ACE INTERNATIONAL COMPRESSION TOOLING BROCHUREKNOW US The ACE INTERNATIONAL W/AS founded by a team of tooling experts in 1987, with an experience of over three decades in Tooling Technology. The company is engaged in Design, Development, Manufacturing and supply of Quality Tablet Tooling's & its Accessories. We have the expertise and facilities to meet the growing demand of the tableting industry for standard / customized tooling's for a range of application. Our wide range of products include A to Z solution for all your tableting needs. Our commitment towards developing ground-breaking solutions through R&D in areas such as metallurgy, punch coating, boosting productivity (by our multi tip solutions) and Quality Assurance Measures which has being successfully adopted by customers worldwide. We believe that every penny spent in research and development is a penny well spent. We have been supplying our tooling's to various sectors like Pharmaceutical, Nutraceutical, Confectionery, Veterinary, Cosmetic & Ceramic Industries by marketing it in both domestic as well as international market. At ACE INTERNATIONAL we not only manufacture tablet tooling's of unparallel quality, but also provide support equipment to help maintain tablet quality. Our headquarters is strategically located in one of the finest progressive industrial society. ACE INTERNATIONAL campus includes Administration, Manufacturing, Testing, Training and R&D facilities specifically designed to convey our customers about our Development, Growth & Reliability.eee reTablet Compression Tooling's are in the existence from more then a century now and as being the only source to form solid dose of medication through compression the industry has seen many changes and advancements with the use of Special Purpose Tool Steels to finding new ways on resolving the general & critical Tableting issues with Advanced Coating Solutions to Introducing Multiple Tip for the Tooling to improvise & boost productivity which has been very Revolutionary for the past couple of decades in which we have been a part of the journey and are always proud of the same. With the introduction of new and robust Technical Advancements with the implementation of Automation we have been aiming all the possibilities to make things better and relieving for the user. giving them peace of mind and ability to focus better on other sections of work Keeping this user satisfaction as our priority we ACE INTERNATIONAL started our manufacturing facility in 1987 and since have always catered the industries growing demands and finding newer ways to help make things better for the end user. which has given us a good market presence and a huge list of happy customers worldwide, by keeping the focus straight on what we started it with we are always learning & innovating. WE MANUFACTURE TOOLINGS FOR: GEA KORSCH seonc> Q,pkas CCS MAS San Aly FETEme ROMACOS) & @ BOSCH Invented for life & many more catering the industry. The categories we make EURO STANDARD TOOLING (" BBB; DB'&.'D TYPE} tooling’s for is undefined as“ TSM STANDARD TOOLING [’ 88, '8;,'DB'& 0’ TYP we are equipped to FETTE TOOLING including SEGMENT DIES KILIAN TOOLING manufacture any JAPANESE STANDARD TOOLING customized tooling ° BOLUS TYPETOOLS required by the client to MULTI TIP TYPE TOOLING CUP TYPE cater theirneeds, but here. MULT! TIP TYPE TOOLING MONO BLOCK TYPE Cate areafewcommonlymade «MICRO TIP TYPETOOLS tooling types: SNAP TAB TYPE TOO! 3D TIP TYPE TOOLS i 3 ieTOOL STEEL .For tool steel toughness. resistance to wear and corrosion, strength and resistance to distortion and warping during heat treatment are its most Important properties. These properties are the condition under which it is manufactured. For purpose of comparison. the steels used to ‘manufacture tablet press tooling have been grouped three categories 01 Steel: Its a General Purpose Steel which is a Oil Hardened! Non Shrinking Steel which has High Hardenabllty and is commonly used! for Banking & Stamping Punenes, 57 Steel: [sa tool steel grade with exceptional impact resistance plus the highest harcenabiity of shock resisting grade of Tool Steel dus to which Is-commonty used in Tablot Compression Punches forts heavy load bearing capacity D3 Steel: 1s Hot Die Steet and comes uncer the Category of High Carton High Chromium (HCH G) Steel which nas Great Resistance to Wear due to the percentage of Chromium inits structure for which itis also the most preferred choice for Tableting Dies Steel: It comes under High Carbon High Chromium CHC) Stesl category which also has Excellent Weer Resistance & Abrasion Resistance land 201s generally used for Abrasive Tablet Compeession, ‘440C Steels a Sainioss Stoel type with High Carbon arc’ High Chromium percentage of Elomonts which also has Excellent Hardenabilty and can ‘90upto 6o HRC max This category of See! Is used fo Manufacture Smal Tips for Mull Tip Tooling’ AA2 Steel: 5 Cold work Steet and is a Alr Hardening Steet which prevides High Hareiness with good simensional stably which also averages better ‘Wear Resistance, $5 Steel: Is aprimarity a OilHardening Grace Stool which was developed for Better Resistance to Shock that hes Good Elemental combination of Manganese: Silicon Molybdenum. {498 Steel; Is a Stainless Steel which sa Ferttic Stee that offers good mechanical properties which is Resistant to Corrosion ard prevents rust ‘corrosion racking. $4 Stoel: Is a Cold work Steel which has Tungsten ints Elements due to which ithas Greater Toughness and Impact Resistance also can obtain High Harness 340 Steet: sa Premium Cold work Stoel wich has High Yield Strength and good Toughness properties which fs sultable for Chipping & Premature ‘Wear Issues also has Excellent Compressive strength ks Steel: tc a Promium Steet with Chromium content of upte 36% to 18% which helps in obtaining Loact Ra value on the surface ging the surface ‘a mitorfrish which make it very less Coefficient to friction IN6g0 Steet: 5.2 Premium Steet with Chromium content similar to the PKs Steel withthe adliton of Cobalt nit which bonds the molecular stucture Unformly giving it Greater Surface nich and Longer Durability CHEMICAL COMPOSITION OF TOOL STEELS CHEMICAL PERCENTAGE OF CHEMICAL ELEMENTS ELEMENT o | s o2 | aoc | m2 | 55 st [eo | ms CARBON Seo _| 3s Yeo [358 to | bes ss ‘te @ Mancanese Se | Sa0 Seo_| S0o_| too | too. ou ‘tao @ sicon eso _| {a0 seo | Soo | os | 33: to 6% @ chown aE Wo |e | 8% | os eo ie @ vou oss | 3x ait 8% | oe ae oe @ TNcsten Ra 30 (B mowvepneum = we | ths’ | veo | 9 855 | oe | Se |e D nce oto G cosar 1 we 0sTOOL COATBased on the product nature such as - abrasive, corrosive, sticky etc. We al TECHNO TABLET TOOLS CVD Coating HP recommend various types of coating. As described below ‘ATType of CVD coating which Is highly reflective and resistant to Corrosion & Wear also has Very less Coeficent to fiction resulting in smoother Compression & Ejection of Tabet also this coating comesas adefault with TECHNO Tablet Tools. 2D Surface Coating ENI {Ato tone silver golleish coating which fs obtained by epostion of Nickel allay nto the metal surface by abath and not by elactrades or external tlectical charges which allows even surfece deposition resulting in a Vary Smocth Surface Finish, 3D PVD Coating Hep. ‘uniquely developed coating which PYD Superior Harc-Chromaum Coating which has a very homogeneous structure along with low clensity of pores with a good Non-Stick property. CRN Isa Silver Black coating which Is Hard end! is@ Double layer of (Chromium Nice costing on the Punch surtace which resuts in almost pore fee surface which helps in Compression of Abrasive Tablets making it more durable and sustainable n such environment RX ls. Dork Grey conting which along with layers of cating has a 3c Thick & Dense layer of surface coat which helps further in ealing with Abrasion Sticking. Wear & Galing also adcing up the durability of the Punch with increased service Ife, SPN Isa Silver Grey coating whien fs the Best pertormver against Heavy Sticking & Picking isis due ots Nano structure tne surface on which Ui applied gets a pete ree surtace fish and prodes a very smooth surface area when ls unmatened by any other surface coating MLY ‘AM Silver coating which is a combination coating which is atwo layer coating which has a addtional surface with an stick properties which further reduces the efect of formulation sticking on ‘the Punch Face. TIN |e Golden coating which ie Very Hard anc due to wach itworks great guint Wear resistance which is also used for both Punch & Die to protect fom Wear & Cortosion. cRN Itis.a Extremely Hard and inert coating wth upto 2X harder then Here! Chrome which performs welin Corosive envitonment and in slicing ‘Weer appicatons It elso has Low Residual stress andis Low Coemelentto friction Rx ls a Greyish canting which fs spacialy developed to also work with Abrasion and Sticking at the same tins which is also a combination Coating which has triple layer protection to give the best results for Sticking & Wear related Esues, SPN+ lea Silver Grey coating whieh fs dense thick ayer oF an aveady super ‘ne coating ihien helps ia Heavy Sticky Tableting conestions cue tos Nano stucture it gives the Best Sutace fhish which Is uncomparable “ith any other surace coating DLe Its called Diamond Like Carbon coating which Is Black ands @ Nano ‘Composite coating wich has a unique property of natural diamondtow ‘ition. high hardness ang righ corrosion resistance which is perfectly suited for most extreme tablting conditions Selecting the right coating for your tableting tools is mainly influenced by the raw materials used in tablet Our experienced team will be happy to advise you. o7foqures required to Inspect a Tableting Punch Inspection. The Manual inspection System complies are full set of equipment’ a The INSPECT cf Die which Includes Manual Inspection & Semi Automat of equipment’ that only display the readouts and do not save or bifurcate based on the Data & Tolerances, The Semi to a system that not only reads out ent’s that are dlrectly connecte dimensions but also saves and bifurcated based on the tolerances set ‘Manual Inspection System & Detal ry Case with Foam Inlets. 2) Dial Stand, 9) Digital Di 4) Puppet Dial 0.00 to 5 0 10.00 mrn) 0 mm. 5) Micrometer 0.00 to 25,00 mm (Analogue or Digital) 6) Mierameter 25.00 to 50.00 mm (Analogue or Digital) 7) Radius Gauge 010 to 700 mm, 8) Radius Gauge 750 to 15.00 mrr 10) VBlock with ¢ clamp ) Punch Standard Overall Length Gauge (EU or TSM). 12) Punch Head Go - NoGo gauge * B* Type (EU or TS '3) Punch Head Go ~ NaGo gauge * D' Type (EU or TSM). 4) Magnifying Glass (x Zoom or 10X Zoom or 20X Zoom) 3) Punch Halder ' ' Type universal 16) Punch Holder D* type universal Incremental Dies * BE Inge 0.00 to +0.04 mm Many Options above this which could be opted for as per requirment ‘Semi Automatic Inspection System & Details justable for EU rel, Neck & Over all Length) Tip OLD. , Barrel, Neck & Over all Length rd (Tip O20. D Jjustable for EU &TSM2 S ‘TOOL POLISHING KIT comprises of Manual Tool Polishing and Automatic Dr lishing Systerns Manual Tool Polishing 2 unique Case Design where in one doss not have to open the Case or Remove e equipment out of the 32 to Polish the ToolTip as itis designed with 2 Openings One for Inlet & One for Outlet s0 job process can be concluded without any hassle and provides a user friendly experience, Also the design of tis proprietary and first of its kind ‘The Manual Tool Polishing Kit comes equipped w 1) Sturdy Carry Case with Foam inlets 2 D RPM Pneumatic Motor with RPM control 9) Polishing Brush Holder 4) Tools to open and close the Holder 5) Polishing Paste 6) Polishing Powde ) Emery Stick. 68) Magnifying Eye Glass (5x Zoom or 10X Zoom or 20% Zoom 9) Polishing Brush Set of 5 (Rough & Finish. 10) Polishing Paper 5 Nos. (600 grit. Apart from the abave mentioned options all there are many avallable adel an to choose from to sulte your The Automatic Drag Polishing System sate Drag which creates Fri up delivering a s as the name suggests a Drag Polishing System which rotates under and Friction creates Heat which added toa polishing compound en« ly Smoath Surface Finish, ‘The Automatic Drag Polishing System comes equipped with 1) SS. Panelled Machine with 2 H.P. Geared Motor, Linear Actuator, Fixture Holder 3 Nas. , Compound Drum 25 Kg } PLC gystem for all the on board controls like RPM, Lift, Drop, Timer, Alam 9) Tool Holder Set of 3 (Punch * 8" 15 Tool , Punch ' D*12 Tool, Die Universal 8 Die) 4) Polishing Compound Mediurn 15 kj 5) Polishing Compound Fine 10 Kg, 6) Polishing Paste 15 Ke. Apart from the above mentioned list of equipment’s and options we have a range of options to choose from to suite four requirement,‘TOOL CLEANING SYSTEM TOOL CLEANING SYSTEM Is a system based on Ultrasonic Cleaning technology which creates ultrasonic vibrations to create Blasting Bubbles that blast as soon as they come into contact of any surface due to which the cleaning happens to be till the maximum depth of the surface ensuring a Deep and Super Clean Surface free of any foreign residue, ‘The TOOL CLEANING SYSTEM comes in 4 different stages. 1) Single Stage Cleaning (Ultrasonic Cleaning Tank) 2) Two Stage Cleaning (Ultrasonic Cleaning Tank & Drying Tank) 3) Three Stage Cleaning (Ultrasonic Cleaning Tank, Hot Rinsing Tank & Hot Blow Drying Tank). 4) Five Stage Cleaning (Dual Ultrasonic Cleaning Tanks, ual Hat Rinsing Tanks & Hot Blow Drying Tank). ‘This ate the 4 stages of Ultrasonic Cleaning System out of which you have a choice to select the best system sultable for your requirement. To make things simpler Below are the Details and suggestions to help you choose better: SINGLE STAGE CLEANING is a System which come with only a Mono Tank for Ultrasonic Cleaning purpose which comes in 2 Models A Tablet Top Model & A Stand Alone Unit. This Single Tank Setup Is generally more preferred for Lab Purpose Use and cannot ensure a thorough clean surface. ‘TWO STAGE CLEANING is a System that comes with Ultrasonic Tank & Drying Tank which gives you a Dry Surface after the Uttrasonic dip so to ensure a rust free and near clean surface reducing your cleaning effort and assuring a uniform Dry Clean. THREE STAGE CLEANING is the most popular of all the Ultrasonic Cleaning Systems as is complies of all Three factors required to ensure @ Deep Clean, Almost Particle Free & Dry Surface. In which the First Stage is Ultrasanic Cleaning, Secand Is Hat Rinsing Process to ensure remaval of any foreign particle that remains on the external surface of the component and Third is Drying Process, So with the addition of Hot Rinsing Process we can achieve a Maximum Residue Free Surface. FIVE STAGE CLEANING Is the Best avallable solution that is assured to be the Best Surface Free of any unwanted particle, This Five Stages are setup as First Ultrasonic Cleaning, Second Hot Rinsing, Third again Ultrasonic Cleaning, Forth agaln Hot Rinsing and Fifth Hot Blow Drying, vith this combination one can be In complete assurance that the turned out product is Free of any Residue remains and the processed component can be used directly for Compression Cycle with out any further effort. All the Cleaning Systems come equipped with 2 KW. quick heater, Punch & Die Holders.The TOOL PRESS SETUP KIT has been developed to Mal which one can surly enhance the Shelf Life of the Press and can mal wes Time saving during Loading or Unloading of Tooling’. ‘The TOOL PRESS SETUP KIT c: can be used for multiple Press on the floor depending on a in a carry anywhere case which Is light, easy and wobble free case which lability and need which are as follows. Tools required to setup a pr ‘The TOOL PRESS SETUP KIT complies of Equipments at 1 Carry Case with F ts. 2) Punch Lifter B “Type Universal 3) Punch Lifter" D * Type Universal. 4) Die Driving Rad B “Type. 5) Die Driving Rod * D "Type. 6) Die Guide Ring" BB ' Type (Bore Size 24.00 mm). 7) Die Guide Ring" "Type (Bare Size 20:6 mm) 8) Die Guide Ring * D' Type (Bore Size 3810 rn). 9) Die Bore Scraper Ring’ BB "Type (Bore Size 2400 mm, 10) Die Bore Scraper Ring" ' Type (Bare Size 30:6 mim) 1) Die Bore Scraper Ring“ D Type (Bore Size 3810 mm 12) Punch & Die Bore Cleaning Brush (Brass). 13) Punch & Die Bore Cleaning Brush (Nylon) ‘W) Punch Key Master B ‘Type 15) Punch Key Master D ‘Type. 16) Torque Wrench with adjustable Pressure. The above are the list of Tools & Equipments that come as a package, apart from the above stated options we ny more add on to fulfil your requirementTOOL STORAGE SYSTEM ‘TOOL STORAGE SYSTEM Is a fabricated S$. cupboard which stores and protects the Tooling’s for any Damages and provides a ease for Inventory Management. ‘The TOOL STORAGE SYSTEM was developed to keep the Tools Safe from damages and also due to its SS, construction also complies to the Pharmaceutical norms, $0 It can be stored Inside the Production facility well within the reach of the user. TOOL STORAGE SYSTEM comes with 2 types of setup one Is Vertical Storage Type and the Other ane is Horizontal Storage Type. ‘The VERTICAL Storage Type System comes with SS. Mesh Grid Punch Holder which with the reference of the Punch Head can stay Vertically Hanging in the Holder with out contacting each other but stil keeps the contact with the S.S. Mesh Grid Holder which in some cases could cause scratches on the Punch Surface and if not handled with care can alsa damage the Punch Tip which Removing or Inserting It fram the Holder. Secondly the Dies are Stared InaSS. Basket covered with all the sides anly Top Open preventing it from drop or fall, stil the Dies in this case Rub with each other which cases scratch on its contacted Surface and can also cause dents If not handled correctly ‘The HORIZONTAL Storage Type System comes with a Recyclable Plastic Tray which Is covered from all side only “Top Open and also keeps the Punches & Dies aligned in the Horizontal Position keeping it's distance from contacting ‘each other due to its partition design, also as the Tray materials soft It prevents the Tools from any damages. It also comes with a retractable SS. Handle on Bath Sides with SS, protective plate on the bottom of the Handle to prevent it from cracking in full Load. ‘Our Recommendation |s HORIZONTAL STORAGE SYSTEM as it 's safe and ease to store and handle, alsa which comes in a wide range optians to sulte your requirement.