European Technical Approval ETA-03/0032: Deutsches Institut Für Bautechnik
European Technical Approval ETA-03/0032: Deutsches Institut Für Bautechnik
für Bautechnik
Anstalt des öffentlichen Rechts
Kolonnenstr. 30 L
10829 Berlin
Germany
Tel.: +49(0)30 787 30 0 Mitglied der EOTA
Fax: +49(0)30 787 30 320 Member of EOTA
E-mail: dibt@[Link]
Internet: [Link]
Herstellwerke HVU-TZ:
Manufacturing plants Hilti GmbH Industriegesellschaft für Befestigungstechnik
86916 Kaufering, Deutschland
HAS-TZ / HAS-RTZ / HAS-HCR-TZ:
Hilti AG Herstellwerk 5418, Schweiz
Diese Zulassung ersetzt ETA-03/0032 mit Geltungsdauer vom 19.05.2004 bis 01.10.2008
This Approval replaces ETA-03/0032 with validity from 19.05.2004 to 01.10.2008
The provisions made in this European Technical Approval are based on an assumed
intended working life of the anchor of 50 years. The indications given on the working life
cannot be interpreted as a guarantee given by the producer, but are to be regarded only as a
means for choosing the right products in relation to the expected economically reasonable
working life of the works.
7 The technical documentation of this European Technical Approval is deposited at the Deutsches Institut für
Bautechnik and, as far as relevant for the tasks of the approved bodies involved in the attestation of conformity
procedure, is handed over to the approved bodies.
8 Official Journal of the European Communities L 254 of 08.10.1996
3.2 Responsibilities
3.2.1 Tasks of the manufacturer
[Link] Factory production control
The manufacturer shall exercise permanent internal control of production. All the elements,
requirements and provisions adopted by the manufacturer shall be documented in a
systematic manner in the form of written policies and procedures, including records of results
performed. This production control system shall insure that the product is in conformity with
this European Technical Approval.
The manufacturer may only use initial / raw / constituent materials stated in the technical
documentation of this European Technical Approval.
The factory production control shall be in accordance with the control plan of January 2007
which is part of the technical documentation of this European Technical Approval. The
control plan is laid down in the context of the factory production control system operated by
the manufacturer and deposited at Deutsches Institut für Bautechnik.9
The results of factory production control shall be recorded and evaluated in accordance with
the provisions of the "control plan".
[Link] Other tasks of manufacturer
The manufacturer shall, on the basis of a contract, involve a body which is approved for the
tasks referred to in section 3.1 in the field of anchors in order to undertake the actions laid
down in section 3.2.2. For this purpose, the "control plan" referred to in sections [Link] and
3.2.2 shall be handed over by the manufacturer to the approved body involved.
The manufacturer shall make a declaration of conformity, stating that the construction
product is in conformity with the provisions of this European Technical Approval.
3.2.2 Tasks of approved bodies
The approved body shall perform the following tasks in accordance with the provisions laid
down in the control plan:
- initial type-testing of the product,
- initial inspection of factory and of factory production control,
- continuous surveillance, assessment and approval of factory production control.
The approved body shall retain the essential points of its actions referred to above and state
the results obtained and conclusions drawn in a written report.
The approved certification body involved by the manufacturer shall issue an EC certificate of
conformity of the product stating the conformity with the provisions of this European
Technical Approval.
In cases where the provisions of the European Technical Approval and its "control plan" are
no longer fulfilled the certification body shall withdraw the certificate of conformity and inform
Deutsches Institut für Bautechnik without delay.
9 The control plan is a confidential part of the documentation of the European Technical Approval, but not
published together with the ETA and only handed over to the approved body involved in the procedure of
attestation of conformity.
See section 3.2.2.
3.3 CE marking
The CE marking shall be affixed on each packaging of anchors. The letters ”CE” shall be
followed by the identification number of the approved certification body, where relevant, and
be accompanied by the following additional information:
- the name and address of the producer (legal entity responsible for the manufacturer),
- the last two digits of the year in which the CE marking was affixed,
- the number of the EC certificate of conformity for the product,
- the number of the European Technical Approval,
- the number of the guideline for European Technical Approval,
- use category (ETAG 001-1, Option 1),
- size.
4 Assumptions under which the fitness of the product for the intended use was
favourably assessed
4.1 Manufacturing
The anchor is manufactured in accordance with the provisions of the European Technical
Approval using the automated manufacturing process as identified in the inspection of the
plant by the Deutsches Institut für Bautechnik and the approved body and laid down in the
technical documentation.
The European Technical Approval is issued for the product on the basis of agreed
data/information, deposited with Deutsches Institut für Bautechnik, which identifies the
product that has been assessed and judged. Changes to the product or production process,
which could result in this deposited data/information being incorrect, should be notified to
Deutsches Institut für Bautechnik before the changes are introduced. Deutsches Institut für
Bautechnik will decide whether or not such changes affect the European Technical Approval
and consequently the validity of the CE marking on the basis of the European Technical
Approval and if so whether further assessment or alterations to the European Technical
Approval shall be necessary.
4.2 Installation
4.2.1 Design of anchorages
The fitness of the anchor for the intended use is given under the following conditions:
The anchorages are designed in accordance with the "Guideline for European Technical
Approval of Metal Anchors for Use in Concrete", Annex C, Method A, under the responsibility
of an engineer experienced in anchorages and concrete work.
Verifiable calculation notes and drawings are prepared taking account of the loads to be
anchored.
The position of the anchor is indicated on the design drawings (e.g. position of the anchor
relative to reinforcement or to supports, etc.).
4.2.2 Installation of anchors
The fitness for use of the anchor can only be assumed if the anchor is installed as follows:
− anchor installation carried out by appropriately qualified personnel and under the
supervision of the person responsible for technical matters of the site;
− use of the anchor only as supplied by the manufacturer without exchanging the
components of an anchor;
− anchor installation in accordance with the manufacturer’s specifications and drawings
using the tools indicated in the technical documentation of this European Technical
Approval;
− checks before placing the anchor to ensure that the strength class of the concrete in
which the anchor is to be placed is in the range given and is not lower than that of the
concrete to which the characteristic loads apply;
− check of concrete being well compacted, e.g. without significant voids;
− keeping of the edge distance and spacing to the specified values without minus
tolerances;
− positioning of the drill holes without damaging the reinforcement;
− keeping the effective anchorage depth;
− in case of aborted drill hole: the drill hole shall be filled with mortar;
− the anchor must not be installed in flooded holes; before installation of the anchor the
hole shall be cleaned, and possibly existing water in the hole shall be completely
removed; the hole shall be cleaned by at least blowing out twice with a hand pump;
− the foil capsule is set into the drilled hole; connecting the anchor rod with the percussion
drill by using a corresponding adapter; driving the anchor rod into the foil capsule by
simultaneous hammering and turning of the drill; if the anchorage depth is achieved the
drill must stopped immediately by using some pressure; if the anchor is proper installed
mortar must be visible at the member surface;
− the anchor component installation temperature shall be at least +5 °C;
− the temperature of the concrete during installation and curing of the mortar must not fall
below +0 °C;
− the curing time according to Annex 2 shall be observed before the anchor may be loaded
(for wet concrete the curing time according to Annex 2 must be doubled);
− after the curing time fixing the member to be anchored by using a calibrated torque
wrench by not exceeding the torque moments given in Annex 4.
HVZ ...
Anchor rod HAS-E-TZ / HAS-E-RTZ / HAS-E-HCR-TZ
HVZ ...
Marking of anchorage depth
HVZ ...
Fixture
Effective anchorage depth Thickness
Hole depth
Use category: Installation in dry or wet concrete, it must not be installed in flooded holes
Temperature range: -40 °C to +80 °C (max short term temperature +80 °C and
max long term temperature +50 °C)
65204.06
Page 10 of European technical approval ETA-03/0032, issued on 3 January 2007
English translation by Deutsches Institut für Bautechnik (DIBt)
imprint: HVU-TZ M ..
Foil capsule HVU-TZ back: expiry date e.g. 03/04
dp
HVU-TZ M.. HVU-TZ M..
lp
Table 1: Materials
Designation Marking Material
Foil capsule HVU-TZ M .. Foil tube: PP-PET-PE Composition foil
Aggregate: Quartz sand
Binder: Reaction resin
Hardener: Dibenzoylperoxid
65204.06
Page 11 of European technical approval ETA-03/0032, issued on 3 January 2007
English translation by Deutsches Institut für Bautechnik (DIBt)
d
O
HVZ...
dk
O
hef
HVZ ...
HAS-E-…
e.g.: HAS-TZ M12/50
e.g.: HVZ 95
∅d [mm] 10 12 16 21
65204.06
Page 12 of European technical approval ETA-03/0032, issued on 3 January 2007
English translation by Deutsches Institut für Bautechnik (DIBt)
df
∅ d0
HVZ ...
1) 2) 4)
hef = lf tfix
h1
3)
hmin
1)
Effective anchorage depth hef see Annex 3 and 5
2)
Effective length of anchor in shear loading lf see Annex 6
3)
Minimum thickness of concrete member hmin
4)
Fixture thickness tfix see Annex 1 and 3
65204.06
Page 13 of European technical approval ETA-03/0032, issued on 3 January 2007
English translation by Deutsches Institut für Bautechnik (DIBt)
HVZ with HAS-TZ / HAS-RTZ / HAS-HCR-TZ M10x75 M12x95 M16x105 M16x125 M20x170
Steel failure
γMs
3)
Partial safety factor [-] 1.5
Pullout failure
Characteristic resistance in 1) 1) 1) 1) 1)
NRk,p [kN] - - - - -
cracked concrete
Characteristic resistance in 1) 1) 1) 1)
NRk,p [kN] - 40 - - -
non-cracked concrete
C30/37 1.22
Increasing factors for NRk,p for
ψc C40/50 1.41
cracked and non-cracked concrete
C50/60 1.55
2)
γMp
3)
Partial safety factor [-] 1.5
HVZ with HAS-TZ / HAS-RTZ / HAS-HCR-TZ M10x75 M12x95 M16x105 M16x125 M20x170
Tension load in cracked concrete [kN] 12.3 21.5 24.6 30.8 58.4
65204.06
Page 14 of European technical approval ETA-03/0032, issued on 3 January 2007
English translation by Deutsches Institut für Bautechnik (DIBt)
Table 10: Characteristic values of resistance to shear loads for design method A
HVZ with HAS-TZ / HAS-RTZ / HAS-HCR-TZ M10x75 M12x95 M16x105 M16x125 M20x170
Steel failure without lever arm
HAS-TZ 18 27 51 88
Characteristic
VRk,s [kN]
resistance HAS-RTZ
20 30 56 98
HAS-HCR-TZ
γMs
2)
Partial safety factor [-] 1.25
Steel failure with lever arm
Characteristic resistance MRk,s [Nm] 48 86 227 519
γMs
2)
Partial safety factor [-] 1.25
Concrete pryout failure
Factor in equation (5.6) of ETAG
k [-] 2.0
Annex C, [Link]
1)
γMcp
2)
Partial safety factor [-] 1.5
Concrete edge failure
Effective length of anchor in
lf [mm] 75 95 105 125 170
shear loading
Diameter of anchor dnom [mm] 12 14 18 25
1)
γMc
2)
Partial safety factor [-] 1.5
The partial safety factor γ2 = 1.0 is included.
1)
2)
in absence of other national regulations
HVZ with HAS-TZ / HAS-RTZ / HAS-HCR-TZ M10x75 M12x95 M16x105 M16x125 M20x170
65204.06