach : Option
hollow shaft for square drive or shaft for key drive : standard
flat head drive : option

Stellungsanzeige optisch : Standard

position indicator optical : standard
Stellungsanzeige elektrisch : Option
position indicator elektric : option

SUBJECT TO MODIFICATION / Änderungen vorbehalten

Md Vg Hohlwelle Gewicht
Typ torque displace- hollow shaft Flansch weight
STK ment max. A B C D øE F G H J L oM
flange
Nm cm³/90° Ø kg

15 174 22 14 15 F04;F05;F07 216 127 89 32 60 42.5 98 47 89 38 85 8

34 374 48 22 22 F07;F10;F12 277 162 115 39 75 60 121 60 104 49 120 13

56 635 80 22 26 F07;F10;F12 317 182 135 46 80 60 131 66 114 59 120 17

100 1062 134 30 35 F10;F12;F14 353 207 146 50 95 65 154 80 125 69 130 25

SUBJECT TO MODIFICATION / Änderungen vorbehalten / / / /

DIN A4 DATE / Datum NAME / Name B Maßblatt um STK56 ergänzt 10-JUL-2009 KOLB

DRAWN / Gezeichn. 12-AUG-2004 KOLB A Maßblatt überarbeitet (neues Formular) 05-OCT-2004 KOLB

APPROVED / Gepr. 05-OCT-2004 MANKE INDEX REVISIONS / Änderungen DATE / Dat. NAME / Name
--------------------------------------------------------------------------------------------
PARTS LIST STK15-0016 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STK15-3G/EH/VK12/F07/-Q PAGE: 1
DWG.-NO.: STK15-002-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 STK15-002-10 SCHWENKANTRIEB/ROTARY ACTUATOR 1,000
002 9166583390 ANSCHLUßPLATTE/CONNECTING PLATE STK15-100 1,000

003 9127320790 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK15 1,000 GG-25

004 9127310250 ADAPTER/ADAPTER STK15 1,000 C45

005 9128500170 MONTAGEMATERIAL/ASSEMBLY MATERIAL F07 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STK15-002-10 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB/ROTARY ACTUATOR PAGE: 1
DWG.-NO.: STK15-002-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9127012240 GEHÄUSE/CASING 1,000 GJS-400-15
002 9127711410 DRUCKDECKEL/PRESSURE COVER 1,000

003 9127711400 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9127072570 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9127200430 KOLBEN/PISTON 1,000 42CRMO4

006 9127690660 DECKEL/COVER 1,000 C45

007 9127920180 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

019 9128870100 BYPASSDROSSEL/THROTTLE FOR BYPASS 1,000

021 9127520260 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9127460040 SECHSKANTMUTTER/HEXAGON NUT 1,000 CUSN8 2.1030

024 9127470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

026 9127520160 VERSCHLUßSCHRAUBE/SCREW PLUG 1,000 ST

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

030 9156960700 TYPENSCHILD/NAME PLATE 1,000 1.4301

033 6912200250 TROCKENLAGER/BEARING 2,000 DU-MATERIAL
--------------------------------------------------------------------------------------------
PARTS LIST STK15-002-10 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB/ROTARY ACTUATOR PAGE: 2
DWG.-NO.: STK15-002-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
036 6990500140 O-RING/O-TYPE SEALING RING 12,42X1,78 2,000 NB0117
037 6990500120 O-RING/O-TYPE SEALING RING 9,25X1,78 2,000 NB0117

039 6990501110 O-RING/O-TYPE SEALING RING 10,77X2,62 1,000 NB0117

041 6990500300 O-RING/O-TYPE SEALING RING 41,0X1,78 1,000 NB0117

043 6990501190 O-RING/O-TYPE SEALING RING 23,47X2,62 2,000 NB0117

044 6990500090 O-RING/O-TYPE SEALING RING 5,28X1,78 2,000 NB0117

046 6991300360 QUAD-RING/RING 36,09-43,15-3,53 2,000 N7004

047 6990501210 O-RING/O-TYPE SEALING RING 26,64X2,62 2,000 NB0117

048 6990501310 O-RING/O-TYPE SEALING RING 42,52X2,62 1,000 NB0117

050 9127170030 STÜTZRING/SUPPORTING RING 35,1-41,4-1,8 1,000 PTFE

051 6991453670 NUTRING/GROOVE RING 30-22-7 2,000 PU

059 6068851790 PAßFEDER/FITTING KEY 1,000

060 6004720110 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

061 8902250280 SICHTFENSTER/WINDOW G3/4 1,000

065 6009121750 ZYLINDERSCHR/[Link] HEAD CAP SCREW M6X16 8,000 8.8

066 6009311150 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8
--------------------------------------------------------------------------------------------
PARTS LIST STK15-002-10 DATE: 22.09.10
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB/ROTARY ACTUATOR PAGE: 3
DWG.-NO.: STK15-002-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
067 6009330670 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8
068 6009330670 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST 9166583390 DATE: 22.09.10
--------------------------------------------------------------------------------------------
ANSCHLUßPLATTE/CONNECTING PLATE STK15-100 PAGE: 1
DWG.-NO.: 16658339 A
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9166582610 ANSCHLUßPLATTE/CONNECTING PLATE 1,000 EN-GJL-250
002 6009311820 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X40 2,000 1.4571

007 9128870260 DÜSE KPL 0,6MM 2,000

012 9199520170 VERSCHLUßSTOPFEN/CLOSING PLUG 2,000 POLYAMID PA6

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-S3/15-0020 DATE: 28.01.11
--------------------------------------------------------------------------------------------
[Link]-S3/15/VK12/F07/OC PAGE: 1
DWG.-NO.: STKF15-303-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 EHS-S3-1-2-OC HYDRAULIKAGGREGAT EHS-S3-1-2-OC 1,000
002 STKF15-303-10 SCHWENKANTRIEB STKF15-EHS3/3G 1,000

003 9127320790 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK15 1,000 EN-GJL-250

004 9127310250 ADAPTER/ADAPTER STK15 1,000 C45

005 9128500170 MONTAGEMATERIAL/ASSEMBLY MATERIAL F07 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-S3/34-0018 DATE: 28.01.11
--------------------------------------------------------------------------------------------
[Link] EHS-S3/34-VK16/F07/OC PAGE: 1
DWG.-NO.: STKF34-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 EHS-S3-1-3-OC HYDRAULIKAGGREGAT EHS-S3-1-3-OC 1,000
002 STKF34-303-10 SCHWENKANTRIEB STKF34-EHS3/3G 1,000

003 9128321250 ANSCHLUSSFLANSCH/CONNECTING FLANGE STK34 1,000 GG-25

004 9128310710 ADAPTER STK34/ADAPTER 1,000 C45

005 9128500170 MONTAGEMATERIAL/ASSEMBLY MATERIAL F07 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-S3-1-2-OC DATE: 28.01.11
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-S3-1-2-OC PAGE: 1
DWG.-NO.: EHS-S3-1-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 GD-ALSI12
002 9128322610 GRUNDPLATTE EHS-S3-1-HP/15-100 [Link] 31 1,000 ALMGSI0,5

030 9290078900 VENTILBLOCK/VALVE BLOCK 1,000 ALMGSI1

004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9128621070 STELLUNGSANZEIGE OC/POSITION INDICATOR 1,000

007 9321209620 MELDEMODUL/FEEDBACK UNIT OPEN/CLOSE 1,000

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

100 9129870260 DÜSE/NOZZLE 1,000 45H

110 HYH909-86 HANDPUMPE EHS-S3/HAND PUMP 1,000

120 9166880040 ABSPERRHAHN KPL/SHUT OFF VALVE 1,000

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921007010 HYDRAULIKPUMPE TYP D HB11555-001B 240CM3 1,000 3.1

015 9128530100 ENTLÜFTUNGSVENTIL/VENT VALVE 1,000

160 6990500110 O-RING/O-TYPE SEALING RING 7,65X1,78 4,000 NB0117

170 6990500090 O-RING/O-TYPE SEALING RING 5,28X1,78 2,000 NB0117
--------------------------------------------------------------------------------------------
PARTS LIST EHS-S3-1-2-OC DATE: 28.01.11
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-S3-1-2-OC PAGE: 2
DWG.-NO.: EHS-S3-1-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117
021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

220 6920420610 VERSCHLUSSSCHRAUBE/LOCKING SCREW G1/8 1,000 ST

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW M8X12 2,000 45H

027 6009125710 [Link]./[Link] HEAD CAP SCREW M6X95 4,000 8.8

028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A

290 6009122240 ZYLINDERSCHRAUBE/HEX. SOCKET HEAD CAP SCREW 4,000 8.8

030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 [Link]./SLOTTED CHEESE HEAD SCREW M2,5X10 2,000 5.8

032 4860001070 KABELBINDER/CABLE CLIP 208MM 2,000

033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

043 6001250230 SCHEIBE/WASHER 3,000 ST
--------------------------------------------------------------------------------------------
PARTS LIST EHS-S3-1-2-OC DATE: 28.01.11
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-S3-1-2-OC PAGE: 3
DWG.-NO.: EHS-S3-1-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
440 4777020220 WEGEVENTIL/WAY VALVE 220V-50HZ 1,000 LOSER MAGNET
045 6009390850 STIFTSCHRAUBE/STUD BOLT M8X25 4,000 V4A

046 6009340320 SECHSKANTMUTTER/HEX. NUT M8 4,000 V4A

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

490 6913300030 EXPANDER-DICHTSTOPFEN/EXPANDING PLUG 6MM 4,000 1.4305

500 6913300010 EXPANDER-DICHTSTOPFEN/EXPANDING PLUG 4MM 2,000 1.4305

051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 3,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-S3-1-3-OC DATE: 28.01.11
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-S3-1-3-OC PAGE: 1
DWG.-NO.: EHS-S3-1-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 GD-ALSI12
002 9128322610 GRUNDPLATTE EHS-S3-1-HP/15-100 [Link] 31 1,000 ALMGSI0,5

030 9290078900 VENTILBLOCK/VALVE BLOCK 1,000 ALMGSI1

004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9128621070 STELLUNGSANZEIGE OC/POSITION INDICATOR 1,000

007 9321209620 MELDEMODUL/FEEDBACK UNIT OPEN/CLOSE 1,000

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

100 9129870260 DÜSE/NOZZLE 1,000 45H

110 HYH909-86 HANDPUMPE EHS-S3/HAND PUMP 1,000

120 9166880040 ABSPERRHAHN KPL/SHUT OFF VALVE 1,000

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921007000 HYDRAULIKPUMPE TYP D HB11554-001B 320CM3 1,000 3.1

015 9128530100 ENTLÜFTUNGSVENTIL/VENT VALVE 1,000

160 6990500110 O-RING/O-TYPE SEALING RING 7,65X1,78 4,000 NB0117

170 6990500090 O-RING/O-TYPE SEALING RING 5,28X1,78 2,000 NB0117
--------------------------------------------------------------------------------------------
PARTS LIST EHS-S3-1-3-OC DATE: 28.01.11
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-S3-1-3-OC PAGE: 2
DWG.-NO.: EHS-S3-1-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117
021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

220 6920420610 VERSCHLUSSSCHRAUBE/LOCKING SCREW G1/8 1,000 ST

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW M8X12 2,000 45H

027 6009125710 [Link]./[Link] HEAD CAP SCREW M6X95 4,000 8.8

028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A

290 6009122240 ZYLINDERSCHRAUBE/HEX. SOCKET HEAD CAP SCREW 4,000 8.8

030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 [Link]./SLOTTED CHEESE HEAD SCREW M2,5X10 2,000 5.8

032 4860001070 KABELBINDER/CABLE CLIP 208MM 2,000

033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

043 6001250230 SCHEIBE/WASHER 3,000 ST
--------------------------------------------------------------------------------------------
PARTS LIST EHS-S3-1-3-OC DATE: 28.01.11
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-S3-1-3-OC PAGE: 3
DWG.-NO.: EHS-S3-1-OC
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
440 4777020220 WEGEVENTIL/WAY VALVE 220V-50HZ 1,000 LOSER MAGNET
045 6009390850 STIFTSCHRAUBE/STUD BOLT M8X25 4,000 V4A

046 6009340320 SECHSKANTMUTTER/HEX. NUT M8 4,000 V4A

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

490 6913300030 EXPANDER-DICHTSTOPFEN/EXPANDING PLUG 6MM 4,000 1.4305

500 6913300010 EXPANDER-DICHTSTOPFEN/EXPANDING PLUG 4MM 2,000 1.4305

051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 3,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STKF15-303-10 DATE: 28.01.11
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STKF15-EHS3/3G PAGE: 1
DWG.-NO.: STKF15-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9127012270 GEHÄUSE STKF15/EHS-S3 1,000 GJS-400-15
002 9127690670 KOLBENBODEN/PISTON BOTTOM 1,000 C45

003 9127711400 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9127072570 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9127200480 KOLBEN/PISTON 1,000 42CRMO4

006 9127690820 [Link] STKF15-EHS [Link] ZG.12769074 1,000

007 9127920180 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 2,000

012 9127690700 DECKEL/COVER 1,000 C45

013 9127320800 ADAPTERFLANSCH/ADAPTER FLANGE 1,000 C45

015 9127200490 KOLBEN STKF15-EHS NITRIERT 1,000 30CRMOV9

017 9127830110 HAUBE/HOOD 1,000

018 9128130180 ZENTRIERRING/CENTERING RING 1,000 C35

020 9127250250 SCHEIBE/DISC 1,000 C45

021 9127520280 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35

023 9127460040 SECHSKANTMUTTER/HEXAGON NUT 1,000 CUSN8 2.1030
--------------------------------------------------------------------------------------------
PARTS LIST STKF15-303-10 DATE: 28.01.11
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STKF15-EHS3/3G PAGE: 2
DWG.-NO.: STKF15-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
024 9127470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030
029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 V2A

032 6911801220 TELLERFEDER/CAP SPRING 35,000 50CRV4

033 6912200250 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

034 6990501210 O-RING/O-TYPE SEALING RING 26,64X2,62 1,000 NB0117

036 6990500140 O-RING/O-TYPE SEALING RING 12,42X1,78 2,000 NB0117

038 6990501250 O-RING/O-TYPE SEALING RING 32,99X2,62 1,000 NB0117

039 6990501110 O-RING/O-TYPE SEALING RING 10,77X2,62 1,000 NB0117

041 6990500300 O-RING/O-TYPE SEALING RING 41,0X1,78 1,000 NB0117

042 6990500190 O-RING/O-TYPE SEALING RING 20,35X1,78 1,000 NB0117

043 6990501190 O-RING/O-TYPE SEALING RING 23,47X2,62 2,000 NB0117

044 6990500090 O-RING/O-TYPE SEALING RING 5,28X1,78 7,000 NB0117

046 6991300360 QUAD-RING/RING 36,09-43,15-3,53 2,000 N7004

047 6990501210 O-RING/O-TYPE SEALING RING 26,64X2,62 2,000 NB0117

048 6990501310 O-RING/O-TYPE SEALING RING 42,52X2,62 1,000 NB0117

049 6990501420 O-RING/O-TYPE SEALING RING 59,99X2,62 1,000 NB0117
--------------------------------------------------------------------------------------------
PARTS LIST STKF15-303-10 DATE: 28.01.11
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STKF15-EHS3/3G PAGE: 3
DWG.-NO.: STKF15-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
050 9127170030 STÜTZRING/SUPPORTING RING 35,1-41,4-1,8 1,000 PTFE
051 6991453670 NUTRING/GROOVE RING 30-22-7 2,000 PU

053 6991452360 [Link]/[Link] SEALING S8-25X33 1,000 70NBR B209

055 6991453680 NUTRING/GROOVE RING 45-34-8 1,000 PU

056 6991900830 FÜHRUNGSBUCHSE/GUIDE BUSHING 1,000 HGW HG517

058 6991900870 FÜHRUNGSBUCHSE/GUIDE BUSHING 1,000 HGW HG517

059 6068851790 PAßFEDER/FITTING KEY 1,000

060 6004720110 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

063 6920420620 VERSCHLUSSSCHRAUBE/LOCKING SCREW G1/4 2,000 ST

065 6009121750 ZYLINDERSCHR/[Link] HEAD CAP SCREW M6X16 8,000 8.8

066 6009311150 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8

067 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 4,000 8.8

068 6009121780 ZYLINDERSCHRAUBE/HEX. SOCKET HEAD CAP SCREW 4,000 8.8

069 6009330370 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8

071 6073460050 SPANNHÜLSE/CLAMPING SLEEVE 1,000 FE-ST

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST STKF34-303-10 DATE: 28.01.11
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STKF34-EHS3/3G PAGE: 1
DWG.-NO.: STKF34-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9128013610 GEHÄUSE STKF34/EHS-S3 1,000 GJS-400-15
002 9128690920 KOLBENBODEN/PISTON BOTTOM 1,000 C45

003 9128711690 DRUCKDECKEL/PRESSURE COVER 1,000 CUSN12-C

004 9128074240 RITZELWELLE/PINION SHAFT 1,000 42CRMO4

005 9128200850 KOLBEN/PISTON 1,000 42CRMO4

006 9128691150 [Link] STKF34-EHS [Link] ZG.12869097 1,000

007 9128920250 STELLSCHRAUBE/ADJUSTING SCREW 1,000

008 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 2,000

011 9128250420 SCHEIBE/DISC 2,000 C45

012 9128690940 DECKEL/COVER 1,000 C45

013 9128321260 ADAPTERFLANSCH/ADAPTER FLANGE 1,000 C45

015 9128200790 KOLBEN STKF34-EHS NITRIERT 1,000 30CRMOV9

017 9128830230 HAUBE/HOOD 1,000

018 9128130180 ZENTRIERRING/CENTERING RING 1,000 C35

020 9128250370 SCHEIBE/DISC 1,000 C45

021 9128520290 STELLUNGSANZEIGE/POSITION INDICATOR 1,000 C35
--------------------------------------------------------------------------------------------
PARTS LIST STKF34-303-10 DATE: 28.01.11
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STKF34-EHS3/3G PAGE: 2
DWG.-NO.: STKF34-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
023 9128460070 SECHSKANTMUTTER/HEX. NUT 1,000 CUSN8 2.1030
024 9128470050 HUTMUTTER/CAP NUT 1,000 CUSN8 2.1030

029 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 1.4301

032 6911801170 TELLERFEDER/CAP SPRING 37,000 50CRV4

033 6912200030 TROCKENLAGER/BEARING 2,000 DU-MATERIAL

034 6990501240 O-RING/O-TYPE SEALING RING 31,42X2,62 1,000 NB0117

036 6990500170 O-RING/O-TYPE SEALING RING 17,17X1,78 2,000 NB0117

038 6990501250 O-RING/O-TYPE SEALING RING 32,99X2,62 1,000 NB0117

039 6990501160 O-RING/O-TYPE SEALING RING 18,72X2,62 1,000 NB0117

041 6990501360 O-RING/O-TYPE SEALING RING 50,47X2,62 1,000 NB0117

042 6990500190 O-RING/O-TYPE SEALING RING 20,35X1,78 1,000 NB0117

043 6990502180 O-RING/O-TYPE SEALING RING 31,34X3,53 2,000 NB0117

044 6990500100 O-RING/O-TYPE SEALING RING 6,07X1,78 7,000 NB0117

046 6991300370 QUAD-RING/RING 47,22-54,28-3,53 2,000 N7004

047 6990501270 O-RING/O-TYPE SEALING RING 36,17X2,62 2,000 NB0117

048 6990501390 O-RING/O-TYPE SEALING RING 55,25X2,62 1,000 NB0117
--------------------------------------------------------------------------------------------
PARTS LIST STKF34-303-10 DATE: 28.01.11
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STKF34-EHS3/3G PAGE: 3
DWG.-NO.: STKF34-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
049 6990502350 O-RING/O-TYPE SEALING RING 78,97X3,53 1,000 NB0117
050 9128170020 STÜTZRING/SUPPORTING RING 45,1-51,4-1,8 1,000 PTFE

051 6991453730 NUTRING/GROOVE RING 30-40-7,5 2,000 PU

052 6004710200 SICHERUNGSRING/RETAINING RING 28X1,5 2,000 FE-ST

053 6991452360 [Link]/[Link] SEALING S8-25X33 1,000 70NBR B209

055 6991453740 NUTRING/GROOVE RING 50X60X8 1,000 PU

056 6991900830 FÜHRUNGSBUCHSE/GUIDE BUSHING 2,000 HGW HG517

058 6991900880 FÜHRUNGSBUCHSE/GUIDE BUSHING 1,000 HGW HG517

059 6068851820 PASSFEDER/FITTING KEY 1,000 ST

060 6004720140 SICHERUNGSRING/RETAINING RING 1,000 FE-ST

063 6920420620 VERSCHLUSSSCHRAUBE/LOCKING SCREW G1/4 2,000 ST

065 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 8,000 8.8

066 6009311190 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M8X40 4,000 8.8

067 6009121820 ZYLINDERSCHR/[Link] HEAD CAP SCREW M8X20 4,000 8.8

068 6009121760 ZYLINDERSCHR/CYLINDER HEAD SCREW M6X20 4,000 8.8

069 6009331540 SECHSKANTSCHRAUBE/HEX. HEAD BOLT 4,000 8.8
--------------------------------------------------------------------------------------------
PARTS LIST STKF34-303-10 DATE: 28.01.11
--------------------------------------------------------------------------------------------
SCHWENKANTRIEB STKF34-EHS3/3G PAGE: 4
DWG.-NO.: STKF34-EHS-10
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
071 6073460040 SPANNHÜLSE/CLAMPING SLEEVE 1,000 FE-ST
*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3/50-1 DATE: 22.09.10
--------------------------------------------------------------------------------------------
PVK-B- 50 M. EHS-D3.1/GR.1 ANT. PN10-16 PAGE: 1
DWG.-NO.: PVK-O-100-537
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9295422100 VENTILANTRIEB GR.1/HUB 18 FÜR EHS-S3 1,000
002 9295428500 UNTERBAU DN 50 BALLAST PN10-16 1,000

003 9295307200 HYDRAULIKAGGR. EHS-D3.1 [Link].1-GR.3 [Link]. 1,000

040 9295257400 ENDSCHALTERANBAU / LIMIT SWITCH ATTACHMENT 1,000

050 9295428600 ANBAUTEILE KPL. FÜR DOPPELTW. ANTRIEB 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST 9295422100 DATE: 22.09.10
--------------------------------------------------------------------------------------------
VENTILANTRIEB GR.1/HUB 18 FÜR EHS-S3 PAGE: 1
DWG.-NO.: 29542210
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057900 GEHÄUSE C1/ CASING 1,000 GGG-40
002 9231417400 ANTRIEBSSPINDEL GR.1 HUB 18MM 1,000 CUAL10NI

003 9261605600 BUCHSE C1 / COLLAR BUSHING C1 1,000 CUSN10

004 9267605900 KOLBEN DOPPELSTEUERUNG GR.1+GR.2 18+27MM HUB 1,000 1.4401

050 9272609100 SCHUTZROHR GR.1+GR.2 1,000 ST55

006 9265333500 DECKEL GR.1 1,000 C45

013 9129870230 DÜSE/NOZZLE 1,000 45H

014 9269901200 ANSCHLAG C1-C3 / STOPPER 1,000 CUAL10NI

015 9270803000 RING H18 C1 / RING 1,000 C45 VERZINKT

016 9127530020 SICHERHEITSVENTIL/SAFETY VALVE 1,000

017 9291060800 SCHILD "AUF"-"ZU" / "OPEN"-"CLOSED"PLA. 1,000 V4A

020 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 2,000 V2A

021 6913600210 SPANNSTIFT 8X26 1,000 1.4310

027 6009120420 ZYLINDERSCHRAUBE/HEX. SOCKET HEAD CAP SCREW 6,000 8.8

029 6009122940 ZYLINDERSCHRAUBE/HEX. SOCKET HEAD CAP SCREW 2,000 CUNI1,5SI

032 6991750780 KOLBENDICHTUNG / PACKING T18 85X70X9,3 2,000 95AUV142

--------------------------------------------------------------------------------------------
PARTS LIST 9295422100 DATE: 22.09.10
--------------------------------------------------------------------------------------------
VENTILANTRIEB GR.1/HUB 18 FÜR EHS-S3 PAGE: 2
DWG.-NO.: 29542210
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
033 6991780270 STANGENDICHTUNG / ROD GASKET T20 30X38X8,2 3,000 95AUV142
034 6991453410 NUTRING/GROOVE RING 1,000 POLYURETHAN

036 6991900750 FÜHRUNGSBUCHSE /GUIDE BUSHING KB 85X80X9,6 1,000 HGW HG517

037 6991900760 FÜHRUNGSBUCHSE /GUIDE BUSHING SB 30X33X5,6 2,000 HGW HG517

038 6991900850 FÜHRUNGSBUCHSE / GUIDE BUSHING 1,000 HGW HG517

040 6991650560 SCHMUTZABSTREIFER/WIPER 40X48,6X7 1,000 NBR

041 6991650990 ABSTREIFER P6 / WIPER 30X38,6X7 1,000 95AUV142

044 6990501520 O-RING/O-TYPE SEALING RING 82,22X2,62 1,000 NB0117

045 6990502350 O-RING/O-TYPE SEALING RING 78,97X3,53 1,000 NB0117

046 6990501130 O-RING/O-TYPE SEALING RING 13,94X2,62 1,000 NB0117

047 6990502270 O-RING/O-TYPE SEALING RING 53,57X3,53 1,000 NB0117

048 6990501470 O-RING/O-TYPE SEALING RING 67,95X2,62 1,000 NB0117

049 6990501090 O-RING/O-TYPE SEALING RING 7,59X2,62 2,000 NB0117

500 6990502360 O-RING/O-TYPE SEALING RING 82,14X3,53 1,000 NB0117

055 6914100060 TOLERANZRING / TOLERANCE RING 1,000

057 6920420620 VERSCHLUSSSCHRAUBE/LOCKING SCREW G1/4 2,000 ST

--------------------------------------------------------------------------------------------
PARTS LIST 9295422100 DATE: 22.09.10
--------------------------------------------------------------------------------------------
VENTILANTRIEB GR.1/HUB 18 FÜR EHS-S3 PAGE: 3
DWG.-NO.: 29542210
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
058 6005800110 RINGSCHRAUBE / LIFTING EYE BOLT M10 1,000 C15
062 6063250560 ZYLINDERSTIFT/CYL. PIN 6M6X18 1,000 ST

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST 9295428500 DATE: 22.09.10
--------------------------------------------------------------------------------------------
UNTERBAU DN 50 BALLAST PN10-16 PAGE: 1
DWG.-NO.: 29542580
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9200104800 VENTILGEHÄUSE DN50 PN16 FERTIG BEARB. ARI 1,000 GGG40/BRONZE
002 9215052900 FESTER KEGEL FÜR DN50 ARI 1,000 G-CUSN10

003 9231214270 VENTILSPINDEL DN50 AII/ARI 1,000 CUAL10NI

007 9265239100 FLANSCH/FLANGE 1,000 C35

008 9265239200 ZWISCHENFLANSCH/INTERMEDIATE FLANGE 1,000 C35

009 9156960150 TYPENSCHILD/NAME PLATE 1,000 ALU-BL.

010 6990201020 DICHTUNG/SEALING 1,000

011 6009122550 ZYLINDERSCHRAUBE/HEX. SOCKET HEAD CAP SCREW 4,000 8.8

012 6009391340 STIFTSCHRAUBE/STUD 4,000 8.8

130 6009340240 SECHSKANTMUTTER/HEX. NUT M12 4,000 8

015 6014760010 HALBRUNDKERBNAGEL/HALF ROUND NOTCHED PIN 3,000 V2A

016 6990501470 O-RING/O-TYPE SEALING RING 67,95X2,62 1,000 NB0117

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST 9295307200 DATE: 22.09.10
--------------------------------------------------------------------------------------------
HYDRAULIKAGGR. EHS-D3.1 [Link].1-GR.3 [Link]. PAGE: 1
DWG.-NO.: EHS-D31-PVK-1
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 ALMG
004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9291103000 GRUNDPLATTE FÜR EHS-D3 F. GR.1-GR.3 DOPPELS. 1,000 ALMGSI0,5

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921007020 HYDRAULIKPUMPE/HYDRAULIC PUMP 1,000 3.1 AUCH Q

015 9128530100 ENTLÜFTUNGSVENTIL/VENT VALVE 1,000

018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117

021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW M8X12 2,000 45H

027 6009125710 [Link]./[Link] HEAD CAP SCREW M6X95 4,000 8.8

028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A

030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 [Link]./SLOTTED CHEESE HEAD SCREW M2,5X10 2,000 5.8
--------------------------------------------------------------------------------------------
PARTS LIST 9295307200 DATE: 22.09.10
--------------------------------------------------------------------------------------------
HYDRAULIKAGGR. EHS-D3.1 [Link].1-GR.3 [Link]. PAGE: 2
DWG.-NO.: EHS-D31-PVK-1
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
032 4860001070 KABELBINDER/CABLE CLIP 208MM 2,000
033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

430 6001250230 SCHEIBE/WASHER 3,000 ST

045 6892800540 KABELEINFÜHRUNG/CABLE GLAND 2,000 MS/VERN.

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

049 6913300030 EXPANDER-DICHTSTOPFEN/EXPANDING PLUG 6MM 1,000 1.4305

051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 2,000

053 6009391330 STIFTSCHRAUBE/STUD M8X20 4,000 8.8

054 6001370030 FEDERSCHEIBE A8/SPRING DISC 4,000

055 6009340220 SECHSKANTMUTTER/HEX. NUT M8 4,000 8

056 6009340310 SECHSKANTMUTTER/HEX. NUT M6 1,000 V4A
--------------------------------------------------------------------------------------------
PARTS LIST 9295307200 DATE: 22.09.10
--------------------------------------------------------------------------------------------
HYDRAULIKAGGR. EHS-D3.1 [Link].1-GR.3 [Link]. PAGE: 3
DWG.-NO.: EHS-D31-PVK-1
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
057 6009332410 SECHSKANTSCHRAUBE/[Link] BOLT M6X50 1,000 V4A
580 6990103830 KUPPLUNG/COUPLING M16X1,5 1,000 1.4404

590 6990103840 KUPPLUNG/COUPLING M18X1,5 1,000 1.4404

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-1-Q DATE: 22.09.10
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3-1-Q PAGE: 1
DWG.-NO.: EHS-D3-1-Q
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9292057000 HAUBE EHS-3/COVER 1,000 ALMG3
004 9291094900 PUMPENHALTERUNG/PUMP BRACKET 1,000 ST37

005 9128830090 SICHTFENSTER/WINDOW 68X5 1,000 POLYCARBONAT

006 9128322210 GRUNDPLATTE KPL EHS-D3-1-Q M25X1,5 1,000

009 9291095100 HALTEWINKEL/ANGLE 1,000 ST37

013 9291091300 TYPENSCHILD/NAME PLATE 1,000 ALUFOLIE

014 6921007020 HYDRAULIKPUMPE/HYDRAULIC PUMP 1,000 3.1 AUCH Q

016 9128630300 HALTEWINKEL/FASTENING BRACKET 1,000 ST37

018 6990500320 O-RING/O-TYPE SEALING RING 47,34X1,78 1,000 NB0117

021 6990502760 O-RING/O-TYPE SEALING RING 278,99X3,53 1,000 NB0117

023 4664010150 DRUCKSCHALTER/PRESSURE SWITCH 2,000

024 6079850030 LINSENSCHRAUBEN/OVAL HEAD SCREW M6X20 8,000 V4A

025 6009391330 STIFTSCHRAUBE/STUD M8X20 2,000 8.8

026 6009130370 GEWINDESTIFT/HEX. SOCKET SET SCREW M8X12 2,000 45H

027 6009125710 [Link]./[Link] HEAD CAP SCREW M6X95 4,000 8.8

028 6009660030 LINSENSENKSCHRAUBE/OVAL HEAD COUNTERS. M4X8 3,000 V4A
--------------------------------------------------------------------------------------------
PARTS LIST EHS-D3-1-Q DATE: 22.09.10
--------------------------------------------------------------------------------------------
HYDRAULIKAGGREGAT EHS-D3-1-Q PAGE: 2
DWG.-NO.: EHS-D3-1-Q
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
029 6009340220 SECHSKANTMUTTER/HEX. NUT M8 2,000 8
030 6000840200 ZYLINDERSCHR/SLOOTED CHEESE HEAD SCREW M4X8 2,000 4.8

031 6000840730 [Link]./SLOTTED CHEESE HEAD SCREW M2,5X10 2,000 5.8

032 4860001060 KABELBINDER/CABLE CLIP 3,000

033 4869000110 FEDERLEISTE 12-POLIG/TERMINAL BUS BAR FEMALE 1,000

034 6067980140 FÄCHERSCHEIBE/SERRATED LOCK WASHER J8,2 2,000 FE-ST

035 4869000120 STIFTLEISTE 12-POLIG/TERMINAL BUS BAR MALE 1,000

039 6892800590 KABELEINFÜHRUNG/CABLE GLAND M25X1,5 1,000 MS/VERNICK

042 6009330840 SECHSKANTSCHRAUBE/HEX. HEAD BOLT M5X10 3,000 V4A

043 6001250230 SCHEIBE/WASHER 2,000 ST

047 4880000770 SCHUTZL.-ZEICHEN/PROTECTIV CONDUCTOR SYMBOL 3,000 FOLIE

048 6992500050 PLASTIKSTOPFEN/PLASTIC PLUG G3/8 1,000

049 6991510280 USIT-RING/USIT SEALING RING 13,7-22-1,5 2,000 70NBR/120

051 9128890300 ERDUNGSBRÜCKE KPL EHS-3/EARTH CONNECTOR 1,000

052 4869000140 2-FACH BRÜCKE/BRIDGE CONNECTOR 4,000

053 9128890440 KABEL/CABLE 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST 9190592150 DATE: 22.09.10
--------------------------------------------------------------------------------------------
LUFTABSCHEIDER/AIR TRAP 70CM³ PAGE: 1
DWG.-NO.: 19059215 C
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
001 9190780420 ROHR FÜR LUFTABSCHEIDER 70CM³ 1,000 ST35 VERZINK
002 6930402180 FILTER CARTRIDGE GR.1 EDELSTAHL/10M (42005) 1,000 EDELSTAHL

003 6990581990 O-RING 28X2 1,000 NBR

004 9199391430 REDUZIERUNG FÜR FILTER G3/4-ED X G1/4 1,000 9SMNPB28K

006 6920420660 VERSCHLUSSSCHRAUBE/LOCKING SCREW G1 1,000 ST

008 6004720860 SICHERUNGSRING 17X1 1,000 FE-ST

009 9190870570 VERSCHRAUBUNG 1,000

010 6920425200 W-EINSCHRAUBV./MALE ELBOW C40X-S8-1/4 1,000 ST

011 9199520170 VERSCHLUßSTOPFEN/CLOSING PLUG 1,000 POLYAMID PA6

012 9199870020 DÜSE Ø0.8 M8X8 1,000 45H

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
 VS0207

M a r i n e T e c h n i c s

Tank Level Measuring System

Electronic - Electronic / Pneumatic
Type EL-F
Sensor
1. The Sensor should only be installed after tank-conservation and all additional works
at the tank are finished. Otherwise the Sensor has to be protected accordingly.
2. Any other kind of work near to the Sensor should be done only with corresponding
protection for the Sensor and cable.
3. It is very important to check if the matching sensor is allocated to its corresponding
tank. All relevant information can be taken from the name plate attached to the sensor.
4. Strictly observe the required installation height that you can take from the sensor list
attached to the working / final drawings as part of the instruction manuals.
5. Wrong installation level (dimension “X”) causes wrong measurement.
6. Ensure that a ball cock is always fitted between tank and sensor. We recommend you
to ensure tightness by using always a new gasket.
7. The sensor must not be blocked by sediments, mud or other pollution. This have to
be checked frequently.
8. The sensors have the protection class IP68 but they should preferably be installed in
dry area and reachable.
9. Never try to open the sensors.
10. Do not touch the sensor cell with hard, heavy or sharp objects and avoid any rough
treatment of the sensors.
11. Please take care that the sensors (for HFO tank) are installed with an adequate
distance to the pipes of the tank heating system to prevent overheating of the sensors.

Cabel
1. The sensor cable / protection hose must be fixed to the tank wall -inside and outside
the tank- always with the corresponding cable clamps (yard supply).
2. Avoid sharp bending of the cable / protection hose during any handling and
installation that might block-up the air-venting hose.
3. The cable should not be installed on sharp wall edges.
4. Never under-run a bend radius of 50mm for the installation of the cable.
5. Prevent the cable from fraying-of by vibration.
6. Do not squeeze the cable in case of clamp-installation to avoid blocking the air-venting hose.
7. If the cable leads through a bulkhead flange, the corresponding cable glands must be
carefully tightened without squeezing the cable.
Type EL-F
Connection Box
1. The connection box must always be installed in dry area and on higher position to
prevent liquid from getting into the box or the cable. (Especially in pipe tunnel and
engine room bilge the connection box should be installed on highest possible position.)
2. The connection box should always be fitted with the venting connector facing
downwards and it should be secured that the venting connection with air filter is not blocked.
3. After sensor and shipside cable are connected to the box, the cable gland must be
tightened carefully and the box lid must be correctly sealed by means of its original sealing.
4. The connection box should be installed only in area with atmospheric pressure. Avoid
installation in over- or underpressure atmosphere.
Type EL-T
Sensor
1. The Sensor should only be installed after tank-conservation and all additional works
at the tank are finished. Otherwise the Sensor has to be protected accordingly.
2. Any other kind of work near to the Sensor should be done only with corresponding
protection for the Sensor and cable.
3. It is very important to check if the matching sensor is allocated to its corresponding
tank. All relevant information can be taken from the name plate attached to the sensor.
4. Submerged sensors for any kind of oil tanks can be installed either in a tank tube for
easier maintenance or fitted to the tank walls by means of special clamps.
5. Sensors in fresh- and sea water tanks are usually installed with clamps but might also
be installed in a tank tube.
6. Strictly observe the required installation height that you can take from the sensor list
attached to the working / final drawings as part of the instruction manuals.
7. Wrong installation level (dimension “X”) causes wrong measurement.
8. The sensor must not be blocked by sediments, mud or other pollution. This have to
be checked frequently.
9. Never try to open the sensors.
10. Do not touch the sensor cell with hard, heavy or sharp objects and avoid any rough
treatment of the sensors.
11. Ensure that the sensor is fixed in his final position in a way that avoids it from
vibration or slacking.
12. Please take care that the sensors (for HFO tank) are installed with an adequate
distance to the pipes of the tank heating system to prevent overheating of the sensors.

Cabel
1. The sensor cable / protection hose must be fixed to the tank wall -inside and outside
the tank- always with the corresponding cable clamps (yard supply).
2. Avoid sharp bending of the cable / protection hose during any handling and
installation that might block-up the air-venting hose.
3. The cable should not be installed on sharp wall edges.
4. Never under-run a bend radius of 50mm for the installation of the cable.
5. Prevent the cable from fraying-of by vibration.
6. Do not squeeze the cable in case of clamp-installation to avoid blocking the air-venting hose.
7. The screw joint of the protection hose must be connected tightly to the sensor casing
(only in case of type EL-T-HFO sensors).
8. The cable gland on the bulkhead flange and the connection between cable and
protection hose must be carefully tightened.
Type EL-T
Connection Box
1. The connection box must always be installed in dry area and on higher position to
prevent liquid from getting into the box or the cable. (Especially in pipe tunnel and
engine room bilge the connection box should be installed on highest possible position.)
2. The connection box should always be fitted with the venting connector facing
downwards and it should be secured that the venting connection with air filter is not blocked.
3. After sensor and shipside cable are connected to the box, the cable gland must be
tightened carefully and the box lid must be correctly sealed by means of its original sealing.
4. The connection box should be installed only in area with atmospheric pressure. Avoid
installation in over- or underpressure atmosphere.

In addition to these installation instructions, you will find the relevant operation instructions
(issued by the manufacturer, comp. VEGA) attached to the shipment

If you should require the VEGA-instructions in any other language, please do not hesitate to
contact us.
 PLEIGER 液 位 传 感 器 [Link].:
PK – 696a
MARINE TECHNICS
安 装 注 意 事 项 EDITION 02/09 Sheet 1 of 2

EL-F 型传感器

传感器
1． 传感器必须在所在船舱所有工序都完成的情况下才能安装，并且要妥善的保护好。
2． 若要在传感器周遭进行任何工作时，传感器和其电缆必须被很好的保护起来。
3． 特别注意检查所安装的传感器和实际舱室相对应，可以从传感器的铭牌上得到相应信息。
4． 严格检查传感器的安装高度， 可以从完工图的传感器列表中查到该值。
5． 与设定值不同的安装高度“X”，将会导致测量误差。
6． 在船舱侧壁安装传感器时，传感器前应装有一个球阀。建议每次拆装后采用新的垫片确保球
阀的密封性。
7． 防止传感器被泥沙或其它沉淀物堵塞，应定期检查。
8． 传感器的防护等级为 IP68，但应尽可能采取干式安装，并便于维护。
9． 切勿试图拆开传感器。
10． 不要用硬的、重的或尖锐的东西接触传感器的陶瓷测量元件。避免野蛮施工。
11． 传感器（特别是 HFO 重燃油舱）要和加热管保持适当的距离，防止过热损伤。

电缆
1． 传感器的电缆 /保护管，不管是在舱内和舱外，必须通过电缆夹（船厂提供）固定在舱壁上。
2． 避免尖锐的弯曲电缆 /保护管 ，以免造成排气软管阻塞。
3． 不要沿尖锐的舱壁边沿布置电缆，以免割伤。
4． 严格禁止电缆的弯曲半径小于 50MM。
5． 必须固定好电缆，避免振动（如主机运转）引起的磨损。
6． 电缆固定件不要过度挤压电缆，以免造成排气管阻塞。
7． 如果电缆通过穿舱件，相应得填料函要小心拧紧，避免过度挤压电缆，以免排气管阻塞。

接线盒
1. 接线盒必须安装在干燥而且足够高的地方，以免接线盒或电缆进水。（特别注意管隧和污水
井处的安装）。
2. 接线盒安装时必须使排气口向下，并确保带有滤器的排气口未被堵塞。
3. 在连接传感器和船厂电缆时，填料函必须拧紧，同时接线盒盖必须用原装的 O 形圈密封好。
4. 接线盒必须安装在正常大气压的情况下，避免安装在大气压过高或过低的地方。

Pleiger Maschinenbau Postfach 32 63 Telephone +49(0) 2324-398-0

GmbH & Co. KG D-58423 Witten Telefax +49(0) 2324-398-380
e-amil pleiger@[Link]
 PLEIGER 液 位 传 感 器 [Link].:
PK – 696a
MARINE TECHNICS
安 装 注 意 事 项 EDITION 02/09 Sheet 2 of 2

EL-T 型传感器

传感器
1． 传感器必须在所在船舱所有工序都完成的情况下才能安装，并且要被妥善的保护好。
2． 若要在传感器周遭进行任何工作时，传感器和其电缆必须被很好的保护起来。
3． 特别注意检查所安装的传感器和实际舱室相对应，可以从传感器的铭牌上得到相应信息
4． 用于任何油舱的传感器，应尽量采用加装套管的安装形式，便于维修。也可以采用特殊夹具
固定在舱内的安装形式。
5． 用于海水舱和淡水舱的传感器，通常可以通过夹具固定在舱内，但我们推荐采用套管固定传
感器的安装形式以方便维修。
6． 严格检查传感器的安装高度， 可以从完工图的传感器列表中查到该值。
7． 与设定值不同的安装高度“X”将会导致测量误差。
8． 传感器安装位置不宜过低，以防被泥沙或沉淀物堵塞。应定期检查。
9． 切勿试图拆开传感器。
10． 不要用硬的、重的或尖锐的东西接触传感器的陶瓷测量元件。
11． 确保传感器可靠地固定在最终的安装位置，避免振动。
12． 传感器（特别是 HFO 重燃油舱）要和加热管保持适当的距离，防止过热损伤。

电缆
1． 传感器的电缆 /保护管，不管是在舱内和舱外，必须通过电缆夹（船厂提供）固定在舱壁上。
2． 避免尖锐的弯曲电缆 /保护管 ，以免造成排气软管阻塞。
3． 不要沿尖锐的舱壁边沿布置电缆，以免割伤。
4． 严格禁止电缆的弯曲半径小于 50MM。
5． 必须固定好电缆，避免振动（如主机运转）引起的磨损。
6． 电缆固定件不要过度挤压电缆，以免造成排气管阻塞。
7． 必须确保保护管和传感器之间的紧密连接 （仅对于 EL-T-HFO 型传感器）
8． 如果电缆通过穿舱件，相应得填料函要小心拧紧，避免过度挤压电缆，以免排气管阻塞。

接线盒
1． 接线盒必须安装在干燥而且足够高的地方，以免接线盒或电缆进水。（特别注意管隧和污水
井处的安装）。
2． 接线盒安装时必须使排气口向下，并确保带有滤器的排气口未被堵塞。
3． 在连接传感器和船厂电缆时，填料函必须拧紧，同时接线盒盖必须用原装的 O 形圈密封好。
4． 接线盒必须安装在正常大气压的情况下，避免安装在大气压过高或过低的地方。

（更详细的安装指导，请参见 VEGA 的操作手册。）

Pleiger Maschinenbau Postfach 32 63 Telephone +49(0) 2324-398-0

GmbH & Co. KG D-58423 Witten Telefax +49(0) 2324-398-380
e-amil pleiger@[Link]
 20 823 – 04 HH 09-HG424726-PDA

04/20044 HB09T00009

A-11145 ELE470108CS002
A-11146

HMB21504-AE001 20879/A0 BV

08.00123.120
VEGABAR 74, 75
VEGAWELL 72

29981
 Germanischer Lloyd .............................................................................................................3
Lloyd´s Register ................................................................................................................... 6
American Bureau of Shipping............................................................................................. 11
CHINA CLASSIFICATION SOCIETY ................................................................................. 13
REGISTRO ITALIANO NAVALE ........................................................................................ 18
DET NORSKE VERITAS.................................................................................................... 21
KOREAN REGISTER OF SHIPPING................................................................................. 28
BUREAU VERITAS ............................................................................................................ 31
RUSSIAN MARITIME REGISTER OF SHIPPING ............................................................. 34

2 29981-EN-090416 VEGABAR74,75 WELL72

GL

Germanischer Lloyd

VEGABAR74,75 WELL72 29981-EN-090416 3

 GL

4 29981-EN-090416 VEGABAR74,75 WELL72

GL

VEGABAR74,75 WELL72 29981-EN-090416 5

 LR

Lloyd´s Register

6 29981-EN-090416 VEGABAR74,75 WELL72

LR

VEGABAR74,75 WELL72 29981-EN-090416 7

 LR

8 29981-EN-090416 VEGABAR74,75 WELL72

LR

VEGABAR74,75 WELL72 29981-EN-090416 9

 LR

10 29981-EN-090416 VEGABAR74,75 WELL72

ABS

American Bureau of Shipping

VEGABAR74,75 WELL72 29981-EN-090416 11

 ABS

12 29981-EN-090416 VEGABAR74,75 WELL72

CCS

CHINA CLASSIFICATION SOCIETY

VEGABAR74,75 WELL72 29981-EN-090416 13

 CCS

14 29981-EN-090416 VEGABAR74,75 WELL72

CCS

VEGABAR74,75 WELL72 29981-EN-090416 15

 CCS

16 29981-EN-090416 VEGABAR74,75 WELL72

CCS

VEGABAR74,75 WELL72 29981-EN-090416 17

 RINA

REGISTRO ITALIANO NAVALE

18 29981-EN-090416 VEGABAR74,75 WELL72

RINA

VEGABAR74,75 WELL72 29981-EN-090416 19

 RINA

20 29981-EN-090416 VEGABAR74,75 WELL72

DNV

DET NORSKE VERITAS

VEGABAR74,75 WELL72 29981-EN-090416 21

 DNV

22 29981-EN-090416 VEGABAR74,75 WELL72

DNV

VEGABAR74,75 WELL72 29981-EN-090416 23

 DNV

24 29981-EN-090416 VEGABAR74,75 WELL72

DNV

VEGABAR74,75 WELL72 29981-EN-090416 25

 DNV

26 29981-EN-090416 VEGABAR74,75 WELL72

DNV

VEGABAR74,75 WELL72 29981-EN-090416 27

 KR

KOREAN REGISTER OF SHIPPING

28 29981-EN-090416 VEGABAR74,75 WELL72

KR

VEGABAR74,75 WELL72 29981-EN-090416 29

 KR

30 29981-EN-090416 VEGABAR74,75 WELL72

BV

BUREAU VERITAS

VEGABAR74,75 WELL72 29981-EN-090416 31

 BV

32 29981-EN-090416 VEGABAR74,75 WELL72

BV

VEGABAR74,75 WELL72 29981-EN-090416 33

 RMROS

RUSSIAN MARITIME REGISTER OF SHIPPING

34 29981-EN-090416 VEGABAR74,75 WELL72

RMROS

VEGABAR74,75 WELL72 29981-EN-090416 35

VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 7836 50-0
Fax +49 7836 50-201
E-mail info@[Link]
[Link]

Änderungen vorbehalten
Technical data subject to alteration
Sous réserve de modifications

VEGABAR74,75 WELL72 29981-EN-090416

 20 102 – 04 HH 05-HG411612/2-PDA

04/20007 (E3) HB08T00008-01

A-11165 ELE513807CS

08.00112.120 20403/A0 BV

VEGABAR 5*, 6*

29168
 Germanischer Lloyd .............................................................................................................3
Lloyd´s Register ................................................................................................................... 6
American Bureau of Shipping............................................................................................. 12
CHINA CLASSIFICATION SOCIETY ................................................................................. 14
REGISTRO ITALIANO NAVALE ........................................................................................ 21
DET NORSKE VERITAS.................................................................................................... 25
BUREAU VERITAS ............................................................................................................ 30
RUSSIAN MARITIME REGISTER OF SHIPPING ............................................................. 34

2 29168-EN-090430 VEGABAR5*, 6*
GL

Germanischer Lloyd

VEGABAR5*, 6* 29168-EN-090430 3
 GL

4 29168-EN-090430 VEGABAR5*, 6*
GL

VEGABAR5*, 6* 29168-EN-090430 5
 LR

Lloyd´s Register

6 29168-EN-090430 VEGABAR5*, 6*
LR

VEGABAR5*, 6* 29168-EN-090430 7
 LR

8 29168-EN-090430 VEGABAR5*, 6*
LR

VEGABAR5*, 6* 29168-EN-090430 9
 LR

10 29168-EN-090430 VEGABAR5*, 6*
LR

VEGABAR5*, 6* 29168-EN-090430 11
 ABS

American Bureau of Shipping

12 29168-EN-090430 VEGABAR5*, 6*
ABS

VEGABAR5*, 6* 29168-EN-090430 13
 CCS

CHINA CLASSIFICATION SOCIETY

14 29168-EN-090430 VEGABAR5*, 6*
CCS

VEGABAR5*, 6* 29168-EN-090430 15
 CCS

16 29168-EN-090430 VEGABAR5*, 6*
CCS

VEGABAR5*, 6* 29168-EN-090430 17
 CCS

18 29168-EN-090430 VEGABAR5*, 6*
CCS

VEGABAR5*, 6* 29168-EN-090430 19
 CCS

20 29168-EN-090430 VEGABAR5*, 6*
RINA

REGISTRO ITALIANO NAVALE

VEGABAR5*, 6* 29168-EN-090430 21
 RINA

22 29168-EN-090430 VEGABAR5*, 6*
RINA

VEGABAR5*, 6* 29168-EN-090430 23
 RINA

24 29168-EN-090430 VEGABAR5*, 6*
DNV

DET NORSKE VERITAS

VEGABAR5*, 6* 29168-EN-090430 25
 DNV

26 29168-EN-090430 VEGABAR5*, 6*
DNV

VEGABAR5*, 6* 29168-EN-090430 27
 DNV

28 29168-EN-090430 VEGABAR5*, 6*
DNV

VEGABAR5*, 6* 29168-EN-090430 29
 BV

BUREAU VERITAS

30 29168-EN-090430 VEGABAR5*, 6*
BV

VEGABAR5*, 6* 29168-EN-090430 31
 BV

32 29168-EN-090430 VEGABAR5*, 6*
BV

VEGABAR5*, 6* 29168-EN-090430 33
 RMROS

RUSSIAN MARITIME REGISTER OF SHIPPING

34 29168-EN-090430 VEGABAR5*, 6*
RMROS

VEGABAR5*, 6* 29168-EN-090430 35
VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 78 36 50-0
Fax +49 78 36 50-201
E-mail info@[Link]
[Link]

Änderungen vorbehalten
Technical data subject to alteration
Sous réserve de modifications

VEGABAR5*, 6* 29168-EN-090430
Operating Instructions
VEGAWELL 72
4 … 20 mA

Process pressure/
Hydrostatic
Content

Content
1 About this document
1.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Symbolism used . . . . . . . . . . . . . . . . . . . . . . . 4

2 For your safety

2.1 Authorised personnel . . . . . . . . . . . . . . . . . . .. 5
2.2 Appropriate use. . . . . . . . . . . . . . . . . . . . . . .. 5
2.3 Warning about misuse . . . . . . . . . . . . . . . . . .. 5
2.4 General safety instructions . . . . . . . . . . . . . . .. 5
2.5 Safety approval markings and safety tips . . . .. 6
2.6 CE conformity . . . . . . . . . . . . . . . . . . . . . . . .. 6
2.7 Fulfilling of NAMUR recommendations . . . . . .. 6
2.8 Safety instructions for Ex areas . . . . . . . . . . .. 6
2.9 Environmental instructions . . . . . . . . . . . . . . .. 6

3 Product description
3.1 Configuration. . . . . . . . . . . . . . . . . . . . . . . . .. 8
3.2 Principle of operation . . . . . . . . . . . . . . . . . . . . 10
3.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Packaging, transport and storage . . . . . . . . . . . 10

4 Mounting
4.1 General instructions. . . . . . . . . . . . . . . . . . . . . 12
4.2 Mounting steps with straining clamp . . . . . . . . . 13
4.3 Mounting steps with screwed connection . . . . . 14
4.4 Mounting steps with socket and plastic housing. 15

5 Connecting to power supply

5.1 Preparing the connection . . . . . . . . . . . . . . . . . 17
5.2 Connection procedure . . . . . . . . . . . . . . . . . . . 19
5.3 Wiring plan . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6 Set up
6.1 Setup procedure . . . . . . . . . . . . . . . . . . . . . . . 22

7 Maintenance and fault rectification

7.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .. 23
7.2 Remove interferences . . . . . . . . . . . . . . . . . .. 23
7.3 Shorten suspension cable . . . . . . . . . . . . . . .. 24
27501-EN-080806

7.4 Instrument repair . . . . . . . . . . . . . . . . . . . . . .. 26

8 Dismounting
8.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . 28

2 VEGAWELL 72 • 4 … 20 mA
 Content

8.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

9 Supplement
9.1 Technical data. . . . . . . . . . . . . . . . . . . . . . . .. 29
9.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .. 36
9.3 Industrial property rights. . . . . . . . . . . . . . . . .. 37
9.4 Trademark . . . . . . . . . . . . . . . . . . . . . . . . . .. 37

Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version
come with the delivery. You can find them listed in chapter
"Product description".

Instructions manuals for accessories and replacement

parts
Tip:
To ensure reliable setup and operation of your VEGAWELL 72,
we offer accessories and replacement parts. The associated
27501-EN-080806

documents are:
l 32798 - VEGABOX 02

VEGAWELL 72 • 4 … 20 mA 3
1 About this document

1 About this document

1.1 Function
This operating instructions manual provides all the information
you need for mounting, connection and setup as well as
important instructions for maintenance and fault rectification.
Please read this information before putting the instrument into
operation and keep this manual accessible in the immediate
vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained
personnel. The contents of this manual should be made
available to these personnel and put into practice by them.

1.3 Symbolism used

Information, tip, note
This symbol indicates helpful additional information.

Caution: If this warning is ignored, faults or malfunc-

tions can result.
Warning: If this warning is ignored, injury to persons and/or
serious damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons
and/or destruction of the instrument can result.

Ex applications
This symbol indicates special instructions for Ex applications.

l List
The dot set in front indicates a list with no implied sequence.

à Action
This arrow indicates a single action.

1 Sequence
Numbers set in front indicate successive steps in a procedure.
27501-EN-080806

4 VEGAWELL 72 • 4 … 20 mA
 2 For your safety

2 For your safety

2.1 Authorised personnel
All operations described in this operating instructions manual
must be carried out only by trained specialist personnel
authorised by the plant operator.
During work on and with the device the required personal
protection equipment must always be worn.

2.2 Appropriate use

VEGAWELL 72 is a suspension pressure transmitter for level
and gauge measurement.
You can find detailed information on the application range in
chapter "Product description".
Operational reliability is ensured only if the instrument is
properly used according to the specifications in the operating
instructions manual as well as possible supplementary
instructions.
For safety and warranty reasons, any invasive work on the
device beyond that described in the operating instructions
manual may be carried out only by personnel authorised by the
manufacturer. Arbitrary conversions or modifications are
explicitly forbidden.

2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to
system components through incorrect mounting or adjustment.

2.4 General safety instructions

This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note
of the safety instructions in this operating instructions manual,
the country-specific installation standards as well as all
prevailing safety regulations and accident prevention rules.
The instrument must only be operated in a technically flawless
27501-EN-080806

and reliable condition. The operator is responsible for trouble-

free operation of the instrument.

VEGAWELL 72 • 4 … 20 mA 5
2 For your safety

During the entire duration of use, the user must make sure that
the occupational safety measures taken always comply with
current valid policy as well as new regulations.

2.5 Safety approval markings and safety tips

The safety approval markings and safety tips on the device
must be observed.

2.6 CE conformity
The protection goals of the EMC Directive 2004/108/EC (EMC)
and the Low Voltage Directive 2006/95/EC (LVD) are fulfilled.
Conformity has been judged according to the following
standards:
EMC: EN 61326: 2004
(electrical instruments for control technology and laboratory
use - EMC requirements)
l Emission: Class A
l Susceptibility: Industrial areas
LVD: EN 61010-1: 2001
(safety regulations for electrical measurement, control and
laboratory instruments - part 1: General requirements)

2.7 Fulfilling of NAMUR recommendations

With respect to interference resistance and emitted interfer-
ence, the NAMUR recommendation NE 21 is fulfilled.

2.8 Safety instructions for Ex areas

Please note the Ex-specific safety information for installation
and operation in Ex areas. These safety instructions are part of
the operating instructions manual and come with the Ex-
approved instruments.

2.9 Environmental instructions

Protection of the environment is one of our most important
duties. That is why we have introduced an environment
management system with the goal of continuously improving
27501-EN-080806

company environmental protection. The environment man-

agement system is certified according to DIN EN ISO 14001.

6 VEGAWELL 72 • 4 … 20 mA
 2 For your safety

Please help us fulfil this obligation by observing the environ-

mental instructions in this manual:
l Chapter "Packaging, transport and storage"
l Chapter "Disposal"
27501-EN-080806

VEGAWELL 72 • 4 … 20 mA 7
3 Product description

3 Product description
3.1 Configuration
Scope of delivery The scope of delivery encompasses:
l VEGAWELL 72 pressure transmitter with suspension cable
l optionally available with straining clamp, screwed con-
nection or plastic housing with cable locking
l or VEGAWELL 72 pressure transmitter with connection
tube
l Documentation
- this operating instructions manual
- test certificate
- Ex-specific "Safety instructions" (with Ex-versions)
- if necessary, further certificates

Components VEGAWELL 72 with suspension cable consists of the following

components:
l Transmitter
l suspension cable (optionally available with plastic housing)
VEGAWELL 72 with connection tube consists of the following
components:
l Transmitter
l Connection tube
l Housing or direct cable outlet, each with threaded
connection
The components are available in different versions.
27501-EN-080806

8 VEGAWELL 72 • 4 … 20 mA
 3 Product description

Fig. 1: Example of a VEGAWELL 72 with screwed connection

1 Transmitter
2 Suspension cable
3 Threaded fitting
4 Protective cap
Type label The type label contains the most important data for identi-
fication and use of the instrument:
l Article number
l Serial number
l Technical data
l Article numbers documentation
With the serial number, you can access the delivery data of the
instrument via "[Link]", "VEGA Tools" and "serial
27501-EN-080806

number search". In addition to the type label outside, you can

also find the serial number on the inside of the instrument.

VEGAWELL 72 • 4 … 20 mA 9
3 Product description

3.2 Principle of operation

Application range VEGAWELL 72 is used for level and gauge measurement in
wells, basins and atmospherically open vessels particularly in
the water/waste water industry as well as in the shipbuilding
industry.1)

Functional principle The actual sensor element is the CERTEC® measuring cell
with rugged ceramic diaphragm. The hydrostatic pressure
causes a capacitance change in the measuring cell via the
ceramic diaphragm. This change is converted into an
appropriate output signal.

Voltage supply Two-wire electronics 4 … 20 mA for power supply and

measured value transmission on the same cable.
The supply voltage range can differ depending on the
instrument version.
Data for power supply are specified in chapter "Technical
data".

3.3 Operation
VEGAWELL 72 with 4 … 20 mA electronics has no adjustment
option.

3.4 Packaging, transport and storage

Packaging Your instrument was protected by packaging during transport.
Its capacity to handle normal loads during transport is assured
by a test according to DIN EN 24180.
The packaging of standard instruments consists of environ-
ment-friendly, recyclable cardboard. For special versions, PE
foam or PE foil is also used. Dispose of the packaging material
via specialised recycling companies.

Transport Transport must be carried out under consideration of the notes

on the transport packaging. Nonobservance of these instruc-
tions can cause damage to the device.

Transport inspection The delivery must be checked for completeness and possible
transit damage immediately at receipt. Ascertained transit
damage or concealed defects must be appropriately dealt
27501-EN-080806

with.

1) For use in closed vessels under vacuum, VEGAWELL 72 is available with

absolute pressure measuring ranges.

10 VEGAWELL 72 • 4 … 20 mA
 3 Product description

Storage Up to the time of installation, the packages must be left closed

and stored according to the orientation and storage markings
on the outside.
Unless otherwise indicated, the packages must be stored only
under the following conditions:
l Not in the open
l Dry and dust free
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration
Storage and transport l Storage and transport temperature see "Supplement -
temperature Technical data - Ambient conditions"
l Relative humidity 20 … 85 %
27501-EN-080806

VEGAWELL 72 • 4 … 20 mA 11
4 Mounting

4 Mounting
4.1 General instructions
Mounting position Note the following points when selecting the installation
location.
l Sideways movements of the transmitter can cause
measurement errors
à Therefore, mount VEGAWELL 72 in a calm area or in a
suitable protective tube
Information:
We recommend the measuring instrument holder from the
VEGA line of accessories (article no. BARMONT.B) for
fastening VEGAWELL 72.

l The protective cover prevents mechanical damage to the

measuring cell. It should only be removed when the sensor
is deployed in extremely polluted water.
Pressure compensation l The connection cable has a capillary for atmospheric
pressure compensation
à Therefore lead the cable end into a dry space or directly
into a suitable terminal housing.
Information:
For this purpose, VEGA recommends VEGABOX 02. It
contains terminals and a filter element for pressure compen-
sation. A suitable protective cover is available for outdoor
mounting.

Mounting example
27501-EN-080806

12 VEGAWELL 72 • 4 … 20 mA
 4 Mounting

Fig. 2: Mounting example: Application in pump shaft

4.2 Mounting steps with straining clamp

3
27501-EN-080806

Fig. 3: Straining clamp

1 Suspension cable
2 Suspension opening
3 Clamping jaws

VEGAWELL 72 • 4 … 20 mA 13
4 Mounting

Mount VEGAWELL 72 with straining clamp as follows:

1 Hang the straining clamp on a suitable wall hook
2 Lower VEGAWELL 72 to the requested height
3 Slide the clamping jaws upward and push the suspension
cable between them
4 Hold the suspension cable, push the clamping jaws
downward and fix them with a light blow
Removal is carried out in reverse order.

4.3 Mounting steps with screwed connection

1
2

Fig. 4: Threaded fitting

1 Suspension cable
2 Seal screw
3 Cone bushing
4 Seal cone
5 Threaded fitting
6 Seal

Mount VEGAWELL 72 with screwed connection as follows:

1 Weld the welded socket into the vessel top
2 Lower VEGAWELL 72 to the requested height by means
on the welded socket G1½ A or 1½ NPT on the vessel side
Insert the suspension cable from below into the open
27501-EN-080806

3
screwed connection
4 Slide the seal cone and the cone sleeve over the
suspension cable, fasten manually with the seal screw

14 VEGAWELL 72 • 4 … 20 mA
 4 Mounting

5 Screw the screwed connection into the socket, fasten with

SW 30 and then fasten seal screw with SW 19
How to correct the height:
1 Loosen seal screw with SW 19
2 Slide seal cone and cone sleeve to the requested position
on the cable
3 Fasten the seal screw
Removal is carried out in reverse order.

4.4 Mounting steps with socket and plastic

housing

2
3

Fig. 5: Plastic housing

1 Housing
2 Seal
3 Thread

Mount into the vessel Mount VEGAWELL 72 as follows:

1 Weld the welded socket G1½ A or 1½ NPT to the vessel
top
27501-EN-080806

2 Shift transmitter through the mounting boss

VEGAWELL 72 • 4 … 20 mA 15
4 Mounting

3 Turn the thread with seal into the socket and tighten with
SW 462)
Removal is carried out in reverse order.

Mounting into the basin Mount VEGAWELL 72 as follows:

1 Fasten the mounting bracket at the suitable height on the
basin wall
Information:
We recommend articles from the line of VEGA accessories:
l Mounting angle of stainless steel
l Counter nut of PP

2 Lead the transmitter through the opening of the mounting

bracket and the counter nut
3 Fasten the counter nut to the thread with SW 46

27501-EN-080806

2) Seal the 1½ NPT thread with teflon, hemp or a similar resistant material.

16 VEGAWELL 72 • 4 … 20 mA
 5 Connecting to power supply

5 Connecting to power supply

5.1 Preparing the connection
Note safety instructions Always keep in mind the following safety instructions:
l Connect only in the complete absence of line voltage
l If overvoltage surges are expected, overvoltage arresters
should be installed
Tip:
We recommend the following VEGA overvoltage arresters:
l B63-48 (use in plastic housing of VEGAWELL 72)
l ÜSB 62-36G.X (use in a separate housing)

Take note of In hazardous areas you should take note of the appropriate
safety instruc- regulations, conformity and type approval certificates of the
tions for Ex ap- sensors and power supply units.
plications

Select power supply Power supply and current signal are carried on the same two-
wire cable. The voltage supply range can differ depending on
the instrument version.
Data for power supply are specified in chapter "Technical
data".
Provide a reliable separation between the supply circuit and
the mains circuits according to DIN VDE 0106 part 101.
VEGA power supply units VEGATRENN 149AEx, VEGASTAB
690, VEGADIS 371 as well as all VEGAMETs meet this
requirement. When using one of these instruments, protection
class III is ensured for VEGAWELL 72.
Bear in mind the following factors regarding supply voltage:
l Output voltage of the power supply unit can be lower under
nominal load (with a sensor current of 20.5 mA or 22 mA in
case of fault message)
l Influence of additional instruments in the circuit (see load
values in chapter "Technical data")
Selecting connection The instrument is connected with standard two-wire cable
cable without screen. If electromagnetic interference is expected
which is above the test values of EN 61326 for industrial areas,
27501-EN-080806

screened cable should be used.

VEGAWELL 72 • 4 … 20 mA 17
5 Connecting to power supply

Use cable with round cross-section. A cable outer diameter of

5 … 9 mm (0.2 … 0.35 in) ensures the seal effect of the cable
gland. If you are using cable with other diameter or cross-
section, you have to exchange the seal or use a suitable cable
gland.

6
5

5
4

4
3

3
2

2
1

1
2

Fig. 6: Connect VEGAWELL 72 to power supply

1 Direct connection
2 Connection via VEGABOX 02
3 Connection via plastic housing

Cable screening and If screened cable is necessary, connect the cable screen on
grounding both ends to ground potential. In the plastic housing, in
27501-EN-080806

VEGABOX 02, the screen must be connected directly to the

internal ground terminal. The ground terminal outside on the
housing must be connected to the potential equalisation.

18 VEGAWELL 72 • 4 … 20 mA
 5 Connecting to power supply

If potential equalisation currents are expected, the connection

on the processing side must be made via a ceramic capacitor
(e. g. 1 nF, 1500 V). The low frequency potential equalisation
currents are thus suppressed, but the protective effect against
high frequency interference signals remains.

Select connec- Take note of the corresponding installation regulations for Ex

tion cable for Ex applications.
applications

5.2 Connection procedure

Direct connection Proceed as follows:
1 Wire the connection cable up to the connection compart-
ment. The bending radius must be at least 25 mm.3)
2 Connect the wire ends to the screw terminals according to
the wiring plan
Connection via Proceed as follows:
VEGABOX 02
1 Snap VEGABOX 02 onto the carrier rail or screw it to the
mounting plate
2 Loosen the cover screws and remove the cover
3 Push the cable into VEGABOX 02 through the cable entry
4 Loosen the screws with a screwdriver
5 Insert the wire ends into the open terminals according to
the wiring plan
6 Tighten the screws with a screwdriver
7 Check the hold of the wires in the terminals by lightly
pulling on them
8 Tighten the compression nut of the cable entry. The seal
ring must completely encircle the cable
9 Connect the supply cable according to steps 3 to 8
10 Screw the housing cover on
The electrical connection is finished.

Via the housing Proceed as follows:

1 Unscrew the housing cover
2 Insert the connection cable through the cable entry into the
plastic housing
27501-EN-080806

3 Loosen the screws with a screwdriver

3) The connection cable is already preconfectioned. After shortening the ca-

ble, fasten the type plate with support again to the cable.

VEGAWELL 72 • 4 … 20 mA 19
5 Connecting to power supply

4 Insert the wire ends into the open terminals according to

the wiring plan
5 Tighten the screws with a screwdriver
6 Check the hold of the wires in the terminals by lightly
pulling on them
7 Tighten the compression nut of the cable entry. The seal
ring must completely encircle the cable
8 Retighten the housing cover
The electrical connection is finished.

5.3 Wiring plan

Direct connection
4
1
2

2
3

Fig. 7: Wire assignment, suspension cable

1 blue (-): to power supply or to the processing system
2 brown (+): to power supply or to the processing system
3 Shielding
4 Breather capillaries with filter element

Connection via
6

VEGABOX 02
5

5
4

4
3

–
2

+ 1
1

Fig. 8: Terminal assignment VEGABOX 02

1 To power supply or the processing system
2 Shielding4)
27501-EN-080806

4) Connect screen to ground terminal. Connect ground terminal on the outside

of the housing as prescribed. The two terminals are galvanically connected.

20 VEGAWELL 72 • 4 … 20 mA
 5 Connecting to power supply

Connection via housing

3 4

5
6
1 2
1

Fig. 9: Terminal assignment of the housing

1 To power supply or the processing system
27501-EN-080806

VEGAWELL 72 • 4 … 20 mA 21
6 Set up

6 Set up
6.1 Setup procedure
After mounting and electrical connection, VEGAWELL 72 is
ready for operation.
à Switch on voltage
VEGAWELL 72 delivers a current of 4 … 20 mA according to
the actual level.

27501-EN-080806

22 VEGAWELL 72 • 4 … 20 mA
 7 Maintenance and fault rectification

7 Maintenance and fault rectification

7.1 Maintenance
When used in the correct way, no special maintenance is
required in normal operation.

7.2 Remove interferences

Reaction when malfunc- The operator of the system is responsible for taken suitable
tions occur measures to remove interferences.

Causes of malfunction A maximum of reliability is ensured. Nevertheless, faults can

occur during operation. These may be caused by the following,
e.g.:
l Sensor
l Process
l Voltage supply
l Signal processing
Fault rectification The first measure to be taken is to check the output signal. In
many cases, the causes can be determined this way and the
faults rectified.

24 hour service hotline However, should these measures not be successful, call the
VEGA service hotline in urgent cases under the phone no. +49
1805 858550.
The hotline is available to you 7 days a week round-the-clock.
Since we offer this service world-wide, the support is only
available in the English language. The service is free of
charge, only the standard telephone costs will be charged.

Checking the 4 … 20 mA Connect a handheld multimeter in the suitable measuring

signal range according to the wiring plan.
? 4 … 20 mA signal not stable
l no atmospheric pressure compensation
à Check the capillaries and cut them clean
à Check pressure compensation in VEGABOX 02, if
necessary clean filter element

? 4 … 20 mA signal missing
27501-EN-080806

l Wrong connection to power supply

à Check connection according to chapter "Connection
steps" and if necessary, correct according to chapter
"Wiring plan"

VEGAWELL 72 • 4 … 20 mA 23
7 Maintenance and fault rectification

l No voltage supply
à Check cables for breaks; repair if necessary
l supply voltage too low or load resistance too high
à Check, adapt if necessary

In Ex applications, the regulations for the wiring of intrinsically

safe circuits must be observed.

Reaction after fault rec- Depending on the failure reason and measures taken, the
tification steps described in chapter "Set up" must be carried out again,
if necessary.

7.3 Shorten suspension cable

The suspension cable can be shortened individually. For the
version with plastic or stainless steel housing proceed as
follows:
1 Unscrew the housing cover
2 Loosen the screw terminals and remove the wire ends of
the suspension cable out of the screw terminals
3 Hold the hexagon on the screwed socket with SW 46 and
loosen with seal screw SW 22
Caution:
Seal screw is secured with Loctide pink, mote breakaway
torque!

27501-EN-080806

24 VEGAWELL 72 • 4 … 20 mA
 7 Maintenance and fault rectification

Fig. 10: Step 4

1 SW 46
2 SW 22

4 Pull the suspension cable out of the screwed socket,

remove the pressure screw, cone sleeve and seal cone
from the cable
5 Remove the filter adapter from the transparent capillary line
27501-EN-080806

VEGAWELL 72 • 4 … 20 mA 25
7 Maintenance and fault rectification

1 2
3

Fig. 11: Configuration of the cable seal

1 Connection cable (up to 6 pieces depending on the version)
2 Cable screen
3 Breather capillaries with filter element
4 Seal cone
5 Suspension cable
6 Cone bushing
7 Seal screw

6 Cut the suspension cable with an edge cutter to the

requested length
7 Remove approx. 10 cm of the cable mantle, strip off
approx. 1 cm of the wire ends, insert the filter adapter
8 Shift the seal screw, cone sleeve and seal cone to the
suspension cable and insert the cable into the screwed
socket, insert the wire ends through the cable entry into the
mounting plate
The work steps are finished.

7.4 Instrument repair

If a repair is necessary, please proceed as follows:
You can download a return form (23 KB) from our Internet
homepage [Link] under: "Downloads - Forms and
certificates - Repair form".
27501-EN-080806

By doing this you help us carry out the repair quickly and
without having to call back for needed information.

26 VEGAWELL 72 • 4 … 20 mA
 7 Maintenance and fault rectification

l Print and fill out one form per instrument

l Clean the instrument and pack it damage-proof
l Attach the completed form and probably the safety data
sheet outside on the packaging
l Please ask the agency serving you for the address of your
return shipment. You can find the respective agency on our
website [Link] under: "Company - VEGA world-
wide"
27501-EN-080806

VEGAWELL 72 • 4 … 20 mA 27
8 Dismounting

8 Dismounting
8.1 Dismounting steps

Warning:
Before dismounting, be aware of dangerous process con-
ditions such as e.g. pressure in the vessel, high temperatures,
corrosive or toxic products etc.

Take note of chapters "Mounting" and "Connecting to power

supply" and carry out the listed steps in reverse order.

8.2 Disposal
The instrument consists of materials which can be recycled by
specialised recycling companies. We use recyclable materials
and have designed the electronics to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/
EG and the respective national laws. Pass the instrument
directly on to a specialised recycling company and do not use
the municipal collecting points. These may be used only for
privately used products according to the WEEE directive.
Correct disposal avoids negative effects to persons and
environment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no possibility to dispose of the old instrument
professionally, please contact us concerning return and
disposal. 27501-EN-080806

28 VEGAWELL 72 • 4 … 20 mA
 9 Supplement

9 Supplement
9.1 Technical data
General data
Measured value Level
Measuring principle Ceramic-capacitive, dry measuring cell
Communication interface None

Materials and weights

Materials, wetted parts
- Transmitter 316L, 316L with PE coating, 1.4462 (Duplex),
1.4462 with PE coating, PVDF, Titanium
- Protective cap PA, PE
- Diaphragm sapphire ceramic® (99.9 % oxide ceramic)
- Joining material diaphragm/Basic Glass solder
element measuring cell
- Measuring cell seal FKM (VP2/A) - FDA and KTW approved,
FFKM (Kalrez 6375), EPDM (A+P 75.5/
KW75F)
- Suspension cable PE (FDA and KTW-approved), FEP, PUR
- Cable gland on the transmitter 316L
- Cable seal with PE, PUR cable FKM
- Cable seal with FEP cable FEP
- Process fitting 316L
- Straining clamp 1.4301
- Unassembled threaded fitting 316L, PVDF
- Threaded connection on the hous- 316L
ing
Materials, non-wetted parts
- Housing plastic PBT (Polyester), 316L
- type label support on cable PE hard
- transport protection net PE
Weight approx.
- Basic weight 0.8 kg (1.764 lbs)
- Suspension cable 0.1 kg/m (0.07 lbs/ft)
27501-EN-080806

- Straining clamp 0.2 kg (0.441 lbs)

- Threaded fitting 0.4 kg (0.882 lbs)

VEGAWELL 72 • 4 … 20 mA 29
9 Supplement

- Plastic housing 0.8 kg (1.764 lbs)

- Stainless steel housing 1.6 kg (3.528 lbs)

Input variable
Default
percentage value -10 … +110 % of the nominal measuring
range
pressure value -20 … +120 % of the nominal measuring
range
Recommended max. turn down 10 : 1 (no limitation)
Nominal measuring ranges and overload capability in bar/kPa
Nominal range Overload, max. pressure Overload, min. pressure
Gauge pressure
0 … 0.1 bar/0 … 10 kPa 15 bar/1500 kPa -0.2 bar/-20 kPa
0 … 0.2 bar/0 … 20 kPa 20 bar/2000 kPa -0.4 bar/-40 kPa
0 … 0.4 bar/0 … 40 kPa 30 bar/3000 kPa -0.8 bar/-80 kPa
0 … 1 bar/0 … 100 kPa 35 bar/3500 kPa -1 bar/-100 kPa
0 … 2.5 bar/0 … 250 kPa 50 bar/5000 kPa -1 bar/-100 kPa
0 … 5 bar/0 … 500 kPa 65 bar/6500 kPa -1 bar/-100 kPa
0 … 10 bar/0 … 1000 kPa 90 bar/9000 kPa -1 bar/-100 kPa
0 … 25 bar/0 … 2500 kPa 130 bar/13000 kPa -1 bar/-100 kPa
Absolute pressure
0 … 1 bar/0 … 100 kPa 35 bar/3500 kPa 0 bar abs.
0 … 2.5 bar/0 … 250 kPa 50 bar/5000 kPa 0 bar abs.
0 … 5 bar/0 … 500 kPa 65 bar/6500 kPa 0 bar abs.
0 … 10 bar/0 … 1000 kPa 90 bar/9000 kPa 0 bar abs.
0 … 25 bar/0 … 2500 kPa 130 bar/13000 kPa 0 bar abs.

Nominal measuring ranges and overload capability in psig

Nominal range Overload, max. pressure Overload, min. pressure
Gauge pressure
0 … 1.5 psig 200 psig -3 psig
0 … 3 psi 290 psig -6 psi
0 … 6 psig 430 psig -12 psig
0 … 15 psig 500 psig -15 psig
27501-EN-080806

0 … 35 psig 700 psig -15 psig

0 … 70 psig 950 psig -15 psig
0 … 150 psig 1300 psig -15 psig
0 … 350 psig 1900 psig -15 psig

30 VEGAWELL 72 • 4 … 20 mA
 9 Supplement

Nominal range Overload, max. pressure Overload, min. pressure

0 … 900 psig 2900 psig -15 psig
Absolute pressure
0 … 15 psi 500 psi 0 psi
0 … 35 psi 700 psi 0 psi
0 … 70 psi 900 psi 0 psi
0 … 150 psi 1300 psi 0 psi
0 … 350 psi 1900 psi 0 psi

Output variable
Output signal 4 … 20 mA
Signal resolution 2 µA
Failure signal 22 mA
Max. output current 22 mA
Run-up time approx. 2s
Step response time 100 ms (ti: 0 s, 0 … 63 %)
Fulfilled NAMUR recommendations NE 43

Reference conditions and actuating variables (similar to DIN EN 60770-1)

Reference conditions according to DIN EN 61298-1
- Temperature +15 … +25 °C (+59 … +77 °F)
- Relative humidity 45 … 75 %
- Air pressure 860 … 1060 mbar/86 … 106 kPa
(12.5 … 15.4 psig)
Determination of characteristics Limit point adjustment according to
IEC 61298-2
Characteristics curve linear
Reference installation position upright, diaphragm points downward
Influence of the installation position < 0.2 mbar/20 Pa (0.003 psig)

Deviation determined according to the limit point method according to IEC 607705)
Specifications refer to the set span. Turn down (TD) = nominal measuring range/set
span.
27501-EN-080806

5) Incl. non-linearity, hysteresis and non-repeatability.

VEGAWELL 72 • 4 … 20 mA 31
9 Supplement

Deviation
- Turn down 1 : 1 up to 5 : 1 < 0.2 %
- Turn down up to 10 : 1 < 0.04 % x TD

Influence of the product or ambient temperature

Specifications refer to the set span. Turn down (TD) = nominal measuring range/set
span.
Average temperature coefficient of the zero signal
In the compensated temperature range of 0 … +80 °C (+32 … +176 °F), reference
temperature 20 °C (68 °F).
Average temperature coefficient of the zero signal
- Turn down 1 : 1 < 0.15 %/10 K
- Turn down up to 5 : 1 < 0.2 %/10 K
- Turn down up to 10 : 1 < 0.25 %/10 K
Outside the compensated temperature range:
Average temperature coefficient of the zero signal
- Turn down 1 : 1 typ. < 0.15 %/10 K
Thermal change, current output
Thermal change, current output < 0.15 % at -40 … +80 °C (-40 … +176 °F)

Long-term stability (similar to DIN 16086, DINV 19259-1 and IEC 60770-1)
Specifications refer to the set span. Turn down (TD) = nominal measuring range/set
span.
Long-term drift of the zero signal < (0.1 % x TD)/year

Total deviation (similar to DIN 16086)

The total deviation Ft, also called practical deviation, is the sum of the basic accuracy Fp
and long-term stability:
Ft= Fp + Fs
Fperf = √((FT)2 + (FKl)2)
With
- Ft: Ftotal, total deviation
- Fp: Fperf, basic accuracy
- Fs: Fstab, long-term drift
27501-EN-080806

32 VEGAWELL 72 • 4 … 20 mA
 9 Supplement

- FT: Temperature coefficient (influ-

ence of medium or ambient tem-
perature)
- FKl: Deviation

Ambient conditions
Ambient temperature
- Connection cable PE -40 … +60 °C (-40 … +140 °F)
- Connection cable PUR, FEP -40 … +80 °C (-40 … +176 °F)
Storage and transport temperature -40 … +80 °C (-40 … +176 °F)

Process conditions
Max. process pressure, transmitter6)
- Measuring range 0.1 bar (1.45 psig) 15 bar (218 psig)
- Measuring range 0.2 bar (2.9 psig) 20 bar (290 psig)
- Measuring range ≤ 0.4 bar (5.8 psig) 25 bar (363 psig)
Pressure stage, process fitting
- Unassembled threaded fitting 316L: PN 3, PVDF: unpressurized
- Thread on the housing PN 3
Product temperature, depending on the version

Suspension cable Measuring cell seal Product temperature

PE FKM -20 … +60 °C (-4 … +140 °F)
PUR FKM -20 … +80 °C (-4 … +176 °F)
PUR FFKM -20 … +80 °C (-4 … +176 °F)
FEP FFKM -10 … +80 °C (+14 … +176 °F)

Connection tube Measuring cell seal Product temperature

316L FFKM -20 … +80 °C (-4 … +176 °F)

Transmitter protection Measuring cell seal Product temperature

PVDF FFKM -10 … +60 °C (+14 … +140 °F)
PE FKM (Viton) -20 … +60 °C (-4 … +140 °F)
PE FFKM -10 … +60 °C (+14 … +140 °F)

Vibration resistance mechanical vibrations with 4 g and

27501-EN-080806

5 … 100 Hz7)

6) Limited by the overpressure resistance of the measuring cell.

7) Tested according to the regulations of German Lloyd, GL directive 2.

VEGAWELL 72 • 4 … 20 mA 33
9 Supplement

Electromechanical data
Suspension cable
- Configuration four wires, one suspension cable, one
breather capillary, screen braiding, foil, man-
tle
- Wire cross-section 0.5 mm²
- Wire resistance ≤ 0.036 Ω/m
- Tensile strength ≥ 1200 N (270 pound force)
- Max. length 1000 m (3280 ft)8)
- Min. bending radius 25 mm (with 25 °C/77 °F)
- Diameter approx. 8 mm (0.315 in)
- colour (non-Ex/Ex) - PE black/blue
- colour (non-Ex/Ex) - PUR, FEP blue/blue
Cable entry housing 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5
Screw terminals for cable cross-section 1.5 mm² (AWG 16)
up to

Voltage supply
Supply voltage 9.6 … 36 V DC
Permissible residual ripple
- < 100 Hz Uss < 1 V
- 100 Hz … 10 kHz Uss < 10 mV
Load see diagram
27501-EN-080806

8) With VEGADIS 12: 200 m (656 ft).

34 VEGAWELL 72 • 4 … 20 mA
 9 Supplement

Ω
1200

880

3
600
1 2
380

4
9,6 12 14 16 18 20 22 24 26 28 29 30 32 34 36 V

Fig. 12: Voltage diagram

1 Voltage limit
2 Supply voltage

Integrated overvoltage protection

Nominal leakage current (8/20 µs) 5 kA
Min. response time < 25 ns

Electrical protective measures

Protection
- Transmitter IP 68 (25 bar)
- Housing IP 66/IP 67
Overvoltage category III
Protection class III

Existing approvals or approvals applied for9)

Approvals
- ATEX ATEX II 2G EEx ia IIC T6
- IEC IEC Ex ia IIC T6
- PTB Ex-Zone 2
- Ship approvals GL, LRS, ABS, CCS, RINA, DNV
- Others WRA
27501-EN-080806

9) Deviating data in Ex applications: see separate safety instructions.

VEGAWELL 72 • 4 … 20 mA 35
9 Supplement

9.2 Dimensions

VEGAWELL 72 - suspension cable

~ 69 mm
(2 23/32")
ø 77 mm
(3 1/32")

112 mm (4 13/32")
M20x1,5/
48mm
½ NPT
(1 57/64")
22mm SW46
(55/64")

G1 ½A/
NPT1 ½

(1 33/64")
22mm
(2 3/64")
52mm

(1 33/64")
38,5mm

SW30 (2 41/64")
67mm

SW46
175mm (6 57/64")

G1 ½A/
G1 ½A/
NPT1 ½
NPT1 ½
(25/32")
20mm
(35/64")
14mm

L
ø 8mm
(5/16")
240mm (9 29/64")
227mm (8 15/16")

218mm (8 37/64")
216mm (8 1/2")

216mm (8 1/2")

ø 32mm ø 32mm ø 36mm ø 44mm ø 32mm

(1 17/64") (1 17/64") (1 27/64") (1 47/64") (1 17/64")

1 2 3 4 5

Fig. 13: VEGAWELL 72 - suspension cable

1 with straining clamp
2 Deep well version with unassembled threaded fitting G1½ A (1½ NPT) and closing cap
3 with PE plastic coating
4 Transmitter with screwed connection of PVDF
27501-EN-080806

5 with thread G1½ A (1½ NPT) and plastic housing

36 VEGAWELL 72 • 4 … 20 mA
 9 Supplement

9.3 Industrial property rights

VEGA product lines are global protected by industrial property
rights. Further information see [Link]
Only in U.S.A.: Further information see patent label at the
sensor housing.

VEGA Produktfamilien sind weltweit geschützt durch

gewerbliche Schutzrechte.
Nähere Informationen unter [Link]

Les lignes de produits VEGA sont globalement protégées par

des droits de propriété intellectuelle. Pour plus d'informations,
on pourra se référer au site [Link]

VEGA lineas de productos están protegidas por los derechos

en el campo de la propiedad industrial. Para mayor
información revise la pagina web [Link]

Линии продукции фирмы ВЕГА защищаются по всему

миру правами на интеллектуальную собственность.
Дальнейшую информацию смотрите на сайте [Link]
[Link].

VEGA系列产品在全球享有知识产权保护。
进一步信息请参见网站<[Link]

9.4 Trademark
All brands used as well as trade and company names are
property of their lawful proprietor/originator.
27501-EN-080806

VEGAWELL 72 • 4 … 20 mA 37
9 Supplement

27501-EN-080806

38 VEGAWELL 72 • 4 … 20 mA
 9 Supplement
27501-EN-080806

VEGAWELL 72 • 4 … 20 mA 39
 Printing date:

VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 7836 50-0
Fax +49 7836 50-201
E-mail: info@[Link]
[Link]

ISO 9001

All statements concerning scope of delivery, application,

practical use and operating conditions of the sensors and
processing systems correspond to the information avail-
able at the time of printing.

© VEGA Grieshaber KG, Schiltach/Germany 2008

Subject to change without prior notice 27501-EN-080806

TANK LEVEL MEASURING SYSTEM
⇒ Electronic Level Sensor for flange mounting at the tank wall.
(Type EL-F)
⇒ Electronic Level Sensor for submerged installation inside the tank.
(Type EL-T)
⇒ Pneumatic / Electronic, the measuring unit is directly mounted at the tank.
(Type PEL-D)
⇒ Pneumatic / Electronic, the installation of the measuring system is inside a cabinet
(Type PEL-C)

Indication Systems:
• Analog Pointer Level Indicator 96x96mm
(Indication of mLC and m³, 4-20mA)
• Bargraph Digital Level Indicator
(Indication of mLC, with or without limit contacts; 4-20mA)
• Bargraph Digital Level Indicator with programmable spline
(Indication of mLC and m³, with or without limit contacts; 4-20mA)
• Bargraph Digital Level Indicator
(Indication of mLC and m³, Bus-Connection)
• Digital Level Indicator
(Indication of mLC for Draft, 4-20mA)
• Analog Alarm Annunciator
• PLEIGER Automation and Visualisation System

Systems for special application:

• Anti Heeling System
• Tank Measurement Automation System

Pleiger Maschinenbau
GmbH & Co. KG

D-58456 Witten Im Hammertal 51

D-58423 Witten Postfach 32 63
Telefon +49 (0) 2324 398 – 0
Telefax +49 (0) 2324 398 - 380
e-mail:[Link]@[Link]
Internet:[Link]
--------------------------------------------------------------------------------------------
PARTS LIST [Link].16 DATE: 22.09.10
--------------------------------------------------------------------------------------------
TAUCHSENSOR MIT FLANSCH EL-F.1 PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 4270041410.5.10 TAUCHSENSOR MIT FLANSCH FÜR EL-F.1 FA. VEGA 1,000 1.4571
020 6025270160 ANSCHLUßFL. EL-F.1 1"GEW. DN25/PN16 VEGA 1,000 1.4435

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST [Link].16 DATE: 22.09.10
--------------------------------------------------------------------------------------------
TAUCHSENSOR MIT FLANSCH EL-F.1 PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 4270041410.5.2 TAUCHSENSOR MIT FLANSCH FÜR EL-F.1 FA. VEGA 1,000 1.4571
020 6025270160 ANSCHLUßFL. EL-F.1 1"GEW. DN25/PN16 VEGA 1,000 1.4435

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST [Link].16 DATE: 22.09.10
--------------------------------------------------------------------------------------------
TAUCHSENSOR MIT FLANSCH EL-F.1 PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 4270041410.5.4 TAUCHSENSOR MIT FLANSCH FÜR EL-F.1 FA. VEGA 1,000 1.4571
020 6025270160 ANSCHLUßFL. EL-F.1 1"GEW. DN25/PN16 VEGA 1,000 1.4435

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST [Link].16 DATE: 22.09.10
--------------------------------------------------------------------------------------------
TAUCHSENSOR MIT FLANSCH EL-F.1 PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 4270041410.5.6 TAUCHSENSOR MIT FLANSCH FÜR EL-F.1 FA. VEGA 1,000 1.4571
020 6025270160 ANSCHLUßFL. EL-F.1 1"GEW. DN25/PN16 VEGA 1,000 1.4435

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST [Link].16 DATE: 21.09.10
--------------------------------------------------------------------------------------------
TAUCHSENSOR MIT FLANSCH EL-F.1 PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 4270041410.10.10 TAUCHSENSOR MIT FLANSCH FÜR EL-F.1 FA. VEGA 1,000 1.4571
020 6025270160 ANSCHLUßFL. EL-F.1 1"GEW. DN25/PN16 VEGA 1,000 1.4435

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST [Link].16 DATE: 22.09.10
--------------------------------------------------------------------------------------------
TAUCHSENSOR MIT FLANSCH EL-F.1 PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 4270041410.15.10 TAUCHSENSOR MIT FLANSCH FÜR EL-F.1 FA. VEGA 1,000 1.4571
020 6025270160 ANSCHLUßFL. EL-F.1 1"GEW. DN25/PN16 VEGA 1,000 1.4435

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST [Link].16 DATE: 22.09.10
--------------------------------------------------------------------------------------------
TAUCHSENSOR MIT FLANSCH EL-F.1 PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
010 4270041410.5.16 TAUCHSENSOR MIT FLANSCH FÜR EL-F.1 FA. VEGA 1,000 1.4571
020 6025270160 ANSCHLUßFL. EL-F.1 1"GEW. DN25/PN16 VEGA 1,000 1.4435

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST [Link] DATE: 22.09.10
--------------------------------------------------------------------------------------------
TAUCHSENSOR FÜR EL-T-HFO KOMPLETT PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 4270041770.20.4 TAUCHSENSOR FÜR EL-T-HFO VEGA 1,000 1.4571
000 9265332800 SCHOTTFLANSCH FÜR TAUCHSENSOR DN50 1,000 ST37 GRUND.

000 6990106540 PVDF-SCHUTZROHR(NOVOPLAST)DM12X1 L=TANKLISTE 6,000 POLYVINYLIDE

000 9266204200 KUPPLUNG FÜR KABELVERSCHRAUBUNG 1,000 MS58

000 6920433070 STÜTZHÜLSE SO50003-12-10 1,000 NIRO 1.4571

000 6892800710 KABELEINFÜHRUNG M20X1,5 TYP HSK-M-EMV 3,000 MS/VERNICK

000 6920418180 SCHNEIDRING/CUTTING RING D12-L 1,000 1.4571

000 6920418170 ÜBERWURFMUTTER/CAP NUT M12-L 1,000 1.4571

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST EL-TX DATE: 21.09.10
--------------------------------------------------------------------------------------------
SCHOTTFLANSCH/BULKHEAD FLANGE DN50/PN16 PAGE: 1
DWG.-NO.: EL-TX
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 9265332800 SCHOTTFLANSCH FÜR TAUCHSENSOR DN50 1,000 ST37 GRUND.
000 6892800660 KABELEINFÜHRUNG M20X1,5 TYP HSK-M-PVDF 1,000 MS/VERNICK

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
Operating Instructions
VEGABAR 14

Document ID:
22441

Process pressure
Contents

Contents
1 About this document
1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Symbolism used. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 For your safety

2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . . . . .. 5
2.2 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5
2.3 Warning about misuse . . . . . . . . . . . . . . . . . . . . . .. 5
2.4 General safety instructions . . . . . . . . . . . . . . . . . . .. 5
2.5 Safety label on the instrument . . . . . . . . . . . . . . . . .. 6
2.6 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6
2.7 Fulfillment of NAMUR recommendations . . . . . . . . .. 6
2.8 Environmental instructions. . . . . . . . . . . . . . . . . . . .. 6

3 Product description
3.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7
3.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . .. 7
3.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8
3.4 Packaging, transport and storage . . . . . . . . . . . . . .. 8

4 Mounting
4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 Mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . 9
4.3 Mounting steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 Connecting to power supply

5.1 Preparing the connection . . . . . . . . . . . . . . . . . . . .. 11
5.2 Connection procedure. . . . . . . . . . . . . . . . . . . . . . .. 12
5.3 Wiring plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15
5.4 Switch on phase. . . . . . . . . . . . . . . . . . . . . . . . . . .. 16

6 Set up
6.1 Setup procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7 Maintenance and fault rectification

7.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.2 Rectify malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.3 Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8 Dismounting
8.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.2 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
22441-EN-100413

9 Supplement
9.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2 VEGABAR 14
 Contents

Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version come
with the delivery. You can find them listed in chapter "Product
description".

Instructions manuals for accessories and replacement parts

Tip:
To ensure reliable setup and operation of your VEGABAR 14, we offer
accessories and replacement parts. The corresponding documenta-
22441-EN-100413

tions are:
l 32036 - Welded socket and seals

VEGABAR 14 3
1 About this document

1 About this document

1.1 Function
This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important
instructions for maintenance and fault rectification. Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained qualified
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.

1.3 Symbolism used

Information, tip, note
This symbol indicates helpful additional information.

Caution: If this warning is ignored, faults or malfunctions can

result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.

Ex applications
This symbol indicates special instructions for Ex applications.

l List
The dot set in front indicates a list with no implied sequence.

à Action
This arrow indicates a single action.

1 Sequence
Numbers set in front indicate successive steps in a procedure.
22441-EN-100413

4 VEGABAR 14
 2 For your safety

2 For your safety

2.1 Authorised personnel
All operations described in this operating instructions manual must be
carried out only by trained specialist personnel authorised by the plant
operator.
During work on and with the device the required personal protective
equipment must always be worn.

2.2 Appropriate use

VEGABAR 14 is a pressure transmitter for measurement of gauge
pressure, absolute pressure and vacuum.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary
conversions or modifications are explicitly forbidden.

2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.

2.4 General safety instructions

This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note of the
safety instructions in this operating instructions manual, the country-
specific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition. The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new
22441-EN-100413

regulations.

VEGABAR 14 5
2 For your safety

2.5 Safety label on the instrument

The safety approval markings and safety tips on the device must be
observed.

2.6 CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines. By attaching the CE mark, VEGA provides a confirmation
of successful testing. You can find the CE conformity declaration in the
download area of [Link].

2.7 Fulfillment of NAMUR recommendations

With respect to interference resistance and emitted interference, the
NAMUR recommendation NE 21 is fulfilled.

2.8 Environmental instructions

Protection of the environment is one of our most important duties. That
is why we have introduced an environment management system with
the goal of continuously improving company environmental protection.
The environment management system is certified according to DIN
EN ISO 14001.
Please help us fulfil this obligation by observing the environmental
instructions in this manual:
l Chapter "Packaging, transport and storage"
l Chapter "Disposal"

22441-EN-100413

6 VEGABAR 14
 3 Product description

3 Product description
3.1 Configuration
Scope of delivery The scope of delivery encompasses:

l VEGABAR 14 process pressure transmitter

l depending on the version, with plug connector, direct cable outlet
or plug connector with connection cable
l Documentation
- this operating instructions manual
- if necessary, certificates

Configuration

Fig. 1: VEGABAR 14 with cable outlet

1 Process fitting
2 Housing with electronics
3 Cable outlet

Type label The type label contains the most important data for identification and
use of the instrument:
l Article number
l Serial number
l Technical data
l Article numbers, documentation
With the serial number, you can access the delivery data of the
instrument via [Link], "VEGA Tools" and "serial number
search". In addition to the type label outside, you can also find the
serial number on the inside of the instrument.

3.2 Principle of operation

Application area VEGABAR 14 is a pressure transmitter for measurement of gauge
22441-EN-100413

pressure, absolute pressure or vacuum. Measured products are

gases, vapours and liquids.

VEGABAR 14 7
3 Product description

Functional principle The sensor element is the CERTEC® measuring cell with rugged
ceramic diaphragm. The process pressure causes a capacitance
change in the measuring cell via the ceramic diaphragm. This change
is converted into an appropriate output signal and outputted as
measured value.

Voltage supply Two-wire electronics 4 … 20 mA for power supply and measured

value transmission over the same cable.

3.3 Operation
The instrument offers no adjustment options.

3.4 Packaging, transport and storage

Packaging Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
The packaging of standard instruments consists of environment-
friendly, recyclable cardboard. For special versions, PE foam or PE foil
is also used. Dispose of the packaging material via specialised
recycling companies.

Transport Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.

Transport inspection The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or
concealed defects must be appropriately dealt with.

Storage Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
l Not in the open
l Dry and dust free
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration

Storage and transport l Storage and transport temperature see chapter "Supplement -
temperature Technical data - Ambient conditions"
Relative humidity 20 … 85 %
22441-EN-100413

8 VEGABAR 14
 4 Mounting

4 Mounting
4.1 General instructions
Suitability for the pro- Make sure that all parts of the instrument exposed to the process, in
cess conditions particular the sensor element, process seal and process fitting, are
suitable for the existing process conditions. These include above all
the process pressure, process temperature as well as the chemical
properties of the medium.
You can find the specifications in chapter "Technical data" or on the
type label.

4.2 Mounting instructions

Mounting position VEGABAR 14 functions in any installation position. It is mounted
according to the same directives as a manometer (DIN EN 839-2).

Information:
We recommend using lock fittings, measuring instrument holders and
siphons from our line of accessories.

4.3 Mounting steps

Welding the socket For mounting VEGABAR 14, a welded socket is required. You can find
these components in the supplementary instructions manual "Welded
socket and seals".

Sealing/Screwing in Use the attached seal:

l Process fitting GV, GB and GP

- or -
Seal the thread with teflon, hemp or a similar resistant seal material:
l Process fitting GN
à Screw VEGABAR 14 into the welded socket. Tighten the hexagon
screw on the process fitting. Wrench size, see chapter "Dimen-
sions", torque see chapter "Technical data".
22441-EN-100413

VEGABAR 14 9
4 Mounting

Fig. 2: Installation of VEGABAR 14

22441-EN-100413

10 VEGABAR 14
 5 Connecting to power supply

5 Connecting to power supply

5.1 Preparing the connection
Note safety instructions Always keep in mind the following safety instructions:

l Connect only in the complete absence of line voltage

l If overvoltages are expected, install overvoltage arresters

Tip:
We recommend VEGA overvoltage arrester ÜSB 62-36G.X.

Take note of sa- In hazardous areas you should take note of the appropriate
fety instructions regulations, conformity and type approval certificates of the sensors
for Ex applica- and power supply units.
tions
Select power supply The supply voltage and the current signal are carried on the same two-
wire connection cable.
Provide a reliable separation between the supply circuit and the mains
circuits according to DIN VDE 0106 part 101.
VEGA power supply units VEGATRENN 149AEx, VEGASTAB 690,
VEGADIS 371 as well as all VEGAMETs meet this requirement. When
using one of these instruments, protection class III is ensured for
VEGABAR 14.
Keep in mind the following additional influences on the operating
voltage:
l Output voltage of the power supply unit can be lower under
nominal load (with a sensor current of 20.5 mA or 22 mA in case of
fault message)
l Influence of additional instruments in the circuit (see load values in
chapter "Technical data")

Selecting connection The instrument is connected with standard two-wire cable without
cable screen. If electromagnetic interference is expected which is above the
test values of EN 61326 for industrial areas, screened cable should be
used.
Use cable with round cross-section. A cable outer diameter of 5 … 9 mm
(0.2 … 0.35 in) ensures the seal effect of the cable gland. If you are
using cable with a different diameter or cross-section, exchange the
seal or use a suitable cable gland.

Cable screening and Connect the cable screen on both ends to ground potential.
grounding
If potential equalisation currents are expected, the connection on the
22441-EN-100413

processing side must be made via a ceramic capacitor (e. g. 1 nF,

1500 V). The low frequency potential equalisation currents are thus
suppressed, but the protective effect against high frequency interfer-
ence signals remains.

VEGABAR 14 11
5 Connecting to power supply

Select connec- Take note of the corresponding installation regulations for Ex

tion cable for Ex applications.
applications

5.2 Connection procedure

Connection via angle Proceed as follows:
plug connector
1 Loosen the screw on the rear of the plug connector
2 Remove the plug connector and seal from VEGABAR 14
3 Remove the plug insert out of the plug housing

3
2

Fig. 3: Loosen the plug insert

1 Cable gland
2 Plug insert
3 Plug housing

4 Remove approx. 5 cm of the cable mantle, strip approx. 1 cm

insulation from the individual wires
5 Lead the cable through the cable gland into the plug housing
6 Connect the wire ends to the screw terminals according to the
wiring plan

22441-EN-100413

12 VEGABAR 14
 5 Connecting to power supply

2
1

3
4

Fig. 4: Connection to the screw terminals

1 Cable gland
2 Plug housing
3 Plug insert
4 Plug seal

7 Snap the plug insert into the plug housing and insert the sensor
seal
8 Plug the plug insert with seal to VEGABAR 14 and tighten the
screw
The electrical connection is finished.

Connection via angle Proceed as follows:

plug connector with hin-
ged cover 1 Loosen the screw in the cover of the plug connector
2 Open the cover and remove it
3 Press the plug insert downwards
4 Loosen the screws of the strain relief and cable entry
22441-EN-100413

VEGABAR 14 13
5 Connecting to power supply

1 2 3

3
2

Fig. 5: Loosen the plug insert

1 Plug insert
2 Strain relief
3 Cable gland
4 Plug housing

5 Remove approx. 5 cm of the cable mantle, strip approx. 1 cm

insulation from the individual wires
6 Lead the cable through the cable gland into the plug housing
7 Connect the wire ends to the screw terminals according to the
wiring plan

2
1
3

Fig. 6: Connection to the screw terminals

1 Cable gland
2 Cover
3 Plug housing
4 Plug insert
5 Plug seal
22441-EN-100413

8 Snap the plug insert into the plug housing and insert the sensor
seal

14 VEGABAR 14
 5 Connecting to power supply

Information:
Note the correct arrangement, see illustration

9 Tighten the screws on the strain relief and cable entry

10 Hook in the cover and push onto the plug connection, tighten
cover screw
11 Plug the plug insert with seal to VEGABAR 14 and tighten the
screw
The electrical connection is finished.

5.3 Wiring plan

Angle plug connector
according to DIN 43650-
A
+
1
3 1
2

Fig. 7: Wiring plan plug connector according to DIN 43650-A, view to the
connection on the instrument side
1 Voltage supply and signal output

Round plug connector

M12 x 1
+

2 1
1
3 3 4

Fig. 8: Wiring plan round plug connector M12 x 1, view to the connection on the
instrument side
1 Voltage supply and signal output
22441-EN-100413

VEGABAR 14 15
5 Connecting to power supply

Direct cable outlet

4
1
2

2
3

Fig. 9: Wiring plan cable outlet1)

1 brown (+) power supply and signal output
2 blue (-) power supply and signal output
3 Cable screening
4 Breather capillaries

5.4 Switch on phase

After connecting VEGABAR 14 to power supply or after a voltage
recurrence, the instrument carries out a self-check:
l Internal check of the electronics
l 4 … 20 mA output jumps to the failure signal 3.6 mA
Then VEGABAR 14 delivers a current of 4 … 20 mA to the cable. The
value corresponds to the actual level as well as to settings already
carried out, e.g. the factory setting.

22441-EN-100413

1) The other cables are not connected.

16 VEGABAR 14
 6 Set up

6 Set up
6.1 Setup procedure
After mounting and electrical connection, VEGABAR 14 is ready for
operation.
VEGABAR 14 delivers a current of 4 … 20 mA corresponding to the
actual process pressure.
Further settings are not necessary.
To take the installation position into account see chapter "Recalibra-
tion".
22441-EN-100413

VEGABAR 14 17
7 Maintenance and fault rectification

7 Maintenance and fault rectification

7.1 Maintenance
When used as directed in normal operation, VEGABAR 14 is
completely maintenance free.

7.2 Rectify malfunctions

Reaction when malfunc- The operator of the system is responsible for taking suitable measures
tions occur to remove interferences.

Causes of malfunction VEGABAR 14 offers maximum reliability. Nevertheless, faults can

occur during operation. These may be caused by the following, e.g.:
l Sensor
l Process
l Voltage supply
l Signal processing

Fault rectification The first measure to be taken is to check the output signal. In many
cases, the causes can be determined this way and the faults rectified.

24 hour service hotline However, should these measures not be successful, call the VEGA
service hotline in urgent cases under the phone no. +49 1805 858550.
The hotline is available to you 7 days a week round-the-clock. Since
we offer this service world-wide, the support is only available in the
English language. The service is free of charge, only the standard
telephone costs will be charged.

Checking the 4 … 20 mA ? 4 … 20 mA signal not stable

signal
l no atmospheric pressure compensation
à Check the pressure compensation in the plug or via the
capillaries

? No 4 … 20 mA signal
l Connection to voltage supply wrong
à Check connection according to chapter "Connection steps"
and if necessary, correct according to chapter "Wiring plan"
l No voltage supply
à Check cables for breaks; repair if necessary
l Supply voltage too low or load resistance too high
22441-EN-100413

à Check, adapt if necessary

18 VEGABAR 14
 7 Maintenance and fault rectification

? Current signal 22 mA
l electronics module or measuring cell defective
à Exchange the instrument or send it in for repair

In Ex applications, the regulations for the wiring of intrinsically safe

circuits must be observed.

Reaction after fault rec- Depending on the failure reason and measures taken, the steps
tification described in chapter "Set up" must be carried out again, if necessary.

7.3 Instrument repair

If a repair is necessary, please proceed as follows:

You can download a return form (23 KB) from our Internet homepage
[Link] under: "Downloads - Forms and certificates - Repair
form".
By doing this you help us carry out the repair quickly and without
having to call back for needed information.

l Print and fill out one form per instrument

l Clean the instrument and pack it damage-proof
l Attach the completed form and, if need be, also a safety data
sheet outside on the packaging
l Please ask the agency serving you for the address of your return
shipment. You can find the respective agency on our website
[Link] under: "Company - VEGA worldwide"
22441-EN-100413

VEGABAR 14 19
8 Dismounting

8 Dismounting
8.1 Dismounting steps

Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel, high temperatures, corrosive or toxic
products etc.

Take note of chapters "Mounting" and "Connecting to power supply"

and carry out the listed steps in reverse order.

8.2 Removal
The instrument consists of materials which can be recycled by
specialised recycling companies. We use recyclable materials and
have designed the electronics to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a
specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
Correct disposal avoids negative effects to persons and environment
and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no way to dispose of the old instrument properly, please
contact us about return and disposal.

22441-EN-100413

20 VEGABAR 14
 9 Supplement

9 Supplement
9.1 Technical data
General data
Parameter, pressure Gauge pressure, absolute pressure, vacuum
Measuring principle Ceramic-capacitive, dry measuring cell
Communication interface None

Materials and weights

Materials, wetted parts
- Process fitting 316L, PVDF
- Diaphragm sapphire ceramic® (99.9 % oxide ceramic)
- Measuring cell seal FKM (VP2/A), EPDM (A+P 75.5/KW75F)

Materials, non-wetted parts

- Electronics housing brass, nickel-plated
Materials, non-wetted parts, plug connector DIN 43650-A
- Contact, housing plug PA
- Cover screw StSt
- Contact surface Sn
- Plug seal Silicone
Materials, non-wetted parts, plug connector M12 x 1
- Contact support PA
- Contact CuZn, nickel layer and 0.8 µm gold-plated
- Plug seal FKM
Materials, non-wetted parts, cable outlet
- Cable gland PA
- Cable PE
Torque max. 2) 50 Nm (36.88 lbf ft)
Weight approx. 0.25 kg (0.55 lbs)

Output variable
Output signal 4 … 20 mA
Range 3.8 … 20.5 mA
Failure signal 3.6 mA
Max. output current 22 mA
Run-up time approx. 2 s
22441-EN-100413

Dead time ≤ 10 ms
Step response time ≤ 20 ms (0 … 63 %)

2) With material process fitting 316L.

VEGABAR 14 21
9 Supplement

Input variable
Nominal range Overload capacity, max. Overload capacity, min.
pressure pressure
Gauge pressure
0 … 0.1 bar/0 … 10 kPa 15 bar/1500 kPa -0.2 bar/-20 kPa
0 … 0.25 bar/0 … 25 kPa 30 bar/3000 kPa -0.8 bar/-80 kPa
0 … 0.4 bar/0 … 40 kPa 30 bar/3000 kPa -0.8 bar/-80 kPa
0 … 0.6 bar/0 … 60 kPa 35 bar/3500 kPa -1 bar/-100 kPa
0 … 1 bar/0 … 100 kPa 35 bar/3500 kPa -1 bar/-100 kPa
0 … 1.6 bar/0 … 160 kPa 50 bar/5000 kPa -1 bar/-100 kPa
0 … 2.5 bar/0 … 250 kPa 50 bar/5000 kPa -1 bar/-100 kPa
0 … 4 bar/0 … 40 kPa 65 bar/6500 kPa -1 bar/-100 kPa
0 … 6 bar/0 … 600 kPa 90 bar/9000 kPa -1 bar/-100 kPa
0 … 10 bar/0 … 1000 kPa 90 bar/9000 kPa -1 bar/-100 kPa
0 … 16 bar/0 … 1.6 MPa 130 bar/13 MPa -1 bar/-100 kPa
0 … 25 bar/0 … 2.5 MPa 130 bar/13 MPa -1 bar/-100 kPa
0 … 40 bar/0 … 4 MPa 200 bar/20 MPa -1 bar/-100 kPa
0 … 60 bar/0 … 6 MPa 200 bar/20 MPa -1 bar/-100 kPa
-0.1 … 0.1 bar/-10 … 10 kPa 20 bar/2000 kPa -0.4 bar/-40 kPa
-0.2 … 0.2 bar/-20 … 20 kPa 30 bar/3000 kPa -0.8 bar/-80 kPa
-0.5 … 0.5 bar/-50 … 50 kPa 35 bar/3500 kPa -1 bar/-100 kPa
-1 … 0.6 bar/-100 … 60 kPa 50 bar/5000 kPa -1 bar/-100 kPa
-1 … 1 bar/-100 … 100 kPa 50 bar/5000 kPa -1 bar/-100 kPa
-1 … 1.5 bar/-100 … 150 kPa 50 bar/5000 kPa -1 bar/-100 kPa
-1 … 3 bar/-100 … 300 kPa 65 bar/6500 kPa -1 bar/-100 kPa
-1 … 5 bar/-100 … 500 kPa 90 bar/9000 kPa -1 bar/-100 kPa
-1 … 9 bar/-100 … 900 kPa 90 bar/9000 kPa -1 bar/-100 kPa
-1 … 15 bar/-100 … 1500 kPa 130 bar/13000 kPa -1 bar/-100 kPa
-1 … 25 bar/-1 … 2.5 MPa 130 bar/13 MPa -1 bar/-100 kPa
-1 … 40 bar/-1 … 4 MPa 200 bar/20 MPa -1 bar/-100 kPa
-1 … 60 bar/-1 … 6 MPa 200 bar/20 MPa -1 bar/-100 kPa
Absolute pressure
0 … 1 bar/0 … 100 kPa 35 bar/3500 kPa
0 … 1.6 bar/0 … 160 kPa 50 bar/5000 kPa
0 … 2.5 bar/0 … 250 kPa 50 bar/5000 kPa
0 … 4 bar/0 … 400 kPa 65 bar/6500 kPa
0 … 6 bar/0 … 600 kPa 90 bar/9000 kPa
22441-EN-100413

0 … 10 bar/0 … 1 MPa 90 bar/9 MPa

0 … 16 bar/0 … 1.6 MPa 130 bar/13 MPa
0 … 25 bar/0 … 2.5 MPa 200 bar/20 MPa

22 VEGABAR 14
 9 Supplement

Nominal range Overload capacity, max. Overload capacity, min.

pressure pressure
0 … 40 bar/0 … 4 MPa 200 bar/20 MPa
0 … 60 bar/0 … 6 MPa 200 bar/20 MPa

Reference conditions and actuating variables (similar to DIN EN 60770-1)

Reference conditions according to DIN EN 61298-1
- Temperature +15 … +25 °C (+59 … +77 °F)
- Relative humidity 45 … 75 %
- Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig)
Determination of characteristics Limit point adjustment according to IEC 61298-2
Characteristics linear
Reference installation position upright, diaphragm points downward
Influence of the installation position < 0.2 mbar/20 Pa (0.003 psig)

Deviation determined according to the limit point method according to IEC 607703)
Deviation < 0.3 %

Influence of the ambient temperature4)

Average temperature coefficient of the zero < 0.15 %/10 K
signal5)

Long-term stability (similar to DIN 16086, DINV 19259-1 and IEC 60770-1)
Long-term drift of the zero signal6) < 0.1 %/year

Ambient conditions
Ambient temperature
- Version with plug connector -20 … +85 °C (-4 … +185 °F)
- Version with cable outlet -20 … +60 °C (-4 … +140 °F)

Storage and transport temperature

- Version with plug connector -40 … +100 °C (-40 … +212 °F)
- Version with cable outlet -40 … +60 °C (-40 … +140 °F)

Process conditions
Product temperature depending on the measuring cell seal
- FKM (VP2/A) -20 … +100 °C (-4 … +212 °F)

3) Relating to the nominal measuring range, incl. non-linearity, hysteresis and

22441-EN-100413

non-reproducibility.
4) Relating to the nominal measuring range.
5) In the compensated temperature range of 0 … +80 °C (+32 … +176 °F),
reference temperature 20 °C (68 °F).
6) Relating to the nominal measuring range.

VEGABAR 14 23
9 Supplement

- EPDM (A+P 75.5/KW75F) -40 … +100 °C (-40 … +212 °F)

Vibration resistance mechanical vibrations with 4 g and 5 … 100 Hz7)

Electromechanical data
Angled plug connector
- Version 4-pole according to DIN 43560-A
- Screw terminals for cable cross-section 2.5 mm² (AWG 14)
up to
- Cable gland M16 (for cable: ø 4.5 … 10 mm)
Circular plug connector 4-pole with screwed connection M12 x 1
Cable outlet
- Length 5 m (16.4 ft)
- Min. bending radius 25 mm (with 25 °C/77 °F)
- Diameter approx. 6 mm

Voltage supply
Operating voltage 8 … 30 V DC
Permissible residual ripple Uss < 1 V
Load see diagram

Ω
3
1000

750
1
500

250
2
8 10 12 14 16 18 20 22 24 26 28 30 V

Fig. 10: Voltage diagram

1 Voltage limit
2 Operating voltage
3 Max. load

Electrical protective measures

22441-EN-100413

Protection rating8)

7) Tested according to the guidelines of German Lloyd, GL directive 2.

8) According to EN 60529/IEC 529.

24 VEGABAR 14
 9 Supplement

- With plug M12 x 1 or according to IP 65

DIN 43650-A
- with direct cable outlet IP 67
Protection class III
Overvoltage category III

Approvals
Depending on the version, instruments with approvals can have different technical data.
For these instruments, the corresponding approval documents have to be taken into account.
These are part of the delivery or can be downloaded under [Link] via "VEGA Tools" and
"serial number search" as well as via "Downloads" and "Approvals".
22441-EN-100413

VEGABAR 14 25
9 Supplement

9.2 Dimensions
VEGABAR 14

36 mm
(1 27/64")

25 mm (63/64")
45 mm (1 3/4")
49,5 mm
(1 61/64")

M12x1

10 mm (25/64")
151 mm (5 15/16")

132 mm (5 13/64")
ø 38 mm
124 mm (4 7/8")

(1 1/2")

SW27
1/4"NPT
½"NPT
23 mm (29/32") (1 11/32")
34 mm

G½A
20 mm (25/32") (1 7/32")
31 mm

G½A

G1/4

25 mm (63/64")
36 mm (1 27/64")

15 mm (19/32")
20 mm (25/32")
3 mm (1/8")
3 mm (1/8")

ø 3 mm (1/8")
ø 17,5 mm
ø 6 mm (1/4") (11/16")

GV GP/GS GN

54 mm (2 1/8")
38 mm
(1 1/2")

SW 46
(1 27/64")

G1 ½ A
36 mm

M20x1,5
25 mm (63/64")
22 mm
(55/64")

5 mm (13/64")

ø 55 mm ø 3 mm (1/8")
(2 11/64")
ø 6 mm (1/4")

GG GB

Fig. 11: VEGABAR 14 GV = G½ A manometer connection EN 837, version with angled plug connector, GP/GS =
22441-EN-100413

G½ A inner G¼ A, version with cable outlet, GN = ½ NPT, version with round plug connector, GG = G1½ A, version
with angled plug connector with hinged cover, GB = M20 x 1.5 manometer connection EN 837, version with angled
plug connector

26 VEGABAR 14
 9 Supplement

9.3 Industrial property rights

VEGA product lines are global protected by industrial property rights.
Further information see [Link]
Only in U.S.A.: Further information see patent label at the sensor
housing.

VEGA Produktfamilien sind weltweit geschützt durch gewerbliche

Schutzrechte.
Nähere Informationen unter [Link]

Les lignes de produits VEGA sont globalement protégées par des

droits de propriété intellectuelle.
Pour plus d'informations, on pourra se référer au site [Link]
com.

VEGA lineas de productos están protegidas por los derechos en el

campo de la propiedad industrial.
Para mayor información revise la pagina web [Link]

Линии продукции фирмы ВЕГА защищаются по всему миру

правами на интеллектуальную собственность.
Дальнейшую информацию смотрите на сайте [Link]

VEGA系列产品在全球享有知识产权保护。
进一步信息请参见网站<[Link]

9.4 Trademark
All the brands as well as trade and company names used are property
of their lawful proprietor/originator.
22441-EN-100413

VEGABAR 14 27
 Printing date:

VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 7836 50-0
Fax +49 7836 50-201
E-mail: info@[Link]
[Link]

ISO 9001

All statements concerning scope of delivery, application,

practical use and operating conditions of the sensors and
processing systems correspond to the information avail-
able at the time of printing.

© VEGA Grieshaber KG, Schiltach/Germany 2010

Subject to change without prior notice 22441-EN-100413

--------------------------------------------------------------------------------------------
PARTS LIST HYH2150-150-1 DATE: 21.09.10
--------------------------------------------------------------------------------------------
[Link] PT100, L=150 , [Link], PASTE PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 6900901050 WIDERSTANDSTHERM. WIT-PT15 A55-1233-961213 1,000
000 6900600650 SCHUTZROHR G1/2 155LG B.-NR.:10510-00227942 1,000 1.4571

000 WÄRMELEITPASTE FÜR SCHUTZROHRFÜLLUNG 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST HYH2583-06 DATE: 22.09.10
--------------------------------------------------------------------------------------------
STARTER BOX FOR ANTI-HEELING SYSTEM PAGE: 1
DWG.-NO.: HYH2583-06
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 HYH2583-1106 ELEKTR. AUSRÜSTUNG 1,000
000 HYH2583-06.1 BEISTELLUNG/SEP. DELIVERED TO PLEIGER-ELECT. 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST HYH2583-06.1 DATE: 22.09.10
--------------------------------------------------------------------------------------------
BEISTELLUNG/SEP. DELIVERED TO PLEIGER-ELECT. PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 6920206850 IO 8/8/4 MODUL 3,000
000 6920206860 BUS INTERFACE 1,000 94019 U.101

000 HYH2242-11 INCLINOMETER MIT HALTEWINKEL 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
LAMP TEST LAMP TEST
--------------------------------------------------------------------------------------------
PARTS LIST HYH2583-07 DATE: 22.09.10
--------------------------------------------------------------------------------------------
BUNKER STATION ALARM BOX PAGE: 1
DWG.-NO.: HYH2583-07
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 HYH2583-07.1 BEISTELLUNG/SEP. DELIVERED TO PLEIGER-ELECT. 1,000
000 HYH2583-1107 ELEKTR. AUSRÜSTUNG 1,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------
PARTS LIST HYH2583-07.1 DATE: 22.09.10
--------------------------------------------------------------------------------------------
BEISTELLUNG/SEP. DELIVERED TO PLEIGER-ELECT. PAGE: 1
DWG.-NO.:
--------------------------------------------------------------------------------------------
ITEM PART- NO. DESIGNATION QTY. MATERIAL
--------------------------------------------------------------------------------------------
000 4940001340 ALARM-ANZEIGER M4700 MODIFIZIERT 2,000
000 4940001250 SCHUTZRAHMEN FÜR ALARM-ANZEIGER M4700 2,000

*** E N D E DER S T Ü C K L I S T E ***

--------------------------------------------------------------------------------------------
 b
c
d
a
1

Cable No.: 2
Cable No.: 1

[Link]
230V AC / 60Hz

REVISION/Änderung
NEW: CABLE 51-53 / 161-164
CABINET FAILURE
3 x 10²
POWER SUPPLY YARD

02.11.2009
10 x 2 x 0,75²

DATE/Datum
START / STOP

Sch.
BALLAST PUMP 1
Cable No.: 3 5 x 1,5²
2

NAME/Name
9
2
RUNNING & REMOTE
BALLAST PUMP 1 56

gez.

gep.
DRAWN

APPROVED
Cable No.: 4 2 x 2 x 0,75²
x
x
x

DISCHARGE PRESSURE
BALLAST PUMP 1

08.09.2009
08.09.2009
DATE/Datum
Cable No.: 5 2 x 2 x 0,75²
HyH 2583-02

Sch.
SUCTION PRESSURE

Schröder
BALLAST PUMP 1
3

NAME/Name
CM3 MODULE

Cable No.: 6 2 x 2 x 0,75²

RELAY CABINET

BUS INTERFACE
I/O 8/8/4 MODULE

CABINET 1000 x 2100 x 500 ( WxHxD )

START / STOP
BALLAST PUMP 2
Cable No.: 7 5 x 1,5²

RUNNING & REMOTE

BALLAST PUMP 2
Cable No.: 8 2 x 2 x 0,75²
4

DISCHARGE PRESSURE
BALLAST PUMP 2

GmbH & Co KG

Telefon (02324) 398-0

Cable No.: 9 2 x 2 x 0,75²

Telefax (02324) 398-389

Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten
SUCTION PRESSURE

Pleiger Elektronik
BALLAST PUMP 2
Cable No.: 10 2 x 2 x 0,75²
5

TANK LEVEL INDICATIONS

36 x Transmitter
Cable No.: 11-46 2 x 2 x 0,75²

BLOCK DIAGRAM
DESIGNATION/Bezeichnung
DRAUGHT INDICATIONS

PROJECT/Projektbezeichnung
4 x Transmitter
Cable No.: 47-50 2 x 2 x 0,75²

TANK LEVEL INDICATIONS

3 x Transmitter
Cable No.: 51-53 2 x 2 x 0,75²
6

JIUJIANG Tongfang Hull JX619-JX622

TEMPERATURE INDICATIONS
14 x PT100 Temperature Sensor
Cable No.: 61-74 2 x 2 x 0,75²

HFO / MDO HIGH LEVEL ALARMS

10 x Level Switch (YARD SUPPLY)
Cable No.: 81-90 2 x 2 x 0,75²
HyH 2583
ORDER/Auftrag:
7

[Link]./Zeichn.-Nr.:

54 x CONTROL / FEEDBACK
EHS-D VALVES
Cable No.: 101-154 7 x 1,5²
VMF 902032 - 902035

2 x CONTROL / FEEDBACK
EHS-D CONTI VALVES
Cable No.: 155-156 10 x 1,5²
LOCATION/Ort:

4 x CONTROL / FEEDBACK
EHS-D VALVES
8

Cable No.: 161-164 7 x 1,5²

continue on page 2
PAGE/Bl:
PLANT/Anlage:

4
1
 1 2 3 4 5 6 7 8

RELAY CABINET
continue on page 1

continue on page 3
HyH 2583-02
2 x BUS INTERFACE
9 x I/O 8/8/4 MODULE
56 x CM3 MODULE

CABINET 1000 x 2100 x 500 ( WxHxD )

2 x 2 x 0,35²
MODBUS RTU - DATA CABLE
EM`CY STOP BOX EM`CY STOP SWITCH SYSTEM FAILURE COMMON ALARM
Cable No.: 204 4 x 1,5² Cable No.: 207 2 x 2 x 0,75² ALARM MONITORING
HyH 2583-05 SYSTEM
(near SHIP OFFICE) ALARM BUZZER HEELING FAILURE COMMON ALARM Fa.

Cable No.: 206

Cable No.: 205 2 x 1,5² Cable No.: 208 2 x 2 x 0,75²
BOX 200 x 300 x 155 (WxHxD)

POWER SUPPLY 440V AC / 60Hz

Cable No.: 201 4 x 35² STARTER BOX FOR
ANTI-HEELING SYSTEM
POWER SUPPLY 230V AC / 60Hz
Cable No.: 202 3 x 2,5²
HyH 2583-06
1 x BUS INTERFACE 1 x CONTROL PANEL
ALARM (FAILURE CABINET) 3 x I/O 8/8/4 MODULE 1 x INCLINOMETER
Cable No.: 203 4 x 2 x 0,75² 2 x CM3 MODULE
CABINET 1000 x 1400 x 300 ( WxHxD ) INDICATION CLOSE VALVE BHV26

INDICATION CLOSE VALVE BHV27

PUMP CONTROL 440V / 3~ / 54KW

INDICATION OPEN VALVE BHV26

INDICATION OPEN VALVE BHV27

2 x 2 x 0,75²

2 x 2 x 0,75²

2 x 2 x 0,75²

2 x 2 x 0,75²

2 x 2 x 0,75²

2 x 2 x 0,75²
CONTROL OPEN VALVE BHV26

CONTROL OPEN VALVE BHV27

LOW LEVEL ALARM SWITCH

2 x 1,5²

PUMP MOTOR PROTECTION

3 x 1,5²

3 x 1,5²
4 x 16²

PUMP SPACE HEATER

cable No.: 211-212

cable No.: 227-228

cable No.: 213

cable No.: 214

cable No.: 221

cable No.: 222

cable No.: 223

cable No.: 224

cable No.: 225

cable No.: 226

PORT & STB

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a CABLE 201,205,213 02.11.2009 Sch. DRAWN GmbH & Co KG BLOCK DIAGRAM HyH 2583
08.09.2009 Sch.
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 2
c APPROVED Telefon (02324) 398-0
d gep. 08.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 4
 1 2 3 4 5 6 7 8

RELAY CABINET
continue on page 2

continue on page 4
HyH 2583-02

2 x BUS INTERFACE
9 x I/O 8/8/4 MODULE
56 x CM3 MODULE

CABINET 1000 x 2100 x 500 ( WxHxD )

ALARM MONITORING
MODBUS RTU - DATA CABLE
SYSTEM
Cable No.: 233 2 x 2 x 0,75²
Fa.
2 x 2 x 0,75²

2 x 2 x 0,75²
MODBUS RTU - DATA CABLE

MODBUS RTU - DATA CABLE

LOADING
MODBUS RTU - DATA CABLE
COMPUTER
Cable No.: 234 2 x 2 x 0,75²
Cable No.: 231

Cable No.: 232

E.C.R POWER SUPPLY 24V DC UPS FOR IPC-S

SHIP OFFICE (MASTER)
CONTROL STATION Cable No.: 241 2 x 4²
CONTROL STATION
( HyH 2541-M ) ( HyH 2541-P )
ETHERNET - DATA CABLE
1 x FLUSH TYP 1 x UPS 24V/DC Cable No.: 242 CAT6 (4 x 2 x 0,35²) 1 x DESKTOP
MOUNTING PLATE

POWER SUPPLY 230V AC (YARD) POWER SUPPLY 230V AC (YARD)

FOR POWER UNIT FOR TFT-DISPLAY

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DECK OFFICE-->E.C.R./CAB.234 06.11.2009 Sch. DRAWN GmbH & Co KG BLOCK DIAGRAM HyH 2583
08.09.2009 Sch.
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 3
c APPROVED Telefon (02324) 398-0
d gep. 08.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 4
 1 2 3 4 5 6 7 8

RELAY CABINET
HyH 2583-02
continue on page 3

2 x BUS INTERFACE
9 x I/O 8/8/4 MODULE
56 x CM3 MODULE

CABINET 1000 x 2100 x 500 ( WxHxD )

90% HIGH LEVEL ALARM MDO STORAGE TANK

95% HIGH LEVEL ALARM MDO STORAGE TANK

90% HIGH LEVEL ALARM MDO STORAGE TANK

95% HIGH LEVEL ALARM MDO STORAGE TANK
90% HIGH LEVEL ALARM HFO STORAGE TANK
95% HIGH LEVEL ALARM HFO STORAGE TANK

90% HIGH LEVEL ALARM HFO STORAGE TANK

95% HIGH LEVEL ALARM HFO STORAGE TANK
30% HIGH LEVEL ALARM FO OVERFLOW

30% HIGH LEVEL ALARM FO OVERFLOW

14 x 2 x 0,75²

14 x 2 x 0,75²
2 x 2,5²

2 x 2,5²
POWER SUPPLY 24V DC

POWER SUPPLY 24V DC

Cable No.: 251

Cable No.: 261

cable No.: 252

cable No.: 262

2x

2x
8x
8x

8x
8x
2x
2x

2x
2x
BUNKER STATION BUNKER STATION
ALARM BOX PORT ALARM BOX STBD
HyH 2583-07 HyH 2583-07-1
BOX 600 x 380 x 210 ( WxHxD ) BOX 600 x 380 x 210 ( WxHxD )

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG BLOCK DIAGRAM HyH 2583
08.09.2009 Sch.
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 4
c APPROVED Telefon (02324) 398-0
d gep. 08.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 4
 1 2 3 4 5 6 7 8

continue to 1A15
1IO5 1IO4 1IO3 1IO2 1IO1 BI1

Adr.:55 Adr.:54 Adr.:53 Adr.:52 Adr.:51 Adr.: 1

I/O I/O I/O I/O I/O BI

8-8-4 8-8-4 8-8-4 8-8-4 8-8-4
INPUT INPUT INPUT INPUT INPUT BUS
OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT INTERFACE
continue to 1A1

MODUL MODUL MODUL MODUL MODUL

CONNECTION CABLE DATA BUS

CONNECTION CABLE DATA BUS

Page Page Page Page Page Page

15 / 22 14 / 21 12 / 19 11 / 18 10 / 17 8

1A1 1A2 1A3 1A4 1A5 1A6 1A7 1A8 1A9 1A10 1A11 1A12 1A13 1A14

Adr.:1 Adr.:2 Adr.:3 Adr.:4 Adr.:5 Adr.:6 Adr.:7 Adr.:8 Adr.:9 Adr.:10 Adr.:11 Adr.:12 Adr.:13 Adr.:14
continue to 1IO5

CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3

EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS
CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL
MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL

Page Page Page Page Page Page Page Page Page Page Page Page Page Page
46 46 47 47 48 48 49 49 50 50 51 51 52 52

1A15 1A16 1A17 1A18 1A19 1A20 1A21 1A22 1A23 1A24 1A25 1A26 1A27 1A28 1A29 1A30 1A31 1A32

Adr.:15 Adr.:16 Adr.:17 Adr.:18 Adr.:19 Adr.:20 Adr.:21 Adr.:22 Adr.:23 Adr.:24 Adr.:25 Adr.:26 Adr.:27 Adr.:28 Adr.:29 Adr.:30 Adr.:31 Adr.:32
continue to 1IO5

CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3

EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS
CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL
MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL

Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page
54 54 55 55 56 56 57 57 58 58 59 59 60 60 61 61 62 62

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a NEW: 1A31 / 1A32 29.10.2009 Sch. DRAWN GmbH & Co KG LOCAL DATA BUS - BI 1 HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 1
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 3
 1 2 3 4 5 6 7 8

continue to 2A13
2IO4 2IO3 2IO2 2IO1 BI2

Adr.:54 Adr.:53 Adr.:52 Adr.:51 Adr.: 2

I/O I/O I/O I/O BI

8-8-4 8-8-4 8-8-4 8-8-4
INPUT INPUT INPUT INPUT BUS
OUTPUT OUTPUT OUTPUT OUTPUT INTERFACE
continue to 2A1

MODUL MODUL MODUL MODUL

CONNECTION CABLE DATA BUS

CONNECTION CABLE DATA BUS

Page Page Page Page Page

33 / 38 32 / 37 31 / 36 30 / 35 28

2A1 2A2 2A3 2A4 2A5 2A6 2A7 2A8 2A9 2A10 2A11 2A12

Adr.:1 Adr.:2 Adr.:3 Adr.:4 Adr.:5 Adr.:6 Adr.:7 Adr.:8 Adr.:9 Adr.:10 Adr.:11 Adr.:12
continue to 2IO4

CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3

EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS
CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL
MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL

Page Page Page Page Page Page Page Page Page Page Page Page
64 64 65 65 66 66 67 67 68 68 69 69

2A13 2A14 2A15 2A16 2A17 2A18 2A19 2A20 2A21 2A22 2A23 2A24 2A25 2A26 2A27 2A28

Adr.:13 Adr.:14 Adr.:15 Adr.:16 Adr.:17 Adr.:18 Adr.:19 Adr.:20 Adr.:21 Adr.:22 Adr.:23 Adr.:24 Adr.:25 Adr.:26 Adr.:27 Adr.:28
continue to 2IO4

CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3 CM 3

EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS EHS
CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL
MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL MODUL

Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page
71 71 72 72 73 73 74 74 75 75 76 76 77 77 78 78

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a NEW: 2A27 / 2A28 29.10.2009 Sch. DRAWN GmbH & Co KG LOCAL DATA BUS - BI 2 HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 2
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 3
 1 2 3 4 5 6 7 8

3IO3 3IO2 3IO1 BI3

Adr.:53 Adr.:52 Adr.:51 Adr.: 3

I/O I/O I/O BI

8-8-4 8-8-4 8-8-4
INPUT INPUT INPUT BUS
OUTPUT OUTPUT OUTPUT INTERFACE
MODUL MODUL MODUL

Page Page Page Page

110 / 114 109 / 113 108 / 112 107

3A1 3A2

Adr.:1 Adr.:2

CM 3 CM 3

EHS EHS
CONTROL CONTROL
MODUL MODUL

Page Page
115 115

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG LOCAL DATA BUS - BI 3 HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 3
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 3
 1 2 3 4 5 6 7 8

WERFT / YARD STEUERSCHRANK / RELAY CABINET / HyH 2583-02

YARD-L1 1 -1X2 1 YARD-L1

/2.1

YARD-L2 2 -1X2 2 YARD-L2

/2.1

YARD-PE 3 -1X2 PE PE YARD-PE

-1X2:PE
/2.1

CABLE No.: 1 2 4
3x10² -1F1
10A 1 3

POWER SUPPLY YARD -1F5

230V AC / 60Hz
0,5AM
-1K5
0,5AM
14
A1 11
/4.1 12
-1K5 24
/1.5 21
A2 /10.5 22

MAIN 1 3
SWITCH

-1S1 2 4
CA10A201-PN

-1F4

2AT

2AT 12 14
24V DC
2 4 -6K1 AVAILABLE
-1F2 -1F3 /6.3 11
1AT 1AT
6A 1 3

A1 A1 A1 A1
230VAC-L1/1F2

230VAC-L2/1F2

A1 -1K1 -1K2 -1K3 -1K4

-1K0 /1.5 /1.6 /1.7 /1.8
YARD-PE

A2 A2 A2 A2
-6U1:PE

/1.3
-6U1:N
-6U1:L

A2
/6.1

/6.1

/6.1

1 2 1 2 1 2 1 2 1 2
3 4 3 4 3 4 3 4 3 4
/3.2 /2.2 /2.3 /2.4 /2.6
5 6 5 6 5 6 5 6 5 6
13 14 13 14 13 14 13 14 13 14

3RT10161AP01 3RT10171AP01 3RT10171AP01 3RT10171AP01 3RT10171AP01

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 1
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

YARD-L1 YARD-L1
/1.8 -3F1:2
/3.1

YARD-L2 YARD-L2
/1.8 -3F1:4
/3.1

YARD-PE YARD-PE
/1.8 -1X2:PE -1X2:PE
/3.1

2 4 2 4 2 4 2 4

-2F1 -2F2 -2F3 -2F4

16 A 1 3 16 A 1 3 16 A 1 3 16 A 1 3

1 3 5 1 3 5 1 3 5 1 3 5
-1K1 -1K2 -1K3 -1K4
/1.5 /1.6 /1.7 /1.7
2 4 6 2 4 6 2 4 6 2 4 6

-2X2 31 -2X2 35 -2X2 39 -2X2 43

UK 5 N
A1 A1 A1 A1
-2K1 -2K2 -2K3 -2K4
/2.2 /2.4 /2.5 /2.6
A2 A2 A2 A2
33 41 45
37
14 14 14 14
11 11 11 11
/4.3 12 /4.3 12 /4.3 12 /4.3 12
24 24 24 24
21 21 21 21
/10.2 22 /10.3 22 /10.4 22 /10.4 22

PLC-RSC PLC-RSC PLC-RSC PLC-RSC

230UC/21-21 230UC/21-21 230UC/21-21 230UC/21-21
-2X2 32 32 -2X2 36 36 -2X2 40 40 -2X2 44 44

34 34 38 38 42 42 46 46
230VAC-L1/2F1

230VAC-L2/2F1

230VAC-L1/2F1

230VAC-L2/2F1

230VAC-L1/2F2

230VAC-L2/2F2

230VAC-L1/2F2

230VAC-L2/2F2

230VAC-L1/2F3

230VAC-L2/2F3

230VAC-L1/2F3

230VAC-L2/2F3

230VAC-L1/2F4

230VAC-L2/2F4

230VAC-L1/2F4

230VAC-L2/2F4
-1A14:6

-1A14:5

-1A15:6

-1A15:5

-1A32:6

-1A32:5

-2A12:6

-2A12:5

-2A13:6

-2A13:5

-2A28:6

-2A28:5
-1A1:6

-1A1:5

-2A1:6

-2A1:5
/46.1

/46.1

/54.1

/54.1

/64.1

/64.1

/71.1

/71.1
/52.8

/52.8

/62.8

/62.8

/69.8

/69.8

/78.8

/78.8
POWER SUPPLY POWER SUPPLY POWER SUPPLY POWER SUPPLY
230V AC 230V AC 230V AC 230V AC
CM3-MODUL CM3-MODUL CM3-MODUL CM3-MODUL
1A1 - 1A14 1A15 - 1A32 2A1 - 2A12 2A13 - 2A28

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a CONNECTION PG.62/78 29.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 2
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

YARD-L1
/2.8

YARD-L2
/2.8

YARD-PE -1X2 PE
/2.8 -1X2:PE

2 4

-3F1
10 A 1 3

1 3 5

-1K0
/1.3
2 4 6

-2X2 61 -2X2 62 -2X2 62

UK 5 N
63 64 64

PE PE PE

-3F2 -3F3 -3F4

4AT 4AT 4AT 4AT 2AT 2AT

-2X2 65 68 69

LAMP 1
SWITCH PE

-3S1 2 -3E1
CA10A200-PN PE -3XU1
-3H1 SERVICE CABINET
L SOCKET FAN

-2X2 66 67

CABINET
LAMP

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 3
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

WERFT / YARD CABINET FAILURE

ALARM 1

ALARM 1

ALARM 2

ALARM 2

ALARM 3

ALARM 3

ALARM 4

ALARM 4

ALARM 5

ALARM 5

ALARM 6

ALARM 6

ALARM 7

ALARM 7

ALARM 8

ALARM 8

ALARM 9

ALARM 9
CABLE NO.2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
10x2x0,75²

-4X1 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88
UK 5 N

12 14 12 14 12 14
-2K1 NC -2K3 NC -8K1 NC
12 14 22 24 /2.2 /2.5 /8.4 12 14 12 14 12 14 12 14
11 11 11
-1K5 NC -6K1 NC -10K1 -10K2 -10K3 -10K4
NC NC NC
/1.5 /6.3 /10.2 /10.3 /10.4 /10.4
11 21 11 11 11 11

12 14 12 14 12 14
-2K2 NC -2K4 NC -28K1 NC
/2.4 /2.6 /28.4
11 11 11

220V AC 24V DC 230V AC GATEWAY SYSTEM ALARM TANK FUNCTION SPARE SPARE
POWER POWER POWER SUPPLY FAILURE TO AMS MEASURING ERROR
SUPPLY SUPPLY FAILURE ERROR
FAILURE FAILURE VALVES GROUP

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a contacts normaly closed 28.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 4
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 5
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

POWER SUPPLY 24V DC

DCOK
-6U1
10 A +
230VAC-L1/1F2 L +
/1.3 -1F2:1
~ +
~ +

230VAC-L2/1F2 N ~ -
/1.3 -1F2:3
~ -
PE -
YARD-PE
/1.3 -1X2:PE

2 4

-6F1
10A 1 3

-6X3 111 -6X3 112 -6X3 112 24VDC-6F1

-6X3:113
/7.1
UK 5 N
-6X3 121 122 122 0VDC-6F1
-6X3:123
/7.1

-6F2 -6F3 -6F4 -6F5 -6F6 -6F7 -6F8

0,5AM 3,15A 2A 4A 3,15A 2A 4A

-6X3 131 132 133 134 -6X3 135 136 137 138

A1 24V DC
-6K1 AVAILABLE
24VDC-6F3

24VDC-6F4

24VDC-6F6

24VDC-6F7
0V DC-6F5

0V DC-6F5

0VDC-6F8

0VDC-6F8
-28X3:501

-28X3:506
-54SX1:5

-54SX1:4

-71SX1:5

-71SX1:4
-8X3:191

-8X3:196
A2
-6K1
14
11
/1.5 12
/8.1

/54.1

/8.1

/54.1

/28.1

/71.1

/28.1

/71.1
24
RELAY CABINET /4.2 22
21

34
HyH 2583-02 /10.6 32
31
POWER SUPPLY POWER SUPPLY
44
41 24V DC FOR 24V DC FOR
42
BUS INTERFACE 1 BUS INTERFACE 2
LZX : PT 570024
REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 6
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

/121.1

/121.2
BUNKER STATION BUNKER STATION

/126.1

/126.2
ALARM BOX PORT ALARM BOX STBD

-121X3:1

-121X3:2
24V DC- PORT

0VDC- PORT

-126X3:1
24V DC- STBD

0VDC- STBD
-126X3:2
HyH 2583-07 HyH 2583-07-1

CABLE 251 1 2 CABLE 261 1 2

2x2,5² 2x2,5²

-6X3 151 152 -6X3 153 154

UK 5 N UK 5 N

24V/DC

24V/DC
-7F1 -7F2
2A 2A 2A 2A

24VDC-6F1 -6X3 113 -6X3 113 -6X3 114 -6X3 114

/6.8 -6X3:112 UK 5 N UK 5 N
0VDC-6F1 -6X3 123 -6X3 123 -6X3 124 -6X3 124
/6.8 -6X3:122
UK 5 N UK 5 N

-7F3 -7F4
2A 2A 2A 2A
RELAY CABINET a b a b

HyH 2583-02
24V DC-7F3

24V DC-7F4
0V DC-7F3

0V DC-7F4
-40X3:681

-40X3:686
/40.1

/40.1

24V DC SPARE
TEMPERATURE
TRANSDUCER

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 7
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

/133.2

/133.2
-133X0:31
MB1-A

MB1-B
-133X0:32
E.C.R
CONTROL STATION
HyH 2583-03 DATA-CABLE NO.: 231
FMGCG 2x2x0,75² max. 100m
1 2

-8X0 181 182 PE

UK 5 N

MB1-A
-BI2:3
/28.1
MODBUS RTU / RS485 MB1-B
-BI2:4
/28.1

1 2 3 4

FIELD BUS PE 0V A B

BUS TERMINATION BUS

-BI1 BUS - INTERFACE BI CONNECTOR

Article-No.: 9341100200 S1 = OFF TO 1IO1 TO 1A1

MB ADDRESS S2 = OFF PAGE 10.7 PAGE 46.4
1

POWER SUPPLY ALARM OUTPUT CONTROL INPUT 1 CONTROL INPUT 2

24V DC 0V DC E1 24V E1 0V E2 24V E2 0V

10 9 12 11 8 7 6 5 24VDC-8F1
-11X3:221
/11.1

24VDC-8F2
-17X3:331
/17.1
ADJUSTING OF THE BUS INTERFACE 24VDC-8F3
-21X3:401
/21.1
ALARM
BI 1 : RELAY CABINET
GATEWAY
MODBUS RTU - RS485 0VDC-8F4
-12K1:A2
/12.1
-8K1
BAUD RATE : 19200 / 8 DATA BIT
14 a a a b
A1 11 PARITY : EVEN / 1 STOP BIT
/4.4 12 -8F1 -8F2 -8F3 -8F4
-8K1 24
1A 1A 1A 1A
21 ADDRESS : 1
/8.4 /10.7 22
A2

PLC-RSC 24DC/21-21

24VDC-6F3 -8X3 191 191 192 192 192 24VDC-6F3

/6.4 -6X3:131 -8X3:193
/10.1
UDK 4
0V DC-6F5 196 196 197 197 197 0V DC-6F5
/6.5 -6X3:133 -8X3:197
/10.1

0V DC-6F5
-15SX1:4
/15.1
RELAY CABINET / HyH 2583-02 24VDC-6F3
TO I/O MODUL
-15SX1:5
/15.1
REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DECK OFFICE --> E.C.R 28.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b CONNECTION TO CM3 CANCEL. 22.01.2010 Sch. gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 8
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 9
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

SYSTEM ALARM TANK FUNCTION SPARE

STEUERSCHRANK / RELAY CABINET / HyH 2583-02 TO AMS MEASURING ERROR
ERROR
0V DC-6F5 -8X3 197 0V DC-6F5
/8.8 -8X3:197 -8X3:198
/11.1

-10K1 -10K2 -10K3 -10K4

14 14 14 14
11 11 11 11
/4.5 12 /4.6 12 /4.6 12 /4.7 12 A2 A2 A2 A2
24 24 24 24 -10K1 -10K2 -10K3 -10K4
21 21 21 21
22 22 22 22 /10.2 /10.3 /10.4 /10.5
A1 A1 A1 A1
PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21

5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4

-1IO1 DIGITAL INPUT / OUTPUT ADDRESS

ADJUSTING BUS
/17.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF TO 1IO2 TO BI 1
Article-No.: 9341100300 S2 = OFF
ADDRESS PAGE 11.7 PAGE 8.6
51 S3 = OFF
S4 = OFF

DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
20 19 18 17 1 2 3 4

22 24 22 24 22 24 22 24 22 24 32 34 22 24 22 24
-2K1 -2K2 -2K3 -2K4 -1K5 -6K1 -8K1 -28K1
/2.2 /2.4 /2.5 /2.6 /1.5 /6.3 /8.4 /28.4
21 21 21 21 21 31 21 21

24VDC-6F3 -8X3 193 193 193 24VDC-6F3

/8.8 -8X3:192 -8X3:193
/12.1
UDK 4

YARD 230V AC 230V AC 230V AC 230V AC 230V AC 24V/DC GATEWAY GATEWAY

FAILURE FAILURE FAILURE FAILURE FAILURE FAILURE FAILURE FAILURE
CM3-MODUL CM3-MODUL CM3-MODUL CM3-MODUL POWER POWER BI 1 BI 2
1A1-1A14 1A15-1A30 2A1-2A12 2A13-2A26 SUPPLY SUPPLY

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 10
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

NO.1 BALLAST NO.2 BALLAST

PUMP PUMP
STEUERSCHRANK / RELAY CABINET / HyH 2583-02 START STOP START STOP

0V DC-6F5 -8X3 198 0V DC-6F5

/10.8 -8X3:197 -8X3:198
/12.1
UDK 4

-11K1 -11K2 -11K3 -11K4

14 14 14 14
11 11 11 11
/24.2 12 /24.2 12 /24.3 12 /24.4 12 A2 A2 A2 A2
24 24 24 24 -11K1 -11K2 -11K3 -11K4
21 21 21 21
22 22 22 22 /11.2 /11.3 /11.4 /11.5
A1 A1 A1 A1
PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21

5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4

-1IO2 DIGITAL INPUT / OUTPUT ADDRESS

ADJUSTING BUS
/18.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = ON TO 1IO3 TO 1IO1
Article-No.: 9341100300 S2 = OFF
ADDRESS PAGE 12.7 PAGE 10.6
52 S3 = OFF
S4 = OFF

DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
20 19 18 17 1 2 3 4

24VDC-8F1 -11X3 221 223 225 227 229 231 233 235 24VDC-8F1
/8.8 -8F1:a -11X3:237
/12.1
UK 5 N
-11X3 222 224 226 228 230 232 234 236

YARD CABLE 4 1 2 3 4 CABLE 8 1 2 3 4

2x2x0,75² 2x2x0,75²

PUMP PUMP PUMP PUMP

RUNNING REMOTE RUNNING REMOTE

NO.1 NO.2
BALLAST BALLAST
PUMP PUMP
REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a INPUT - PUMP REMOTE 28.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 11
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

-12K1 -12K2 -12K3 -12K4 -12K5 -12K6 -12K7 -12K8
14 14 14 14 14 14 14 14
11 11 11 11 11 11 11 11
0V DC-6F5 -8X3 198 0V DC-6F5 /81.2 12 /81.3 12 /81.3 12 /81.4 12 /81.4 12 /81.5 12 /81.6 12 /81.6 12
/11.8 -8X3:198 -8X3:198
/14.1
24 24 24 24 24 24 24 24
21 21 21 21 21 21 21 21
/86.2 22 /86.3 22 /86.3 22 /86.4 22 /86.4 22 /86.5 22 /86.6 22 /86.6 22
34 34 34 34 34 34 34 34
31 31 31 31 31 31 31 31
/12.2 32 /12.3 32 /12.4 32 /12.4 32 /12.5 32 /12.6 32 /12.7 32 /12.7 32
44 44 44 44 44 44 44 44
41 41 41 41 41 41 41 41
42 42 42 42 42 42 42 42

LZX : PT 570024 LZX : PT 570024 LZX : PT 570024 LZX : PT 570024 LZX : PT 570024 LZX : PT 570024 LZX : PT 570024 LZX : PT 570024

5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4

-1IO3 DIGITAL INPUT / OUTPUT ADDRESS

ADJUSTING BUS
/19.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF TO 1IO4 TO 1IO2
Article-No.: 9341100300 S2 = ON
ADDRESS PAGE 14.7 PAGE 11.7
53 S3 = OFF
S4 = OFF

DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
20 19 18 17 1 2 3 4

32 34 32 34 32 34 32 34 32 34 32 34 32 34 32 34
-12K1 -12K2 -12K3 -12K4 -12K5 -12K6 -12K7 -12K8
/12.3 /12.3 /12.4 /12.5 /12.5 /12.6 /12.7 /12.8
31 31 31 31 31 31 31 31

24VDC-6F3 -8X3 193 24VDC-6F3

/10.8 -8X3:193 -14K1:31
/14.6
UDK 4
0VDC-8F4 0VDC-8F4
/8.8 -8F4:b -14K1:A2
/14.6
A2 A2 A2 A2 A2 A2 A2 A2
-12K1 -12K2 -12K3 -12K4 -12K5 -12K6 -12K7 -12K8
A1 A1 A1 A1 A1 A1 A1 A1
24VDC-8F1 -11X3 237 239 241 243 245 247 249 251 24VDC-8F1
/11.8 -11X3:235 -14X3:261
/14.1
UK 5 N
238 240 242 244 246 248 250 252

CABLE 81 CABLE 82 CABLE 83 CABLE 84 CABLE 85 CABLE 86 CABLE 87 CABLE 88

YARD 2x2x0,75²
1 2
2x2x0,75²
1 2
2x2x0,75²
1 2
2x2x0,75²
1 2
2x2x0,75²
1 2
2x2x0,75²
1 2
2x2x0,75²
1 2
2x2x0,75²
1 2

HIGH LEVEL HIGH LEVEL HIGH LEVEL HIGH LEVEL HIGH LEVEL HIGH LEVEL HIGH LEVEL HIGH LEVEL
NO.1 H.F.O. NO.1 H.F.O. NO.2 H.F.O. NO.2 H.F.O. NO.3 H.F.O. NO.3 H.F.O. NO.4 H.F.O. NO.4 H.F.O.
TANK (P) TANK (S) TANK (P) TANK (S) TANK (P) TANK (S) TANK (P) TANK (S)

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 12
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 13
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

-14K1 -14K2
14 14
11 11
/83.2 12 /83.3 12
0V DC-6F5 -8X3 198 0V DC-6F5
/12.2 -8X3:198 -8X3:198
/15.1 24 24
UDK 4 21 21
/88.2 22 /88.3 22
34 34
31 31
/14.7 32 /14.7 32
44 44
41 41
42 42

LZX : PT 570024 LZX : PT 570024

5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4

-1IO4 DIGITAL INPUT / OUTPUT ADDRESS

ADJUSTING BUS
/21.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = ON TO 1IO5 TO 1O3
Article-No.: 9341100300 S2 = ON
ADDRESS PAGE 15.7 PAGE 12.7
54 S3 = OFF
S4 = OFF

DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
20 19 18 17 1 2 3 4

32 34 32 34
-14K1 -14K2
/14.7 /14.8
31 31

24VDC-6F3
/12.8 -12K8:31

0VDC-8F4
/12.8 -12K8:A2
A2 A2
-14K1 -14K2
A1 A1

24VDC-8F1 -14X3 261 263 265 267 269 271 273 275 24VDC-8F1
/12.8 -11X3:251 -14X3:277
/15.1
UK 5 N
262 264 266 268 270 272 274 276

CABLE 89 1 2 CABLE 90 1 2
2x2x0,75² 2x2x0,75²

SPARE SPARE SPARE SPARE SPARE SPARE HIGH LEVEL HIGH LEVEL
M.D.O. M.D.O.
TANK (P) TANK (S)

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 14
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

SPARE
STEUERSCHRANK / RELAY CABINET / HyH 2583-02
0V DC-6F5 -8X3 198
/14.2 -8X3:198 UDK 4

5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
A we -15SX1 OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4
/54.1 -54SX1:1
br
4617424020
A -1IO5
DIGITAL INPUT / OUTPUT ADDRESS
B
/54.1 1 ADJUSTING BUS
-54SX1:2 B
2 /22.2 I/O MODULE - 8/8/4 CONNECTOR

/54.1
LT gn+ge LT
3
S1 = OFF CONNECT TO 1IO4
-54SX1:3 0V Article-No.: 9341100300 S2 = OFF
4 ADDRESS TO 1A1/1A15 PAGE 14.7
24V
5
55 S3 = ON
S4 = OFF

0V DC-6F5 DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL

/8.5 -8X3:197 INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
24VDC-6F3 20 19 18 17 1 2 3 4
/8.5 -8X3:192

24VDC-8F1 -14X3 277 279 281 283 285 287 289 291
/14.8 -14X3:275 UK 5 N
278 280 282 284 286 288 290 292

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 15
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 16
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

-1IO1 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/10.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF
Article-No.: 9341100300 S2 = OFF
ADDRESS
51 S3 = OFF
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13

24VDC-8F2 -17X3 331 333 335 337 339 341 343 345 24VDC-8F2
/8.8 -8F2:a -18X3:351
/18.1
UK 5 N
-17X3 332 334 336 338 340 342 344 346

YARD

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 17
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

-1IO2 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/11.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = ON
Article-No.: 9341100300 S2 = OFF
ADDRESS
52 S3 = OFF
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13

24VDC-8F2 -18X3 351 353 355 357 359 361 363 365 24VDC-8F2
/17.8 -17X3:345 -18X3:367
/19.1
UK 5 N
-18X3 352 354 356 358 360 362 364 366

YARD CABLE 5
2x2x0,75²
1 2 CABLE 6
2x2x0,75²
1 2 CABLE 9
2x2x0,75²
1 2 CABLE 10 1
2x2x0,75²
2 CABLE 51 1
2x2x0,75²
2 CABLE 52 1
2x2x0,75²
2 CABLE 53 1
2x2x0,75²
2

+ - + - + -
+ - + - + - + -
red black red black red black

+ - + - + -

TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER

4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA

No. 1 No. 1 No. 2 No. 2 TRANSMITTER TRANSMITTER TRANSMITTER

4 - 20 mA 4 - 20 mA 4 - 20 mA
BALLAST BALLAST BALLAST BALLAST
PUMP PUMP PUMP PUMP M/E NO.1 NO.2
LO. STOR. CYL. STOR. CYL. STOR.
DISCHARGE SUCTION DISCHARGE SUCTION
PRESSURE PRESSURE PRESSURE PRESSURE TK. TK. TK.
0 - 0,6 MPa -0,1 - +0,3MPa 0 - 0,6 MPa -0,1 - +0,3MPa POS.41 POS.42 POS.43

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a NEW: 3 TRANSMITTER 29.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 18
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

-1IO3 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/12.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF
Article-No.: 9341100300 S2 = ON
ADDRESS
53 S3 = OFF
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13

24VDC-8F2 -18X3 367 369 371 373 375 377 379 381
/18.8 -18X3:365 UK 5 N
-18X3 368 370 372 374 376 378 380 382

YARD CABLE 11 1
2x2x0,75²
2 CABLE 12 1
2x2x0,75²
2 CABLE 13 1
2x2x0,75²
2 CABLE 14 1
2x2x0,75²
2 CABLE 15 1
2x2x0,75²
2 CABLE 16 1
2x2x0,75²
2 CABLE 17 1
2x2x0,75²
2 CABLE 18 1
2x2x0,75²
2

+ - + - + - + - + - + - + - + -
red black red black red black red black red black red black red black red black

+ - + - + - + - + - + - + - + -

TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER

4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA

NO.1 NO.1 NO.2 NO.2 NO.3 NO.3 NO.4 NO.4

H.F.O. TK. H.F.O. TK. H.F.O. TK. H.F.O. TK. H.F.O. TK. H.F.O. TK. H.F.O. TK. H.F.O. TK.
(P) (S) (P) (S) (P) (S) (P) (S)
POS.01 POS.02 POS.03 POS.04 POS.05 POS.06 POS.07 POS.08

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 19
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 20
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

-1IO4 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/14.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = ON
Article-No.: 9341100300 S2 = ON
ADDRESS
54 S3 = OFF
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13

24VDC-8F3 -21X3 401 403 405 407 409 411 413 415 24VDC-8F3
/8.8 -8F3:a -21X3:417
/22.1
UK 5 N
-21X3 402 404 406 408 410 412 414 416

YARD CABLE 19 1
2x2x0,75²
2 CABLE 20 1
2x2x0,75²
2 CABLE 21 1
2x2x0,75²
2 CABLE 22 1
2x2x0,75²
2 CABLE 23 1
2x2x0,75²
2 CABLE 24 1
2x2x0,75²
2 CABLE 25 1
2x2x0,75²
2 CABLE 26 1
2x2x0,75²
2

+ - + - + - + - + - + - + - + -
red black red black red black red black red black red black red black red black

+ - + - + - + - + - + - + - + -

TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER

4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA

NO.1 H.F.O. NO.2 H.F.O. NO.1 H.F.O. NO.2 H.F.O. NO.1 H.F.O. NO.2 H.F.O. M.D.O. M.D.O.
SETTLING SETTLING SERVICE SERVICE OVERFLOW OVERFLOW TANK TANK
TANK TANK TANK TANK TANK TANK (P) (S)
POS.09 POS.10 POS.11 POS.12 POS.13 POS.14 POS.15 POS.16

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 21
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

-1IO5 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/15.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF
Article-No.: 9341100300 S2 = OFF
ADDRESS
55 S3 = ON
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13

24VDC-8F3 -21X3 417 419 421 423 425 427 429 431
/21.8 -21X3:415 UK 5 N
-21X3 418 420 422 424 426 428 430 432

YARD CABLE 27 1
2x2x0,75²
2 CABLE 28 1
2x2x0,75²
2 CABLE 29 1
2x2x0,75²
2 CABLE 30 1
2x2x0,75²
2 CABLE 31 1
2x2x0,75²
2 CABLE 32 1
2x2x0,75²
2 CABLE 33 1
2x2x0,75²
2 CABLE 34 1
2x2x0,75²
2

+ - + - + - + - + - + - + - + -
red black red black red black red black red black red black red black red black

+ - + - + - + - + - + - + - + -

TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER

4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA

NO.1 M.D.O. NO.2 M.D.O. FORE NO.1 NO.1 NO.2 NO.2 NO.3
SERVICE SERVICE PEAK DB.W.B. DB.W.B. DB.W.B. DB.W.B. DB.W.B.
TANK TANK TANK TK. (P) TK. (S) TK. (P) TK. (S) TK. (P)
POS.17 POS.18 POS.19 POS.20 POS.21 POS.22 POS.23 POS.24
REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 22
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 23
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

START STOP START STOP

12 14 12 14 12 14 12 14
-11K1 -11K2 -11K3 -11K4
/11.2 /11.3 /11.4 /11.4
11 11 11 11

-24X1 451 452 453 454 -24X1 455 456 457 458 -24X1 459 460 461 462 -24X1 463 464 465 466
UK 5 N

CABLE 3 1 2 3 4 CABLE 7 1 2 3 4 SPARE SPARE SPARE SPARE

YARD 5x1,5² 5x1,5²

STARTER
BOX
NO.1 NO.2
BALLAST BALLAST
PUMP PUMP

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 24
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 25
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 26
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 27
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

/133.4

/133.4

/107.4

/107.5
-107X0:241
MB2-A
-133X0:33

MB2-B
-133X0:34

MB2-A

MB2-B
-107X0:242
E.C.R STARTER BOX
CONTROL STATION FOR ANTI-HEELING SYSTEM
HyH 2583-03 DATA-CABLE NO.: 232
FMGCG 2x2x0,75²
1 2 DATA-CABLE NO.: 206
FMGCG 2x2x0,75²
1 2
HyH 2583-06
-28X0 491 492 PE -28X0 493 494 PE
UK 5 N UK 5 N

MODBUS RTU / RS485

MB1-A
/8.8 -BI1:3

MB1-B
MODBUS RTU / RS485
/8.8 -BI1:4

1 2 3 4

FIELD BUS PE 0V A B

BUS TERMINATION BUS

-BI2 BUS - INTERFACE BI CONNECTOR

Article-No.: 9341100200 S1 = ON TO 2IO1 TO 2A1

MB ADDRESS S2 = ON PAGE 30.5 PAGE 64.4
2

POWER SUPPLY ALARM OUTPUT CONTROL INPUT 1 CONTROL INPUT 2

24V DC 0V DC E1 24V E1 0V E2 24V E2 0V

10 9 12 11 8 7 6 5
24VDC-28F1
-31X3:521
/31.1

24VDC-28F2
-35X3:601
/35.1
ADJUSTING OF THE BUS INTERFACE 24VDC-8F3
ALARM
GATEWAY
BI 2 : RELAY CABINET
-28K1
MODBUS RTU - RS485 0VDC-8F4
14
A1 11 BAUD RATE : 19200 / 8 DATA BIT
/4.4 12
a a a b
-28K1 24
21 PARITY : EVEN / 1 STOP BIT -28F1 -28F2 -28F3 -28F4
/28.4 /10.7 22
A2 1A 1A 1A 1A
ADDRESS : 2
PLC-RSC 24DC/21-21

24VDC-6F6 -28X3 501 501 502 502 -28X3 502 24VDC-6F6

/6.6 -6X3:135 -28X3:503
/30.1
UDK 4
0VDC-6F8 -28X3 506 506 507 507 -28X3 507 508 0VDC-6F8
/6.7 -6X3:137 -28X3:508
/30.1

0VDC-6F8
/33.1
RELAY CABINET / HyH 2583-02 -33SX1:4

24VDC-6F6
TO I/O MODUL 0VDC-6F8
-40X3:671
/40.1
-33SX1:5
/33.1
REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DECK OFFICE --> E.C.R 28.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b CONNECTION TO CM3 CANCEL. 22.01.2010 Sch. gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 28
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 29
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM

NO.1 H.F.O. NO.1 H.F.O. NO.2 H.F.O. NO.2 H.F.O.
STEUERSCHRANK / RELAY CABINET / HyH 2583-02 TANK (P) TANK (S) TANK (P) TANK (S)

0VDC-6F8 -28X3 508 0VDC-6F8

/28.8 -28X3:508 -28X3:509
/31.1

-30K1 -30K2 -30K3 -30K4

14 14 14 14
11 11 11 11
/82.1 12 /82.2 12 /82.3 12 /82.3 12 A2 A2 A2 A2
24 24 24 24 -30K1 -30K2 -30K3 -30K4
21 21 21 21
/87.1 22 /87.2 22 /87.3 22 /87.3 22 /30.2 /30.3 /30.4 /30.5
A1 A1 A1 A1
PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21

5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4

-2IO1 DIGITAL INPUT / OUTPUT ADDRESS

ADJUSTING BUS
/35.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF TO 2IO2 TO BI 2
Article-No.: 9341100300 S2 = OFF
ADDRESS PAGE 31.7 PAGE 28.6
51 S3 = OFF
S4 = OFF

DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
20 19 18 17 1 2 3 4

24VDC-6F6 -28X3 503 503

/28.8 -28X3:502 UDK 4

YARD SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 30
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM

NO.3 H.F.O. NO.3 H.F.O. NO.4 H.F.O. NO.4 H.F.O.
STEUERSCHRANK / RELAY CABINET / HyH 2583-02 TANK (P) TANK (S) TANK (P) TANK (S)

0VDC-6F8 -28X3 509 0VDC-6F8

/30.8 -28X3:508 -28X3:509
/32.1
UDK 4

-31K1 -31K2 -31K3 -31K4

14 14 14 14
11 11 11 11
/82.4 12 /82.4 12 /82.5 12 /82.6 12 A2 A2 A2 A2
24 24 24 24 -31K1 -31K2 -31K3 -31K4
21 21 21 21
/87.4 22 /87.4 22 /87.5 22 /87.6 22 /31.2 /31.3 /31.4 /31.5
A1 A1 A1 A1
PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21

5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4

-2IO2 DIGITAL INPUT / OUTPUT ADDRESS

ADJUSTING BUS
/36.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = ON TO 2IO3 TO 2IO1
Article-No.: 9341100300 S2 = OFF
ADDRESS PAGE 32.7 PAGE 30.6
52 S3 = OFF
S4 = OFF

DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
20 19 18 17 1 2 3 4

24VDC-28F1 -31X3 521 523 525 527 529 531 533 535 24VDC-28F1
/28.8 -28F1:a -31X3:537
/32.1
UK 5 N
-31X3 522 524 526 528 530 532 534 536

YARD

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 31
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

H/HL ALARM H/HL ALARM

M.D.O. M.D.O.
STEUERSCHRANK / RELAY CABINET / HyH 2583-02 TANK (P) TANK (S)

0VDC-6F8 -28X3 509 0VDC-6F8

/31.8 -28X3:509 -28X3:509
/33.1

-32K3 -32K4
14 14
11 11
/84.1 12 /84.2 12 A2 A2
24 24 -32K3 -32K4
21 21
/89.1 22 /89.2 22 /32.4 /32.5
A1 A1
PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21

5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4

-2IO3 DIGITAL INPUT / OUTPUT ADDRESS

ADJUSTING BUS
/37.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF TO 2IO4 TO 2IO2
Article-No.: 9341100300 S2 = ON
ADDRESS PAGE 33.7 PAGE 31.7
53 S3 = OFF
S4 = OFF

DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
20 19 18 17 1 2 3 4

24VDC-28F1 -31X3 537 539 541 543 545 547 549 551 24VDC-28F1
/31.8 -31X3:535 -33X3:561
/33.1
UK 5 N
538 540 542 544 546 548 550 552

YARD

SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 32
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

HL ALARM HL ALARM
NO.1 H.F.O. NO.2 H.F.O.
STEUERSCHRANK / RELAY CABINET / HyH 2583-02 OVERFLOW TK. OVERFLOW TK.

0VDC-6F8 -28X3 509 0VDC-6F8

/32.8 -28X3:509 UDK 4

-33K1 -33K2

14 14
11 11 A2 A2
/83.3 12 /83.4 12
24 24 -33K1 -33K2
21 21 /33.2 /33.3
/88.3 22 /88.4 22 A1 A1
PLC-RSC 24DC/21-21 PLC-RSC 24DC/21-21
5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
A we -33SX1 OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4
/71.1 -71SX1:1
br
4617424020
A -2IO4 DIGITAL INPUT / OUTPUT ADDRESS
B
/71.1 1 ADJUSTING BUS
-71SX1:2 B
2 /38.2 I/O MODULE - 8/8/4 CONNECTOR

/71.1
LT gn+ge LT
3
S1 = ON CONNECT TO 2IO3
-71SX1:3 0V Article-No.: 9341100300 S2 = ON
4 ADDRESS TO 2A1/2A13 PAGE 32.7
24V
5
54 S3 = OFF
S4 = OFF

0VDC-6F8 DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL

/28.5 -28X3:507 INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
24VDC-6F6 20 19 18 17 1 2 3 4
/28.5 -28X3:502

24VDC-28F1 -33X3 561 563 565 567 569 571 573 575 24VDC-28F1
/32.8 -31X3:551 UK 5 N
562 564 566 568 570 572 574 576

SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 33
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 34
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

-2IO1 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/30.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF
Article-No.: 9341100300 S2 = OFF
ADDRESS
51 S3 = OFF
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13

24VDC-28F2 -35X3 601 603 605 607 609 611 613 615 24VDC-28F2
/28.8 -28F2:a -36X3:621
/36.1
UK 5 N
-35X3 602 604 606 608 610 612 614 616

YARD CABLE 35 1
2x2x0,75²
2 CABLE 36 1
2x2x0,75²
2 CABLE 37 1
2x2x0,75²
2 CABLE 38 1
2x2x0,75²
2 CABLE 39 1
2x2x0,75²
2 CABLE 40 1
2x2x0,75²
2 CABLE 41 1
2x2x0,75²
2 CABLE 42 1
2x2x0,75²
2

+ - + - + - + - + - + - + - + -
red black red black red black red black red black red black red black red black

+ - + - + - + - + - + - + - + -

TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER

4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA

NO.3 NO.4 NO.4 NO.1 NO.1 NO.2 NO.2 NO.3

DB.W.B. DB.W.B. DB.W.B. W.W.B. W.W.B. W.W.B. W.W.B. W.W.B.
TK. (S) TK. (P) TK. (S) TK. (P) TK. (S) TK. (P) TK. (S) TK. (P)-AH TK
POS.25 POS.26 POS.27 POS.28 POS.29 POS.30 POS.31 POS.32

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 35
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

-2IO2 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/31.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = ON
Article-No.: 9341100300 S2 = OFF
ADDRESS
52 S3 = OFF
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13

24VDC-28F2 -36X3 621 623 625 627 629 631 633 635 24VDC-28F2
/35.8 -35X3:615 UK 5 N
-36X3 622 624 626 628 630 632 634 636

YARD CABLE 43 1
2x2x0,75²
2 CABLE 44 1
2x2x0,75²
2 CABLE 45 1
2x2x0,75²
2 CABLE 46 1
2x2x0,75²
2 CABLE 47 1
2x2x0,75²
2 CABLE 48 1
2x2x0,75²
2 CABLE 49 1
2x2x0,75²
2 CABLE 50 1
2x2x0,75²
2

+ - + - + - + - + - + - + - + -
red black red black red black red black red black red black red black red black

+ - + - + - + - + - + - + - + -

TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER

4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA

NO.3 NO.4 NO.4 AFT FWD MID MID AFT

W.W.B. W.W.B. W.W.B. PEAK DRAFT DRAFT DRAFT DRAFT
TK. (S)-AH TK TK. (P) TK. (S) TANK (P) (S)
POS.33 POS.34 POS.35 POS.36 POS.37 POS.38 POS.39 POS.40

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 36
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

-2IO3 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/32.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF
Article-No.: 9341100300 S2 = ON
ADDRESS
53 S3 = OFF
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13
PT 100-1

PT 100-2

PT 100-3

PT 100-4

PT 100-5

PT 100-6

PT 100-7

PT 100-8
-40U1:5

-40U2:5

-40U3:5

-40U4:5

-41U1:5

-41U2:5

-41U3:5

-41U4:5
/40.3

/40.4

/40.6

/40.7

/41.3

/41.4

/41.6

/41.7
YARD

TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE

SENSOR PT100 SENSOR PT100 SENSOR PT100 SENSOR PT100 SENSOR PT100 SENSOR PT100 SENSOR PT100 SENSOR PT100
. . . . . . . .
NO.1 NO.1 NO.2 NO.2 NO.3 NO.3 NO.4 NO.4
H.F.O. H.F.O. H.F.O. H.F.O. H.F.O. H.F.O. H.F.O. H.F.O.
TK.(P) TK.(S) TK.(P) TK.(S) TK.(P) TK.(S) TK.(P) TK.(S)
POS.01 POS.02 POS.03 POS.04 POS.05 POS.06 POS.07 POS.08

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 37
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

-2IO4 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/33.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = ON
Article-No.: 9341100300 S2 = ON
ADDRESS
54 S3 = OFF
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13

PT 100-10

PT 100-11

PT 100-12

PT 100-13

PT 100-14

SPARE 1

SPARE 2
PT 100-9
-42U1:5

-42U2:5

-42U3:5

-42U4:5

-43U1:5

-43U2:5
/42.3

/42.4

/42.6

/42.7

/43.3

/43.4
YARD

TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE

SENSOR PT100 SENSOR PT100 SENSOR PT100 SENSOR PT100 SENSOR PT100 SENSOR PT100
. . . . . .
NO.1 NO.2 NO.1 NO.2 NO.1 NO.2
HFO SETTLING HFO SETTLING HFO SERVICE HFO SERVICE HFO OVERFLOW HFO OVERFLOW
TK. TK. TK. TK. TK. TK.
POS.09 POS.10 POS.11 POS.12 POS.13 POS.14

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 38
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 39
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

0VDC-6F8 -40X3 671 671 672 672 0VDC-6F8

/28.8 -28X3:507 -40X3:672
/41.1
UDK 4

40U1 - 40U2 - 40U3 - 40U4

TEMPERATURE TRANSDUCER

/37.2

/37.3

/37.4

/37.4
ADJUSTING::

1 2 3 4 5 6 7 8
DIP S1

PT 100-1

-2IO3:11
-2IO3:12

PT 100-2

PT 100-3
-2IO3:10

PT 100-4
-2IO3:9
ON ON OFF ON OFF OFF OFF OFF

1 2 3 4 5 6 7 8
DIP S2
OFF OFF ON OFF ON OFF OFF OFF

1 2
DIP S3 0-100 oC
ON OFF

24V DC-7F3 -40X3 681 -40X3 681 -40X3 682 -40X3 682 24V DC-7F3
/7.2 -7F3:a -40X3:682
/41.1
UDK 4
0V DC-7F3 -40X3 686 686 687 687 0V DC-7F3
/7.2 -7F3:b -40X3:687
/41.1

7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6
24V DC GND2 OUT UI GND1 24V DC GND2 OUT UI GND1 24V DC GND2 OUT UI GND1 24V DC GND2 OUT UI GND1

Temperature Transducer Temperature Transducer Temperature Transducer Temperature Transducer

-40U1 -40U2 -40U3 -40U4
PHOENIX CONTACT PHOENIX CONTACT PHOENIX CONTACT PHOENIX CONTACT
MINI MCR-SL-PT100-UI-NC MINI MCR-SL-PT100-UI-NC MINI MCR-SL-PT100-UI-NC MINI MCR-SL-PT100-UI-NC

1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

-40X3 701 702 703 704 -40X3 705 706 707 708 -40X3 709 710 711 712 -40X3 713 714 715 716
UK 5 N

CABLE NO. 61 1 2 3 4 CABLE NO. 62 1 2 3 4 CABLE NO. 63 1 2 3 4 CABLE NO. 64 1 2 3 4

YARD 2x2x0,75² 2x2x0,75² 2x2x0,75² 2x2x0,75²

ϑ ϑ ϑ ϑ
ELECTRONIC
SENSORS
FOR TEMPERATURE PT 100 PT 100 PT 100 PT 100

NO.1 NO.1 NO.2 NO.2

H.F.O. H.F.O. H.F.O. H.F.O.
TK.(P) TK.(S) TK.(P) TK.(S)

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 40
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

0VDC-6F8 -40X3 672 672 673 673 0VDC-6F8

/40.8 -40X3:672 -40X3:673
/42.1
UDK 4

41U1 - 41U2 - 41U3 - 41U4

TEMPERATURE TRANSDUCER

/37.5

/37.6

/37.7

/37.7
ADJUSTING::

1 2 3 4 5 6 7 8
DIP S1

PT 100-5
-2IO3:16

PT 100-6
-2IO3:15

PT 100-7
-2IO3:14

PT 100-8
-2IO3:13
ON ON OFF ON OFF OFF OFF OFF

1 2 3 4 5 6 7 8
DIP S2
OFF OFF ON OFF ON OFF OFF OFF

1 2
DIP S3 0-100 oC
ON OFF

24V DC-7F3 -40X3 682 682 683 683 24V DC-7F3

/40.8 -40X3:682 -40X3:683
/42.1
UDK 4
0V DC-7F3 -40X3 687 687 688 688 0V DC-7F3
/40.8 -40X3:687 -40X3:688
/42.1

7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6
24V DC GND2 OUT UI GND1 24V DC GND2 OUT UI GND1 24V DC GND2 OUT UI GND1 24V DC GND2 OUT UI GND1

Temperature Transducer Temperature Transducer Temperature Transducer Temperature Transducer

-41U1 -41U2 -41U3 -41U4
PHOENIX CONTACT PHOENIX CONTACT PHOENIX CONTACT PHOENIX CONTACT
MINI MCR-SL-PT100-UI-NC MINI MCR-SL-PT100-UI-NC MINI MCR-SL-PT100-UI-NC MINI MCR-SL-PT100-UI-NC

1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

-40X3 717 718 719 720 -40X3 721 722 723 724 -40X3 725 726 727 728 -40X3 729 730 731 732
UK 5 N

CABLE NO. 65 1 2 3 4 CABLE NO. 66 1 2 3 4 CABLE NO. 67 1 2 3 4 CABLE NO. 68 1 2 3 4

YARD 2x2x0,75² 2x2x0,75² 2x2x0,75² 2x2x0,75²

ϑ ϑ ϑ ϑ
ELECTRONIC
SENSORS
FOR TEMPERATURE PT 100 PT 100 PT 100 PT 100

NO.3 NO.3 NO.4 NO.4

H.F.O. H.F.O. H.F.O. H.F.O.
TK.(P) TK.(S) TK.(P) TK.(S)

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 41
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

0VDC-6F8 -40X3 673 673 674 674 0VDC-6F8

/41.8 -40X3:673 -40X3:674
/43.1
UDK 4

42U1 - 42U2 - 42U3 - 42U4

TEMPERATURE TRANSDUCER

/38.2

/38.3

/38.4

/38.4
ADJUSTING::

1 2 3 4 5 6 7 8
DIP S1

-2IO4:11

PT 100-11
PT 100-9
-2IO4:12

PT 100-10

-2IO4:10

PT 100-12
-2IO4:9
ON ON OFF ON OFF OFF OFF OFF

1 2 3 4 5 6 7 8
DIP S2
OFF OFF ON OFF ON OFF OFF OFF

1 2
DIP S3 0-100 oC
ON OFF

24V DC-7F3 -40X3 683 683 684 684 24V DC-7F3

/41.8 -40X3:683 -40X3:684
/43.1
UDK 4
0V DC-7F3 -40X3 688 688 689 689 0V DC-7F3
/41.8 -40X3:688 -40X3:689
/43.1

7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6
24V DC GND2 OUT UI GND1 24V DC GND2 OUT UI GND1 24V DC GND2 OUT UI GND1 24V DC GND2 OUT UI GND1

Temperature Transducer Temperature Transducer Temperature Transducer Temperature Transducer

-42U1 -42U2 -42U3 -42U4
PHOENIX CONTACT PHOENIX CONTACT PHOENIX CONTACT PHOENIX CONTACT
MINI MCR-SL-PT100-UI-NC MINI MCR-SL-PT100-UI-NC MINI MCR-SL-PT100-UI-NC MINI MCR-SL-PT100-UI-NC

1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

-40X3 733 734 735 736 -40X3 737 738 739 740 -40X3 741 742 743 744 -40X3 745 746 747 748
UK 5 N

CABLE NO. 69 1 2 3 4 CABLE NO. 70 1 2 3 4 CABLE NO. 71 1 2 3 4 CABLE NO. 72 1 2 3 4

YARD 2x2x0,75² 2x2x0,75² 2x2x0,75² 2x2x0,75²

ϑ ϑ ϑ ϑ
ELECTRONIC
SENSORS
FOR TEMPERATURE PT 100 PT 100 PT 100 PT 100

NO.1 NO.2 NO.1 NO.2

HFO SETTLING HFO SETTLING HFO SERVICE HFO SERVICE
TK. TK. TK. TK.

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 42
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

0VDC-6F8 -40X3 674 -40X3 675

/42.8 -40X3:674 UDK 4

43U1 - 43U2
TEMPERATURE TRANSDUCER

/38.5

/38.6
ADJUSTING::

1 2 3 4 5 6 7 8
DIP S1

PT 100-13
-2IO4:16

PT 100-14
-2IO4:15
ON ON OFF ON OFF OFF OFF OFF

1 2 3 4 5 6 7 8
DIP S2
OFF OFF ON OFF ON OFF OFF OFF

1 2
DIP S3 0-100 oC
ON OFF

24V DC-7F3 -40X3 684 -40X3 685

/42.8 -40X3:684 UDK 4
0V DC-7F3 -40X3 689 -40X3 690
/42.8 -40X3:689

7 8 5 6 7 8 5 6
24V DC GND2 OUT UI GND1 24V DC GND2 OUT UI GND1

Temperature Transducer Temperature Transducer

-43U1 -43U2
PHOENIX CONTACT PHOENIX CONTACT
MINI MCR-SL-PT100-UI-NC MINI MCR-SL-PT100-UI-NC

1 2 3 4 1 2 3 4

-40X3 749 750 751 752 -40X3 753 754 755 756
UK 5 N

CABLE NO. 73 1 2 3 4 CABLE NO. 74 1 2 3 4

YARD 2x2x0,75² 2x2x0,75²

ϑ ϑ
ELECTRONIC
SENSORS
FOR TEMPERATURE PT 100 PT 100

NO.1 NO.2
HFO OVERFLOW HFO OVERFLOW
TK. TK.

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 43
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 44
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 45
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 01 VALVE NO. BHV 05

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A1 CM3 Module ( D ) S1 = OFF
-1A2 CM3 Module ( D ) S1 = OFF
TO BI 1 TO 1A2 TO 1A1 TO 1A3
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 8.6 PAGE /.7 S3 = OFF PAGE /.4 PAGE 47.4
1 S4 = OFF
2 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F1 230VAC-L1/2F1
/2.2 -2X2:32 -1A3:6
/47.1

230VAC-L2/2F1 230VAC-L2/2F1
/2.2 -2X2:34 -1A3:5
/47.1

YARD CABLE NO. 101 1 2 3 4 5 6 7 CABLE NO.102 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 01 VALVE NO. BHV 05

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a 46SX1 CANCELLED 22.01.2010 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 46
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 06 VALVE NO. BHV 07

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A3 CM3 Module ( D ) S1 = OFF
-1A4 CM3 Module ( D ) S1 = OFF
TO 1A2 TO 1A4 TO 1A3 TO 1A5
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 46.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 48.4
3 S4 = OFF
4 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F1 230VAC-L1/2F1
/46.8 -1A2:6 -1A5:6
/48.1

230VAC-L2/2F1 230VAC-L2/2F1
/46.8 -1A2:5 -1A5:5
/48.1

YARD CABLE NO. 103 1 2 3 4 5 6 7 CABLE NO. 104 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 06 VALVE NO. BHV 07

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 47
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 08 VALVE NO. BHV 09

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A5 CM3 Module ( D ) S1 = OFF
-1A6 CM3 Module ( D ) S1 = OFF
TO 1A4 TO 1A6 TO 1A5 TO 1A7
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 47.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 49.4
5 S4 = OFF
6 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F1 230VAC-L1/2F1
/47.8 -1A4:6 -1A7:6
/49.1

230VAC-L2/2F1 230VAC-L2/2F1
/47.8 -1A4:5 -1A7:5
/49.1

YARD CABLE NO. 105 1 2 3 4 5 6 7 CABLE NO. 106 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 08 VALVE NO. BHV 09

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 48
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 10 VALVE NO. BHV 11

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A7 CM3 Module ( D ) S1 = OFF
-1A8 CM3 Module ( D ) S1 = OFF
TO 1A6 TO 1A8 TO 1A7 TO 1A9
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 48.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 50.4
7 S4 = OFF
8 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F1 230VAC-L1/2F1
/48.8 -1A6:6 -1A9:6
/50.1

230VAC-L2/2F1 230VAC-L2/2F1
/48.8 -1A6:5 -1A9:5
/50.1

YARD CABLE NO. 107 1 2 3 4 5 6 7 CABLE NO. 108 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 10 VALVE NO. BHV 11

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 49
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 12 VALVE NO. BHV 13

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A9 CM3 Module (%Pos) S1 = ON
-1A10 CM3 Module (%Pos) S1 = ON
TO 1A8 TO 1A10 TO 1A9 TO 1A11
ADDRESS Article-No.: 9341100100 S2 = ON ADDRESS Article-No.: 9341100100 S2 = ON
S3 = ON PAGE 49.7 PAGE /.7 S3 = ON PAGE /.4 PAGE 51.4
9 S4 = OFF
10 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F1 230VAC-L1/2F1
/49.8 -1A8:6 -1A11:6
/51.1

230VAC-L2/2F1 230VAC-L2/2F1
/49.8 -1A8:5 -1A11:5
/51.1

YARD CABLE NO. 155 1 2 3 4 5 6 7 8 CABLE NO. 156 1 2 3 4 5 6 7 8

10x1,5² 10x1,5²

5 3 1 7 8 10 11 9 5 3 1 7 8 10 11 9
EHS - D3% CONTROL EHS - D3 - P2 FEEDBACK EHS - D3% CONTROL EHS - D3 - P2 FEEDBACK

M +24V 0V Closed Open 4-20mA M +24V 0V Closed Open 4-20mA

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 12 VALVE NO. BHV 13

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 50
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 18 VALVE NO. BHV 19

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A11 CM3 Module ( D ) S1 = OFF
-1A12 CM3 Module ( D ) S1 = OFF
TO 1A10 TO 1A12 TO 1A11 TO 1A13
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 50.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 52.4
11 S4 = OFF
12 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F1 230VAC-L1/2F1
/50.8 -1A10:6 -1A13:6
/52.1

230VAC-L2/2F1 230VAC-L2/2F1
/50.8 -1A10:5 -1A13:5
/52.1

YARD CABLE NO. 109 1 2 3 4 5 6 7 CABLE NO. 110 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 18 VALVE NO. BHV 19

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 51
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 20 VALVE NO. BHV 21

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A13 CM3 Module ( D ) S1 = OFF
-1A14 CM3 Module ( D ) S1 = OFF
TO 1A12 TO 1A14 TO 1A13 DATABUS
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 51.7 PAGE /.7 S3 = OFF PAGE /.4 END
13 S4 = OFF
14 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F1 230VAC-L1/2F1
/51.8 -1A12:6 -2X2:32
/2.2

230VAC-L2/2F1 230VAC-L2/2F1
/51.8 -1A12:5 -2X2:34
/2.2

YARD CABLE NO. 111 1 2 3 4 5 6 7 CABLE NO. 112 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 20 VALVE NO. BHV 21

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 52
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 53
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 22 VALVE NO. BHV 23

7 8 4 3 2 1 7 8 4 3 2 1
A we -54SX1 CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
/15.1 -15SX1:1 4617424020 ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
B br A ADJUSTING TYPE ADJUSTING TYPE
/15.1 -15SX1:2
1 BUS BUS
B OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
LT gn+ge LT
2 -1A15 CM3 Module ( D ) S1 = OFF
-1A16 CM3 Module ( D ) S1 = OFF
/15.1 -15SX1:3
3 CONNECT TO 1A16 TO 1A15 TO 1A17
0V ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
4 S3 = OFF TO 1IO5 PAGE /.7 S3 = OFF PAGE /.4 PAGE 55.4
24V 15 16
5 S4 = OFF S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

0V DC-6F5
/6.5 -6X3:134 L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

24VDC-6F4 6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13
/6.4 -6X3:132

230VAC-L1/2F2 230VAC-L1/2F2
/2.3 -2X2:36 -1A17:6
/55.1

230VAC-L2/2F2 230VAC-L2/2F2
/2.3 -2X2:38 -1A17:5
/55.1

YARD CABLE NO. 113 1 2 3 4 5 6 7 CABLE NO. 114 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 22 VALVE NO. BHV 23

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 54
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 24 VALVE NO. BHV 25

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A17 CM3 Module ( D ) S1 = OFF
-1A18 CM3 Module ( D ) S1 = OFF
TO 1A16 TO 1A18 TO 1A17 TO 1A19
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 54.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 56.4
17 S4 = OFF
18 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F2 230VAC-L1/2F2
/54.8 -1A16:6 -1A19:6
/56.1

230VAC-L2/2F2 230VAC-L2/2F2
/54.8 -1A16:5 -1A19:5
/56.1

YARD CABLE NO. 115 1 2 3 4 5 6 7 CABLE NO. 116 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 24 VALVE NO. BHV 25

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 55
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 28 VALVE NO. BHV 29

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A19 CM3 Module ( D ) S1 = OFF
-1A20 CM3 Module ( D ) S1 = OFF
TO 1A18 TO 1A20 TO 1A19 TO 1A21
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 55.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 57.4
19 S4 = OFF
20 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F2 230VAC-L1/2F2
/55.8 -1A18:6 -1A21:6
/57.1

230VAC-L2/2F2 230VAC-L2/2F2
/55.8 -1A18:5 -1A21:5
/57.1

YARD CABLE NO. 117 1 2 3 4 5 6 7 CABLE NO. 118 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 28 VALVE NO. BHV 29

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 56
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 30 VALVE NO. BHV 31

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A21 CM3 Module ( D ) S1 = OFF
-1A22 CM3 Module ( D ) S1 = OFF
TO 1A20 TO 1A22 TO 1A21 TO 1A23
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 56.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 58.4
21 S4 = OFF
22 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F2 230VAC-L1/2F2
/56.8 -1A20:6 -1A23:6
/58.1

230VAC-L2/2F2 230VAC-L2/2F2
/56.8 -1A20:5 -1A23:5
/58.1

YARD CABLE NO. 119 1 2 3 4 5 6 7 CABLE NO. 120 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 30 VALVE NO. BHV 31

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 57
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 32 VALVE NO. BHV 33

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A23 CM3 Module ( D ) S1 = OFF
-1A24 CM3 Module ( D ) S1 = OFF
TO 1A22 TO 1A24 TO 1A23 TO 1A25
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 57.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 59.4
23 S4 = OFF
24 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F2 230VAC-L1/2F2
/57.8 -1A22:6 -1A25:6
/59.1

230VAC-L2/2F2 230VAC-L2/2F2
/57.8 -1A22:5 -1A25:5
/59.1

YARD CABLE NO. 121 1 2 3 4 5 6 7 CABLE NO. 122 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 32 VALVE NO. BHV 33

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 58
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 34 VALVE NO. BHV 35

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A25 CM3 Module ( D ) S1 = OFF
-1A26 CM3 Module ( D ) S1 = OFF
TO 1A24 TO 1A26 TO 1A25 TO 1A27
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 58.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 60.4
25 S4 = OFF
26 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F2 230VAC-L1/2F2
/58.8 -1A24:6 -1A27:6
/60.1

230VAC-L2/2F2 230VAC-L2/2F2
/58.8 -1A24:5 -1A27:5
/60.1

YARD CABLE NO. 123 1 2 3 4 5 6 7 CABLE NO. 124 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 34 VALVE NO. BHV 35

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 59
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 36 VALVE NO. BHV 37

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A27 CM3 Module ( D ) S1 = OFF
-1A28 CM3 Module ( D ) S1 = OFF
TO 1A26 TO 1A28 TO 1A27 TO 1A29
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 59.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 61.4
27 S4 = OFF
28 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F2 230VAC-L1/2F2
/59.8 -1A26:6 -1A29:6
/61.1

230VAC-L2/2F2 230VAC-L2/2F2
/59.8 -1A26:5 -1A29:5
/61.1

YARD CABLE NO. 125 1 2 3 4 5 6 7 CABLE NO. 126 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 36 VALVE NO. BHV 37

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 60
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 39 VALVE NO. BHV 40

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A29 CM3 Module ( D ) S1 = OFF
-1A30 CM3 Module ( D ) S1 = OFF
TO 1A28 TO 1A30 TO 1A29 TO 1A31
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 60.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 62.4
29 S4 = OFF
30 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F2 230VAC-L1/2F2
/60.8 -1A28:6 -1A31:6
/62.1

230VAC-L2/2F2 230VAC-L2/2F2
/60.8 -1A28:5 -1A31:5
/62.1

YARD CABLE NO. 127 1 2 3 4 5 6 7 CABLE NO. 128 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 39 VALVE NO. BHV 40

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a CONNECTION TO PAGE 62 29.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 61
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BHV 14 VALVE NO. BHV 15

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-1A31 CM3 Module ( D ) S1 = OFF
-1A32 CM3 Module ( D ) S1 = OFF
TO 1A30 TO 1A32 TO 1A31 DATABUS
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 61.7 PAGE /.7 S3 = OFF PAGE /.4 END
31 S4 = OFF
32 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F2 230VAC-L1/2F2
/61.8 -1A30:6 -2X2:36
/2.4

230VAC-L2/2F2 230VAC-L2/2F2
/61.8 -1A30:5 -2X2:38
/2.4

YARD CABLE NO. 161 1 2 3 4 5 6 7 CABLE NO. 162 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BALLAST BALLAST
SYSTEM SYSTEM

VALVE NO. BHV 14 VALVE NO. BHV 15

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a NEW: BHV 14 / BHV 15 29.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 62
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 63
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BGV 01 VALVE NO. BGV 02

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A1 CM3 Module ( D ) S1 = OFF
-2A2 CM3 Module ( D/Q ) S1 = OFF
TO BI2 TO 2A2 TO 2A1 TO 2A3
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 28.6 PAGE /.7 S3 = OFF PAGE /.4 PAGE 65.4
1 S4 = OFF
2 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F3 230VAC-L1/2F3
/2.5 -2X2:40 -2A3:6
/65.1

230VAC-L2/2F3 230VAC-L2/2F3
/2.5 -2X2:42 -2A3:5
/65.1

YARD CABLE NO. 129 1 2 3 4 5 6 7 CABLE NO. 130 1 2 3 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS-D3/Q CONTROL EHS - D3 - Q FEEDBACK

M +24V 0V Closed Open M

~ ~
BILGE BILGE Closed Open
0V Zu Auf
SYSTEM SYSTEM

VALVE NO. BGV 01 VALVE NO. BGV 02

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a BGV 02 --> EHS-D3/Q 29.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b 64SX1 CANCELLED 22.01.2010 Sch. gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 64
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BGV 03 VALVE NO. BGV 04

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A3 CM3 Module ( D ) S1 = OFF
-2A4 CM3 Module ( D ) S1 = OFF
TO 2A2 TO 2A4 TO 2A3 TO 2A5
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 64.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 66.4
3 S4 = OFF
4 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F3 230VAC-L1/2F3
/64.8 -2A2:6 -2A5:6
/66.1

230VAC-L2/2F3 230VAC-L2/2F3
/64.8 -2A2:5 -2A5:5
/66.1

YARD CABLE NO. 131 1 2 3 4 5 6 7 CABLE NO. 132 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BILGE BILGE
SYSTEM SYSTEM

VALVE NO. BGV 03 VALVE NO. BGV 04

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 65
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BGV 05 VALVE NO. BGV 06

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A5 CM3 Module ( D/Q ) S1 = OFF
-2A6 CM3 Module ( D/Q ) S1 = OFF
TO 2A4 TO 2A6 TO 2A5 TO 2A7
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 65.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 67.4
5 S4 = OFF
6 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F3 230VAC-L1/2F3
/65.8 -2A4:6 -2A7:6
/67.1

230VAC-L2/2F3 230VAC-L2/2F3
/65.8 -2A4:5 -2A7:5
/67.1

YARD CABLE NO. 133 1 2 3 5 6 7 CABLE NO. 134 1 2 3 5 6 7

7x1,5² 7x1,5²

5 3 1 7 10 11 5 3 1 7 10 11
EHS-D3/Q CONTROL EHS - D3 - Q FEEDBACK EHS-D3/Q CONTROL EHS - D3 - Q FEEDBACK

M M
~ ~
BILGE Closed Open BILGE Closed Open
0V Zu Auf 0V Zu Auf
SYSTEM SYSTEM

VALVE NO. BGV 05 VALVE NO. BGV 06

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a BGV 05/BGV 06 --> EHS-D3/Q 29.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 66
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BGV 07 VALVE NO. BGV 08

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A7 CM3 Module ( D ) S1 = OFF
-2A8 CM3 Module ( D ) S1 = OFF
TO 2A6 TO 2A8 TO 2A7 TO 2A9
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 66.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 68.4
7 S4 = OFF
8 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F3 230VAC-L1/2F3
/66.8 -2A6:6 -2A9:6
/68.1

230VAC-L2/2F3 230VAC-L2/2F3
/66.8 -2A6:5 -2A9:5
/68.1

YARD CABLE NO. 135 1 2 3 4 5 6 7 CABLE NO. 136 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BILGE BILGE
SYSTEM SYSTEM

VALVE NO. BGV 07 VALVE NO. BGV 08

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 67
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BGV 09 VALVE NO. FTV 53

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A9 CM3 Module ( D/Q ) S1 = OFF
-2A10 CM3 Module ( D ) S1 = OFF
TO 2A8 TO 2A10 TO 2A9 TO 2A11
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 67.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 69.4
9 S4 = OFF
10 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F3 230VAC-L1/2F3
/67.8 -2A8:6 -2A11:6
/69.1

230VAC-L2/2F3 230VAC-L2/2F3
/67.8 -2A8:5 -2A11:5
/69.1

YARD CABLE NO. 137 1 2 3 5 6 7 CABLE NO. 138 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 10 11 5 3 1 7 8 10 11
EHS-D3/Q CONTROL EHS - D3 - Q FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M M +24V 0V Closed Open

~ ~
BILGE Closed Open FUEL OIL
0V Zu Auf
SYSTEM SYSTEM

VALVE NO. BGV 09 VALVE NO. FTV 53

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a BGV 09 --> EHS-D3/Q 29.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 68
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. FTV 54 VALVE NO. FTV 55

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A11 CM3 Module ( D ) S1 = OFF
-2A12 CM3 Module ( D ) S1 = OFF
TO 2A10 TO 2A12 TO 2A11 DATABUS
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 68.7 PAGE /.7 S3 = OFF PAGE /.4 END
11 S4 = OFF
12 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F3 230VAC-L1/2F3
/68.8 -2A10:6 -2X2:40
/2.5

230VAC-L2/2F3 230VAC-L2/2F3
/68.8 -2A10:5 -2X2:42
/2.5

YARD CABLE NO. 139 1 2 3 4 5 6 7 CABLE NO. 140 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
FUEL OIL FUEL OIL
TRANSFER TRANSFER

VALVE NO. FTV 54 VALVE NO. FTV 55

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 69
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 70
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. FTV 56 VALVE NO. FTV 57

7 8 4 3 2 1 7 8 4 3 2 1
A we -71SX1 CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
/33.1 -33SX1:1 4617424020 ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
B br A ADJUSTING TYPE ADJUSTING TYPE
/33.1 -33SX1:2
1 BUS BUS
B OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
LT gn+ge LT
2 -2A13 CM3 Module ( D ) S1 = OFF
-2A14 CM3 Module ( D ) S1 = OFF
/33.1 -33SX1:3
3 CONNECT TO 2A14 TO 2A13 TO 2A15
0V ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
4 S3 = OFF TO 2IO4 PAGE /.7 S3 = OFF PAGE /.4 PAGE 72.4
24V 13 14
5 S4 = OFF S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

0VDC-6F8
/6.7 -6X3:138 L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

24VDC-6F7 6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13
/6.6 -6X3:136

230VAC-L1/2F4 230VAC-L1/2F4
/2.6 -2X2:44 -2A15:6
/72.1

230VAC-L2/2F4 230VAC-L2/2F4
/2.6 -2X2:46 -2A15:5
/72.1

YARD CABLE NO. 141 1 2 3 4 5 6 7 CABLE NO. 142 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
FUEL OIL FUEL OIL
TRANSFER TRANSFER

VALVE NO. FTV 56 VALVE NO. FTV 57

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 71
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. FTV 58 VALVE NO. FTV 59

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A15 CM3 Module ( D ) S1 = OFF
-2A16 CM3 Module ( D ) S1 = OFF
TO 2A14 TO 2A16 TO 2A15 TO 2A17
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 71.7 PAGE /.7 S3 = OFF PAGE /.4 PAGE 73.4
15 S4 = OFF
16 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F4 230VAC-L1/2F4
/71.8 -2A14:6 -2A17:6
/73.1

230VAC-L2/2F4 230VAC-L2/2F4
/71.8 -2A14:5 -2A17:5
/73.1

YARD CABLE NO. 143 1 2 3 4 5 6 7 CABLE NO. 144 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - D3 CONTROL EHS - D3 - OC FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
FUEL OIL FUEL OIL
TRANSFER TRANSFER

VALVE NO. FTV 58 VALVE NO. FTV 59

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 72
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. FTV 60 VALVE NO. FTV 61

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A17 CM3 Module ( D ) S1 = OFF
-2A18 CM3 Module ( S ) S1 = OFF
TO 2A16 TO 2A18 TO 2A17 TO 2A19
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 72.7 PAGE /.7 S3 = ON PAGE /.4 PAGE 74.4
17 S4 = OFF
18 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F4 230VAC-L1/2F4
/72.8 -2A16:6 -2A19:6
/74.1

230VAC-L2/2F4 230VAC-L2/2F4
/72.8 -2A16:5 -2A19:5
/74.1

YARD CABLE NO. 145 1 2 3 4 5 6 7 CABLE NO. 146 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - OC FEEDBACK EHS - S3 CONTROL EHS - S3 - OC FEEDBACK

M +24V 0V Closed Open M Y +24V 0V Closed Open

~ ~
FUEL OIL FUEL OIL
TRANSFER TRANSFER

VALVE NO. FTV 60 VALVE NO. FTV 61

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a 2A18: EHS-D --> EHS-S 19.01.2010 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 73
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. FTV62 VALVE NO. FTV 63

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A19 CM3 Module ( S ) S1 = OFF
-2A20 CM3 Module ( S ) S1 = OFF
TO 2A18 TO 2A20 TO 2A19 TO 2A21
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = ON PAGE 73.7 PAGE /.7 S3 = ON PAGE /.4 75.4
19 S4 = OFF
20 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F4 230VAC-L1/2F4
/73.8 -2A18:6 -2A21:6
/75.1

230VAC-L2/2F4 230VAC-L2/2F4
/73.8 -2A18:5 -2A21:5
/75.1

YARD CABLE NO. 147 1 2 3 4 5 6 7 CABLE NO. 148 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - S3 CONTROL EHS - S3 - OC FEEDBACK EHS - S3 CONTROL EHS - S3 - OC FEEDBACK

M Y +24V 0V Closed Open M Y +24V 0V Closed Open

~ ~
FUEL OIL FUEL OIL
TRANSFER TRANSFER

VALVE NO. FTV62 VALVE NO. FTV 63

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a 2A19/2A20: EHS-D --> EHS-S 19.01.2010 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 74
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. FTV 64 VALVE NO. FTV 65

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A21 CM3 Module ( S ) S1 = OFF
-2A22 CM3 Module ( S ) S1 = OFF
TO 2A20 TO 2A22 TO 2A21 TO 2A23
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = ON PAGE 74.7 PAGE /.7 S3 = ON PAGE /.4 PAGE 76.4
21 S4 = OFF
22 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F4 230VAC-L1/2F4
/74.8 -2A20:6 -2A23:6
/76.1

230VAC-L2/2F4 230VAC-L2/2F4
/74.8 -2A20:5 -2A23:5
/76.1

YARD CABLE NO. 149 1 2 3 4 5 6 7 CABLE NO. 150 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - S3 CONTROL EHS - S3 - OC FEEDBACK EHS - S3 CONTROL EHS - S3 - OC FEEDBACK

M Y +24V 0V Closed Open M Y +24V 0V Closed Open

~ ~
FUEL OIL FUEL OIL
TRANSFER TRANSFER

VALVE NO. FTV 64 VALVE NO. FTV 65

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a 2A21/2A22 : EHS-D --> EHS-S 19.01.2010 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 75
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. FTV 66 VALVE NO. FTV 67

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A23 CM3 Module ( S ) S1 = OFF
-2A24 CM3 Module ( S ) S1 = OFF
TO 2A22 TO 2A24 TO 2A23 TO 2A25
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = ON PAGE 75.7 PAGE /.7 S3 = ON PAGE /.4 PAGE 77.4
23 S4 = OFF
24 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F4 230VAC-L1/2F4
/75.8 -2A22:6 -2A25:6
/77.1

230VAC-L2/2F4 230VAC-L2/2F4
/75.8 -2A22:5 -2A25:5
/77.1

YARD CABLE NO. 151 1 2 3 4 5 6 7 CABLE NO. 152 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - S3 CONTROL EHS - S3 - OC FEEDBACK EHS - S3 CONTROL EHS - S3 - OC FEEDBACK

M Y +24V 0V Closed Open M Y +24V 0V Closed Open

~ ~
FUEL OIL FUEL OIL
TRANSFER TRANSFER

VALVE NO. FTV 66 VALVE NO. FTV 67

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a 2A23/2A24 : EHS-D --> EHS-S 19.01.2010 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 76
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. FTV 68 VALVE NO. FTV 69

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A25 CM3 Module ( S ) S1 = OFF
-2A26 CM3 Module ( S ) S1 = OFF
TO 2A24 TO 2A26 TO 2A25 TO 2A27
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = ON PAGE 76.7 PAGE /.7 S3 = ON PAGE /.4 PAGE 78.4
25 S4 = OFF
26 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F4 230VAC-L1/2F4
/76.8 -2A24:6 -2A27:6
/78.1

230VAC-L2/2F4 230VAC-L2/2F4
/76.8 -2A24:5 -2A27:5
/78.1

YARD CABLE NO. 153 1 2 3 4 5 6 7 CABLE NO. 154 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - S3 CONTROL EHS - S3 - OC FEEDBACK EHS - S3 CONTROL EHS - S3 - OC FEEDBACK

M Y +24V 0V Closed Open M Y +24V 0V Closed Open

~ ~
FUEL OIL FUEL OIL
TRANSFER TRANSFER

VALVE NO. FTV 68 VALVE NO. FTV 69

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a CONNECTION TO PAGE 78 29.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b 2A25/2A26 : EHS-D --> EHS-S 19.01.2010 Sch. gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 77
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

VALVE NO. BGV 38 VALVE NO. BGV 39

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-2A27 CM3 Module ( D ) S1 = OFF
-2A28 CM3 Module ( D ) S1 = OFF
TO 2A26 TO 2A28 TO 2A27 DATABUS
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 77.7 PAGE /.7 S3 = OFF PAGE /.4 END
27 S4 = OFF
28 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

230VAC-L1/2F4 230VAC-L1/2F4
/77.8 -2A26:6 -2X2:44
/2.6

230VAC-L2/2F4 230VAC-L2/2F4
/77.8 -2A26:5 -2X2:46
/2.7

YARD CABLE NO. 163 1 2 3 4 5 6 7 CABLE NO. 164 1 2 3 4 5 6 7

7x1,5² 7x1,5²

5 3 1 7 8 10 11 5 3 1 7 8 10 11
EHS - D3 CONTROL EHS - D3 - PVK FEEDBACK EHS - D3 CONTROL EHS - D3 - PVK FEEDBACK

M +24V 0V Closed Open M +24V 0V Closed Open

~ ~
BILGE BILGE
SYSTEM SYSTEM

VALVE NO. BGV 38 VALVE NO. BGV 39

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a NEW: BGV 38 / BGV 39 29.10.2009 Sch. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 78
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 79
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 80
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX PORT / HyH 2583-07

/121.2

/121.2

/121.2

/121.3

/121.3

/121.3

/121.3

/121.3

/121.3
REF. PORT 1
-121X3:11

Alarm A1
-121X3:12

Alarm A2
-121X3:13

Alarm A3
-121X3:14

Alarm A4
-121X3:15

Alarm A5
-121X3:16

Alarm A6
-121X3:17

Alarm A7
-121X3:18

Alarm A8
-121X3:19

Alarm A9

Alarm A10
CABLE 252 1 2 3 4 5 6 7 8 9 continue on
14x2x0,75² page 82

-81X3 801 802 803 804 805 806 807 808 809 810 811
UK 5 N

12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14

-12K1 -12K2 -12K3 -12K4 -12K5 -12K6 -12K7 -12K8

/12.3 11 /12.3 11 /12.4 11 /12.5 11 /12.5 11 /12.6 11 /12.7 11 /12.8 11

REF. PORT 1
/82.1

REFERENZ HL ALARM HL ALARM HL ALARM HL ALARM HL ALARM HL ALARM HL ALARM HL ALARM

ALARM NO.1 H.F.O. NO.1 H.F.O. NO.2 H.F.O. NO.2 H.F.O. NO.3 H.F.O. NO.3 H.F.O. NO.4 H.F.O. NO.4 H.F.O.
STATION 1 TANK (P) TANK (S) TANK (P) TANK (S) TANK (P) TANK (S) TANK (P) TANK (S)
PORT

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 81
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX PORT / HyH 2583-07

/121.4

/121.4

/121.4

/121.5

/121.5

/121.5

/121.5

/121.5

/121.6
Alarm B1

RESET 1
-121X3:22

Alarm B2

-121X3:32
-121X3:23

Alarm B3
-121X3:24

Alarm B4
-121X3:25

Alarm B5
-121X3:26

Alarm B6
-121X3:27

Alarm B7
-121X3:28

Alarm B8
-121X3:29

Alarm B9

Alarm B10
CABLE 252 10 11 12 13 14 15 16 17 18 continue on
14x2x0,75² page 83

-81X3 812 813 814 815 816 817 818 819 820 821 822
UK 5 N

RESET 1
/87.7
-86X3:882

12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14

-30K1 -30K2 -30K3 -30K4 -31K1 -31K2 -31K3 -31K4

/30.2 11 /30.3 11 /30.4 11 /30.4 11 /31.2 11 /31.3 11 /31.4 11 /31.4 11

REF. PORT 1
/81.8

H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM RESET
NO.1 H.F.O. NO.1 H.F.O. NO.2 H.F.O. NO.2 H.F.O. NO.3 H.F.O. NO.3 H.F.O. NO.4 H.F.O. NO.4 H.F.O. ALARM
TANK (P) TANK (S) TANK (P) TANK (S) TANK (P) TANK (S) TANK (P) TANK (S) STATION 1

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 82
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX PORT / HyH 2583-07

/122.2

/122.2

/122.2

/122.3

/122.3
REF. PORT 2
-122X3:61

Alarm A11
-122X3:62

Alarm A12
-122X3:63

Alarm A13
-122X3:64

Alarm A14
-122X3:65

Alarm A15

Alarm A16

Alarm A17

Alarm A18

Alarm A19

Alarm A20
CABLE 252 19 20 21 22 23 continue on
14x2x0,75² page 84

-83X3 831 832 833 834 835 836 837 838 839 840 841
UK 5 N

12 14 12 14 12 14 12 14

-14K1 -14K2 -33K1 -33K2

/14.7 11 /14.8 11 /33.2 11 /33.3 11

REF. PORT 2
/84.1

REFERENZ HL ALARM HL ALARM HL ALARM HL ALARM

ALARM M.D.O. M.D.O. NO.1 H.F.O. NO.2 H.F.O.
STATION 2 TANK (P) TANK (S) OVERFLOW TK. OVERFLOW TK.
PORT

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 83
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX PORT / HyH 2583-07

/122.4

/122.4

/122.6
Alarm B11
-122X3:72

Alarm B12

RESET 2
-122X3:82
-122X3:73

Alarm B13

Alarm B14

Alarm B15

Alarm B16

Alarm B17

Alarm B18

Alarm B19

Alarm B20
CABLE 252 24 25 26
14x2x0,75²

-83X3 842 843 844 845 846 847 848 849 850 851 852
UK 5 N

RESET 2
/89.8
-88X3:912

12 14 12 14

-32K3 -32K4
/32.4 11 /32.4 11

REF. PORT 2
/83.8

H/HL ALARM H/HL ALARM RESET

M.D.O. M.D.O. ALARM
TANK (P) TANK (S) STATION 2

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 84
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 85
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX STBD / HyH 2583-07-1

/126.2

/126.2

/126.2

/126.3

/126.3

/126.3

/126.3

/126.3

/126.3
REF. STBD 1
-126X3:11

Alarm A1
-126X3:12

Alarm A2
-126X3:13

Alarm A3
-126X3:14

Alarm A4
-126X3:15

Alarm A5
-126X3:16

Alarm A6
-126X3:17

Alarm A7
-126X3:18

Alarm A8
-126X3:19

Alarm A9

Alarm A10
CABLE 262 1 2 3 4 5 6 7 8 9 continue on
14x2x0,75² page 87

-86X3 861 862 863 864 865 866 867 868 869 870 871
UK 5 N

22 24 22 24 22 24 22 24 22 24 22 24 22 24 22 24

-12K1 -12K2 -12K3 -12K4 -12K5 -12K6 -12K7 -12K8

/12.3 21 /12.3 21 /12.4 21 /12.5 21 /12.5 21 /12.6 21 /12.7 21 /12.8 21

REF. STBD 1
/87.1

REFERENZ HL ALARM HL ALARM HL ALARM HL ALARM HL ALARM HL ALARM HL ALARM HL ALARM

ALARM NO.1 H.F.O. NO.1 H.F.O. NO.2 H.F.O. NO.2 H.F.O. NO.3 H.F.O. NO.3 H.F.O. NO.4 H.F.O. NO.4 H.F.O.
STATION 1 TANK (P) TANK (S) TANK (P) TANK (S) TANK (P) TANK (S) TANK (P) TANK (S)
STBD

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 86
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX STBD / HyH 2583-07-1

/126.4

/126.4

/126.4

/126.5

/126.5

/126.5

/126.5

/126.5

/126.6
Alarm B1

RESET 1
-126X3:22

Alarm B2

-126X3:32
-126X3:23

Alarm B3
-126X3:24

Alarm B4
-126X3:25

Alarm B5
-126X3:26

Alarm B6
-126X3:27

Alarm B7
-126X3:28

Alarm B8
-126X3:29

Alarm B9

Alarm B10
CABLE 262 10 11 12 13 14 15 16 17 18 continue on
14x2x0,75² page 88

-86X3 872 873 874 875 876 877 878 879 880 881 882
UK 5 N

RESET 1
/82.8
-81X3:822

22 24 22 24 22 24 22 24 22 24 22 24 22 24 22 24

-30K1 -30K2 -30K3 -30K4 -31K1 -31K2 -31K3 -31K4

/30.2 21 /30.3 21 /30.4 21 /30.4 21 /31.2 21 /31.3 21 /31.4 21 /31.4 21

REF. STBD 1
/86.8

H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM H/HL ALARM RESET
NO.1 H.F.O. NO.1 H.F.O. NO.2 H.F.O. NO.2 H.F.O. NO.3 H.F.O. NO.3 H.F.O. NO.4 H.F.O. NO.4 H.F.O. ALARM
TANK (P) TANK (S) TANK (P) TANK (S) TANK (P) TANK (S) TANK (P) TANK (S) STATION 1

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 87
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX STBD / HyH 2583-07-1

/127.2

/127.2

/127.2

/127.3

/127.3
REF. STBD 2
-127X3:61

Alarm A11
-127X3:62

Alarm A12
-127X3:63

Alarm A13
-127X3:64

Alarm A14
-127X3:65

Alarm A15

Alarm A16

Alarm A17

Alarm A18

Alarm A19

Alarm A20
CABLE 262 19 20 21 22 23 continue on
14x2x0,75² page 89

-88X3 891 892 893 894 895 896 897 898 899 900 901
UK 5 N

22 24 22 24 22 24 22 24

-14K1 -14K2 -33K1 -33K2

/14.7 21 /14.8 21 /33.2 21 /33.3 21

REF. STBD 2
/89.1

REFERENZ HL ALARM HL ALARM HL ALARM HL ALARM

ALARM M.D.O. M.D.O. NO.1 H.F.O. NO.2 H.F.O.
STATION 2 TANK (P) TANK (S) OVERFLOW TK. OVERFLOW TK.
STBD

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 88
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX STBD / HyH 2583-07-1

/127.4

/127.4

/127.6
Alarm B11
-127X3:72

Alarm B12

RESET 2
-127X3:82
-127X3:73

Alarm B13

Alarm B14

Alarm B15

Alarm B16

Alarm B17

Alarm B18

Alarm B19

Alarm B20
CABLE 262 24 25 26
14x2x0,75²

-88X3 902 903 904 905 906 907 908 909 910 911 912
UK 5 N

RESET 2
/84.8
-83X3:852

22 24 22 24

-32K3 -32K4
/32.4 21 /32.4 21

REF. STBD 2
/88.8

H/HL ALARM H/HL ALARM RESET

M.D.O. M.D.O. ALARM
TANK (P) TANK (S) STATION 2

STEUERSCHRANK / RELAY CABINET / HyH 2583-02

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a Page revision (alarms) 16.02.2010 Bart. DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 89
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG RELAY CABINET HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 90
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 91
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 92
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 93
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 94
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 95
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

YARD STARTER BOX

Y-440VAC/L1 1 -96X1 1
Y-440VAC/L2 2 2 FOR ANTI-HEELING SYSTEM
3 3
Y-440VAC/L3
YARD-PE 4 PE HyH 2583-06
USLKG 35
2 4 6

1
CABLE No.: 201

3
5
-96F1 -96F2
MGCG 4x35²
0,5A 1 3 5
100A

2
4
6
POWER SUPPLY YARD L1 L2 L3
440V AC / 60Hz 12 14 22 24

3 x AC 320-460V
-96F3 3UG4513-1BR20 11 21
1 3 5 /98.1 /102.7
-96S1
/97.2
160A 2 4 6

230VAC-L1/97F6
-97F6
/97.6

230VAC-L2/97F6
-97F6
/97.7
1 3 5 1 3 5 1 3 5 1 3 5
-100K1 -100K2 -100K4 -100K3
/100.5 /100.6 /100.7 /100.3
2 4 6 2 4 6 2 4 6 2 4 6 24VDC-103F1
-103X3:184
/105.8

0V DC-103F1
-103X3:189
/105.8

3RB2056-1FW2

A1 A2
95 97 12 14 22 24
-96F4 3RN1010-1CB00
-102K4 95 97
96 98
50-200A /102.3 -96F5
11 21
/102.6
/108.5

96 98
/102.4 /108.6
T1 T2

K k -96P1 1 MIMIC
-96U1

DIAGRAM
A HyH 2583-15
L l
2

-96X1 11 12 13 PE -96X1 14 15 16 PE -96X1 21 22 -96X1 23 24 PE

UK 16 N

Cable No.: 211 1 2 3 4 Cable No.: 212 1 2 3 4 Cable No.: 213 1 2 Cable No.: 214 1 2
4x16² 4x16² 2x1,5² 2x2x0,75²

3 4 1 2
PE
W1 W2
V1 M U2 SPACE
MOTOR
ANTI-HEELING PUMP U1 3 ~ V2 HEATER
PROTECTION
-96M1
54 KW
REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a CABLE NO. 201/213 28.10.2009 Sch. DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 96
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8
YARD
POWER SUPPLY YARD
230V AC / 60Hz

YARD-230VAC-L1

YARD-230VAC-L2

YARD - PE

CABLE No.: 202 1 2

MGCG 3x2,5²

-97X2 31 32 PE
UK 5 N

2 4
-97F1
10 A
1 3

23 33
96S1
/96.3
24 34

-97X2 41 42 42 43 43 44
UK 5 N
46 47 47 48 48 49

2 4
-97F2 -97F3 -97F3 -97F4 -97F5 -97F6 -97F7
6A 0,5AM 0,5AM 2AT 2AT 2AT 2AT 2AT 2AT 2AT 2AT
1 3

A1
-97K1
230VAC-L1/97F2

230VAC-L2/97F2

230VAC-L1/97F4

230VAC-L2/97F4

230VAC-L1/97F5

230VAC-L2/97F5

230VAC-L1/97F6

230VAC-L2/97F6

230VAC-L1/97F7

230VAC-L2/97F7
/97.3
A2
YARD - PE

-102K4:14

-102K4:24
-98U1:PE

-99K1:A2
-99A1:13
-98U1:N
-98U1:L

-99K1:1

-99K1:5
14

-3A1:6

-3A1:5
11
/98.2 12
24
21
/102.6 22
/98.1

/98.1

/98.1

/99.1

/99.1

/100.1

/100.1

/115.1

/115.1
/96.8

/96.8
PLC-RSC 230UC/21-21

POWER SUPPLY POWER POWER POWER POWER POWER

FOR 24V DC SUPPLY SUPPLY SUPPLY SUPPLY SUPPLY
UNIT 230V AC 230V AC 230V AC 230V AC 230V AC
AVAILABLE EM`CY STOP PUMP CONTROL SPACE EHS-CM3
HEATER

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 97
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

YARD EM`CY STOP BOX

d HyH 2583-05
-98H1 ALARM
FAILURE CABINET BUZZER
e

ALARM 11

ALARM 11
ALARM 10

ALARM 10
-98X11 1 2

CABLE No.: 203 1 2 3 4 1 2 CABLE No.: 205

FMGCG 4x2x0,75² MGCG 2x1,5²

-98X1 61 62 63 64 65 66 67 68 -98X1 69 70
UK 5 N

12 14 12 14 12 14 12 14
-96F3 -97K1 -98K1 -107K1 12 14 22 24
/96.5 /97.3 /98.3 /107.8 -108K4
11 11 11 11
/108.4
11 21

440V AC 230V AC 24V DC GATEWAY

POWER POWER POWER BI 3 -98F7
FAILURE FAILURE FAILURE FAILURE 1AT 1AT

-98X3 71 -98X3 72 -98X3 72 -98X3 73 -98X3 74 74 24V DC-98F6

-103F1
/103.1
UK 5 N
76 77 77 78 79 79 0V DC-98F6
-103F1
/103.1

1 3
-98F1 -98F2 -98F3 -98F4 -98F5 -98F6
0,5AM 0,5AM 0,5AM 0,5AM 2AT 2AT 2AT 2AT 1AT 1AT
10 A 2 4
DCOK
-98U1
10 A +
230VAC-L1/97F2 L +
/97.2 -97F2:1
~ + A1
~
24V DC-98F3

24V DC-98F4

24V DC-98F5

24V DC-98F6
+

0V DC-98F3

0V DC-98F4

0V DC-98F5

0V DC-98F6
-98K1

-101X3:121

-101X3:131

-107X3:251

-107X3:256
230VAC-L2/97F2 N ~ - -99A1:A1

-99A1:A2
/97.2 -97F2:3
~ - /98.3
PE - A2
YARD - PE
/97.2 -97X2:PE

POWER SUPPLY 24V DC 24V DC

/99.1

/99.1

/101.1

/101.1

/107.1

/107.1
READY
14
11
/98.3 12
24 POWER POWER POWER SPARE
21
22 SUPPLY SUPPLY SUPPLY
PLC-RSC 24DC/21-21 EM`CY STOP 24V DC 24V DC
UNIT CONTROL BI 3

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a CABLE NO. 205 28.10.2009 Sch. DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 98
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

EM`CY STOP BOX / HyH 2583-05

EM`CY 11 21
STOP
-99S1 12 22

-99X33 11 12 13
UK 5 N

CABLE No.: 204 1 2 3

MGCG 4x1,5²

-99X3 91 92 93
UK 5 N

EM`CY 11 21
STOP
-99S2 12 22

-99K1 -99K2
S33 S34 S35 S12 S22 S11 13 23 33 41
1 2 1 2
3 4 3 4
/100.1 /100.1
-99A1 PSR - SCP - 24 UC / ESL4 / 3X1 / 1X2 / B 5 6 5 6
13 14 13 14

/108.4
PHEONIX CONTACT 2981059
3RT10171AP01 3RT10171AP01
24V AC/DC GND

A1 A2 14 24 34 42

A1

24V DC-98F3
-99K1
/98.4 -98F3 /99.7
A2
A1
0V DC-98F3
/98.4 -98F3 -99K2
/99.8
A2

230VAC-L1/97F4
/97.4 -97F4

230VAC-L2/97F4
/97.4 -97F4

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 99
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

PORT STBD
230VAC-L1/97F5
/97.5 -97F5

230VAC-L2/97F5
/97.5 -97F5 12 14

AUTO
-108K3
/108.3
11

1 3 5 12 14 32 34 12 14 32 34 12 14

AUTO

AUTO
PUMP

MAN.

MAN.
-99K1 -102K5 -101K3 -108K1 -101K4 -108K2
FAILURE
/99.7 /102.4 /101.3 /108.2 /101.5 /108.3
2 4 6 11 31 11 31 11
EM ` CY
STOP
1 3 5 13 13 13 43 43
-99K2 -100K3 -100K1 -100K2 -100K1 -100K2
STAR PORT STBD PORT STBD
/99.8 /100.3 /100.5 /100.6 /100.5 /100.6
2 4 6 14 14 14 44 44

AUTO
22 24
-108K3
/108.3
21

21
-100K4 22 24 22 24 22 24 22 24

AUTO

AUTO
DELTA

MAN.

MAN.
/100.7 -101K3 -108K1 -101K4 -108K2
22
/101.3 /108.2 /101.5 /108.3
21 21 21 21

16 18 21 21 21
-100K5
-100K2 -100K1 -100K3
/100.4 STBD PORT STAR
/100.6 /100.5 /100.3
15 22 22 22

A1 A1 A1 A1 A1 A1 A1 A1
-100K0 -100K3 -100K5 Code:A -100K1 -100K1.1 -100K2 -100K2.1 -100K4
3 sec.
/100.2 /100.3 /100.4 /100.5 /100.5 /100.6 /100.7 /100.7
A2 A2 A2 A2 A2 A2 A2 A2

EM ` CY HEELING PUMP HEELING PUMP START HEELING PUMP START HEELING PUMP
STOP STAR STBD -> PORT PORT -> STBD DELTA
14 1 2 18 1 2 14 1 2 14 1 2
11 15 11 11
/106.6 12 3 4 /100.3 16 3 4 /102.1 12 3 4 /102.2 12 3 4
/96.5 /96.3 /96.3 /96.4
24 5 6 28 5 6 24 5 6 24 5 6
21 25 21 21
/101.4 22 13 14 26 13 14 22 13 14 22 13 14
/100.5 /100.5 /100.6 /102.1
PLC-RSC 21 22 3RP 1505-1BP30 21 22 PLC-RSC 21 22 PLC-RSC 21 22
/100.7 /100.6 /100.5 /100.3
230UC/21-21 31 32 31 32 230UC/21-21 31 32 230UC/21-21 31 32
/102.3 /102.3
43 44 43 44 43 44 43 44
/110.6 /100.7 /100.8 /110.6

3RT1035-1AP04 3RT1054-1AP36 3RT1054-1AP36 3RT1044-1AP04

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 100
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

24V DC-98F4 -101X3 121 -101X3 121 24V DC-98F4
/98.5 -98F4 -101X3:121
/102.1
UDK 4

12 14 22 24 22 24 22 24 12 14
-101K1 MANUAL -100K0 -102K7 -102K8 -102K5.1
/101.1 /100.2 /102.6 /102.7 /102.5
11 21 21 21 11

-101S1
1 = MANUAL 3 1
12 3
2 = OFF
3 = AUTOMATIC 1 12 14
2
-101SH1 OFF -102K3
OFF
/117.7 /102.3
2 11

42 44 42 44
3 12 14 3 12 14 -101K3 -101K4
-101SH2 -101K3 -101SH3 -101K4 /101.3 /101.5
41 41
MIMIC /117.6 /101.3 /117.7 /101.5
4 11 4 11
DIAGRAM
HyH 2583-15 1 1

-101SH3 -101SH2
/117.7 /117.6
2 2
12 14 12 14
-102K1 -102K2
/102.1 /102.2
11 11
32 34 32 34
LL LL
-105K2 -105K1
STBD PORT
/105.4 /105.4
31 31

12 14 12 14
-101K4.1 -101K3.1
/101.5 /101.4
11 11

A1 A1 A1 A1 A1 A1 A1
-101K1 -101K2 -101K3 -101K3.1 -101K4 -101K4.1 -101K5
/101.1 /101.2 /101.3 /101.4 /101.5 /101.6 /101.7
A2 A2 A2 A2 A2 A2 A2

0V DC-98F4 -101X3 131 0V DC-98F4

/98.5 -98F4 -101X3:131
/102.1

MANUAL AUTO HEELING PUMP START HEELING PUMP START VALVE Item. 4
-> PORT -> STBD OPEN
14 14 14 14 14 14 14
11 11 11 11 11 11 11
/101.3 12 /106.3 12 /101.3 12 /101.5 12 /101.5 12 /101.3 12 /106.2 12
24 24 24 PLC-RSC 24DC/21 24 PLC-RSC 24DC/21 24
21 21 21 21 21
22 22 /100.5 22 /100.6 22 22
34 34 34 34
31 31 31 31 PLC-RSC
/106.5 32 32 /100.3 32 /100.4 32
24DC/21-21
44 44 44 44
41 41 41 41
/108.2 42 /108.3 42 /101.7 42 /101.7 42

LZX : PT 570024 LZX : PT 570024 LZX : PT 570024 LZX : PT 570024

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 101
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8
STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06
24V DC-98F4 -101X3 121 24V DC-98F4
/101.8 -101X3:121 -101X3:122
/106.1

13 31 12 14 12 14 95 22 24
-100K4 DELTA -100K1 ON -102K7 -102K8 -96F4 -96F3
/100.7 /100.5 PORT /102.6 /102.7 /96.3 /96.5
14 32 11 11 96 21

12 14 12 14 31 95 22 24
PORT STBD
-100K1.1 -100K2.1 -100K2 ON -96F5 -97K1
RUN RUN
/100.5 /100.6 /100.6 STBD /96.7 /97.3
11 11 32 96 21

A1 A1 A1 A1 A1 A1 A1 A1 A1
-102K1 -102K2 -102K3 -102K4 -102K5 -102K5.1 -102K6 -102K7 -102K8
/102.1 /102.2 /102.3 /102.4 /102.4 /102.5 /102.6 /102.6 /102.7
A2 A2 A2 A2 A2 A2 A2 A2 A2

0V DC-98F4 -101X3 131 0V DC-98F4

/101.8 -101X3:131 -101X3:132
/106.1

PUMP RUN PUMP RUN PUMP SPACE PUMP POWER 440&230VAC PUMP POWER 440VAC
-> PORT -> STBD OFF HEATER ON FAILURE AVAILABLE FAILURE AVAILABLE
14 14 14 14 14 14 14 14 14
11 11 11 11 11 11 11 11 11
/101.7 12 /101.7 12 /101.7 12 /96.6 12 /100.2 12 /101.6 12 /108.4 12 /102.4 12 /102.6 12
24 24 24 24 24 PLC-RSC 24DC/21 24 24 24
21 21 21 21 21 21 21 21
22 22 22 /96.6 22 /117.3 22 /117.5 22 /101.4 22 /101.5 22
34 34 34 34
31 31 31 31 PLC-RSC PLC-RSC PLC-RSC PLC-RSC
/117.6 32 /117.7 32 /117.6 32 /117.4 32
24DC/21-21 24DC/21-21 24DC/21-21 24DC/21-21
44 44 44 44
41 41 41 41
/110.4 42 /110.4 42 /110.5 42 42

LZX : PT 570024 LZX : PT 570024 LZX : PT 570024 LZX : PT 570024

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 102
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

-103K1 -103K3
HEELING VALVE HEELING VALVE
VALVE BHV 26 - PORT 14 VALVE BHV 27 - STB 14
11 11
24V DC-98F6 /109.2 12 /109.4 12
/98.8 -98X3:74
CLOSED OPEN 24 CLOSED OPEN 24
21 21
0V DC-98F6 /118.3 22 /118.4 22
/98.8 -98X3:79 34 34
31 31
/115.3 32 /115.6 32
-103F1 A2 A2 44 A2 A2 44
-103K1 -103K2 41 -103K3 -103K4 41
1AT 1AT 42 42
/103.4 /103.4 /103.8 /103.8
A1 A1 LZX : PT 570024 A1 A1 LZX : PT 570024

-103X3 181 181 -103X3 182 182 24VDC-103F1

-103X3:182
/104.1
UDK 4
186 187 0V DC-103F1
-103X3:187
/104.1

-103K2 -103K4

14 14
11 11
/109.3 12 /109.4 12
24 24
21 21
/118.4 22 /118.5 22
34 34
31 31
/115.4 32 /115.7 32
44 44
41 41
42 42

LZX : PT 570024 LZX : PT 570024

-103X3 201 202 203 204 -103X3 205 206 207 208
UK 5

Cable No.: 223 1 2 Cable No.: 222 1 2 Cable No.: 226 1 2 Cable No.: 225 1 2
2x2x0,75² 2x2x0,75² 2x2x0,75² 2x2x0,75²
YARD

POSITION OF
VALVE Item. 3-4
VALVE BHV 26 - PORT VALVE BHV 27 - STB

CLOSED OPEN CLOSED OPEN

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 103
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

SPARE SPARE SPARE SPARE

24VDC-103F1 -103X3 182 182 -103X3 183 183 24VDC-103F1

/103.8 -103X3:182 -103X3:183
/105.1

0V DC-103F1 187 188 0V DC-103F1

/103.8 -103X3:187 -103X3:188
/105.1

-103X3 209 210 211 212 -103X3 213 214 215 216

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 104
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

-105K1
LOW LEVEL ALARM OF FLOATING SWITCH
14
11
/110.2 12

PORT STBD 24
21
/118.2 22
34
31
/101.5 32
A2 A2 44
-105K1 -105K2 41
42
/105.4 /105.4
A1 A1 LZX : PT 570024

24VDC-103F1 -103X3 183 183 -103X3 184 24VDC-103F1

/104.8 -103X3:183 -96F5:A1
/96.8

0V DC-103F1 188 189 0V DC-103F1

/104.8 -103X3:188 -96F5:A2
/96.8

-105K2

14
11
/110.3 12
24
21
/118.6 22
34
31
/101.3 32
44
41
42

LZX : PT 570024

-103X3 217 218 219 220

Cable No.: 227 1 2 Cable No.: 228 1 2

2x2x0,75² 2x2x0,75²

LOW LEVEL ALARM OF FLOATING SWITCH

PORT STBD

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 105
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

VALVE BHV 26 - VALVE BHV 27 -
OPEN OPEN
24V DC-98F4 -101X3 122 -101X3 122 -101X3 122 24V DC-98F4
/102.8 -101X3:121 -101X3:123
/117.1

12 14
-101K2
AUTO
/101.2
11

22 24
AUTO
-107K1
BUS
/107.8
21 FAILURE

12 14 12 14 12 14 12 14 32 34 12 14
MODUL MODUL
-101K5 -109K2 -115K1 -115K3 -101K1 MANUAL -109K4
MANUAL MANUAL
/101.7 11 /109.3 11 /115.2 11 /115.5 11 /101.1 31 /109.4 11
OPEN OPEN

12 14 EM'CY
-100K0 STOP
/100.2 ACTIVATED
11

0V DC-98F4 -101X3 132 -101X3 132 0V DC-98F4

/102.8 -101X3:131 -101X3:133
/117.1
-106X3 221 222 -106X3 223 224
UK 5 N

Cable No.: 221 1 2 Cable No.: 224 1 2

3x1,5² 3x1,5²
-X +24V/DC -X 0VDC -X +24V/DC -X 0VDC

1 2 1 2

-Y3 Y -Y4 Y

NORGREN DOUBLE 24V/DC SINGLE 24V/DC

VALVES ACTING 1,7W ACTING 1,7W
Fa. Wouter Witzel

VALVE BHV 26 - VALVE BHV 27 -

OPEN OPEN

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 106
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

/28.6

/28.6
MB2-A
-28X0:493

MB2-B
-28X0:494
RELAY CABINET / HyH 2583-02 CABLE No.: 206
FMGCG 2x2x0,75²
1 2

-107X0 241 242 PE

UK 5 N

MODBUS RTU / RS485

1 2 3 4

FIELD BUS PE 0V A B ALARM

ADJUSTING OF THE BUS INTERFACE
GATEWAY
BI 3 : STARTER BOX ANTI-HEEL. BUS
BUS TERMINATION
-BI3 BUS - INTERFACE BI CONNECTOR -107K1
14
MODBUS RTU - RS485 S1 = ON TO 3IO1 TO 3A1 11
Article-No.: 9341100200 /98.3 12
MB ADDRESS S2 = ON PAGE 108.7 PAGE 115.7
BAUD RATE : 19200 / 8 DATA BIT 24
3 21
PARITY : EVEN / 1 STOP BIT /106.3 22

ADDRESS : 3 POWER SUPPLY ALARM OUTPUT CONTROL INPUT 1 CONTROL INPUT 2 PLC-RSC
24V DC 0V DC E1 24V E1 0V E2 24V E2 0V 24DC/21-21

10 9 12 11 8 7 6 5

A1
-107K1
/107.8
A2

24V DC-98F5 -107X3 251 251 252 252 24V DC-98F5

/98.6 -98F5 -107X3:253
/108.1
UDK 4
0V DC-98F5 256 256 257 257 0V DC-98F5
/98.6 -98F5 -107X3:258
/108.1

24V DC-98F5
-110SX1:5
/110.1
TO I/O MODUL
0V DC-98F5
-110SX1:4
/110.1

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 107
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

HEELING PUMP HEELING PUMP HEELING PUMP BUZZER
START START OFF ON
-> PORT -> STBD

0V DC-98F5 -107X3 258 0V DC-98F5

/107.8 -107X3:257 -107X3:258
/109.1

-108K1 -108K2 -108K3 -108K4

14 14 14 14
11 11 11 11
/100.4 12 /100.5 12 /100.4 12 /98.6 12 A2 A2 A2 A2
24 24 24 24 -108K1 -108K2 -108K3 -108K4
21 21 21 21
/100.5 22 /100.7 22 /100.7 22 /98.6 22 /108.2 /108.3 /108.4 /108.4
A1 A1 A1 A1
PLC-RSC PLC-RSC PLC-RSC PLC-RSC
24DC/21-21 24DC/21-21 24DC/21-21 24DC/21-21
5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4

-3IO1 DIGITAL INPUT / OUTPUT ADDRESS

ADJUSTING BUS
/112.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF TO 3 IO 1 TO BI 3
Article-No.: 9341100300 S2 = OFF
ADDRESS PAGE 144.7 PAGE 142.7
51 S3 = OFF
S4 = OFF

DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
20 19 18 17 1 2 3 4

42 44 42 44 12 14 41 97 97
-101K1 -101K2 -102K6 -99A1 -96F4 -96F5
/101.1 /101.2 /102.5 /99.6 /96.3 /96.7
41 41 11 42 98 98

24V DC-98F5 -107X3 253 24V DC-98F5

/107.8 -107X3:252 -107X3:253
/109.1

SERVICE SERVICE POWER SUPPLY EM`CY STOP AH PUMP AH PUMP SPARE SPARE
SWITCH SWITCH AVAILABLE ACTIVATED THERMIC TEMPERATURE
MANUEL AUTO OVERLOAD SENSOR
RELAY

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 108
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06 SPARE PORT SPARE STBD
VALVE VALVE
BHV 26 BHV 27
OPEN OPEN
0V DC-98F5 -107X3 258 0V DC-98F5
/108.8 -107X3:258 -107X3:258
/110.1

-109K1 -109K2 -109K3 -109K4

14 14 14 14
11 11 11 11
12 /106.3 12 12 /106.6 12 A2 A2 A2 A2
24 24 24 24 -109K1 -109K2 -109K3 -109K4
21 21 21 21
22 22 22 22 /109.2 /109.3 /109.4 /109.4
A1 A1 A1 A1
PLC-RSC PLC-RSC PLC-RSC PLC-RSC
24DC/21-21 24DC/21-21 24DC/21-21 24DC/21-21
5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4

-3IO2 DIGITAL INPUT / OUTPUT ADDRESS

ADJUSTING BUS
/113.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = ON TO 3 IO 3 TO 3 IO 1
Article-No.: 9341100300 S2 = OFF
ADDRESS PAGE 145.7 PAGE 143.7
52 S3 = OFF
S4 = OFF

DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
20 19 18 17 1 2 3 4

12 14 12 14 12 14 12 14 22 24 22 24 22 24 22 24
-103K1 -103K2 -103K3 -103K4 -115K2 -115K1 -115K4 -115K3
/103.4 /103.4 /103.7 /103.7 /115.2 /115.2 /115.5 /115.5
11 11 11 11 21 21 21 21

24V DC-98F5 -107X3 253 24V DC-98F5

/108.8 -107X3:253 -107X3:253
/110.1

HEELING HEELING HEELING HEELING MANUAL MANUAL MANUAL MANUAL

VALVE VALVE VALVE VALVE ORDER ORDER ORDER ORDER
BHV 26 BHV 26 BHV 27 BHV 27 BHV 26 BHV 26 BHV 27 BHV 27
CLOSED OPEN CLOSED OPEN CLOSE OPEN CLOSE OPEN

PORT STBD PORT STBD

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 109
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06 ANTI - HEELING HEELING ANGLE
SYSTEM OVER
FAILURE 5 DEGREE

0V DC-98F5 -107X3 258

/109.8 -107X3:258

-110K1 -110K2
14 14
11 11
/111.2 12 /111.4 12 A2 A2
24 24 -110K1 -110K2
21 21
22 22 /110.2 /110.3
A1 A1
PLC-RSC PLC-RSC
24DC/21-21 24DC/21-21
5 6 7 8
DIGITAL DIGITAL DIGITAL DIGITAL
-110SX1 OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4
4617424020
A -3IO3 DIGITAL INPUT / OUTPUT ADDRESS
1 ADJUSTING BUS
B
2 /114.2 I/O MODULE - 8/8/4 CONNECTOR
LT
3
S1 = OFF TO 3 IO 2
0V DC-98F5 0V Article-No.: 9341100300 S2 = ON
/107.4 4 ADDRESS PAGE 144.7
-107X3:256 24V S3 = OFF
5
53
S4 = OFF
24V DC-98F5
/107.4 -107X3:251
DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL
INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
20 19 18 17 1 2 3 4

12 14 12 14 42 44 42 44 42 44 43 43
-105K1 -105K2 -102K1 -102K2 -102K3 -100K3 -100K4
/105.4 /105.4 /102.1 /102.2 /102.3 /100.3 /100.7
11 11 41 41 41 44 44

24V DC-98F5 -107X3 253 24V DC-98F5

/109.8 -107X3:253 -107X3:254
/112.1

LOW LEVEL LOW LEVEL PUMP RUN PUMP RUN PUMP PUMP RUN PUMP RUN SPARE
ALARM ALARM -> PORT -> STBD OFF -> STAR -> DELTA
FLOATING FLOATING
SWITCH SWITCH
PORT STBD

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 110
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

ALARM MONITORING SYSTEM

ALARM 12

ALARM 12

ALARM 12

ALARM 13

ALARM 13

ALARM 13
CABLE No.: 207 1 2 3 CABLE No.: 208 1 2 3
FMGCG 2x2x0,75² FMGCG 2x2x0,75²

-111X1 271 272 273 -111X1 274 275 276

UK 5 N UK 5 N

12 14 12 14
-110K1 -110K2
/110.2 /110.3
11 11

ANTI - HEELING HEELING ANGLE

SYSTEM FAILURE OVER 5 DEGREE

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 111
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

-3IO1 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/108.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF
Article-No.: 9341100300 S2 = OFF
ADDRESS
51 S3 = OFF
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13

DEGREE
-117X3:292
/117.1

24V DC-98F5 -107X3 254 DEGREE

/110.8 -107X3:253 -117X3:291
/117.1

SPARE SPARE SPARE SPARE SPARE SPARE SPARE

-107X3 261 262

+ -
-112D1 INCLINOMETER
NMI-2L-420

5-0-5

DEGREE

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 112
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

-3IO2 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/109.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = ON
Article-No.: 9341100300 S2 = OFF
ADDRESS
52 S3 = OFF
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13

SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 113
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

-3IO3 ANALOGUE INPUT ADDRESS

ADJUSTING BUS
/110.2 I/O MODULE - 8/8/4 CONNECTOR
S1 = OFF
Article-No.: 9341100300 S2 = ON
ADDRESS
53 S3 = OFF
S4 = OFF

ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE ANALOGUE

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 INPUT 8
12 11 10 9 16 15 14 13

SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 114
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

VALVE NO.: BHV 26 VALVE NO.: BHV 27

7 8 4 3 2 1 7 8 4 3 2 1
CLOSE OPEN CLOSED OPEN CLOSE OPEN CLOSED OPEN
ALARM CONTROL FEEDBACK ALARM CONTROL FEEDBACK
ADJUSTING TYPE BUS ADJUSTING TYPE BUS
OF ACTUATOR CONNECTOR OF ACTUATOR CONNECTOR
-3A1 CM3 Module ( D ) S1 = OFF
-3A2 CM3 Module ( S ) S1 = OFF
TO BI 3 TO 3A2 TO 3A1
ADDRESS Article-No.: 9341100100 S2 = OFF ADDRESS Article-No.: 9341100100 S2 = OFF
S3 = OFF PAGE 107.7 PAGE /.7 S3 = ON PAGE /.4
1 S4 = OFF
2 S4 = OFF

POWER CONTROL FEEDBACK POWER CONTROL FEEDBACK

L N L/OP L/CL N 24V 0V CL OP 4-20mA L N L/OP L/CL N 24V 0V CL OP 4-20mA

6 5 16 15 14 12 11 9 10 13 6 5 16 15 14 12 11 9 10 13

32 34 32 34 32 34 32 34
-103K1 -103K2 -103K3 -103K4
A1 A1 /103.4 /103.4 /103.7 /103.7
A1 A1
-115K1

-115K2

31 31 31 31

-115K3

-115K4
A2 A2
A2 A2

230VAC-L1/97F7
/97.7 -97F7:2

230VAC-L2/97F7
/97.8 -97F7:4

-115K1 -115K2 -115K3 -115K4

14 14 14 14
11 11 11 11
/106.3 12 12 /106.5 12 12
24 24 24 24
21 21 21 21
/109.6 22 /109.5 22 /109.7 22 /109.6 22

PLC-RSC PLC-RSC PLC-RSC PLC-RSC

230UC/21-21 230UC/21-21 230UC/21-21 230UC/21-21

OPEN CLOSE OPEN CLOSE

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 115
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 116
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

DEGREE LAMP PUMP SPACE POWER PUMP ON PUMP PUMP ON

TEST FAILURE HEATER AVAILABLE -> PORT OFF -> STBD
0V DC-98F4 -101X3 133 133 133 133 134 134 0V DC-98F4
/106.8 -101X3:132 -101X3:134
/118.1

MIMIC
DIAGRAM -117P1
HyH 2583-15 3
+ P
- X1 X1 X1 X1 X1 X1
-117S1 -117H1 -117H2 -117H3 -101SH2 -101SH1 -101SH3
white red yellow green green red green
4 X2 X2 X2 X2 X2 X2
5-0-5 /101.5 /101.3 /101.3

-117X3 291 292

LAMP TEST
-117X3:327
/118.1
321 322 323 324 325 326
DEGREE
/112.8 -107X3:262

DEGREE
/112.8 -3IO1:12 -117X3 301 302 303 304 305 306

22 24 32 34 22 24 32 34 32 34 32 34
-102K5 -102K4 -102K6 -102K1 -102K3 -102K2
/102.4 /102.3 /102.5 /102.1 /102.3 /102.2
21 31 21 31 31 31
24V DC-98F4
-105K1:21
/118.1

24V DC-98F4 -101X3 123 123 24V DC-98F4

/106.8 -101X3:122 -101X3:124
/118.1

PUMP SPACE POWER PUMP ON PUMP PUMP ON

FAILURE HEATER AVAILABLE -> PORT OFF -> STBD

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 117
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

LL ALARM OF HEELING VALVE HEELING VALVE LL ALARM OF

FLOATING BHV 26 BHV 27 FLOATING
SWITCH PORT CLOSED OPEN CLOSED OPEN SWITCH STBD
0V DC-98F4 -101X3 134 -101X3 134 -101X3 135 -101X3 135 -101X3 135
/117.8 -101X3:134

MIMIC
DIAGRAM
HyH 2583-15 DUO-LED DUO-LED DUO-LED DUO-LED DUO-LED
-118H1 -118H2 -118H3 -118H4
red green red green red green red green GRÜN ROT
GREEN RED
0V DC

LAMP TEST
/117.8 -117X3:326 327 328 329 330 331 332 333 334 335 336

-117X3 307 308 309 310 311 312 313 314 315 316

22 24 22 24 22 24 22 24 22 24 22 24
-105K1 -103K1 -103K2 -103K3 -103K4 -105K2
/105.4 /103.4 /103.4 /103.7 /103.7 /105.4
21 21 21 21 21 21
24V DC-98F4
/117.8 -102K2:31

24V DC-98F4 -101X3 124

/117.8 -101X3:123

LL ALARM OF HEELING VALVE HEELING VALVE LL ALARM OF

FLOATING BHV 26 BHV 27 FLOATING
SWITCH PORT CLOSED OPEN CLOSED OPEN SWITCH STBD

STARTER BOX FOR ANTI-HEELING SYSTEM / HyH 2583-06

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 118
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 119
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ANTI _ HEELING SYSTEM HyH 2583-06
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 120
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX PORT / HyH 2583-07

SELCO INDICATOR PANEL

-121D1 SIREN ALARM
M 4700-50 RELAY RELAY

POWER
24V DC REF. RESET

A12 A13 A11 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 A16 B12 A14 A15

H / HL ALARM - NO.1 H.F.O. TK. (P)

H / HL ALARM - NO.1 H.F.O. TK. (S)

H / HL ALARM - NO.2 H.F.O. TK. (P)

H / HL ALARM - NO.2 H.F.O. TK. (S)

H / HL ALARM - NO.3 H.F.O. TK. (P)

H / HL ALARM - NO.3 H.F.O. TK. (S)

H / HL ALARM - NO.4 H.F.O. TK. (P)

H / HL ALARM - NO.4 H.F.O. TK. (S)

HL ALARM - NO.1 H.F.O. TK. (P)

HL ALARM - NO.1 H.F.O. TK. (S)

HL ALARM - NO.2 H.F.O. TK. (P)

HL ALARM - NO.2 H.F.O. TK. (S)

HL ALARM - NO.3 H.F.O. TK. (P)

HL ALARM - NO.3 H.F.O. TK. (S)

HL ALARM - NO.4 H.F.O. TK. (P)

HL ALARM - NO.4 H.F.O. TK. (S)

-121X3 45 45 24V DC-121F1
-121X3:46
/122.6
24V DC

UDK 4
0V DC

REFERENZ

A1 A1
-121F1 -121K1 -121K2
0,5AM /121.7 A2 /121.7 A2

SPARE

SPARE

SPARE

SPARE

RESET
-121X3 41 -121X3 41 24V DC- PORT
-121X3:42
/122.1
UDK 4 UDK 4
43 -121X3 43 0VDC- PORT
-121X3:44
/122.1
14 14
11 11
/123.2 12 /123.4 12
24 24
21 21
22 22
-121X3 1 2 -121X3 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
UK 5 N PLC-RSC PLC-RSC
24DC/21-21 24DC/21-21

CABLE No.: 251 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 CABLE No.: 252 continue on page 122

MGCG 2x2,5² FMGCG 14x2x0,75²
24V DC- PORT

REF. PORT 1
0VDC- PORT

-81X3:801

-81X3:802

-81X3:803

-81X3:804

-81X3:805

-81X3:806

-81X3:807

-81X3:808

-81X3:809

-81X3:812

-81X3:813

-81X3:814

-81X3:815

-81X3:816

-81X3:817

-81X3:818

-81X3:819

-81X3:822
Alarm A1

Alarm A2

Alarm A3

Alarm A4

Alarm A5

Alarm A6

Alarm A7

Alarm A8

Alarm B1

Alarm B2

Alarm B3

Alarm B4

Alarm B5

Alarm B6

Alarm B7

Alarm B8

RESET 1
-6X3:151

-6X3:152

/81.1

/82.1
/81.2

/82.2
/7.3

/7.3

/81.3

/81.3

/81.4

/81.4

/81.5

/81.6

/81.6

/82.3

/82.3

/82.4

/82.5

/82.5

/82.6

/82.8
STEUERSCHRANK / RELAY CABINET / HyH 2583-02
REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG ALARM BOX PORT HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 121
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX PORT / HyH 2583-07

SELCO INDICATOR PANEL

-122D1 SIREN ALARM
M 4700-50 RELAY RELAY

POWER
24V DC REF. RESET

A12 A13 A11 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 A16 B12 A14 A15

HL ALARM - NO.1 HFO OVERFLOW TK.

HL ALARM - NO.2 HFO OVERFLOW TK.

H / HL ALARM - M.D.O. TANK (P)

H / HL ALARM - M.D.O. TANK (S)

HL ALARM - M.D.O. TANK (P)

HL ALARM - M.D.O. TANK (S)

-121X3 46 -121X3 46 24V DC-121F1

-121X3:47
/123.1
UDK 4 UDK 4

24V DC-121F1
-121X3:45
24V DC

0V DC

A1 A1
REFERENZ

-122K1 -122K2
/122.7 A2 /122.7 A2
SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

RESET

/121.8
-121X3
24V DC- PORT 42
/121.8 -121X3:41 UDK 4
0VDC- PORT -121X3 44 -121X3 44 0VDC- PORT
/121.8 -121X3:43 -121X3:44
/123.1
UDK 4
14 14
11 11
/123.3 12 /123.5 12
24 24
21 21
22 22
-122X3 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82
PLC-RSC PLC-RSC
24DC/21-21 24DC/21-21

continue on CABLE No.: 252 19 20 21 22 23 24 25 26

page 121 FMGCG 14x2x0,75²
REF. PORT 2

Alarm A11

Alarm A12

Alarm A13

Alarm A14

Alarm B11

Alarm B12
-83X3:831

-83X3:832

-83X3:833

-83X3:834

-83X3:835

-83X3:842

-83X3:843

-83X3:852
RESET 2
/83.1

/84.1
/83.2

/84.2
/83.3

/83.3

/83.4

/84.8
STEUERSCHRANK / RELAY CABINET / HyH 2583-02
REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG ALARM BOX PORT HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 122
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX PORT / HyH 2583-07

ALARM BUZZER FLASH LIGHT

e 0
-123H1 -123H2
d 1

-123X3 51 52 -123X3 53 54

12 14 12 14 12 14 12 14
-121K1 -122K1 -121K2 -122K2
/121.6 /122.6 /121.7 /122.7
11 11 11 11

24V DC-121F1 -121X3 47

/122.8 -121X3:46 UDK 4

0VDC- PORT -121X3 44

/122.8 -121X3:44 UDK 4

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ALARM BOX PORT HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 123
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 124
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 125
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX STBD / HyH 2583-07-1

SELCO INDICATOR PANEL

-126D1 SIREN ALARM
M 4700-50 RELAY RELAY

POWER
24V DC REF. RESET

A12 A13 A11 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 A16 B12 A14 A15

H / HL ALARM - NO.1 H.F.O. TK. (P)

H / HL ALARM - NO.1 H.F.O. TK. (S)

H / HL ALARM - NO.2 H.F.O. TK. (P)

H / HL ALARM - NO.2 H.F.O. TK. (S)

H / HL ALARM - NO.3 H.F.O. TK. (P)

H / HL ALARM - NO.3 H.F.O. TK. (S)

H / HL ALARM - NO.4 H.F.O. TK. (P)

H / HL ALARM - NO.4 H.F.O. TK. (S)

HL ALARM - NO.1 H.F.O. TK. (P)

HL ALARM - NO.1 H.F.O. TK. (S)

HL ALARM - NO.2 H.F.O. TK. (P)

HL ALARM - NO.2 H.F.O. TK. (S)

HL ALARM - NO.3 H.F.O. TK. (P)

HL ALARM - NO.3 H.F.O. TK. (S)

HL ALARM - NO.4 H.F.O. TK. (P)

HL ALARM - NO.4 H.F.O. TK. (S)

-126X3 45 45 24V DC-121F1
-126X3:46
/127.6
24V DC

UDK 4
0V DC

REFERENZ

A1 A1
-126F1 -126K1 -126K2
0,5AM /126.7 A2 /126.7 A2

SPARE

SPARE

SPARE

SPARE

RESET
-126X3 41 -126X3 41 24V DC- STBD
-126X3:42
/127.1
UDK 4 UDK 4
43 -126X3 43 0VDC- STBD
-126X3:44
/127.1
14 14
11 11
/128.2 12 /128.4 12
24 24
21 21
22 22
-126X3 1 2 -126X3 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
UK 5 N PLC-RSC PLC-RSC
24DC/21-21 24DC/21-21

CABLE No.: 261 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 CABLE No.: 262 continue on page 127

MGCG 2x2,5² FMGCG 14x2x0,75²
24V DC- STBD

REF. STBD 1
0VDC- STBD

-86X3:861

-86X3:862

-86X3:863

-86X3:864

-86X3:865

-86X3:866

-86X3:867

-86X3:868

-86X3:869

-86X3:872

-86X3:873

-86X3:874

-86X3:875

-86X3:876

-86X3:877

-86X3:878

-86X3:879

-86X3:882
Alarm A1

Alarm A2

Alarm A3

Alarm A4

Alarm A5

Alarm A6

Alarm A7

Alarm A8

Alarm B1

Alarm B2

Alarm B3

Alarm B4

Alarm B5

Alarm B6

Alarm B7

Alarm B8

RESET 1
-6X3:153

-6X3:154

/86.1

/87.1
/86.2

/87.2
/7.6

/7.6

/86.3

/86.3

/86.4

/86.4

/86.5

/86.6

/86.6

/87.3

/87.3

/87.4

/87.5

/87.5

/87.6

/87.8
STEUERSCHRANK / RELAY CABINET / HyH 2583-02
REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG ALARM BOX STBD HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 126
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX STBD / HyH 2583-07-1

SELCO INDICATOR PANEL

-127D1 SIREN ALARM
M 4700-50 RELAY RELAY

POWER
24V DC REF. RESET

A12 A13 A11 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 A16 B12 A14 A15

HL ALARM - NO.1 HFO OVERFLOW TK.

HL ALARM - NO.2 HFO OVERFLOW TK.

H / HL ALARM - M.D.O. TANK (P)

H / HL ALARM - M.D.O. TANK (S)

HL ALARM - M.D.O. TANK (P)

HL ALARM - M.D.O. TANK (S)

-126X3 46 -126X3 46 24V DC-121F1

-126X3:47
/128.1
UDK 4 UDK 4

24V DC-121F1
-126X3:45
24V DC

0V DC

A1 A1
REFERENZ

-127K1 -127K2
/127.7 A2 /127.7 A2
SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

RESET

/126.8
24V DC- STBD-126X3 42
/126.8 -126X3:41 UDK 4
0VDC- STBD -126X3 44 -126X3 44 0VDC- STBD
/126.8 -126X3:43 -126X3:44
/128.1
UDK 4
14 14
11 11
/128.3 12 /128.5 12
24 24
21 21
22 22
-127X3 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82
PLC-RSC PLC-RSC
24DC/21-21 24DC/21-21

continue on CABLE No.: 262 19 20 21 22 23 24 25 26

page 126 FMGCG 14x2x0,75²
REF. STBD 2

Alarm A11

Alarm A12

Alarm A13

Alarm A14

Alarm B11

Alarm B12
-88X3:891

-88X3:892

-88X3:893

-88X3:894

-88X3:895

-88X3:902

-88X3:903

-88X3:912
RESET 2
/88.1

/89.1
/88.2

/89.2
/88.3

/88.3

/88.4

/89.8
STEUERSCHRANK / RELAY CABINET / HyH 2583-02
REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:
Pleiger Elektronik
a DRAWN GmbH & Co KG ALARM BOX STBD HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 127
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

BUNKER STATION ALARM BOX STBD / HyH 2583-07-1

ALARM BUZZER FLASH LIGHT

e 0
-128H1 -128H2
d 1

-128X3 51 52 -128X3 53 54

12 14 12 14 12 14 12 14
-126K1 -127K1 -126K2 -127K2
/126.6 /127.6 /126.7 /127.7
11 11 11 11

24V DC-121F1 -126X3 47

/127.8 -126X3:46 UDK 4

0VDC- STBD -126X3 44

/127.8 -126X3:44 UDK 4

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG ALARM BOX STBD HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 128
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 129
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 130
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

POWER SUPPLY 24V DC USV

WERFT SHIP OFFICE

/135.2

/135.3
230V AC / 60Hz AVAILABLE
YARD CONTROL
24DC
STATION

-135X3:11
24V DC-131F4

0VDC-131F4
-135X3:12
YARD-230V-L1

YARD-230V-L2

YARD-PE
FOR
PPC-IPC
HyH 2583-04
CABLE 1 2 3 CABLE 241 1 2

MGCG 2x4²

-131X2 1 2 PE -131X3 11 12 13 -131X3 21 22

UK 5 N USLKG 5 UK 5 N UK 6 N
E.C.R
13
CONTROL

24V/DC
-131U1
/131.4
STATION 14

HyH 2583-03

a b
+24V DC 11 12 13 21 22 23 31 32 33 R1 R2 -131F4
0,2 A 2A 2A
INTERN REMOTE
SHOUTDOWN
ALARM BATT: MODE BATT: CHARGE

-131U2

-131U1
DCOK
/131.5 QUINT-DC-UPS/24DC/10A - UPS
10 A +
-131F1 L + WITH 1,3Ah BATTERY MODULE
~ + + +
~ + INPUT OUTPUT
6,3A
N ~ -
~ - - 24V DC 24V DC -
PE -
6,3A

24V/DC

24V/DC
-131F2 -131F3
2A 2A 2,5A 2,5A
a b a b

24V DC-131F2

24V DC-131F3
0V DC-131F2

0VDC-131F3
-132A2:+

-132A2:-

-132A1:+

-132A1:-
/132.1

/132.1

/132.1

/132.1
24DC 24DC
FOR FOR
PPC-IPC TFT TOUCH

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DECK OFFICE --> E.C.R 28.10.2009 Sch. DRAWN GmbH & Co KG E.C.R HyH 2583
17.09.2009 Schuster
b POWER FOR TFT TOUCH 01.12.2009 Sch. gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 131
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

/135.4

/135.4

/135.4

/135.4
SHIP OFFICE
CONTROL

-135A3:1
-RX+

-TX+
-135A3:3

-RX-
-135A3:6

-TX-
-135A3:2
DATABUS TO
STATION PPC-IPC-S No.2
HyH 2583-04
CABLE NO. 242 max. 100m 3 4 1 2
Ethernet CAT6

ATTENTION !!
E.C.R CROSS CABLE
TX+ <-> RX+
CONTROL TX- <-> RX-
YARD SUPPLY
STATION
1 2 3 6 PE
HyH 2583-03

Shielded
connection
Connection
-132A3 RJ 45

CAT 5 TERMINAL BOX

MB1-A
-133X0:31
/133.1
MB1-B
-133X0:32
/133.1

24V DC-131F2 MB2-A

/131.7 -131F2:a -133X0:33
/133.1
MB2-B
0V DC-131F2 -133X0:34
/133.1
/131.7 -131F2:b

MB3-A
-133X0:35
/133.1
24V DC-131F3
/131.8 -131F3:a MB3-B
-133X0:36
/133.1
0VDC-131F3
/131.8 -131F3:b Patch
Cable MB4-A
-133X0:37
/133.1
MB4-B
-133X0:38
/133.1
24V/DC

24V/DC

RJ-45-MALE RS 485
1 2 3 6 CONN. 8 PINS 8 3 8 3 8 3 8 3 CONN. 9 PINS
+ - PE + - PE TX+ TX- RX+ RX- A1 B1 A1 B1 A1 B1 A1 B1

19" TFT TOUCH 24V DC ETHERNET MB PORT 1 MB PORT 2 MB PORT 3 MB PORT 4

POWER SUPPLY POWER SUPPLY
FLUSH MOUNTING
PPC - IPC -S2 No.: 1 PPC-IPC-S ADJUSTIND:
-132A1 -132A2 Mat. Nr.: 9349000030 IP ADDRESS : [Link]
Mat. Nr.: 4948200020 DATA SPEED: 100MB
USB 1 USB 2 VGA DVI USB 3 USB 4 Flash card: 9310142800
VGA USB

USB CABLE VALVE CABINET VALVE CABINET AMS LOADING

HyH 2583-02 HyH 2583-02 COMPUTER
MONITOR CABLE

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DECK OFFICE --> E.C.R 28.10.2009 Sch. DRAWN GmbH & Co KG DECK OFFICE HyH 2583
17.09.2009 Schuster
b 132A1-TFT TOUCH 01.12.2009 Sch. gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 132
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

/28.4

/28.4
/8.4

/8.4
RELAY CABINET RELAY CABINET ALARM LOADING
HyH 2583-02 HyH 2583-02 MONITORING COMPUTER

-8X0:181

-28X0:491
MB1-A

MB1-B
-8X0:182

MB2-A

MB2-B
-28X0:492

MB3-A

MB3-B

MB4-A

MB4-B
SYSTEM
MODBUS MODBUS MODBUS MODBUS
MB 1 MB 2 CABLE NO. 232 MB 3 MB 4
CABLE NO. 231 1 2 1 2 CABLE NO. 233 1 2 CABLE NO. 234 1 2
FMGCG 2x2x0,75² FMGCG 2x2x0,75² FMGCG 2x2x0,75² FMGCG 2x2x0,75²

-133X0 31 32 PE -133X0 33 34 PE -133X0 35 36 PE -133X0 37 38 PE

E.C.R UK 5 N UK 5 N UK 5 N UK 5 N

CONTROL
STATION
HyH 2583-03

MB1-A
/132.8 -132A2:8
MB1-B
MODBUS RTU / RS485
/132.8 -132A2:3

MB2-A
/132.8 -132A2:8
MB2-B
MODBUS RTU / RS485
/132.8 -132A2:3

MB3-A
/132.8 -132A2:8
MB3-B
MODBUS RTU / RS485
/132.8 -132A2:3

MB4-A
/132.8 -132A2:8
MB4-B
MODBUS RTU / RS485
/132.8 -132A2:3

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DECK OFFICE --> E.C.R 28.10.2009 Sch. DRAWN GmbH & Co KG E.C.R HyH 2583
17.09.2009 Schuster
b MB4 TO LOADING COMPUTER 01.12.2009 Sch. gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 133
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 134
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

WERFT
YARD
POWER SUPPLY
230V AC / 60 Hz

/132.4

/132.4

/132.3

/132.4
/131.7

/131.7
YARD ETHERNET TO
PPC-IPC-S No.1
ATTENTION !! E.C.R

-132A3:1
-TX+

-RX+
-132A3:3

-TX-
-132A3:6

-RX-
-132A3:2
-131X3:21
24V DC-131F4

0VDC-131F4
-131X3:22
24VDC/2A CROSS CABLE
CONTROL
YARD-L1

YARD-L2

YARD-PE

USV IN E.C.R
YARD SUPPLY
STATION
CABLE 1 2 3 1 2 CABLE NO. 241 1 2 3 4 CABLE NO. 242 max. 100m HyH 2583-03
MGCG 3x1,5² MGCG 2x4² max. 100m Ethernet CAT6

-135X2 1 2 PE -135X3 11 12
UK 5 N USLKG 5
1 2 3 6 PE
SHIP OFFICE
CONTROL

Shielded
connection
Connection
-135A3 RJ 45

CAT 5 TERMINAL BOX

STATION
HyH 2583-04
-135F1
2A 2A

-135XU1 L1 N PE

Patch
Cable
230V/AC

24V/DC

12 3 4 5 6 7 8

RJ-45-MALE RS 485
1 2 3 6 CONN. 8 PINS 8 3 8 3 8 3 8 3 CONN. 9 PINS
L N PE + - PE TX+ TX- RX+ RX- A1 B1 A1 B1 A1 B1 A1 B1

19" TFT MONITOR 24V DC ETHERNET MB PORT 1 MB PORT 2 MB PORT 3 MB PORT 4

POWER SUPPLY POWER SUPPLY
DESKTOP
PPC - IPC -S2 No.: 2 PPC-IPC-S ADJUSTIND:
-135A1 -135A2 Mat. Nr.: 9349000030 IP ADDRESS : [Link]
USB 1 USB 2 VGA DVI USB 3 USB 4 Flash card: 9310142820 DATA SPEED: 100MB

VGA

TRACKBALL

MONITOR CABLE

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DECK OFFICE --> E.C.R 28.10.2009 Sch. DRAWN GmbH & Co KG SHIP OFFICE HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 135
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136
 1 2 3 4 5 6 7 8

R E S E R V E

REVISION/Änderung DATE/Datum NAME/Name DATE/Datum NAME/Name DESIGNATION/Bezeichnung [Link]./Zeichn.-Nr.: LOCATION/Ort: PLANT/Anlage:

Pleiger Elektronik
a DRAWN GmbH & Co KG HyH 2583
17.09.2009 Schuster
b gez. Im Hammertal 51 D-58456 Witten
Postfach 3263 D-58423 Witten PROJECT/Projektbezeichnung ORDER/Auftrag: PAGE/Bl: 136
c APPROVED Telefon (02324) 398-0
d gep. 18.09.2009 Schröder Telefax (02324) 398-389 JIUJIANG Tongfang Hull JX619-JX622 VMF 902032 - 902035 136